Crimp Tool Kit for 8 AWG Insulated Ring Terminals
Doc No: ATS-640017670 Release Date: 05-02-13 UNCONTROLLED COPY Page 1 of 4
Revision: B Revision Date: 07-16-13
Use gauge pins or soft metal slug (solder)
method to measure the “X” dimension.
Verify the tooling crimp height calibration
by referring to the Go/No Go dimensions
shown in the chart below.
CRIMP PROFILE
PIN
GAUGE OR
USE SOFT
METAL SLUG
METHOD
“X” (CRIMP
HEIGHT)
Modular Crimp
Tooling Kit
Application Tooling
Specification Sheet Order No. 64001-7670
SCOPE
Tooling: The Square “DIN” style die sets are used with two machines and each machine requires an adapter for
the square “DIN” dies. The Molex UP60, order number 63801-8900 will process the square “DIN” style
die sets with the 63801-8901 adapter. The Molex 12 ton battery crimp tool, order number 63816-1000
will process the square “DIN” style die sets with the 63816-1100. Refer to the appropriate crimper
instruction manual for installation and operation information.
Products: InsulKrimp™ and NylaKrimp™ Ring Tongue Terminals and Splices 8 AWG. Refer to the Product part
number charts on this sheet for terminals with the barrel and tongue styles listed above.
TESTING
The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.
Wire Size (AWG)
*UL
-
486
A
*UL
-
486 C
**MIL
-
T
-
7928
Red
8
90
45
225
*UL - 486 A - Terminals (Copper Conductors only)
*UL - 486 C – Butt Splices, Parallel Splices, and Closed end Connectors
**MIL-T-7928 - Military Approved Terminals only as listed
Molex does not sell gauge pins. Contact your local industrial supplier.
Wire Range
“X” Dimension Conductor Crimp
Crimp Inspection Marking
Mean
Go
No Go
AWG
mm²
In
mm
In
mm
In
mm
8 6.6-10.5 .220 5.59 .214 5.44 .226 5.74 8
The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to
crimp. We will be adding to this list and an up to date copy is available on www.molex.com.
Crimp Tool Kit for 8 AWG Insulated Ring Terminals
Doc No: ATS-640017670 Release Date: 05-02-13 UNCONTROLLED COPY Page 2 of 4
Revision: B Revision Date: 07-16-13
Wire Size: 8 AWG
–
6.6
-
10.5mm² CMA 13,100
-
20,800
Terminal No. Terminal Eng No. (REF)
Wir
e Strip Length
Insulation Diameter
M
aximum
In
mm
In
mm
19000
-
0401
D
-
750
-
08R90
.437
11.11
.265
6.73
19000
-
0402
D
-
750
-
10R90
.437
11.11
.265
6.73
19000
-
0403
D
-
750
-
14R90
.437
11.11
.265
6.73
19000
-
0404
D
-
750
-
56R90
.437
11.11
.265
6.73
19063
-
0001
D
-
750
-
06
.437
11.11
.265
6.73
19063
-
0003
D
-
750
-
08
.437
11.11
.265
6.73
19063
-
0004
D
-
750
-
08
-
R90
.437
11.11
.265
6.73
19063
-
0007
D
-
750
-
10
-
R90
.437
11.11
.265
6.73
19063
-
0010
D
-
750
-
14
-
R90
.437
11.11
.265
6.73
19063
-
0012
D
-
750
-
56
.437
11.11
.265
6.73
19063
-
001
3
D
-
750
-
56
-
R90
.437
11.11
.265
6.73
19063
-
0015
D
-
751
-
10
.437
11.11
.265
6.73
19063
-
0017
D
-
751
-
14
.437
11.11
.265
6.73
19063
-
0023
D
-
751
-
76
.437
11.11
.265
6.73
19063
-
0025
D
-
752
-
10
.437
11.11
.265
6.73
19063
-
0026
D
-
752
-
12
.437
11.11
.265
6.73
19063
-
002
8
D
-
752
-
14
.437
11.11
.265
6.73
19063
-
0029
D
-
752
-
38
.437
11.11
.265
6.73
19063
-
0030
D
-
752
-
56
.437
11.11
.265
6.73
19063
-
0031
D
-
752
-
58
.437
11.11
.265
6.73
19063
-
0032
D
-
752
-
76
.437
11.11
.265
6.73
19063
-
0033
D
-
753
-
12
.437
11.11
.265
6.73
19063
-
0034
D
-
753
-
14
.437
11.11
.265
6.73
19063
-
0035
D
-
753
-
34
.437
11.11
.265
6.73
19063
-
0036
D
-
753
-
38
.437
11.11
.265
6.73
19063
-
0037
D
-
753
-
56
.437
11.11
.265
6.73
19063
-
0038
D
-
753
-
58
.437
11.11
.265
6.73
19063
-
0039
D
-
753
-
76
.437
11.11
.265
6.73
19063
-
0040
D
-
756
-
06
.437
11.11
.265
6.73
19063
-
0042
D
-
756
-
08
.437
11.11
.265
6.73
19063
-
0044
D
-
756
-
10
.437
11.11
.265
6.73
19063
-
0046
D
-
756
-
14
.437
11.11
.265
6.73
19067
-
0001
D
-
950
-
06
.437
11.11
.353
8.97
19067
-
0003
D
-
950
-
08
.437
11.11
.353
8.97
19067
-
0004
D
-
950
-
08R9
0
.437
11.11
.353
8.97
19067
-
0006
D
-
950
-
10
.437
11.11
.353
8.97
19067
-
0008
D
-
950
-
14
.437
11.11
.353
8.97
19067
-
0010
D
-
950
-
14R90
.437
11.11
.353
8.97
19067
-
0012
D
-
950
-
56
.437
11.11
.353
8.97
19067
-
0016
D
-
951
-
10
.437
11.11
.350
8.89
19067
-
0018
D
-
951
-
14
.437
11.11
.350
8.89
19067
-
0022
D
-
951
-
38
.437
11.11
.350
8.89
19067
-
0025
D
-
951
-
56
.437
11.11
.350
8.89
190670028
D
-
952
-
12
.437
11.11
.350
8.89
19067
-
0030
D
-
952
-
38
.437
11.11
.350
8.89
19067
-
0031
D
-
952
-
76
.437
11.11
.350
8.89
19067
-
0032
D
-
953
-
12
.437
11.11
.350
8.89
19067
-
0033
D
-
953
-
34
.437
11.11
.350
8.89
19067
-
0034
D
-
953
-
58
.437
11.11
.350
8.89
19067
-
0035
D
-
956
-
06
.437
11.11
.350
8.89
19067
-
0037
D
-
956
-
08
.437
11.11
.350
8.89
Crimp Tool Kit for 8 AWG Insulated Ring Terminals
Doc No: ATS-640017670 Release Date: 05-02-13 UNCONTROLLED COPY Page 3 of 4
Revision: B Revision Date: 07-16-13
Wire Size: 8 AWG
–
6.6
-
10.5mm² CMA 13,100
-
20,800
Terminal No. Terminal Eng No. (REF)
Wir
e Strip Length
Insulation Diameter
M
aximum
In
mm
In
mm
19067
-
0039
D
-
956
-
10
.437
11.11
.350
8.89
19067
-
0041
D
-
956
-
14
.437
11.
11
.350
8.89
19067
-
0128
D
-
951
-
76
.437
11.11
.350
8.89
19067
-
0129
D
-
952
-
58
.437
11.11
.350
8.89
19071
-
0132
D
-
650
-
06X
.437
11.11
.385
9.78
19071
-
0134
D
-
650
-
08X
.437
11.11
.385
9.78
19071
-
0136
D
-
650
-
10X
.437
11.11
.385
9.78
19071
-
0140
D
-
650
-
14X
.437
11.
11
.385
9.78
19071
-
0144
D
-
650
-
56X
.437
11.11
.385
9.78
19071
-
0146
D
-
651
-
10X
.437
11.11
.385
9.78
19071
-
0148
D
-
651
-
14X
.437
11.11
.385
9.78
19071
-
0150
D
-
651
-
38X
.437
11.11
.385
9.78
19071
-
0153
D
-
651
-
56X
.437
11.11
.385
9.78
19071
-
0156
D
-
651
-
76X
.437
1
1.11
.385
9.78
19071
-
0158
D
-
652
-
10X
.437
11.11
.385
9.78
19071
-
0161
D
-
652
-
14X
.437
11.11
.385
9.78
19071
-
0162
D
-
652
-
38X
.437
11.11
.385
9.78
19071
-
0163
D
-
652
-
56X
.437
11.11
.385
9.78
19071
-
0164
D
-
652
-
58X
.437
11.11
.385
9.78
19071
-
0166
D
-
652
-
76X
.437
11.11
.385
9.78
19071
-
0168
D
-
653
-
12X
.437
11.11
.385
9.78
19071
-
0169
D
-
653
-
14X
.437
11.11
.385
9.78
19071
-
0170
D
-
653
-
34X
.437
11.11
.385
9.78
19071
-
0171
D
-
653
-
38X
.437
11.11
.385
9.78
19071
-
0172
D
-
653
-
56X
.437
11.11
.385
9.78
19071
-
0173
D
-
653
-
58X
.4
37
11.11
.385
9.78
19071
-
0174
D
-
653
-
76X
.437
11.11
.385
9.78
19071
-
0176
D
-
656
-
06X
.437
11.11
.385
9.78
19071
-
0178
D
-
656
-
08X
.437
11.11
.385
9.78
19071
-
0180
D
-
656
-
10X
.437
11.11
.385
9.78
19071
-
0182
D
-
656
-
14X
.437
11.11
.385
9.78
19071
-
0183
D
-
656
-
14XR
90
.437
11.11
.385
9.78
19071
-
0334
D
-
652
-
12X
.437
11.11
.385
9.78
19071
-
0380
D
-
650
-
14XR90
.437
11.11
.385
9.78
19071
-
0381
D
-
650
-
56XR90
.437
11.11
.385
9.78
19154
-
0040
D
-
654X
.375
9.53
.385
9.78
19154
-
0041
D
-
654X
.375
9.53
.385
9.78
19154
-
0044
DC
-
654X
.375
9.53
.385
9.78
19202
-
0054
D
-
754
.375
9.53
.267
6.78
19206
-
0012
D
-
655X
.375
9.53
.385
9.78
19207
-
0006
D
-
755
.375
9.53
.267
6.78
MILITARY
Wire Size: 8 AWG – 6.6-10.5mm² CMA 13,100-20,800
Terminal No. Terminal Eng No. (REF)
Wire Strip Length
Ins
ulation Diameter Maximum
In
mm
In
mm
19063
-
0006
D
-
750
-
10
.437
11.11
.265
6.73
19063
-
0009
D
-
750
-
14
.437
11.11
.265
6.73
19063
-
0019
D
-
751
-
38
.437
11.11
.265
6.73
19063
-
0021
D
-
751
-
56
.437
11.11
.265
6.73
Crimp Tool Kit for 8 AWG Insulated Ring Terminals
Doc No: ATS-640017670 Release Date: 05-02-13 UNCONTROLLED COPY Page 4 of 4
Revision: B Revision Date: 07-16-13
1
2
Figure 1
CAUTION: Install only Molex terminals listed above with this kit. Do not crimp hardened objects as damage
can occur to the tool or die.
Crimp Tooling Kit Parts List
Item Number
Order Number
Description
Quantity
64001
-
7670
Crimp Tooling Kit
–
8 AWG Insulated
REF
1
64001
-
76
01
Anvil
1
2
64001
-
760
2
Punch
1
Visit our Web site at http://www.molex.com