MIL-DTL-38999 Circular Connectors DEPENDABLE MIL-DTL-38999 Series IV Connectors * Secure breech lock coupling * 100% scoop-proof * Pin-to-pin mating protection helps prevent failures RUGGED * Mated connectors help withstand high-impact shock * Rear accessory threads help provide increased strength * >500-mating-cycle durability * Corrosion resistant EMI PROTECTED * Grounding fingers for excellent EMI protection * Connector is grounded when the shells meet, even before the contacts are engaged EASY INSTALLATION * Blind-mateable grounding fingers to help provide a safer assembly during mating * Requires only 90 rotation to engage and disengage DEUTSCH DIV Series Connectors DEUTSCH DIV Series connectors from TE Connectivity (TE) are high-performance MIL-DTL-38999 connectors for use in high shock, vibration and EMI environments where reliability is essential. Qualified to MIL-DTL-38999 specifications, DEUTSCH DIV Series connectors are designed and built using the high-vibration capable breech lock coupling mechanism that only requires 90 of rotation to engage and disengage. Special grounding fingers form a 360-degree circle just inside the shell, acting as a shield for excellent EMI protection. The connector is actually grounded when the shells meet, even before the contacts engage. Inserts are available in 8 shell sizes, with contact arrangements meeting MIL-DTL-1560, along with additional arrangements, to help provide flexibility in circuit configurations. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 44 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Specifications MATERIALS * Shell: Stainless steel, aluminum * Plating: Olive drab cadmium, passivated, and electroless nickel (anodized coupling ring for Class F only) * Insert: Thermoplastic and fluorinated silicone elastomer * EMI Spring Fingers: Nickel or cadmium-plated beryllium copper * O-Ring: Fluorinated silicone elastomer ENVIRONMENTAL *T emperature Range: -65C to +175C (Class W) -65C to +200C (Classes C, F, Y and N) * Fluid Resistance: Fluid immersion per EIA 364.10, including resistance to MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline * Salt Spray: 48 hours (Nickel finishes) 500 hours (Cadmium and passivated finishes) * Thermal Cycling: -65 to 150/175/200C (max. temperature is class dependent) MECHANICAL * Sine Vibration: Up to 60 g for 36 hr. * Random Vibration: Up to 41.7 g for 16 hr. at 175 C Up to 50 g for 16 hr. at ambient temperature * Shock: 300 g, 3 ms in the 3 axes * Durability: >500 mating cycles * Contact Retention: Size 22D: 44 N (10 lb.) Size 20: 67 N (15 lb.) Size 16: 111 N (25 lb.) Size 12: 111 N (25 lb.) Size 10: 111 N (25 lb.) Size 8: 111 N (25 lb.) ELECTRICAL *S hell-to-Shell Conductivity: Olive Drab Cadmium: 2.5 mV Passivated: 10.0 mV Electroless Nickel: 1.0 mV * Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 45 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Voltage Rating Service Rating Suggested Operating Voltage Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 M Hermetic Connectors * Hermetic Seal: Sintered glass * Leakage: 16 cm3/hr. (0.97 in3/hr.) on mated pairs connected under 2.1 bar (4.38 psi) * Thermal Shock: 10 cycles, 4C max. to 90C min. Current Rating Contact Size Test Current (A) Voltage Drop (mV) 22D 5 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8* 46 26 *When commercial power contact replaces twin-ax contact Thread Sizes Shell Size Accessory Thread (6g 0.100R) Jam Nut Thread (6g 0.100R) 11 M15 x 1.0 M20 x 1.0 13 M18 x 1.0 M25 x 1.0 15 M22 x 1.0 M28 x 1.0 17 M25 x 1.0 M32 x 1.0 19 M28 x 1.0 M35 x 1.0 M38 x 1.0 21 M31 x 1.0 23 M34 x 1.0 M41 x 1.0 25 M37 x 1.0 M44 x 1.0 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 46 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Insert Contact Size/Quantity B5 5 11-35 B35 11-98 B98 11-99 B99 13-04 C4 C8 13-35 C35 13-98 C98 13 6 7 4 8 22 10 15-05 D5 5 15-15 D15 1 15-18 D18 15-19 D19 15-26 D26 15-35 D35 15-97 D97 17-02 E2 1 38 17-03 E3 1 38 17-06 E6 17-08 E8 17-11 E11 17-19 E19 17-20 E20 17-22 E22 17-24 E24 17-26 E26 17-35 E35 17-99 E99 19-11 F11 19-18 F18 4 14 19-19 F19 4 14 19-28 F28 19-32 F32 19-35 F35 14 18 19 2 8 6 1 4 4 4 4 17-03 4 4 4 8 4 11 4 2 4 4 4 4 4 4 4 4 4 4 4 8 2 4 4 4 4 4 4 4 4 4 24 37 4 4 4 4 4 4 Inactive: Superseded by 11-05 4 4 4 4 4 Uses 38999/62-8* Boots 4 13-08 2 QPL Hermetic B4 QPL B2 11-04 22D 20 16 12 10 12 Coax 12 Twinax 8 Power 8 Coax 8 Twinax Military DIV Commercial 11-02 4 16 2 2 22 26 55 2 21 11 2 4 4 4 4 4 4 26 4 4 4 19-19 4 4 32 4 66 4 4 Blue shaded entries are not Mil Spec. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 47 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Insert Contact Size/Quantity 4 G76 4 23-06 H6 6 23-21 H21 23-35 H35 23-53 H53 23-54 H54 23-55 H55 23-63 H63 4 4 4 4 4 4 4 4 Inactive: Superseded by G75 21-76 2 4 4 Uses 38999/62-8* Boots 21-75 16 QPL Hermetic 11 QPL G48 22D G41 21-48 20 21-41 16 G39 12 21-39 10 G35 12 Coax G20 21-35 12 Twinax 21-20 8 Power G11 G16 8 Coax 8 Twinax Military DIV Commercial 21-11 21-16 18 79 2 37 41 4 21-76 4 21 100 53 4 9 4 8 4 4 4 4 4 4 4 40 55 4 4 4 4 49 25-04 J4 25-07 J7 2 48 25-08 J8 8 25-09 J9 2 25-10 J10 8 25-17 J17 6 25-19 J19 25-20 J20 3 4 13 10 25-21 J21 3 4 13 10 25-24 J24 25-29 J29 25-35 J35 25-37 J37 25-43 J43 20 23 25-46 J46 2 4 40 25-47 J47 2 4 40 25-61 J61 25-90 J90 2 4 40 25-91 J91 2 4 40 97 25-09 25-10 97 4 4 36 19 12 4 25-21 4 12 29 128 37 61 4 4 4 4 4 4 4 4 4 25-47 4 4 4 25-91 4 Blue shaded entries are not Mil Spec. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 48 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Part Numbering MIL-DTL-38999 and DEUTSCH Commercial Versions Military Commercial Commercial D38999/ 40 DIV 40 W J E 25 - 35 P 35 P N - L/C N - 6139 Military PREFIX SHELL STYLE/MIL SLASH SHEET 40 43 44 46 47 48 40 42 44 46 47 48 Wall Mount Receptacle Box Mount Receptacle Jam Nut Receptacle Straight Plug with EMI Fingers Straight Plug without EMI Fingers In-Line Receptacle 41 44 45 43 Hermetic Solder Mount Receptacle Hermetic Jam Nut Receptacle E F G E (023) F (Not Avail.) G W Electroless Nickel, Black Anodized Coupling Ring Electroless Nickel, Green Anodized Coupling Ring Space Grade, Electroless Nickel Olive Drab Cadmium over Nickel H N Y H N Y Stainless Steel, Passivated, Space Grade Stainless Steel, Nickel Plated Stainless Steel, Passivated Hermetic Connectors CLASS/FINISH Hermetic Connectors SHELL SIZE 11 (B), 13 (C), 15 (D), 17 (E), 19 (F), 21 (G), 23 (H), 25 (J) Numbers = DIV Commercial (Letters) = Military INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 47-48 CONTACTS P 500-Cycle Pin S 500-Cycle Socket H 1500-Cycle Pin J 1500-Cycle Socket A Less Pin (with intent to use nonstandard contacts) B Less Socket (with intent to use nonstandard contacts) Hermetic Contacts P Pin, Solder Cup X Pin, Eyelet C Pin, PC Tail S Socket, Solder Cup Z Socket, Eyelet D Socket, PC Tail POLARIZING POSITIONS N Normal A, B, C, D, K MODIFICATIONS 023* 6149* 6139* L/C** Use to Get Military Class W with Contacts Use for Mil Class F Less Contacts Use for Mil Class W Less Contacts Less Contacts *Use with Commercial DIV callout only **Use with Military D38999 callout only AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 49 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Wall Mount/Square Flange Receptacle 32.00 [1.260] A SQ MAIN POLARIZING KEY F 20.80 [0.819] B SQ C DIA. 2.16 [0.085] D DIA. 0.90 [0.035] MAX. Shell Size A Sq. Max. B Sq. OC Max. OD Max. F 11 26.70 1.051 20.62 0.812 20.15 0.793 12.93 0.509 2.60 0.102 13 29.10 1.146 23.02 0.906 23.35 0.919 16.10 0.634 2.60 0.102 15 31.50 1.240 24.62 0.970 26.52 1.044 19.28 0.759 2.60 0.102 17 33.90 1.335 26.98 1.062 29.72 1.170 22.48 0.885 2.60 0.102 19 37.10 1.461 29.36 1.156 32.87 1.294 25.63 1.009 2.60 0.102 21 40.20 1.583 31.76 1.250 36.05 1.419 28.80 1.134 3.40 0.133 23 43.40 1.709 34.92 1.374 39.22 1.544 31.98 1.259 3.40 0.133 25 46.60 1.835 38.10 1.500 42.40 1.669 35.15 1.384 3.40 0.133 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 50 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors 32.00 [1.260] Jam Nut Receptacle 28.40 [1.118] A A/F MAIN POLARIZING KEY 19.66 [0.744] B A/F 2.16 [0.085] D DIA. C DIA. 2.70 [0.106] 3.18 [0.125] MAX. MOUNTING THICKNESS Shell Size A A/F Max. B A/F Max. C Dia. Max. D Dia. Max. 11 35.40 1.394 32.00 1.260 38.60 1.520 12.93 0.509 13 38.60 1.520 36.00 1.417 41.70 1.642 16.10 0.634 15 41.70 1.642 41.00 1.614 44.90 1.768 19.28 0.759 17 45.70 1.799 41.00 1.614 49.70 1.957 22.48 0.885 19 48.50 1.909 46.00 1.811 51.70 2.035 25.63 1.009 21 51.70 2.035 50.00 1.968 54.80 2.157 28.80 1.134 23 54.80 2.157 50.00 1.968 58.00 2.283 31.98 1.259 25 58.00 2.283 55.00 2.165 61.20 2.409 35.15 1.384 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 51 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Box Mount Receptacle MASTER KEYWAY BLUE INDICATOR STRIPE D BLUE COLOR BAND B TYP. A SQ. 2.16 [0.085] MAX. OC OE OF 3.58 [0.141] MAX. 3.58 [0.141] MAX. 32.00 [1.260] MAX. Shell Size A Sq. Max. B Sq. OC Max. D OE OF 11 26.70 1.051 20.62 0.812 20.15 0.793 2.60 0.102 13.41 0.528 14.50 0.571 13 29.10 1.146 23.02 0.906 23.35 0.919 2.60 0.102 16.31 0.642 17.40 0.685 15 31.50 1.240 24.62 0.970 26.52 1.044 2.60 0.102 19.41 0.764 20.60 0.811 17 33.90 1.335 26.98 1.062 29.72 1.170 2.60 0.102 22.61 0.890 23.80 0.937 19 37.10 1.461 29.36 1.156 32.87 1.294 2.60 0.102 25.30 0.996 26.52 1.044 21 40.20 1.583 31.76 1.250 36.05 1.419 3.40 0.133 28.52 1.123 29.620 1.166 23 43.40 1.709 34.92 1.374 39.22 1.544 3.40 0.133 31.70 1.248 32.82 1.292 25 46.60 1.835 38.10 1.500 42.40 1.669 3.40 0.133 34.82 1.371 36.02 1.418 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 52 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Plug 36.50 [1.437] MAX. [MATED] 38.89 [1.531] MAX. [UNMATED] 2.16 [0.085] MAX. A DIA. B DIA. 26.97 [1.062] MAX. Shell Size O A Max. O B Max. 11 26.60 1.047 19.70 0.775 13 31.00 1.220 22.90 0.901 15 34.20 1.346 26.40 1.039 17 37.40 1.472 29.20 1.149 19 40.20 1.583 32.40 1.275 21 43.30 1.704 35.60 1.401 23 46.50 1.831 38.80 1.527 25 49.70 1.957 41.90 1.649 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 53 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors Same drawings for pages 43 and 56 DEUTSCH DIV Series Connectors Recommended PanelPanel CutoutsCutouts Recommended C1 OH OH1 C1 K A V1 V Square Flange Receptacle (Type 20) Shell Size C1 11 Jam Nut Receptacle (Type 24) H Min. H1 Max. K Max. V Min. V1 Min. 22.22 0.875 20.88 0.822 19.53 0.769 27.00 1.063 32.60 1.283 0.750 0.922 25.58 1.007 24.26 0.995 30.20 1.189 36.00 1.417 24.61 0.969 23.01 0.906 26.59 1.047 28.80 1.134 27.53 1.084 33.30 1.331 39.60 1.559 17 26.97 1.062 25.81 1.106 30.96 1.219 31.98 1.259 30.68 1.208 36.50 1.437 43.30 1.705 19 29.36 1.156 28.98 1.141 32.94 1.297 35.15 1.384 33.86 1.333 39.30 1.547 47.00 1.850 21 31.75 1.250 32.16 1.266 36.12 1.422 38.28 1.507 37.06 1.459 42.50 1.673 50.60 1.992 23 34.93 1.375 34.93 1.375 39.29 1.547 41.50 1.634 40.01 1.575 45.70 1.799 54.20 2.134 25 38.10 1.500 37.69 1.484 42.47 1.672 44.68 1.759 43.41 1.709 48.80 1.921 59.70 2.350 Front Rear 20.62 0.812 15.08 0.594 0.906 15 Drawings below are23.01 not needed 19.05 23.42 13 Millimeters Inches 3.20 [0.126] MAX. 3.18 [0.125] MAX. Recommended Panel Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 54 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Keying Options (Viewed from Mating Face of the Receptacle Connector) Clocking X Ref. Y Ref. N 110 250 A 100 260 B 90 270 C 80 280 D 70 290 K 120 255 MASTER KEY X REF. B A Y REF. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 55