HYPERTAC interconnect DIN 41612 HDB-HDC-HDD-HDS-HDT SERIES All of the connectors that we manufacture have machine turned round pins in the male half and the unique Hypertac(R) socket in the female half. The socket has a number of spring wires, the position of which is defined by a wire carrier which is itself fitted into an outer sleeve or shank that carries the termination of the socket. The spring wires within the socket are set at a small angle to the centre line and are deflected when the pin enters. Each spring wire is deflected within its elastic limit and makes a line contact with the pin. There is a very smooth wiping action and little wear of the plated surfaces of the pin and the socket wires. This construction allows very tight control of the spring forces and hence of the insertion and withdrawal forces. The smallest practical pin diameter is 0.5mm but there is effectively no upper limit. Performance features of this combination of round pin in a Hypertac(R) socket are: w Low insertion and separation forces w Multiple contact areas w Long life and low rate of wear w Low electrical resistance w High reliability w Uniform electrical and mechanical characteristics over a high number of operations w Shock and vibration proof w High current and voltage ratings HYPERTAC Two Part Printed Board Connector Catalogue HDB-HDC-HDD-HDS-HDT Series CONTENTS SECTION A - HYPERTAC PAGE No Brief History of Hypertac/Sitac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . Inside Front Cover Qualification Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . . . . . . .2 SECTION B - REFERENCE SHEETS The Principle of The Hypertac(R) Socket ........................................................................................... 3 The Benefits of Hypertac(R) Contact Technology .............................................................................. 4 Contact Plating Finishes .................................................................................................................................... 5 Two Part Printed Board Connectors Summary .......................................................................................... 5 Contact - Insertion and Removal.. ................................................................................................................. 6 SECTION C - TWO PART PRINTED BOARD CONNECTORS Specification ...................................................................................................................................................... 8 Ordering Information ...................................................................................................................................... 9 Insulator Data .......................................................................................................................................... 10-17 Contact Termination and Codes ............................................................................................................18-19 Co-Axial Contacts ............................................................................................................................20 Power Contacts .............................................................................................................................................. 21 Polarising, Crimp Tooling, Information .............................................................................................. 22 SECTION D - ACCESSORIES Aligners, Polarising Studs/Pins, Removal Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. . . . . . . . . . . . . . 23 Covers, Mounting Brackets, Alignment Combs ........................................................................................ 24 HYPERTAC LIMITED reserve the right to modify specifications, materials, processes, etc; used in the design and manufacture of their products. ENDURANCE The Hypertac(R) contact is capable of significantly enhanced performance, above and beyond the requirements of BS and MIL approval. Tests have been successfully concluded as follows: w 500 Insertion and withdrawals followed by 1000 hours at 125C, multiple exposure to salt mist, or 21 days exposure to sulphur dioxide. w 20,000 full insertion and withdrawal cycles in a benign environment. w Over 10 million fretting cycles of approximately 1 mm movement. w The Hypertac(R) contact has been monitored for circuit interrupt of greater than 2 Nano-seconds and has sucessfully passed all tests. TEMPERATURE The very low contact resistance of the Hypertac(R) socket ensures the minimum temperature rise at high currents. Peak temperature of insulator material is the primary limiting factor. Materials used in Hypertac(R) connectors are chosen to: w Provide Widest Ambient Temperature range w Withstand Temperature Peaks during assembly, even those generated during Vapour Phase soldering. VOLTAGE RATING The exposed airgap and surface path length determine the breakdown voltage. The voltage rating can be improved by the use of additional dielectric material such as: w Fluorosilicone interfacial seals. w Potting or conformal coating. CURRENT RATING The Hypertac(R) contact design and manufacturing tolerances endows the product with the following attributes: Double the current rating of other contact designs of a similar size. Current surges considerably in excess of d.c. rating e.g. 0.6mm dia 4 Amp rated contact will withstand 50 Amp, 5 second pulse, at 25C Low contact resistance in high current application minimises temperature rise thereby enabling higher density interconnects. We will be pleased to advise on your application and installation requirements. Hypertac(R) contacts can provide the solution to your interconnection needs. CONTACT PLATING FINISHES * PLATING THICKNESS These values apply to mating surfaces. The gold plating finishes published here are the standard finishes offered by Hypertac. If the customer has a particular application which may require a non-standard gold finish, then this can be applied to a suitable specification. The Hypertac(R) sockets have a very low wear rate and in the interest of maintaining low prices we will always select or recommend a minimum thickness of plating for the desired application of the customer. The construction of the Hypertac(R) socket enables a high degree of selective plating to be achieved - only the contact wire need carry the mating surface plating. TWO PART PRINTED CIRCUIT BOARD CONNECTORS SUMMARY FRONT RELEASE/REAR REMOVABLE CONTACTS CONTACT INSERTION CONTACT REMOVAL 1 Assembly Tool Tweezer - Non Ferrous. 1 Extraction Tool HPD-286 0.6mm male and female contacts and 1mm male contact. HD240 1 mm female contact. 2 Pick up contact with tweezer, align flats on contact with flats in insulator. 2 Holding main body of extraction tool, align above contact cavity on mating face of insulator. 3 Insert contact into insulator insuring flats are correctly aligned. 3 4 Push contact fully into insulator and insure that contact shoulder is 0.15mm minimum below insulator face. This will insure the contact retention clips ears spring out and engage behind the shoulder inside the contact cavity. A gentle pull - not exceeding 18N (4.0lb) will check for correct installation. 4 With the tool held fully inserted, depress handle. This will eject the contact out of the rear of the insulator. Insert tubular tip fully, insuring that tool remains in line with the contact cavity. To avoid damage, do not rotate or exert sideways movement. This will retract contact retention clip ears from engagement with the shoulder in the contact cavity. SPECIFICATION All values at s.t.p. unless otherwise stated. The majority of values given are BS Specification or similar, but in all respects the performance is superior. Materials Insulators HDB/C/D/S HDT Contacts Socket wires Polarising studs and pins : : : : : : Glass reinforced phenolic Thermoplastic Copper alloy Copper alloy Copper alloy Nickel plated Voltage Rating HDB/C/S/T HDD Proof Voltage HDB/C/S/T HDD Insulation Resistance : 170V dc or ac peak nominal : 250V dc or ac peak nominal : 1.0kV minimum : 1.5kV minimum : 5 gigohms minimum at 500V. dc Signal and Power Contacts Male pin diameter Contact plating Contact resistance 0.6mm contact 1.0mm contact 3.6mm contact Termination resistance (i.d.c.) Current rating 0.6mm contact 1.0mm contact 3.6mm contact : 0.6mm nominal 1.0mm nominal 3.6mm nominal : Refer to Ordering Information Engagement/ Withdrawal forces 0.6mm contact Mechanical endurance : 7 milliohms maximum : 3 milliohms maximum : 1 milliohm maximum Co-axial Contacts lmpedence Frequency : 50 ohm : 0 - 50 MHz : 3 milliohms maximum Dielectric withstanding voltage : 750V rms Temperature : -55 to + 125C : 4 Amps : 7.5 Amps : 10 Amps : 0.28N (1.0 oz.) per contact : In excess of 2000 operations with appropriate plating finish ORDERING INFORMATION S O L I D I N S U L A T O R NON-STANDARD CONNECTORS Longer contact pins, which mate before standard pins, are available and can be supplied to order. Any contact or polarising arrangement will be considered on request and supplied if practicable. Centre block in HDT connector can be used with contacts. Planforms for HDT single eurocard can be offered reversed (i.e. alignment block on right of connector instead of left). Consult sales office for all above. ROW AND CONTACT TWO ROW - STYLE HDB/HDS Male Half Termination Face Female Half Termination Face THREE ROW - STYLE HDC/HDD Male Half Termination Face Female Half Termination Face THREE ROW - STYLE HDT Male Half Termination Face Female Half Termination Face Male Half Termination Face Female Half Termination Face IDENTIFICATION INSULATORS All diagrams are shown in 3rd angle projection and dimensioned in millimetres TWO ROW - STYLE HDB/HDS Shrouded Male Half (Pin Contacts) Female Half (Socket Contacts) THREE ROW - STYLE HDC/HDD Shrouded Male Half (Pin Contacts) Female Half (Socket Contacts) INSULATORS THREE ROW - STYLE HDT Shrouded Male Half Female Half INSULATORS THREE ROW - STYLE HDT Shrouded Male Half Female Half INSULATORS THREE ROW - STYLE HDT Shrouded Male Half Female Half PANEL PREPARATION DETAILS HDB/HDC/HDD/HDS CONNECTOR MOUNTING M2.5 screws must be cheese head type - not supplied BOARD PREPARATION DETAILS STYLE HDB/HDS UNSHROUDED INSULATORS - VERTICAL MOUNTING UNSHROUDED INSULATORS - TRANSVERSE MOUNTING (for connectors fitted with female through board solder 90 terminations and using mounting conversion bracket ref. HD 214) SHROUDED INSULATORS - TRANSVERSE MOUNTING N holes: Increase dia. min. to 1.2 for termination styles F, W and Z. BOARD PREPARATION DETAILS STYLE HDC UNSHROUDED INSULATORS - VERTICAL MOUNTING UNSHROUDED INSULATORS - TRANSVERSE MOUNTING (for connectors fitted with female through board solder 90 terminations and using mounting conversion bracket ref. HD 214) SHROUDED INSULATORS - TRANSVERSE MOUNTING N holes: Increase dia. min. to 1.2 for termination styles F, W and Z. STYLE HDD UNSHROUDED INSULATORS - VERTICAL MOUNTING SHROUDED INSULATORS - TRANSVERSE MOUNTING N holes: and to be increased, when needed, to accept wrap post F, W and Z terminations to 1.65 dia. min and to 1.20 dia. min. PANEL PREPARATION DETAILS HDT CONNECTOR MOUNTING M2.5 screws must be cheese head type - not supplied BOARD PREPARATION DETAILS STYLE HDT UNSHROUDED INSULATORS - VERTICAL MOUNTING UNSHROUDED INSULATORS - TRANSVERSE MOUNTING (for connectors fitted with female through board solder 90 terminations and using mounting conversion bracket ref. HD 214) SHROUDED INSULATORS - TRANSVERSE MOUNTING N holes: Increase dia. min. to 1.20 for termination styles F, W and Z. MALE CONTACT TERMINATIONS AND CODES * PLEASE NOTE When using 1.0mm Pin diameter HDD 032 (Two Row) HDD 042 & 048 (Three Row) up to thirty two 1.0mm pins will be used. Plus a maximum of sixteen pins 0.6mm diameter. FEMALE SOCKET TERMINATIONS AND CODES PLEASE NOTE When using 1.0mm socket diameter HDD 032 (Two Row) HDD 042 & 048 (Three Row) up to thirty two 1.00mm sockets will be used. Plus a maximum of sixteen sockets 0.6mm dia. CO-AXIAL CONTACTS~DIN 41626 CLASS 1 SPECIFICATION Impedance : Cable group : 50 RG 178 B/U RG 196 A/U MIL-SPEC Frequency : 0-10 GHz Proof Voltage : 750V/50Hz Temperature Range : -55C to + 125C POWER CONTACTS~DIN 41626 CLASS 1 SPECIFICATION Nominal current : 10A Cable section : 1.0mm Cable stripping length : 2 7.50/7.00 POLARISING POLARISING IN LIEU OF CONTACTS (HDB/HDC/HDD/HDS) FOR USE IN CONNECTOR Standard polarising utilizes contact positions: b-11, b-13, b-15 b-17, b-19, b-21 3 off polarising pins or studs willl be supplied loose if `W' specified. Otherwise the letters 'A' through `V' excluding `O' and `Q' may be used to identify the code required out of the 20 positions available. Key * = Polarising stud in female half; Nothing in male half. = Polarising pin in male half; Nothing in female half. POLARISING HDT FOR USE IN ALIGNMENT BLOCK 9 off supplied loose when style `W' specified. TOOLING INFORMATION 0.6mm and 1.0mm Contacts 1.0 Co-axial Contacts and Power Contacts Contact extraction tool 0.6mm male and female Consult Sales Office contacts and 1.0mm male HD 232 : HPD 286 Contacts 0.6mm HPD 280 : HPD 280 Spare tips for above Contact extraction tool for 1.0mm female contacts : HD 240 : HD 236 Spare tips from above : HD 210 Polarising component tool : Use non ferrous long pointed tweezers Contact Insertion Tool Crimp tool positioner for 0.6mm contacts for 1.0mm contacts Crimp tool (0.6mm and 1.0mm contacts) : HPD 309 : HD 272 : MIL-C-22520/201 (BS 5310-34-300) CRIMP INFORMATION 1.0mm male ACCESSORIES All diagrams are shown in 3rd angle projection and dimensioned in millimetres HD 181 HD 182 HD 210 Polarising stud (front removal) Polarising pin (front removal) Removal Tool Use with HD 286 Use with HD 283 and HD 285 Polarising pins and studs are to be ordered separately and will be supplied loose. COVER (HDC/HDD ONLY) All diagrams are shown in 3rd angle projection and dimensioned in millimetres PANEL PREPARATION BRACKET HD 297 (for use in conjunction with male connector only) MOUNTING BRACKET HD 214 Nickel plated copper alloy screws for securing bracket to insulator 20-232-5082-18 ALIGNMENT COMB HD 173 (HDC Style) HD 174 (HDD Style) Supplied loose for use with through board solder 90 termination. HDB/HDC/HDD/HDS/HDT SERIES. Printed Circuit Board Connectors (PCB) Interchangeable with DIN 41612 styles B,C and D. Two and three row insulators with up to 192 positions 0.6mm and 1.0mm pin dia on a 2.54mm square grid. Full range of contact terminations. Mixed contact arrangement including signal, power, coax and fibre optic contacts. HPA/HPT SERIES (PCB) High density connectors using 0.5mm pin dia contacts. Pin carrier option for low profile applications. HPC SERIES (PCB) Rugged two part, single and two pcb connectors for heavy duty applications. 4 to 35 contact with current ratings up to 8A. HPD/HPP/HPF/HPM SERIES (PCB) Qualified to BS 9525 N 0001, MIL-C-55302 and ESA SCC 3401. Contacts are front release, rear removal. Two and three rows with up to 320 contacts in shrouded and unshrouded insulators. Wide range of terminations, jacking and polarising styles. Contacts 0.6mm dia on a 2.54mm pitch, staggered on a 1.27mm grid. HPH SERIES (PCB) Up to 303 contacts on a 1.905mm staggered grid. Nominal pin dia 0.6mm. Three, four, five and six rows of contacts. Removable contacts for ease of maintenance. Wide range of termination options including: tin dipped, flex circuit and surface mount. Epoxy rear contact sealing available. KMC SERIES (PCB) Qualified to HE 808 and ESA SCC 3401 and GAM TI listed. High density configuration using 0.5mm contacts in three rows. Between 26 and 144 positions. SPF SERIES (PCB) 160 removable contacts in three rows. 0.6mm dia pin contacts on a 1.27mm grid, 2.54mm centres. Male insulators available shrouded. Tin dipped terminations and back sealing available as options AIRFRAME CONNECTORS Hypertac low force contacts designed to MIL-C 32909. Signal, power, coax and databus contacts Crimp, solder bucket, wire wrap and pc terminations. Field replaceable, enviromentally sealed inserts. Designed to meet the requirements of Eurofighter J 63110 and J 63312. Integral mating/unmating device to ensure superior performance. HYPERGUARD CONNECTORS ARINC 404, ARINC 600, MIL - C - 83527 and Eurofighter JN 1001, JN 1002 Interface. Custom line by line protection Modular construction - Tubular Pi network filter arrays - Rear headers for flex interconnections -Discoidal L-C network filter arrays - low profile planar filter arrays - Removable contacts -Transorb protection arrays for NEMP, LEMP and spikes - Transport of MOV arrays. HST SERIES Designed to meet the requirements of ARINC 608A. Contacts are field replaceable. Up to 150 signal contacts, or 75 slgnal and 15 power contacts. HM/HLM SERIES Robust series of modular connectors with a variety of styles assembled from a range of std modules. Up to a 1000 positions with a choice of signal, coaxial, high current and high voltage contacts. Frame styles and sizes to suit both rack and panel and cable to panel applications. BACK PLANES AND HEADERS Interchangeable with MIL - C - 28754 and derivatives. Uses Hypertac(R) low forces high reliability contacts. Complaint fit contacts for pcb backplanes. Polarising to the NAFI standard. 0.6mm dia male pin on a 2.54mm square grid. COMPUTER CONNECTOR HLC SERIES A unique combination of high durability construction and outstanding electrical characteristics Ideal for barcode readers, scanners, card - swipes and other data collection devices - as well as downloading data to PC. Designed to withstand rough treatments and harsh environments. Features the unique Hypertac(R) socket which minimises wear and provides reliable long-term data transfer I I -pin Dsub derivative design. Wide range of pin and socket configurations, plus avaiIability as a plug, socket and cable assembly. A joint design project with Psion Computers Ltd. PLEASE CONTACT SALES FOR FURTHER INFORMATION TELEPHONE 020 8450 8033 FACSIMILE 020 8208 4114 ISRAEL TAIWAN Radion Engineering 11 Ha'sivim St. POB 7111 Petah-Tikvah 49520 Israel Tel: 00972 3 922 6688 Fax: 00972 3 922 6655 Email: elect@radion.co.il Zinby 3-F-I. #344 Fuhsing North Road Taipei Taiwan R.O.C. Tel: 00886 2 2500 7107 Fax: 00886 2 2500 7119 Email: zinby@ms24.hinet.net JAPAN SWITZERLAND FRB Connectron SA 31 rue lsidore Maille 76410 Saint Aubin Les Elbuef France Tel: +33 (0) 232 969 176 Fax: +33 (0) 232 969 170 www.hypertac.com Jepico Corporation Shinjuku Dai-lchi Seimei Bldg Nishi-Shinjuku 2-7-1 Shinjuku-Ku Tokyo 163-07 Japan Tel: 0081 3 3348 0611 Fax: 0081 3 3348 0623 Email: kfukazaw@jepico.co.jp Acome Electronic s.a. Fritz-Courvoisier 40 Case Postale 2346 CH2302 LA CHAUX-DE-FONDS Switzerland Tel: 0041 32 968 49 55 Fax: 0041 32 968 35 74 Email: acome.electronic@bluwin.ch www.acome.ch GERMANY SOUTH KOREA Interconnectron GmbH Postfach 1465 94454 Deggendorf Germany Tel: +49 991 250 120 Fax: +49 991 250 1244 www.hypertac.com Bochang Trading Co. Rm201 Burnkyung Building 1364-49 Seacho-Dong Seocho-gu Seoul 137-070 Korea Tel: 0082 2 3487 0890 Fax: 0082 2 3487 3893 Email: kjbochang@netsgo.com Hypertac Interconnect Group Companies Hypertac Ltd. 36-38 Waterloo road London NW2 7UH United Kingdom Tel: +44 (0) 020 8450 8033 Fax: +44 (0) 020 8208 4114 www.hypertac.com FRANCE ITALY Connei SpA Via PD. da Bissone 7A 16153 Genova Sestri Italy Tel: +39 010 60 361 Fax: +39 010 60 36 280 www.hypertac.com GERMANY SINGAPORE UK Distributors Precision Technologies Pte Ltd. 211 Henderson Road # 13-02 Henderson Industrial Park Singapore 159552 Tel: 0065 273 4573 Fax: 0065 273 8898 Email: pretech@singnet.com.sg USA Hypertronics Corp 16 Brent Drive Hudson, MA 01749 2978 USA Tel: + 1 (978) 568 0451 Fax: + 1 (978) 568 0680 www.hypertac.com Agenta Elektronik GmbH Oberhaaner Strasse 2 D42653 Solingen Germany Tel: 0049 2 12 258 130 Fax: 0049 2 58 13 33 Email: info@argenta-elektronik.de www.argenta-elektronik.de Micromark Electronics Ltd. Boyn Valley Road Maidenhead, Berks SL6 4EG United Kingdom Tel: 01628 676 176 Fax: 01628 783 799 www.micromark.net SPAIN Conexion Lider Parque Industrial "Las Monjas" c/Primavera, 46 28850 Torrejon de Ardoz Madrid Tel: 0034 91 655 98 40 Fax: 0034 91 655 98 42 Email: lider@conexionlider.com www.conexionlider.com JAPAN Smiths Industries Japan Ltd. Nagoya Office #6 Meishi Bldg B-3. 79 Issha. Meito-Ku Nagoya 465-0093 Japan Tel: 0081 52 704 7926 Fax: 0081 52 704 7928 SWEDEN Hypertac Export Agents INDIA Connekt 191 4th Main Road HAL 3rd Stage Bangalore 560075 India Tel: 0091 80 528 0620 Fax: 0091 80 528 0622 Email: nairkg@giasbg01.vsnl.net.in Satco Komponent Pyramidvagen 9B SE 16956 Solna Sweden Tel: 0046 87 34 00 40 Fax: 0046 87 34 91 55 Email: christer@satco.se Spartan Europe Ltd. Grove Road Cosham Portsmouth PO6 1LX United Kingdom Tel: 023 9221 0053 Fax: 023 9221 0057 www.spartaneurope.com CCS Electronics Ltd. 4 Aragon Court Manor Park, Runcorn Cheshire WA7 1SR United Kingdom Tel: 01928 579 797 Fax: 01928 579 567 www.ccselec.com Townsend Coates Ltd. Lunsford Road Leicester LE5 0HH United Kingdom Tel: 0116 274 4444 Fax: 0116 274 4499 www.townsendcoates.co.uk HYPERTAC LIMITED 36~38 Waterloo Road * London NW2 7UH T e l e p h o n e 0 2 0 8 4 5 0 8 0 3 3 * Facsimile 0 2 0 8 2 0 8 4 1 1 4 A Smiths Industries Company