Power Plus DC Series
• Ratings from 10A to 100A @ 60 VDC
• LED Status Indicator
• Relays are easily paralleled for higher-current
applications
• UL Approved, CE Compliant to EN60950-1
• Improved SEMS screw and washer
• Redesigned housing with anti-rotation barriers
For Generation 3 datasheet click here
• Mosfet Output
• DC control
• EMC Compliant to Level 3
• Epoxy Free Design
• Optional IP20 Cover
• PWM to 1K Hz
PRODUCT SELECTION
Control Voltage 10A 20A 40A 60A 80A 100A
4-32 VDC DC60D10 DC60D20 DC60D40 DC60D60 DC60D80 DC60D100
AVAILABLE OPTIONS
Not all part number combinations are available.
Contact Crydom Technical Support for information on
the availability of a specific part number.
*
Required for valid part number
For options only and not required for valid part number
Series
Operating Voltage
60: 1-60 VDC
Thermal Pad
Blank:
Not Included
H: Included
Control Voltage
D: 4-32 VDC
Cover
Blank: Not Included (IP00)
C: Included (IP20)
Rated Load Current
10: 10 Amps
20: 20 Amps
40: 40 Amps
60: 60 Amps
80: 80 Amps
DC D 60 HC40
Termination
Blank: Screws & clamps
K: Installed standoffs with (1)
screws for PC Board
mounting (IP00 only)
K
100: 100 Amps
OUTPUT SPECIFICATIONS (2)
Description 100A60A20A
Recommended Operating Voltage [Vdc] 1-48 1-48 1-48
Absolute Maximing Rating [Vdc] 60 60 60
Maximum Off-State Leakage Current @ Rated Voltage [mA] 0.1 0.1 0.1
Maximum Load Current [Adc] (1)(3) 20 60 100
Minimum Load Current [mA] (4) 2.5 2.5 2.5
Maximum Surge Current (10msec) [Adc] 108 200 326
Maximum On-State Voltage Drop @ Rated Current [Vdc] 0.30 0.51 0.56
Maximum On-State Resistance [RDS-ON] [mΩ] 15 8.5 5.6
Thermal Resistance Junction to Case (Rjc) [°C/W] 1.6 0.74 0.51
Minimum Heat Sink for Rated Current @ 40°C [°C/W] 5 1 0.5
80A40A10A
1-48 1-48 1-48
60 60 60
0.1 0.1 0.1
10 40 80
2.5 2.5 2.5
78 163 258
0.17 0.36 0.46
17 9 5.8
1.6 0.74 0.51
5 2 0.5
Maximum Pulse Width Modulation Frequency [Hz] (5) 1000 900 700
1000 900 700
INPUT SPECIFICATIONS (2)
Description DC Control
Control Voltage Range 4-32 VDC
Maximum Reverse Voltage -32 VDC
Minimum Turn-On Voltage (6) 4 VDC
Must Turn-Off Voltage 1 VDC
Minimum Input Current (for on-state) 11 mA
Maximum Input Current 14 mA
Nominal Input Impedance Current Regulated
Maximum Turn-On Time [µsec] 75
Maximum Turn-Off Time [µsec] 150
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
• Ratings from 10A to 100A @ 60 VDC
• LED Status Indicator
• Relays are easily paralleled for higher-current
applications
• UL Approved, CE Compliant to EN60950-1
• Improved SEMS screw and washer
• Redesigned housing with anti-rotation barriers
For Generation 3 datasheet click here
GENERAL SPECIFICATIONS (2)
ParametersDescription
Dielectric Strength, Input/Output/Base (50/60Hz) 3750 Vrms
Minimum Insulation Resistance (@ 500 VDC) 109 Ohms
Maximum Capacitance, Input/Output 8 pF
Ambient Operating Temperature Range (7) -40 to 100 °C
Ambient Storage Temperature Range -40 to 125 °C
Weight (typical) 2.53 oz (72 g)
Housing Material UL94 V-0
Hardware Finish Nickel Plating
Baseplate Material Aluminum
Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7
Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2-2.2
Input/Load Terminal Screw Torque Range (in-lb/Nm) (1) w/”K” option 8-10 / 0.9-1.13
SSR Mounting Screw Torque Range (in-lb/Nm) 18-20 / 2-2.2
LED Input Status Indicator Green
Humidity per IEC60068-2-78 93% non-condensing
MTBF (Mean Time Between Failures) at 40°C ambient temperature (8) 21,395,130 hours (2,441 years)
MTBF (Mean Time Between Failures) at 60°C ambient temperature (8) 11,545,504 hours (1,317 years)
Recommended Wire Sizes
Terminals Wire Size
(Solid / Stranded)
Wire Pull-Out
Strength (lb)[N]
Input
Output
24 AWG (0.2 mm2) / 0.2 [minimum]
2 x 12 AWG (3.3 mm2) / 3.3 [maximum]
20 AWG (0.5 mm2) / 0.518 [minimum]
2 x 10 AWG (5.3 mm2) / 5.3
2 x 8 AWG (8.4 mm2) / 8.4 [maximum]
10 [44.5]
90 [400]
30 [133]
110 [490]
90 [400]
WIRING DIAGRAM
1
4
+2
+3
SOLID STATE RELAY
OUTPUT
INPUT
Load
+
-
V
+
-
V
+
1
4
+2
+3
SOLID STATE RELAY
OUTPUT
INPUT
-
+
V
+
-
V
Load
+
* Inductive loads must be diode suppresed.
* *
EQUIVALENT CIRCUIT BLOCK DIAGRAMS
0
2
4
6
8
10
12
14
0 5 10 15 20 25 30 35
Input Current vs Input Voltage
Standard Regulated DC Input
Input Current (mA)
DC Input Voltage
-DC
+
DC
-DC
Trigger
Circuit
Control
Circuit
+DC
4
3
1
2
4
3
1
2
Current
Limiter
INPUT
OUTPUT
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC
MECHANICAL SPECIFICATIONS (2)
(1)
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
Screw Termination
1OUTPUT +2
SOLID STATE RELAY
4INPUT +3
1.1
[27.9]
0.49
[12.4]
Mounting
Hole/Slot
0.19 [4.9]
DIA.
0.89
[22.6]
1.88
[47.6]
1.7
[43.2]
2.25
[57.3]
1.0
[25.4]
1.75
[44.5]
1.0
[25.4]
1.75
[44.5]
Hex Standoff Termination (“K” Option)
1OUTPUT +2
SOLID STATE RELAY
4INPUT +3
1.1
[27.9]
0.49
[12.4]
Mounting
Hole/Slot
0.19 [4.9]
DIA.
1.88
[47.6]
1.7
[43.2]
2.25
[57.3]
1.0
[25.4]
1.75
[44.5]
1.04
[26.4]
(4 places)
0.93
[23.6]
1.0
[25.4]
(2 places)
(2 places)
Mounting
Hole/Slot
0.19 [4.9]
DIA.
2.25
[57.3]
1.1
[27.9]
0.49
[12.4]
1.88
[47.6]
1.7
[43.2]
2.32
[58.8]
1.0
[25.4]
1.75
[44.5]
1.0
[25.4]
1.75
[44.5]
1.22
[30.9]
Screw Termination, IP20
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
GENERAL NOTES GENERAL NOTES
(1) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps.
For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support.
(2) All parameters at Tc=25°C unless otherwise specified.
(3) Heat sinking required, see derating curves.
(4) Low current loads and high ambient temperature can affect turn-on time.
(5) 8VDC minimum control voltage. Resistive loads only. Consider switching losses; at maximum frequency reduce to 75% output current.
(6) Increase minimum voltage by 1V for operations from -20 to -40°C.
(7) Decrease maximum control voltage 1.35V/°C above 80°C ambient temperature.
(8)
All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).
For additional information or specific questions, contact Crydom Technical Support.
SURGE CURRENT INFORMATION
0
25
50
75
100
0.1 110 100 1000
Surge Current (Amp)
Surge Duration (msec)
DC60D10
0
25
50
75
100
125
150
0.1 1 10 100 1000
Surge Current (Amp)
Surge Duration (msec)
DC60D20
0
50
100
150
200
250
300
0.1 1 10 100 1000
Surge Current (Amp)
Surge Duration (msec)
DC60D60
0
25
50
75
100
125
150
175
200
225
0.1 1 10 100 1000
Surge Current (Amp)
Surge Duration (msec)
DC60D40
0
50
100
150
200
250
300
350
0.1 1 10 100 1000
Surge Current (Amp)
Surge Duration (msec)
DC60D80
0
50
100
150
200
250
300
350
400
450
500
0.1 1 10 100 1000
Surge Current (Amp)
Surge Duration (msec)
DC60D100
Duty Factor 10%
Duty Factor 20%
Duty Factor 50%
Period
Pulse
Width
For Pulse Width Modulation applications select
the curve according duty factor and pulse duration as following.
(i) for Single Surge Pulse Tc=40°C ;Tj 175°C
(ii) for Repetitive Surge Pulse Tc=40°C ;Tj 130°C
Duty Factor =
Pulse Width
Period
x100 (%)
Single Pulse (i) Duty Factor (10%) (ii) Duty Factor (20%) (ii) Duty Factor (50%) (ii)
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
THERMAL DERATE INFORMATION
(iii) SSR metal base plate acting as heat sink, it must be exposed to free ambient air.
0
2
4
6
8
10
20 30 40 50 60 70 80 90 100
5°C/W No Heat Sink (iii)
DC60D10
Load Current (Amps)
Ambient Temperature °C
0
5
10
15
20
20 30 40 50 60 70 80 90 100
5°C/W No Heat Sink (iii)
DC60D20
Load Current (Amps)
Ambient Temperature °C
0
10
20
30
40
20 30 40 50 60 70 80 90 100
2°C/W 3°C/W 5°C/W
DC60D40
Load Current (Amps)
Ambient Temperature °C
0
20
40
60
Load Current (Amps)
Ambient Temperature °C
20 30 40 50 60 70 80 90 100
1°C/W 2°C/W 5°C/W
DC60D60
0
20
40
60
80
Load Current (Amps)
Ambient Temperature °C
20 30 40 50 60 70 80 90 100
0.5°C/W 1.5°C/W 3°C/W 5°C/W
DC60D80
0
20
40
60
80
100
20 30 40 50 60 70 80 90 100
DC60D100
0.5°C/W 1.5°C/W 3°C/W 5°C/W
Load Current (Amps)
Ambient Temperature (ºC)
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
AGENCY APPROVALS
EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7:
IEC 61000-4-2 Electrostatic Discharge Level 3
IEC 61000-4-4 Electrically Fast Transients Level 3
IEC 61000-4-5 Electrical Surges Level 3
E116950
Part number: KS101
Clear plastic cover compatible with all new
S1 designs. Safety covers provide added
protection from electric shock when
installing or checking equipment.
Protective Cover
Hardware Kit
Part number: HK4
Bag with 2 square brass accessories and 2
screw 8-32 x 5/8 for output. Used to mount
TMR1 lug terminals.
New Accessories!
Protective Cover & Hardware Kits
Recommended Accessories
Cover Hardware
Kit
Heat Sink
Part No.
Thermal Resistance
[ºC/W]
Lug Terminal Thermal Pad
KS101 HK1
HK4
HS501DR
HS301 / HS301DR
HS251
HS201 / HS201DR
HS202 / HS202DR
HS172
HS151 / HS151DR
HS122 / HS122DR
HS103 / HS103DR
HS101
HS073
HS072
HS053
HS033
HS023
5.0
3.0
2.5
2.0
2.0
1.7
1.5
1.2
1.0
1.0
0.7
0.7
0.5
0.36
0.25
TRM1
TRM6
HSP-1
HSP-2
ACCESORIES
Rev. 051216
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
•Disconnect all
power before
installing or
working with
this equipment.
•Verify all
connections
and replace all
covers before
turning on
power.
Failure to follow
these
instructions will
result in death
or serious injury.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
•Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.
•Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
el equipo.
El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION
•Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
•Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
•Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
Gerät Arbeiten
durchführen
•Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSIONE.
•Spenga tutta
l'alimentazione
che fornisce
questa
apparecchiatura
prima di lavorare
a questa
apparecchiatura
•Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima
dell’accensione
L'omissione di
queste istruzioni
provocherà la
morte o
lesioni serie
存在电击、
爆炸或电弧
闪烁危险
•
在操作此设
备之前请先
关闭电源。
若不遵守这些说明，
可能会导致严重的
人身伤害甚至死亡。
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
• The product's side panels may be hot, allow
the product to cool before touching.
• Follow proper mounting instructions including
torque values.
• Do not allow liquids or foreign objects to enter
this product.
Failure to follow these instructions can result in
serious injury, or equipment damage.
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
• Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
• Respecter les consignes de montage, et
notamment les couples de serrage.
• Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
Le non-respect de cette directive peut entraîner,
des lésions corporelles graves ou des
dommages matériels.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
• Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
• Beachten Sie die Montageanweisungen,
• Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
• Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
• Respetar las instrucciones de montaje, y en
particular los pares de apretado.
• No dejar que penetren líquidos o cuerpos
extraños en el producto.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
• I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
• Seguire le istruzioni di montaggio corrette.
• Non far entrare liquidi o oggetti estranei in questo
apparecchio.
如不能正确执行这些操作说明，
极有可能造成严重人体伤害或者设备的损坏。
材料损坏和高温外壳的危险性
• 产品的一侧面板可能很热，在其冷却前请
不要触碰。
• 遵照正确的安装说明，包括扭矩值。
• 请勿让液体及其他异物进入本产品。
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
ANNEX - ENVIROMENTAL INFORMATION
The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China
Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.
Part
Name
Toxic or hazardous Substance and Elements
Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated
(Pb) (Hg) (Cd) Chromium
(Cr (VI))
biphenyls
(PBB)
diphenyl ethers
(PBDE)
Semiconductor die
Solder
附件 - 环保信息
此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006,
电子信息产品污染控制标识要求。
有毒有害物质或元素件部
名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚
(Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE)
半导体芯片
焊接点
50
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount