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USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766
F2
F
Description
An Omron STI Quick-Disconnect Universal Mat system (UMQ
series mat combined with an MC3, MC4 or MC6) offers a simple
method for guarding personnel around hazardous machines. A
Quick-Disconnect Universal Mat system offers freedom, flexibility,
and reduced operator fatigue when compared with traditional
guarding methods such as interlocked fences, pullback restraints
or perimeter barriers.
Full visibility and access to the work area is maintained. There is
no need to worry about personnel forgetting to replace mechanical
barriers or close gates.
Omron STI UMQ Series safety mat incorporates a design that
features a cable quick disconnect located on the mat. This allows
the cable to be attached after the mat is installed in order to
minimize damage to the cable during installation. The new patented
connector is designed and tested to meet IP67 requirements.
How the System Works
The operation of a Quick-Disconnect Universal Mat system is
easy to understand. The mat is a simple, normally open switch.
When a specified minimum weight is applied to the mat the
"switch" closes. This sends a signal to the controller which, in turn,
sends a stop signal to the guarded machine.
Each mat presents four wires to the controller. This provides the
redundancy required to monitor the wiring for open circuits due to
incorrect wiring or physical damage to the wires.
In order to meet many national safety regulations, Omron STI
offers trim to secure the mat to the floor so that it cannot be easily
relocated and therefore become ineffective.
System
• When UMQ series mats are combined with an MC3, MC4 or
MC6 controller (with complete diagnostics), the result is a sys-
tem that meets the standard EN 1760-1:1998 and is entitled to
display the CE mark. See below for an overview of the various
components.
UMQ Series Mat
• Fork lift traffic of 270 lbs. per square inch
• IP67 rated
• Mat flammability self extinguishing, meets UL94VO
• Single-piece molded construction
• Black or yellow color
• Damage to cables during installation is eliminated by
installating cables after mat installation
• Easy cable replacement
• Six cable location options offer the ability to configure where
cable exits
Controllers
• Safety category 3 devices
• DIN-rail mount (MC3)
• NEMA controllers (MC4, MC6)
• 24 VDC or with universal power supply 100 to 240 VAC
Trim
• Two-part perimeter and joining trim simplifies installation and
provides a custom appearance
• Two options for trim kit corners: Mitered and molded
Quick-Disconnect
Universal Safety Mat System
Heavy-Duty Four-Wire Presence Sensing Mats
with Removable Cable, Category 3 Controllers
and Perimeter Trim
Safety Mats & Area Guarding
UMQ Series UMQ
Patented Connector
C US
Rev. 4.11
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F3
F
UMQ Series Safety Mats & Area Guarding
Mechanical
Mat Cover Material: PVC
Mat Type: Normally open SPST, four-wire
Mode: Pressure Sensitive
Activation Force: Detects adults > 30 kg (66 lbs) (8.5 lbs/in.2)
Maximum Load: Static Load: 122.5 kg/in.2 (270 lbs/in.2)
Rolling Load: 122.5 kg/in.2 (270 lbs/in.2)
Mechanical Life: 1 x 106 operations
Mat Cable: 18-gauge, 4-conductor, 16-strand, 300 VAC, with MC12DC male single key
connector; 5 m or 10 m long
Mat Weight: Approx. 24.4 kg/m2 (5 lbs/ft.2)
Environmental
Protection: IP67
Operating Temperature: -37 to 66°C (-35 to 150° F)
Mat Flammability: Self extinguishing, meets UL 94VO
Operating Humidity: 0-100% RH
Mat Chemical Resistance*: Water: Excellent
Mineral Acids: Good/Excellent
Organic Acids: Good/Excellent
Alcohols: Good
Aldehydes: Good/Excellent
Caustics: Good/Excellent
Petroleum Solvents: Good
Organic Solvents: Poor
Chlorinated Solvents: Poor
*40 minute exposure at 23°C (74°F)
Compliance
Conforming to Standards: ANSI/RIA 15.06-1999 (R2009), ANSI B11.19-2010, OSHA 1910.21(b),
CSA Z432-04
Approvals: When used with an MC3, MC4 or MC6 controller the UMQ series safety mats
comprise a system which has been EC type examined to the requirements of
category 3, EN 954-1 and EN1760-1:1998.
Specifications are subject to change without notice.
For specifications
and dimensions on
the MC Controllers,
see page F13
✎
Mat Selection
Multiple UMQ series mat sizes are offered. A system can easily
be configured to meet almost any guarding requirement.
Standard Mat Sizes
Widths 12 to 48 in.
Lengths 12 to 72 in.
Metric Mat Sizes
Widths 500 to 1200 mm
Lengths 500 to 1800 mm
Custom Mat Sizes
Widths From 8 in. up to 48 in.
(0.5 in. increments)
Lengths From 8 in. up to 72 in.
(0.5 in. increments)
For specific mat sizes,
see page F10
✎
Mat Specifications
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F4
F
Aluminum
Floor
PVC Trim Cover
UMQ Series Safety Mats & Area Guarding
Trim Selection
Several choices are available in trim selection and can be
customized to a specific application.
Two-Part Ramp Trim with Yellow PVC Cover
This trim simplifies routing of cables and replacement of dam-
aged mats. To position the mats correctly, place all of the mats in
the approximate position, place the joining trim between the mats,
then temporarily place the cover on the joining trim. Square the
mats by sliding the ramp trim under the mats. When all of the mats
are correctly positioned, anchor the perimeter trim to the floor.
After the wires have been routed, a rugged cover of highly visible,
safety yellow PVC is snapped into place. Corners can either
be mitered or be Omron STI's exclusive molded corners. (See
illustrations on this page.)
Two-Part Ramp Trim with Aluminum Cover
This trim is the same as above except that the PVC cover is
replaced with an aluminum cover that is attached by screws to the
base. (See the Dimensions Section of this datasheet for details.)
Two-Part Active Joining Trim
Similar in concept to the two-part ramp trim, this trim provides
an "active" joint where the perimeters of two mats adjoin each
other. When a person steps on the surface cover of the active
joining trim, the Universal Mat system will detect their presence
and send a stop signal to the guarded machine.
Aluminum Blunt Trim
Used to finish off the edge of a mat installation near a wall or
machine. Helps hold mats in place.
Aluminum Ramp Trim
This single part aluminum ramp trim is available for areas where
the two part ramp trim may not be suitable.
Molded Corners
Eliminates the need to miter the corners of perimeter trim.
Designed to mate with Omron STI two-part ramp trim.
Applications
Presence sensing safety mats are used to monitor an entire
hazardous area. They offer flexibility, quick access and may
frequently be the most economic choice. Other options for
perimeter guarding include interlocked barrier guards and safety
light curtains. However, personnel can become trapped inside a
barrier guard and safety light curtains only monitor the perimeter,
not the hazardous area inside.
Additionally, mats can also simplify routine tasks such as
machine setup, maintenance and repair.
Applications can be
found throughout industry
and typically include the
following areas:
• Welding Robots
• Assembly Machinery
• Material Handling
• Packaging Machinery
• Punches
• Presses
• Robotic Work Cells
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F5
F
18.4
0.72
11.8
0.47
91.4
3.60
58.9
2.32
58.9
2.32
2-Part Joining Trim: PN 43222-0096
Joining Trim Aluminum Base: PN 32592
Joining Trim Cover Black: PN 32591
Joining Trim Cover Yellow: PN 32591-0010
Aluminum Base & PVC Cover: PN 43123-0096
Aluminum Base: PN 32667
PVC Cover: PN 32668
101.6
4.000
23.1
0.910
35.81
1.410
17.02
0.670
14.1
0.555
1.02
0.040
10.8
0.425
13.72
0.540 Ref
25.4
1.00 Ref
13.72
0.540
Aluminum Single Part Ramp Trim (TKA)
Aluminum Ramp Trim: PN 43224-0096
Blunt Trim: PN 43223-0096
10.64
0.419
19.53
0.769
63.50
2.500
9.35
0.367
Ref 7.59
0.299 Ref
19° Ref
13.72
0.540 Ref
2-Part Joining Trim (Base and Cover)
2-Part Ramp Trim with PVC Cover (TKM)
Blunt Trim
Aluminum Base & Aluminum Cover: PN 43123-1096
Aluminum Base: PN 32667
Aluminum Cover: PN 26441
Trim Dimensions (mm/in.)
94.62
3.725
72.39
2.850
58.42
2.300
58.42
2.300
72.39
2.850
94.62
3.725
30.58
1.204
30.58
1.204
57.48
2.263
21.89
0.862
72.39
2.850
94.62
3.725 57.48
2.263
21.89
0.862
72.39
2.850
94.62
3.725
Model UMIC
Model UMOC
Molded Outside Corner: PN 25836
Molded Inside Corner: PN 25837
Inside Molded Corner Trim
Outside Molded Corner Trim
2-Part Ramp Trim with Aluminum Cover (TKAT)
UMQ Series Safety Mats & Area Guarding
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F6
F
Mat Dimensions (mm/in.)
Two-Part Trim with PVC Cover and Molded Corners (TKC)
Two-Part Trim with PVC Cover and Mitered Corners (TKM)
L = Mat Length
138.2
5.44
C = L +
(Overall Length)
50.8
2.00
(PVC Trim Cvr) A = L - - 0.381 / +0
- 0.015 / +0
TOL =
50.8
2.00
(Alum Base) B = L - - 0.381 / +0
- 0.015 / +0
TOL =
MAT FASTENING DETAIL
Screw
Anchor
Slide Alum Base Under Mat
PVC Trim Cover Corner
Aluminum Trim Base
Safety Mat
Drill Holes
in Groove
on Boss
(#8 x 1.25"
Screw)
Cable
Conduit
STI To Cut Alum Trim "Rib"
25.4 (1.00) Section Here
56.79
2.236 50.8
2.00
25.4
1.00
104.5
4.115
(Ref)
12.7
0.50
(Ref)
4-Cond Cable with
MC12DC Male Single Key
4-Term Connector
4-Cond Cable with
MC12DC Male Single Key
4-Term Connector
MAT FASTENING DETAIL
Screw
Anchor
Slide Alum Base Under Mat
PVC Trim Cover
Aluminum Trim Base
Safety Mat
45°
Drill Holes
in Groove
on Boss
(#8 x 1.25"
Screw)
Cable
Conduit
L = Mat Length
114.8
4.52
(PVC Trim Cvr) A = L +
609.6
24.0 Shown
724.4
28.52 Shown
137.4
5.41
(Aluminum
Trim Base) B = L + 746.8
29.41 Shown. - 0.381 / +0
- 0.015 / +0
TOL =
STI To Cut Alum Trim "Rib"
25.4 (1.00) Section Here
56.79
2.236 50.8
2.00
25.4
1.00
104.5
4.115
(Ref)
12.7
0.50
(Ref)
UMQ Series Safety Mats & Area Guarding
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F7
F
Single-Part Trim Aluminum Trim (TKA)
Two-Part Trim with Aluminum Cover and Mitered Corners (TKAT)
L = Mat Length
127.3
5.01
(Alum Trim) A = L + - 0.381 / +0
- 0.015 / +0
TOL =
30.2
1.19
(Ref) 27.7
1.09
(Ref)
MAT FASTENING DETAIL
45°
Cable
Conduit
Note 1
Screw
(90705)
25.4 (1.0) Section
of Rib Removed
Anchor
(90706)
Drill and
Countersink
Holes in
Groove for
(8-32 x 1.25"
Screw)
Aluminum Trim Ramp
Safety Mat
STI To Cut Alum Trim "Rib"
25.4 (1.00) Section Here
4-Cond Cable with
MC12DC Male Single Key
4-Term Connector 56.79
2.236
50.8
2.00
12.7
0.50
(Ref)
101.6
4.00
(Ref)
25.4
1.00
UMQ Series Safety Mats & Area Guarding
Mat Dimensions (continued) (mm/in.)
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F8
F
Mat Measurement
50.8
2.00
Mat Dimension - Top Surface
Mat Dimension - Base = Top Surface Dimension + 11.2 (0.44 )
i.e. Top Mat Dimension = 305 (12.00), Mat Base = 316 (12.44)
Mat Cable exits on the side indicated by the first dimension in the model number
i.e. UM5-1254, Cable exits 12" dimension
i.e. UM5-4824, Cable exits 48" dimension
Mat Cable Exit Location A
Brown
#20 Pin Contact
(4 places)
Black
White
Blue
Male Connector
Mating/Face View
Index/Keyway
1
4
2
3
Black
Brown
Red/Black
Red/White
Blue
White
4
1
3
2
3
2
1
4
3
2
4
Wire Diagram
Male
Female B
Female A
Rear Side
149.9
1.96
20
0.79
Pin Out Connector
UM-Y-2-1 "Y" Connector
UMQ Series Safety Mats & Area Guarding
UMQ5, UMQ10, Integral UM Mat Cables
Brown
#20 Pin Contact
(4 places)
Black
White
Blue
Male Connector
Mating/Face View
Index/Keyway
1
4
2
3
Black
Brown
Red/Black
Red/White
Blue
White
4
1
3
2
3
2
1
4
3
2
4
Wire Diagram
Male
Female B
Female A
Rear Side
149.9
1.96
20
0.79
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F9
F
187.5
7.38
940.6
37.03
673.1
26.50
28.7
1.13
1162.1
45.75
23.1
0.91
57.2
2.25
38.1
1.50
57.2
2.25
Machined
Cut Out
(2 places)
38.1
1.50
Machined
Cut Out
(2 places)
25.4
1.00
12.7
0.50
56.4
2.22
339.6
13.37
590.6
23.25
69.1
2.72
25.4
1.00
D
FGH
J
K
L
M
D
CC
E
K
M
N
NE
AB
B
1851.9
72.91
108
4.25
25.4
1.00
41.4
1.63
108
4.25
41.4
1.63
41.4
1.63
25.4
1.00
27.9
1.10
UM4236
UM4234SPCOL
41.4
1.63
27.9
1.10
Custom Mats and Trims
Step 1: Customer Sends a Sketch
Example
Step 2: A Quote Drawing
with Dimensions is Created
Molded
Inside Corner Blunt Trim
Molded Outside Corner
CUSTOM
MAT
STANDARD
MAT
2 Part
Joining Trim
2 Part
Ramp Trim
1162.1
45.75
1011.2
39.81
277.1
10.91
106.4
16.00
450.9
17.75
292.1
11.50
362
14.25
209.6
8.25
685.8
27.00
1947.2
76.66
UM4236
UM4234SPCOL
Step 3: When the Order is Placed, A Detailed Layout Showing all
Components of the Trim System is Made
UMQ Series Safety Mats & Area Guarding
Omron STI makes ordering custom mats and trims easy. Simply
send us a sketch of your layout including dimensions. Make note
of where you want ramp trim or blunt trim. We'll work from your
sketch to create a detailed drawing of your specifications.
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F10
F
UMQ Series Safety Mats & Area Guarding
Ordering
1 Information required. Represents mat type and color.
Designator Description
UMQ Standard black mat
UMYQ Standard yellow mat*
UMMQ Metric black mat
UMMYQ Metric yellow mat*
Notes: *Mats will take the largest dimension as the first
dimension up to the 48 in. width (i.e. a mat ordered as
36 x 48 will be made as 48 x 36).
2345 Information required. Represents the mat size. Dimen-
sions are for active mat area. Mats are an additional 0.5 in. (12
mm) in each dimension. Choose one value from each column.
2 Standard Mat Widths in
Inches Designator
3 Standard Mat Lengths in
Inches Designator
12 12
18 18
24 24
30 30
36 36
42 42
48 48
54
60
66
72
Special Standard Sizes*
Special inch sizes are available in increments of 0.5 in.,
with a minimum width or length of 8 in.
4 Metric Mat Widths in mm
Designator
5 Metric Mat Lengths in mm
Designator
0500 (500 mm/19.7 in.) 0500 (500 mm/19.7 in.)
0750 (750 mm/29.5 in.) 0750 (750 mm/29.5 in.)
1000 (1000 mm/39.4 in.) 1000 (1000 mm/39.4 in.)
1200 (1200 mm/47.2 in.) 1250 (1250 mm/49.2 in.)
1500 (1500 mm/59.1 in.)
1750 (1750 mm /68.9 in.)
1800 (1800 mm/70.9 in.)
Ordering a UMQ Mat System
A Quick Disconnect Universal Mat System contains at least
one mat, a 5 m or 10 m cable, sufficient perimeter and joining
trim and a controller. For multiple mat installations using the MC3
controller, the mats are connected in series to the controller. This
may be done using the UMDB6 wiring accessory. When using the
MC4 or MC6 controllers, six mats may be connected directly to
the controller.
Each component of Quick Disconnect Universal Mat system
must be ordered individually
Mats are available in black or yellow. Yellow mats are denoted
by placing a "Y" in the ordering code. The cable location is speci-
fied by letter code at the end of the ordering number. Cables must
be ordered separately.
To order a Quick-Disconnect Universal Mat System, simply fill in
the fields in the model number sequence given.
Standard Mat Ordering Code:
___ - ___ ___- ___
1 2 3 6
Metric Mat Ordering Code:
___ - ___ - ___ - ___
1 4 5 6
Example: UMQ-2460-A
This example is a 24 x 60 in. standard black
mat with cable location A.
Example: UMMQ-0500-0500-B
This example is a 500 x 500 mm black metric
quick disconnect mat with cable coming out at
location B.
*Please consult Omron STI for mat sizes not listed in the above tables.
UM Mats vs.
UMQ Mats
Prior to the development of the UMQ Mat with Quick-
Disconnect cable, the UM Series Mat was the standard
mat supplied by Omron STI. The UM Mats are available
with integral cables in 5 m or 10 m lengths. These integral
cables are not removable. UM mats are still available and
can be ordered in black or yellow with required perimeter
and joining trim.
For detailed specifications
and ordering information
on the Universal Mat System,
please visit our website at
www.sti.com and enter 'UM" in
the SpeedSPEC search box.
UM
= Highlighted Rapid Delivery products are available for
shipment today or within THREE days.
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F11
F
ABC
D
E
F
Width
(1st Dimension)
Length
(2nd Dimension)
Cable locations
shown are for
rectangular
mats only.
6 Information required. Represents cable location. See
diagram below.
Cable Location Description
A Bottom left corner of first mat dimension, 2 in. from
top surface of the left edge to center of cable exit
B Bottom center of first mat dimension
C Bottom right corner of first mat dimension, 2 in. from
top surface of the right edge to center of cable exit
D Bottom right corner of second mat dimension, 2 in.
from top surface of the bottom edge to center of
cable exit
E Center of second mat dimension
F Top right corner of second mat dimension, 2 in. from
top surface of the top edge to center of cable exit
Notes: Mats with both dimensions equal will only have "A", "B", and "C"
cable locations available.
UMQ Series Safety Mats & Area Guarding
Ordering (continued)
Rapid Delivery Products
The following models are readily available for shipment today or at least
within 3 days. Please consider these for all new applications.
Model
Number
Part
Number Description
UMQ-1260-A 70220-1002 12 x 60 in. Universal Black Mat
UMQ-1872-A 70220-1010 18 x 72 in. Universal Black Mat
UMQ-2412-A 70220-1011 24 x 12 in. Universal Black Mat
UMQ-2418-A 70220-1012 24 x 18 in. Universal Black Mat
UMQ-2424-A 70220-1013 24 x 24 in. Universal Black Mat
UMQ-2460-A 70220-1015 24 x 60 in. Universal Black Mat
UMQ-2472-A 70220-1017 24 x 72 in. Universal Black Mat
UMQ-3030-A 70220-1021 30 x 30 in. Universal Black Mat
UMQ-3060-A 70220-1023 30 x 60 in. Universal Black Mat
UMQ-3072-A 70220-1025 30 x 72 in. Universal Black Mat
UMQ-3612-A 70220-1026 36 x 12 in. Universal Black Mat
UMQ-3624-A 70220-1028 36 x 24 in. Universal Black Mat
UMQ-3636-A 70220-1030 36 x 36 in. Universal Black Mat
UMQ-3654-A 70220-1031 36 x 54 in. Universal Black Mat
UMQ-3660-A 70220-1032 36 x 60 in. Universal Black Mat
UMQ-3672-A 70220-1034 36 x 72 in. Universal Black Mat
UMQ-4224-A 70220-1037 42 x 24 in. Universal Black Mat
UMQ-4236-A 70220-1039 42 x 36 in. Universal Black Mat
UMQ-4254-A 70220-1041 42 x 54 in. Universal Black Mat
UMQ-4260-A 70220-1042 42 x 60 in. Universal Black Mat
UMQ-4824-A 70220-1047 48 x 24 in. Universal Black Mat
UMQ-4836-A 70220-1049 48 x 36 in. Universal Black Mat
UMQ-4848-A 70220-1051 48 x 48 in. Universal Black Mat
UMQ-4866-A 70220-1054 48 x 66 in. Universal Black Mat
UMQ-4872-A 70220-1055 48 x 72 in. Universal Black Mat
= Highlighted Rapid Delivery products are available for
shipment today or within THREE days.
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F12
F
UMQ Series Safety Mats & Area Guarding
Ordering Cables
Cables should be ordered separately.
Model No. Description
UMQ5 Cable 5 m quick disconnect cable
UMQ10 Cable 10 m quick disconnect cable
Ordering (continued)
Ordering Perimeter Trim for a Single Mat**
To order Perimeter Trim for a single mat, simply fill in the fields
in the model number sequence given below.
Standard Perimeter Trim Ordering Code:
___ - ___ ___- ___
7 2 3 6
Metric Perimeter Trim Ordering Code:
___ - ___ - ___ - ___
7 4 5 6
7 Information required. Represents the corner style used on the
trim kits.
Designator Description
TKM Standard trim kit, 2-part mitered corners with PVC top
cover
TKAT Standard trim kit, 2-part mitered corners with aluminum
top cover
TKC Standard trim kit, 2-part with molded corners with PVC top
cover
TKA Standard trim kit, single part aluminum ramp trim (mitered
only)
MTKM Metric trim kit with mitered corners
MTKC Metric trim kit with molded corners
MTKAT is available upon request.
Example: TKM-1266-E
This example is a trim kit with mitered corners
to fit a 12 x 66 in. standard mat with cable
coming out at location E.
Example: MTKM-0500-0500-E
This example is a trim kit with mitered corners
to fit a 500 x 500 mm metric quick disconnect
mat with cable coming out at location E.
Model Number Description Weight
UMRT4 Bulk two-part ramp trim with yellow PVC cover 1.22 m (48 in.) length 1.5 kg (3.3 lb.)
UMRT8 Bulk two-part ramp trim with yellow PVC cover 2.44 m (96 in.) length 3.0 kg (6.6 lb.)
UMRT8A Bulk two-part ramp trim with aluminum top 2.44 m (96 in.) length 3.2 kg (7.0 lb.)
UMJS4 Bulk two-part active joining trim 1.22 m (48 in.) length 1.4 kg (3.0 lb.)
UMJS8 Bulk two-part active joining trim 2.44 m (96 in.) length 2.7 kg (6.0 lb.)
UMJTC8Y Bulk joining trim cover yellow 2.44 m (96 in.) 0.5 kg (1.0 lb.)
UMBT4 Bulk blunt trim 1.22 m (48 in.) length 1.1 kg (2.5 lb.)
UMBT8 Bulk blunt trim 2.44 m (96 in.) length 2.3 kg (5.0 lb.)
UMAL Bulk aluminum ramp trim 2.44 m (96 in.) 2.9 kg (6.5 lb.)
UMOC Molded outside corner
UMIC Molded inside corner
UMDB-6 Universal Safety Mat distribution box with 6 mat input connectors and one output connection
to the controller
UMDB-8 Universal Safety Mat distribution box with 8 mat input connectors and one output connection
to the controller
UMDB-10 Universal Safety Mat distribution box with 10 mat input connectors and one output connection
to the controller
UMEC-DB6 15 m extension cable (distribution box to controller) for UMDB-8 or UMDB-10
UMEC-03 3 m (9 ft.) extension cable for mat or UMDB-6
UMEC-05 5 m (16 ft.) extension cable for mat or UMDB-6
UMEC-10 10 m (32 ft.) extension cable for mat or UMDB-6
UMEC-15 15 m (49 ft.) extension cable for mat or UMDB-6
UMPMC Panel-mount connector. Allows the controller to accept quick disconnect cable from UM
series mats.
UM4PRC 4-pin male QD field replacement connector for mat cables
UM-Y-2-1 "Y" connector, internally connected to allow 2 mats to 1 input to controller or connector
UMQ5 5 m quick-disconnect cable
UMQ10 10 m quick-disconnect cable
For details on ordering a trim kit for
a multiple configuation mat, please
consult Omron STI.
For specifications and dimensions
on the MC Controllers, see page F13
For details on ordering a
custom safety mat, see page F9
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Accessories for Standard and Metric Sized Mats