PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CONNECTOR SERIES: REVISION: 2 171208 - 2X1 CONNECTOR 171262 - 2X3 CONNECTOR WITH ELASTOMERIC EMI GASKET WITH ELASTOMERIC EMI GASKET 171565 - 2X1, 2X2 & 2X3 CONNECTORS 171722 - 2X1, 2X2 & 2X3 CONNECTORS WITH ELASTOMERIC EMI GASKET & WITH METAL EMI GASKET & ENHANCED EMI CAGE CONSTRUCTION ENHANCED EMI CAGE CONSTRUCTION 171233 - 2X3 CONNECTOR 170879 - 2X1 CONNECTOR WITH THERMAL MANAGEMENT WITH THERMAL MANAGEMENT COMPONENTS COMPONENTS ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 1 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS TABLE OF CONTENTS 1.0 SCOPE ...................................................................................................................................................................... 3 2.0 PRODUCT DESCRIPTION ................................................................................................................................... 3 2.1 2.2 2.3 2.4 3.0 PRODUCT NAME AND SERIES NUMBER(S) ............................................................................................................... 3 DIMENSION, MATERIALS, PLATING AND MARKINGS ............................................................................................... 3 SAFETY AGENCY APPROVALS ................................................................................................................................. 3 PIN ASSIGNMENTS .................................................................................................................................................. 3 APPLICABLE DOCUMENTS AND SPECIFICATIONS .................................................................................. 3 3.1 MOLEX DOCUMENTS ..................................................................................................................................................... 3 3.2 INDUSTRY DOCUMENTS ................................................................................................................................................ 4 4.0 QUALIFICATION .................................................................................................................................................. 4 5.0 RATINGS ................................................................................................................................................................. 4 5.1 5.2 5.3 5.4 6.0 VOLTAGE ................................................................................................................................................................ 4 CURRENT ................................................................................................................................................................ 4 TEMPERATURE ....................................................................................................................................................... 4 DURABILITY ......................................................................................................................................................... 4 PERFORMANCE (MECHANICAL & ENVIRONMENTAL) .......................................................................... 5 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 TEST GROUP 1 ......................................................................................................................................................... 5 TEST GROUP 2 ......................................................................................................................................................... 6 TEST GROUP 3 ......................................................................................................................................................... 7 TEST GROUP 4 ......................................................................................................................................................... 8 TEST GROUP 5 ........................................................................................................................................................ 9 MECHANICAL TEST GROUP 1 ................................................................................................................................ 10 MECHANICAL TEST GROUP 2 ................................................................................................................................ 10 MECHANICAL TEST GROUP 3 ................................................................................................................................ 11 MECHANICAL TEST GROUP 4 ................................................................................................................................ 11 7.0 PACKAGING ........................................................................................................................................................ 12 8.0 GAGES AND FIXTURES .................................................................................................................................... 12 9.0 PCB REQUIREMENTS ....................................................................................................................................... 13 REVISION: 2 ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 2 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 1.0 SCOPE This Product Specification covers the Stacked zQSFP Connector Series 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER(S) Product Name: Connector Series: Stacked zQSFP Connector Family 171208 - 2X1 w/Elastomeric EMI Gasket 171262 - 2X3 w/Elastomeric EMI Gasket 171565 - 2X1, 2X2 & 2X3 w/Elastomeric EMI Gasket & Enhanced EMI Cage Construction 171722 - 2X1, 2X2 & 2X3 w/Metal EMI Gasket & Enhanced EMI Cage Construction 171233 - 2X3 Thermal Management Components 170879 - 2X1 Thermal Management Components 2.2 DIMENSION, MATERIALS, PLATING AND MARKINGS See the appropriate sales drawing for information on dimensions, materials, plating, marking, and footprint patterns. 2.3 SAFETY AGENCY APPROVALS UL file: E29179 2.4 PIN ASSIGNMENTS Refer to appropriate sales drawing of the specific part number for the correct pin assignment. 2.5 MATING CONNECTORS Plug & Cable Series: 74763 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 3.1 MOLEX DOCUMENTS AS-171208-0001 AS-171565-0001 PK-171565-001 PS-45499-002 REVISION: 2 Board Routing Recommendations Application Specification Packaging Specification Cosmetic Specification ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 3 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 3.2 INDUSTRY DOCUMENTS EIA 364 - 1000 TS-1000 Environmental Test Methodology for Assessing the Performance of Electrical Connectors and Sockets Used in Controlled Environment Applications 4.0 QUALIFICATION Laboratory condition and sample selection are in accordance with EIA 364 5.0 RATINGS 5.1 VOLTAGE 30 Volts AC (RMS)/DC Max. 5.2 CURRENT 0.5 Amps Max. 5.3 TEMPERATURE Operating: Non-operating: -40C to +85C -55C to +105C 5.4 DURABILITY 100 Cycles REVISION: 2 ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 4 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 6.0 PERFORMANCE (MECHANICAL & ENVIRONMENTAL) 6.1 TEST GROUP 1 ITEM TEST 1 Low Level Contact Resistance 2 Durability (precondition) 3 Temperature Life EIA-364-17, method A, Test Condition 3 at 1052C: 240 hours Mated 4 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. Mated 5 Reseating Manually unplug & plug the connector, 3 cycles 6 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. REVISION: 2 TEST PROCEDURE EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. CONDITION Mated EIA-364-09; perform plug & unplug cycles: 20 ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: REQUIREMENT ACTUAL baseline No evidence of physical damage None <10 m max No evidence of physical damage Mated <10 m max PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 5 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 6.2 TEST GROUP 2 ITEM TEST 1 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. 2 Durability (precondition) EIA-364-09; perform plug & unplug cycles: 20 3 Thermal Shock 4 Low Level Contact Resistance TEST PROCEDURE EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. Mated EIA-364-31 Cycle connectors between 25 3C at 80% RH and 65 3 C at 50% RH (24 cycles) Ramp times should be 0.5 hour and dwell should be 1.0 hour. 6 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. 7 Reseating Manually unplug & plug the connector, 3 cycles 8 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: REQUIREMENT ACTUAL baseline No evidence of physical damage Mated 5 2 Mated EIA-364-32, test condition I (10 cycles): -55C to +85C 120 hours Cyclic Temperature & Humidity REVISION: CONDITION None <10 m max Mated None Mated <10 m max No evidence of physical damage Mated <10 m max PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 6 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 6.3 TEST GROUP 3 ITEM TEST 1 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. 2 Durability (precondition) EIA-364-09; perform plug & unplug cycles: 20 3 Temperature Life (precondition) EIA-364-17, method A, Test Condition 3 at 1052C 120 hours Mated None 4 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. Mated <10 m max Mated Discontinuity < 1 sec 5 Mechanical Vibration EIA-364-28 test condition VII test condition letter D 15 minutes in each of 3 mutually perpendicular directions. 7 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. REVISION: 2 TEST PROCEDURE ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: CONDITION Mated REQUIREMENT ACTUAL baseline No evidence of physical damage No evidence of physical damage Mated <10 m max PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 7 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 6.4 TEST GROUP 4 ITEM TEST TEST PROCEDURE CONDITION 1 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. 2 Durability (precondition) EIA-364-09; perform plug & unplug cycles: 20 3 Temperature Life (precondition) EIA-364-17, method A, Test Condition 3 at 1052C 72 hours Mated None 4 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. Mated <10 m max 5 Mixed Flowing Gas See Note None 6 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. Mated <10 m max 7 Thermal Disturbance Cycle connectors 10 times between 15 3C at 80% RH and 85 3 C at 50% RH. Ramps should be a minimum of 2C per minute and dwell times should insure that the contacts reach the temperature extremes for a minimum of 5 minutes. Mated None 8 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. Mated <10 m max 9 Reseating Manually unplug & plug the connector, 3 cycles 10 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. Mated REQUIREMENT ACTUAL baseline No evidence of physical damage EIA-364-65B class IIA, 20 days No evidence of physical damage Mated <10 m max Note: 1. Expose the specimens unmated for 1/2 (10 days) of the test duration. Mate the specimen to the same one used during preconditioning temperature life. 2. Characterize porosity & plating thickness before test sequence. REVISION: 2 ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 8 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 6.5 TEST GROUP 5 ITEM TEST TEST PROCEDURE 1 Dielectric Withstanding Voltage EIA-364-20; apply a voltage of 300 VDC for 1 minute between adjacent terminals and between adjacent terminals and ground. 2 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. 3 Durability EIA-364-09; perform plug & unplug cycles: 100 4 Low Level Contact Resistance EIA-364-23; apply a maximum voltage of 20 mV and a current of 100 mA. 5 Dielectric Withstanding Voltage EIA-364-20; apply a voltage of 300 VDC for 1 minute between adjacent terminals and between adjacent terminals and ground. CONDITION REQUIREMENT Mated No disruptive discharge No leakage current in excess of 5mA Mated baseline ACTUAL No evidence of physical damage Mated <10 m max Mated No disruptive discharge No leakage current in excess of 5mA Note: 1. Separate sets of test specimens will be used to access dielectric withstanding voltage and the change in low level contact resistance. 2. Dielectric withstanding voltage testing will use different contacts than those used for low level contact resistance testing. REVISION: 2 ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 9 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 6.6 MECHANICAL TEST GROUP 1 ITEM TEST 1 Temperature Rise (via current cycling) TEST PROCEDURE CONDITION Measure the temperature rise at the rated current after 96 hours. (45 minutes ON and 15 minutes OFF). Fixture as required. REQUIREMENT ACTUAL Mated Temperature Rise: +30C maximum 6.7 MECHANICAL TEST GROUP 2 ITEM TEST 1 Connector Mate Forces (Module only) Mate connector at a rate of 25 6 mm per min. 2.5 N / contact pair MAX insertion force 2 Connector Un-mate Forces (Module only) Un-mate connector at a rate of 25 6 mm per min. 0.5 N / contact pair MAX withdrawal force Plug Mate Forces Mate connector at a rate of 25 6 mm per min. 2.5 N / contact pair plus 50 N MAX Plug Mate Forces w/ TMC Mate connector at a rate of 25 6 mm per min. 2.5 N / contact pair plus 60 N MAX De-Latch Plug (Axial Load) Mate connector and place axial load at a rate of 25 6 mm per min. on latch pull to de-latch plug 0.5 N / contact pair plus 20 N MAX De-Latch Plug w/ TMC (Axial Load) Mate connector and place axial load at a rate of 25 6 mm per min. on latch pull to de-latch plug 0.5 N / contact pair plus 30 N MAX 3 4 REVISION: 2 TEST PROCEDURE ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: CONDITION REQUIREMENT ACTUAL PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 10 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 6.8 MECHANICAL TEST GROUP 3 ITEM TEST 1 Latitudinal Load 2 TEST PROCEDURE CONDITION REQUIREMENT Mate connector and load plug with latitudinal load until open circuit. See section 8. Mated 75 N MIN Longitudinal Load Mate connector and load plug with longitudinal load until open circuit. See section 8. Mated 75 N MIN 3 Cable Pullout Force (Axial Load) Mate plug to connector and apply an axial pullout force on the wire at a rate of 25 6 mm/min. 4 Cable Pullout Force (Right Angle Load) Mate plug to connector and apply an right angle pullout force on the wire at a rate of 25 6 mm/min. Mated Mated ACTUAL 100 N MIN 75 N MIN 6.9 MECHANICAL TEST GROUP 4 ITEM TEST 1 Cage Compliant Pin Insertion into PCB 2 3 TEST PROCEDURE CONDITION REQUIREMENT ACTUAL Apply an axial insertion force on the terminal at a rate of 25 6 mm/min. Individual Pin 40 N (9.0 LBF) MAX. 33.8 N (7.6 LBF) Cage Apply an axial insertion force Compliant Pin on the terminal at a rate of Extraction from 25 6 mm/min. PCB Individual Pin 4 N (0.9 LBF) MIN. 5.4 N (1.2 LBF) Individual Pin 20 N (4.5 LBF) MAX. 19.7 N (4.4 LBF) Connector Compliant Pin Insertion into PCB REVISION: 2 Apply an axial insertion force on the terminal at a rate of 25 6 mm/min. ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 11 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 7.0 PACKAGING 7.1 Product shall be packaged in Trays with Lids placed in Cartons, per the packaging specification as called out on the applicable assembly print. 7.2 Packaging shall meet the requirements of and be tested per the packaging specification as called out on the applicable assembly print. 8.0 GAGES AND FIXTURES Test setup for latitudinal and longitudinal load testing. Probe is about 6mm in diameter with a full radius nose. The probe is to be placed 20mm from the front face of the panel and located approximately at the center of the plug. Apply load to plug at a rate of 25mm per minute. An open circuit is defined as a 10 increase in resistance for duration of at least 1 second. Reference EIA-364-46. PCB ZQSFP PANEL LOAD PLUG LOAD 20.00 PROBE REVISION: 2 ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 12 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS 9.0 PCB REQUIREMENTS 9.1 The compliant pin shall be capable of being inserted one time. 9.2 The PCB hole shall be capable of retaining the compliant pin for a maximum of three insertions. The removal of the compliant pin from the PCB shall not damage the PCB hole beyond the point to be able to retain a compliant pin (that has not been inserted into a PCB). REVISION: 2 ECR/ECN INFORMATION: EC No: UCP2013-2209 DATE: 02/05/2013 DOCUMENT NUMBER: PS-171565-0001 TITLE: PRODUCT SPECIFICATION STACKED ZQSFP+ CONNECTORS CREATED / REVISED BY: CHECKED BY: ARIZVI 11/07/12 JKACHLIC 11/08/12 SHEET No. 13 of 13 APPROVED BY: TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC