Crimp Tool Kit for 8 AWG Insulated Ring Terminals Modular Crimp Tooling Kit Application Tooling Specification Sheet Order No. 64001-7670 SCOPE Tooling: The Square "DIN" style die sets are used with two machines and each machine requires an adapter for the square "DIN" dies. The Molex UP60, order number 63801-8900 will process the square "DIN" style die sets with the 63801-8901 adapter. The Molex 12 ton battery crimp tool, order number 63816-1000 will process the square "DIN" style die sets with the 63816-1100. Refer to the appropriate crimper instruction manual for installation and operation information. Products: InsulKrimpTM and NylaKrimpTM Ring Tongue Terminals and Splices 8 AWG. Refer to the Product part number charts on this sheet for terminals with the barrel and tongue styles listed above. TESTING The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Color Code Red Wire Size (AWG) 8 *UL - 486 A 90 *UL - 486 C 45 **MIL-T-7928 225 *UL - 486 A - Terminals (Copper Conductors only) *UL - 486 C - Butt Splices, Parallel Splices, and Closed end Connectors **MIL-T-7928 - Military Approved Terminals only as listed PIN GAUGE OR USE SOFT METAL SLUG METHOD "X" (CRIMP HEIGHT) Use gauge pins or soft metal slug (solder) method to measure the "X" dimension. Verify the tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. CRIMP PROFILE Molex does not sell gauge pins. Contact your local industrial supplier. Wire Range AWG 8 mm 6.6-10.5 "X" Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .220 5.59 .214 5.44 .226 5.74 Crimp Inspection Marking 8 The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to crimp. We will be adding to this list and an up to date copy is available on www.molex.com. Doc No: ATS-640017670 Revision: B Release Date: 05-02-13 Revision Date: 07-16-13 UNCONTROLLED COPY Page 1 of 4 Crimp Tool Kit for 8 AWG Insulated Ring Terminals Terminal No. 19000-0401 19000-0402 19000-0403 19000-0404 19063-0001 19063-0003 19063-0004 19063-0007 19063-0010 19063-0012 19063-0013 19063-0015 19063-0017 19063-0023 19063-0025 19063-0026 19063-0028 19063-0029 19063-0030 19063-0031 19063-0032 19063-0033 19063-0034 19063-0035 19063-0036 19063-0037 19063-0038 19063-0039 19063-0040 19063-0042 19063-0044 19063-0046 19067-0001 19067-0003 19067-0004 19067-0006 19067-0008 19067-0010 19067-0012 19067-0016 19067-0018 19067-0022 19067-0025 190670028 19067-0030 19067-0031 19067-0032 19067-0033 19067-0034 19067-0035 19067-0037 Doc No: ATS-640017670 Revision: B Wire Size: 8 AWG - 6.6-10.5mm CMA 13,100-20,800 Wire Strip Length Insulation Diameter Maximum Terminal Eng No. (REF) In mm In mm D-750-08R90 .437 11.11 .265 6.73 D-750-10R90 .437 11.11 .265 6.73 D-750-14R90 .437 11.11 .265 6.73 D-750-56R90 .437 11.11 .265 6.73 D-750-06 .437 11.11 .265 6.73 D-750-08 .437 11.11 .265 6.73 D-750-08-R90 .437 11.11 .265 6.73 D-750-10-R90 .437 11.11 .265 6.73 D-750-14-R90 .437 11.11 .265 6.73 D-750-56 .437 11.11 .265 6.73 D-750-56-R90 .437 11.11 .265 6.73 D-751-10 .437 11.11 .265 6.73 D-751-14 .437 11.11 .265 6.73 D-751-76 .437 11.11 .265 6.73 D-752-10 .437 11.11 .265 6.73 D-752-12 .437 11.11 .265 6.73 D-752-14 .437 11.11 .265 6.73 D-752-38 .437 11.11 .265 6.73 D-752-56 .437 11.11 .265 6.73 D-752-58 .437 11.11 .265 6.73 D-752-76 .437 11.11 .265 6.73 D-753-12 .437 11.11 .265 6.73 D-753-14 .437 11.11 .265 6.73 D-753-34 .437 11.11 .265 6.73 D-753-38 .437 11.11 .265 6.73 D-753-56 .437 11.11 .265 6.73 D-753-58 .437 11.11 .265 6.73 D-753-76 .437 11.11 .265 6.73 D-756-06 .437 11.11 .265 6.73 D-756-08 .437 11.11 .265 6.73 D-756-10 .437 11.11 .265 6.73 D-756-14 .437 11.11 .265 6.73 D-950-06 .437 11.11 .353 8.97 D-950-08 .437 11.11 .353 8.97 D-950-08R90 .437 11.11 .353 8.97 D-950-10 .437 11.11 .353 8.97 D-950-14 .437 11.11 .353 8.97 D-950-14R90 .437 11.11 .353 8.97 D-950-56 .437 11.11 .353 8.97 D-951-10 .437 11.11 .350 8.89 D-951-14 .437 11.11 .350 8.89 D-951-38 .437 11.11 .350 8.89 D-951-56 .437 11.11 .350 8.89 D-952-12 .437 11.11 .350 8.89 D-952-38 .437 11.11 .350 8.89 D-952-76 .437 11.11 .350 8.89 D-953-12 .437 11.11 .350 8.89 D-953-34 .437 11.11 .350 8.89 D-953-58 .437 11.11 .350 8.89 D-956-06 .437 11.11 .350 8.89 D-956-08 .437 11.11 .350 8.89 Release Date: 05-02-13 Revision Date: 07-16-13 UNCONTROLLED COPY Page 2 of 4 Crimp Tool Kit for 8 AWG Insulated Ring Terminals Terminal No. 19067-0039 19067-0041 19067-0128 19067-0129 19071-0132 19071-0134 19071-0136 19071-0140 19071-0144 19071-0146 19071-0148 19071-0150 19071-0153 19071-0156 19071-0158 19071-0161 19071-0162 19071-0163 19071-0164 19071-0166 19071-0168 19071-0169 19071-0170 19071-0171 19071-0172 19071-0173 19071-0174 19071-0176 19071-0178 19071-0180 19071-0182 19071-0183 19071-0334 19071-0380 19071-0381 19154-0040 19154-0041 19154-0044 19202-0054 19206-0012 19207-0006 Terminal No. 19063-0006 19063-0009 19063-0019 19063-0021 Doc No: ATS-640017670 Revision: B Wire Size: 8 AWG - 6.6-10.5mm CMA 13,100-20,800 Wire Strip Length Insulation Diameter Maximum Terminal Eng No. (REF) In mm In mm D-956-10 .437 11.11 .350 8.89 D-956-14 .437 11.11 .350 8.89 D-951-76 .437 11.11 .350 8.89 D-952-58 .437 11.11 .350 8.89 D-650-06X .437 11.11 .385 9.78 D-650-08X .437 11.11 .385 9.78 D-650-10X .437 11.11 .385 9.78 D-650-14X .437 11.11 .385 9.78 D-650-56X .437 11.11 .385 9.78 D-651-10X .437 11.11 .385 9.78 D-651-14X .437 11.11 .385 9.78 D-651-38X .437 11.11 .385 9.78 D-651-56X .437 11.11 .385 9.78 D-651-76X .437 11.11 .385 9.78 D-652-10X .437 11.11 .385 9.78 D-652-14X .437 11.11 .385 9.78 D-652-38X .437 11.11 .385 9.78 D-652-56X .437 11.11 .385 9.78 D-652-58X .437 11.11 .385 9.78 D-652-76X .437 11.11 .385 9.78 D-653-12X .437 11.11 .385 9.78 D-653-14X .437 11.11 .385 9.78 D-653-34X .437 11.11 .385 9.78 D-653-38X .437 11.11 .385 9.78 D-653-56X .437 11.11 .385 9.78 D-653-58X .437 11.11 .385 9.78 D-653-76X .437 11.11 .385 9.78 D-656-06X .437 11.11 .385 9.78 D-656-08X .437 11.11 .385 9.78 D-656-10X .437 11.11 .385 9.78 D-656-14X .437 11.11 .385 9.78 D-656-14XR90 .437 11.11 .385 9.78 D-652-12X .437 11.11 .385 9.78 D-650-14XR90 .437 11.11 .385 9.78 D-650-56XR90 .437 11.11 .385 9.78 D-654X .375 9.53 .385 9.78 D-654X .375 9.53 .385 9.78 DC-654X .375 9.53 .385 9.78 D-754 .375 9.53 .267 6.78 D-655X .375 9.53 .385 9.78 D-755 .375 9.53 .267 6.78 MILITARY Wire Size: 8 AWG - 6.6-10.5mm CMA 13,100-20,800 Wire Strip Length Insulation Diameter Maximum Terminal Eng No. (REF) In mm In mm D-750-10 .437 11.11 .265 6.73 D-750-14 .437 11.11 .265 6.73 D-751-38 .437 11.11 .265 6.73 D-751-56 .437 11.11 .265 6.73 Release Date: 05-02-13 Revision Date: 07-16-13 UNCONTROLLED COPY Page 3 of 4 Crimp Tool Kit for 8 AWG Insulated Ring Terminals CAUTION: Install only Molex terminals listed above with this kit. Do not crimp hardened objects as damage can occur to the tool or die. Crimp Tooling Kit Parts List Item Number 1 2 Order Number 64001-7670 64001-7601 64001-7602 Description Crimp Tooling Kit - 8 AWG Insulated Anvil Punch Quantity REF 1 1 2 1 Figure 1 Visit our Web site at http://www.molex.com Doc No: ATS-640017670 Revision: B Release Date: 05-02-13 Revision Date: 07-16-13 UNCONTROLLED COPY Page 4 of 4