FlexLine
SPEC 80
9-25
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
9
Wire and Cable
Applications
FlexLine wire (also known
as SPEC 80) is insulated
with a flexible modified
radiation cross-linked ETFE
polymer. It has a tempera-
turerating of -65°Cto
+150°C [-85°F to +302°F]
continuous using silver
copper conductor, and
combines the easy
handling of our SPEC 55
wire and cable with addi-
tional flexibility. FlexLine
wire is used in a broad
range of applications, from
Hook-up wireto Power
Cables.
Product Facts
nReduced weight
nFlexibility
nLow outgassing
nFunction over a broad
temperature range
nFlammability
nArc track resistance
nResistance to atomic oxygen
nRadiation resistance
nHigh quality and reliability
nEase of fabrication (into
Harnesses due to flexibility)
nAgency approvals
n-65°C up to +150°C
[-85°F up to +302°F]
nSmall size
n600V rating
nOptional high strand count
for increased flexibility
nVariety of insulation/jacket
options
nDual wall and single wall
options
nEasy to install
nMechanically tough
nCompliance with FAR 25
flammability requirements
nResistance to harsh fluids &
solvents per MIL-W-22759
FlexLine wireconstructions
provide maximum flexibility
similar to the MIL-W-22759
products in Mechanical,
Chemical and Thermal
properties.
Available in: Americas Europe Asia Pacific
nnn
FlexLine
SPEC 80 (Continued)
9-26 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-04 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
Jacket Color Identification Code (in accordance with MIL-STD-681)
Primary Wire Insulation Color
(in accordance with MIL-STD-681)
0-Black 4 -Yellow 8 - Gray
1 - Brown 5 -Green 9 -White
2 - Red 6 - Blue
3-Orange 7 -Violet
Conductor Size (AWG)
Conductor Type
1 - Tin-coated copper 4 - Silver-coated high strength
2-Silver-coated copper copper alloy
3-Nickel-coated copper 6 - Nickel-coated high strength
copper alloy
Number of Conductors
1 through 9
Class of Wire
1 - 600 V general purpose wire, lightweight
8 - 600 V airframe wire, normal weight
Construction
0-Primary wire & unshielded, unjacketed
1 - Round-braid shielded & jacketed cable*
2-Flat-braid shielded & jacketed cable*
3 - Round-braid shielded cable, no jacket*
4-Jacketed cable, no shield
5-Spiral-shielded & jacketed cable*
6-9 Special constructions
Wire Type
A-General Purpose
/-Outer Space
AC- 90% Shield Coverage
Basic Specification Number
1 - Normal Stranding
2-High Stranding
*Shield coating same as conductor coating except for the following:
-shield for conductor type 4 shall be tin-coated copper
-round braid shield constructions for conductor type 6 shall be
nickel-coated copper
-flat braid shield constructions for conductor type 6 shall be
tin-coated copper
Other shield variations are designated as Special Constructions
8x X X X X X- Size- X/X- X
Part Numbering System
FlexLine Insulation System
Single Wall Dual Wall
Single Wall 82 Wire
High strand count conductors
Light weight
AWG sizes 28 to 00
(6-mil nominal insulation thickness)
Dual Wall 81 Wire
Standard M22759 conductor stranding
Increased toughness
AWG sizes 28 to 000
(10-mil nominal insulation thickness)