1217004-1 - Tyco Electronics - Datasheet.Directory

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

Product Facts

■Terminates all magnet wire

film insulations

■Eliminates need for pre-

stripping conductors

■Eliminates need to post

insulate termination

■Excess magnet wire is

automatically trimmed

during the termination

process

■Simultaneously terminates

two magnet wires of the

same size in one terminal

(for splicing or bi-filing)

■Various lead wire

attachment options

available

■Available in strip form for

semi-automatic or fully

automatic insertions

■Available in loose piece

form for hand tool insertions

■Varnish resist tab terminals

are available for special

applications

■High speed, fully automated

integrated systems provide

uniform terminations

reliability at the lowest

possible applied cost

■Clean metal-to-metal

interface produces stable,

gas-tight electrical

terminations free of oxides

and other contaminants

■Recognized under the

Component Recognition

Program of Underwriters

Laboratories Inc.,

File No. E13288

Applications

■Motor windings and

connections

■Coil connections

■Transformer windings and

connections

■Bobbin connections

■Lighting ballasts

■Power supplies

Tyco Electronics offers a full

selection of AMP Standard

MAG-MATE Insulation

Displacement Crimp (IDC)

terminals for magnet wire

terminations.

MAG-MATE terminals are

available in poke-in, poke-in

tab, splice, crimp wire

barrel, solder post, quick

connect tab, pin and

receptacle styles.

Standard MAG-MATE

terminates magnet wire

ranging from 34-12 AWG

[0.16 -2.05 mm].

Each IDC slot terminates up

to four consecutive magnet

wire ranges.

Two magnet wires with the

same diameter can be

terminated in one terminal

down to 23 AWG [0.57 mm].

According to Tyco Electronics

specifications MAG-MATE

cavities are either

integrated into coil bodies

or especially designed

cavity housings. The

magnet wires are precisely

positioned in the “U”shaped

designed termination slots.

The MAG-MATE Inserter

cuts the terminals from the

strip and places the

terminals over the magnet

wire into the plastic cavities.

During this operation the

small stripping devices

penetrate the film insulation

from the magnet wire.

Residual spring energy in

the terminal causes the side

walls of each IDC slot to

function as opposing

cantilever beams.

This constant pressure

results in an intimate metal-

to-metal interface, providing

a reliable, long-term

connection.

The wiping action between

the wire and terminals

removes oxides or other

contaminants present on

both the conductor and the

terminal slot side walls,

producing a clean, stable,

gas-tight electrical

termination.

The AMP MAG-MATE

Inserter may be used as a

semi-automatic bench

machine or integrated in

production lines for fully-

automatic applications.

2Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Typical Plastic Cavities

Manufacture only according

to Tyco Electronics

Specification.

Cavity Size 1,

.187 [4.75] Box Height MAG-MATE

(Reference Application

Spec. 114-2069)

Cavity Size 2,

.300 [7.62] Box Height MAG-MATE

(Reference Application

Spec. 114-2046)

Cavity Size 3,

.300 [7.62] Box Height

Latch-In MAG-MATE, Wide Body

(Reference Application

Spec. 114-2094)

Cavity Size 4,

.500 [12.70] Box Height

MAG-MATE

(Reference Application

Spec. 114-2066)

Cavity Size 5,

.300 [7.62] Box Height

Latch-In MAG-MATE, Narrow

Body

(Reference Application

Spec. 114-2067)

.215

[5.46]Min. .235

[5.97]Min.

.355

[9.08]Min.

Cavity Size 6,

.300 [7.62] Box Height

MAG-MATE

(Reference Application

Spec. 114-2046)

Note: MAG-MATE typical

plastic cavities are not for

design; Tyco Electronics

will supply required

dimensions of cavity for

each customer application.

Plastic cavities, designed

to Tyco Electronics

specifications, may be

molded as part of the coil

bobbin or attached to a

lamination stack in the area

of the magnet wire coil.

Each cavity is a rectangular

box with two narrow slots

on opposing walls and a

plastic post or anvil

extending upward from the

bottom surface.

During or after the winding

process, the magnet wire is

placed across the plastic

cavities and into the slots,

either manually or by coil

winding equipment.

Unraveling is prevented by

a slight friction fit, suitable

bend or by wrapping the

magnet wire around a tie-off

post.

During insertion, two

insulation displacing

terminal slots strip the film

insulation from the magnet

wire producing a stable

electrical termination.

The plastic anvil supports

the magnet wire, helping to

prevent it from being

dragged down when the

terminal is inserted.

Terminal retention is

secured in the plastic

cavities by either locking

barbs or locking latches in

addition to locking barbs for

quick disconnect FASTON

tab terminals.

Excess magnet wire is

trimmed flush with the

outside of the plastic cavity

by a shear blade traveling

with the terminal insertion

ram.

The sheared wire end can

be tucked inside the plastic

cavity, if necessary, by

cutting the wire off before

the terminal is fully seated

allowing the terminal to drag

the severed end of the wire

into the pocket inside the

cavity.

Tyco Electronics will

provide design and mold

engineering resources to

manufacture any

specifically designed

MAG-MATE cavity

housing.

Technical Documents

Application Specifications

describe requirements for using

the product in its intended

application and or crimping

information. They are intended

for the Packaging and Design

Engineer and the Machine

Setup Person.

114-2050—Poke-In Tab

MAG-MATE

Terminals

114-2069—Standard

MAG-MATE .187

[4.75] Box Height

Terminals

114-2046—Standard

MAG-MATE .300

[7.62] Box Height

Terminals

114-2066—Standard

MAG-MATE .500

[12.7] Box Height

Terminals

114-2067—Standard

MAG-MATE .300

[7.62] Box Height

Latch-In Terminals

Narrow Body

114-2094—Standard

MAG-MATE .300

[7.62] Box Height

Latch-In Terminals

Wide Body

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

➀Wire Cutter

This part cuts off the

excess magnet wire and

the wire support at the

front of the cavity.

➁Insertion Finger

The insertion finger is part

of the MAG-MATE

Inserter. It pushes the

terminal that was sheared

from the carrier strip

through the inserter “tube”

into the positioned cavity.

➂Contact

Various wire attachments

in three different sizes,

.187, .300, .500 cavity

height (see tables).

➃IDC Slot

In different sizes for

magnet wire diameters

from 34-12 AWG

[0.16-2.05 mm]. Strain

relief slots available

for high vibration

applications.

➄Stripping Shoulders

During the insertion

process, these shoulders

strip the film insulation

from the magnet wire in

four areas.

Standard MAG-MATE

Interconnection System

How the System Operates ➅Locking Barbs

Terminal retention is

secured in the cavity by

four locking barbs.

➆Plastic Cavity

Production must be in

accordance with

Tyco Electronics

Application Specifications.

Consulting

Tyco Electronics is

required for design in.

➇Cavity Slot for Wire

The width has to be in

accordance with the wire

size (see Application

Specification).

➈Magnet Wire

The magnet wire is

positioned in the “U” slot.

➉Wire Support Block

The block supports the

magnet wire during the

cutting process. The

magnet wire is cut flush

to the cavity front side.

Anvil

The anvil supports the

wire during the insertion

process.

Termination Sequence

A = Prepare

B = Insert

C= Finish

➀ Post Trim Blade

➁ Insertion Finger

➂ Poke-In Contact

➃ MAG-MATE Cavity

➄ Magnet Wire

➅ Support Anvil

➂

➀

A B C

➁

➃

➄

➅

➃

➂

➅

➈

➄

➆

➇

➉

➀

➁

4Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Resistance vs Current Cycles (Copper Wire)Resistance vs Thermal Shock (Copper Wire)

Test Current produces 100°C Magnet Wire Operating Temperature

Current Rating Curves

The diagram shows the

temperature rise of the

contact, depending on the

magnet wire size being

applied.

I (A)

∆T (C)

Test Results

Standard and Slim Line

MAG-MATE products have

been submitted to the following

tests without significant millivolt

increase:

Current Cycling —

480 cycles with each cycle

consisting of 15 minutes “ON”

followed by 15 minutes “OFF”

Thermal Shock —

25 cycles with each cycle

consisting of 30 minutes at

125°C followed by 30 minutes

at -65°C

Humidity —

Temperature Cycling

10 cycles between 25°C and

65°C at 95% RH

Heat Age —

33 days at 118°C

Mini MAG-MATE products

have been submitted to the

following tests in addition to

those listed without significant

millivolt increase:

Vibration —

10-55-01- Hz traversed in 1

minute at .06 inches total

excursion; 2 hours in each of 3

mutually perpendicular

directions.

Industrial Gas with Chlorine —

1000 exposure to 200 ppb each

of sulphur dioxide, nitrogen

dioxide, hydrogen sulphide and

50 ppb chlorine.

Product Specifications

describe technical performance

characteristics and verification

tests. They are intended for the

Design, Test and Quality

Engineer.

108-2012 Standard .187and

.300 MAG-MATE

Terminals

108-2053 Standard .500 Box

MAG-MATE

Terminals

108-1484 Slim Line MAG-MATE

Terminals

108-2016 Mini MAG-MATE

Terminals

33 AWG

30 AWG

27 AWG

26 AWG

24 AWG

22 AWG

19 AWG

16 AWG

15 AWG

Note: For all applications,

Tyco Electronics recommends that

samples of the magnet wire to be

used be submitted for engineering

evaluation.

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

300 Box Poke-In Terminals

Material

Tin plated brass

Typical Cavity Size 2

(See page 2)

.300

[7.62]

.300

[7.62]

.118

[3.00]

.135

[3.43]

.300

[7.62]

.118

[3.00]

.135

[3.43]

.118

[3.00]

.135

[3.43]

ABC

Type Copper Magnet Wire Range1Lead Wire Range3Stock Part Number*

AWG mm AWG mm2Thickness Strip L. P. Dual L. P.

34-33 0.16-0.18 20-18 0.5-0.9 .010 63662-1 ——

0.25

33-31 0.18-0.23 20-18 0.5-0.9 .010 62431-1 62527-1 —

0.25

31-28 0.23-0.32 20-18 0.5-0.9 .012 1217234-1 ——

0.30

30-27 0.25-0.36 20-18 0.5-0.9 .012 62429-1 62526-1 63855-1

A0.30 63636-18——

300 Box 27-23 0.36-0.57 20-18 0.5-0.9 .016 62935-1 63044-1 62842-1

Standard IDC ——

0.41 63754-15——

Locking 25-2220.45-0.64 20-18 0.5-0.9 .016 63658-1 1217757-1 —

Poke-In 0.41 1217084-15

.016 62420-1 62524-1 62841-1

22-2020.64-0.81 20-18 0.5-0.9 0.41 62420-46——

1217824-11——

—— 63725-15——

2020.81 20-18 0.5-0.9 .016 63591-1 ——

0.41

19-1720.91-1.15 20-18 0.5-0.9 .016 62833-1 62912-1 1217736-1†

0.41

30 0.25 20-18 0.5-0.9 .012 63786-1†——

B40.30

300 Box 29-2820.29-0.32 20-18 0.5-0.9 .012 1217011-1 ——

Standard IDC w/ 0.30

Strain Relief Slot 28-2620.32-0.40 20-18 0.5-0.9 .012 1217368-1 ——

Locking 0.30

Poke-In 27-2320.36-0.57 20-18 0.5-0.9 .016 63789-1 ——

0.41

31-28 0.23-0.32 ——

.012 1217026-1 ——

0.30

.012 63590-17——

30-27 0.25-0.36 —— 63590-2 ——

0.30 63590-36——

C.016 63551-17——

300 Box 27-23 0.36-0.57 —— 63551-2†——

Standard IDC 0.41 63551-36——

Non-Locking 27-26 0.36-0.40 ——

.016 1217192-1 ——

Poke-In 0.41

25.5-24 0.43-0.51 ——

.016 1217191-1 ——

0.41

23.5-2220.54-0.64 ——

.016 1217190-1 ——

0.41

21.5-2020.68-0.81 ——

.016 1217189-1 ——

0.41

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64 mm] or larger unless otherwise noted.

3Solid or overcoated stranded lead wire only. Product will also accept Poke-In Tab Terminal shown on page 7.

4Strain relief slot for high vibration applications.

5Enhanced anti-overstress behind Poke-In feature for severe applications. Part does not accept lead wires.

6Finish is tin plated phosphor bronze.

7Finish is tin over nickel plated brass.

8Deep Poke-In design for enhanced lead wire retention. Special cavity design required. Contact Tyco Electronics Engineering for details.

* Recognized under the Component Program of Underwriters Laboratories, Inc.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

Preferred part numbers are printed in bold.

Chart continued on next page

6Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

300 Box Poke-In Terminals

(Continued)

Material

Tin plated brass

Typical Cavity Size 2

(See page 2)

Note: Special cavity required for

Tri-slot splice terminal.

Contact Tyco Electronics

Engineering for details.

.300

[7.62]

.118

[3.00]

.455

[11.56]

.300

[7.62]

.118

[3.00]

.135

[3.43]

Type Copper Magnet Wire Range1Stock Strip

AWG mm Thickness Part Number

23-19.5 0.57-0.86 .016 1217069-1

A0.41

500 Box 19-17 0.91-1.15 .016 1217068-1

Standard IDC 0.41

Non-Locking 16-15 1.29-1.45 .016 1217067-1

Poke-In 0.41

23-21.5 0.57-0.68 .016 1217358-1

0.41

B321-19.5 0.72-0.86 .016 1217357-1

500 Box 0.41

Standard IDC w/ 19-17 0.91-1.15 .016 1217356-1

Strain Relief Slot 0.41

Non-Locking 16-15 1.29-1.45 .016 1217355-1

Poke-In 0.41

14-1321.61-1.83 .016 1217579-1†

0.41

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only.

3Strain relief slot for high vibration applications.

†These part numbers are available upon special request; contact

Tyco Electronics Engineering for details.

500 Box Poke-In Terminals

Material

Tin plated brass

Typical Cavity Size 4

(See page 2)

.281

[7.14]

.118

[3.00]

.505

[12.83]

.505

[12.83]

.281

[7.14] .118

[3.00]

Type Copper Magnet Wire Range1Stock Strip

AWG mm Thickness Part Number

27-26 0.36-0.40 .016 1217429-1 .

D40.41 1217691-13.

300 Box 25.5-24 0.43-0.51 .016 1217428-1 .

Standard IDC w/ 0.41 1217690-13

Strain Relief Slot 23.5-2220.54-0.64 .016 1217427-1 .

Non-Locking 0.41 1217689-13

Poke-In 21.5-2020.68-0.81 .016 1217426-1 .

0.41 1217688-13

.016

30-2720.25-0.36 0.41 1217221-1†

E.016

300 Box 27-2320.36 -0.57 0.41 63632-1

Standard IDC .016

Tri-Slot 23-2020.57-0.81 0.41 1217533-1†

Non-Locking 27-2320.36-0.57 .016Poke-In 19-1720.91-1.15 63975-1

1820.8-0.9 0.41

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64 mm] or larger.

3Enhanced anti-overstress behind Poke-In feature for severe applications. Part

does not accept lead wires.

4Strain relief slot for high vibration applications.

†These part numbers are available upon special request; contact Tyco Electronics

Engineering for details.

* Recognized under the Component Program of Underwriters Laboratories, Inc.

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

Poke-In Tab Terminals

Materials

Tin plated brass

AB CD

.312

[7.92]

.208

[5.28]

.135

[3.43]

.312

[7.92]

.340

[8.64]

.135

[3.43]

EFG

1Stranded, fused stranded or solid lead wire.

2Shallow tab serrations.

3Tab serration on top of tab only.

4No serrations on tab.

5Includes diode slot for 20 AWG [0.8 mm] diameter solid

copper diode wire.

6 Special serration location for deeper poke-in.

7 Deeper poke-in. Special cavity detail required.

† These part numbers are available upon special request;

contact Tyco Electronics Engineering for details.

* Recognized under the Component Program of

Underwriters Laboratories, Inc.

Note: All tab terminals accept stranded, fused stranded

or solid lead wire.

Type Lead Wire Size1Ins. O.D. Stock Strip

AWG mm2Thickness Part Number

.018 62895-1*

A22-18 0.3-0.9 —0.46

90°Up .020 63410-1

0.51

22-18 0.3-0.9 .060-.100 .018 62896-1*

B1.52-2.54 0.46 1217132-12

90°Up 18-14 0.8-2.0 .090-.140 .020 63218-1

w/Ins. Sup. 2.29-3.56 0.51

22-18 0.3-0.9 —.020 62897-1*

C0.51

Straight 18-14 0.8-2.0 —.020 63775-1

0.51 62898-1*

22-18 0.3-0.9 .060-.100 .018 63574-13

D1.52-2.54 0.46 63631-14,†

Straight 1217470-15

w/Ins. Sup. 18-14 0.8-2.0 .090-.140 .020 63397-1†

2.29-3.56 0.51

E.018

90°Down 22-18 0.3-0.9 —0.46 63364-1

F.090-.140 .020 63458-1

90°Down 18-14 0.8-2.0 2.29-3.56 0.51 1217214-16

w/Ins. Sup.

G20-16 0.5-1.4 —.020 1217406-17

Flag - 300 Box only 0.51 1217875-1†

H18-14 0.8-2.0 .080-.120 .032 1217324-1

Flag - 500 Box only 2.03-3.05 0.81

Poke-In System

.370

[9.40]

.110

[2.79]

.245

[6.22]

.285

[7.24]

.347

[8.81]

.540

[13.72]

Optional Slot for

#20 AWG [0.8 mm] Dia.

Solid Copper Diode Slot

8Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

300 Box Splice Terminals

Material

Tin plated brass

.300 [7.62] Series Box

Typical Cavity Size 2, when

“C” dimension is .120 [3.05]

(See page 2)

Typical Cavity Size 6, when

“C” dimension is .070 [1.78]

(See page 2)

Note: Special cavity required for

Tri-slot splice terminal.

Contact Tyco Electronics

Engineering for details.

Type Copper Magnet Wire Range1Dim. Stock Part Number

AWG mm C Thickness Strip L. P.

33-31 0.18-0.23 .070 .012 —63531-1

1.78 0.30

A31-28 0.23-0.32 .070 .012 —63532-1

300 Box 1.78 0.30

Standard IDC 27-24 0.36-0.50 .070 .012 —63533-1†

Splice 1.78 0.30

20-1830.81-1.02 .120 .020 62903-1 —

3.05 0.51

28-24 0.32-0.51 —.016 1217858-1†—

0.41

23-2020.57-0.81 .016 1217853-1†—

B—0.41

300 Box 27-23 0.36-0.57

Standard IDC 1840.8-0.9 —.016 1217613-1†—

Tri-Slot 19-1720.91-1.15 0.41

Splice 25-2230.45-0.64

1840.8-0.9 —.016 1217209-1 —

23.5-2020.54-0.81 0.41

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64 mm] or larger.

3Bare wire only.

4Single solid or fused stranded lead wire only.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

.300

[7.62]

.120

[3.05]

.455

[11.56]

Type Copper Magnet Wire Range1Solid Lead Wire Range Stock Strip

AWG mm AWG mm Thickness Part Number

32-31 0.20-0.23 26-24 0.40-0.51 .012 63005-1†

A0.30

165 Box 30-28 0.25-0.32 26-24 0.40-0.51 .012 63087-1†

Standard IDC 0.30

Splice 30-27 0.25-0.36 26-24 0.40-0.51 .012 62766-1†

0.30

1Two magnet wires may be terminated in the same terminal lower slot if diameters are equal.

† These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

Dual Connection Terminals

Material

Tin plated brass

Note: Special cavity required.

Contact Tyco Electronics

Engineering for details.

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

.345

[8.76]

.185

[4.70]

.110

[2.79]

.070

[1.78]

Dual Connection Terminals

(Continued)

Material

Tin plated phos. bronze

Note: Special cavity required.

Contact Tyco Electronics

Engineering for details.

Type Copper Magnet Wire Range1Mating Tab Stock Strip

AWG mm Thickness Part Number

32-31 0.20-0.23 .070 x .020 .010 1217538-1

B1.78 x 0.51 0.25

185 Box 30-28 0.25-0.32 .070 x .020 .010 1217457-1

Standard IDC 1.78 x 0.51 0.25

Tab Receptacle 29-28 0.29-0.32 .070 x .020 .010 1217458-1

1.78 x 0.51 0.25

1Two magnet wires may be terminated in the same slot if diameters are equal.

Type Copper Magnet Wire Range1Dim. Lead Wire Range3Stock Part Number

AWG mm CAWG mm2Thickness Strip L. P.

.070 22-18 0.3-1.0 .012 63235-1 —

33-31 0.18-0.23 1.78 0.30

.120 24-20 0.2-0.6 .012 63420-1†—

3.05 0.30

31-28 0.23-0.32 .070 22-18 0.3-1.0 .012 63236-1 —

1.78 0.30

30-27 0.25-0.36 .120 24-20 0.2-0.6 .012 62992-1 —

A3.05 0.30

300 Box 28-24 0.32-0.51 .120 24-20 0.2-0.6 .012 63641-1 —

Standard IDC 3.05 0.30

F-Crimp 27-24 0.36-0.51 .070 22-18 0.3-1.0 .012 63237-1 —

1.78 0.30

27-23 0.36-0.57 .120 24-20 0.2-0.6 .016 62459-1 62666-1†

3.05 0.41

25-22 0.45-0.64 .070 22-18 0.3-1.0 .012 63690-1†—

1.78 0.30

22-2020.64-0.81 .120 24-20 0.2-0.6 .016 62458-1 62665-1†

3.05 0.41

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64 mm] or larger.

3Stranded, fused stranded or solid lead wire.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

300 Box F-Crimp Terminals

Material

Tin plated brass

.300 [7.62] Series Box

Typical Cavity Size 2, when

“C” dimension is .120 [3.05]

(See page 2)

Typical Cavity Size 6, when “C”

dimension is .070 [1.78]

(See page 2)

10 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

.090

[2.29] .070

[1.78]

.187

[4.75]

.360

[9.14]

.090

[2.29]

.467

[11.86]

.187

[4.75]

.070

[1.78]

187 Box F-Crimp Terminals

Material

Tin plated brass

.187 [4.75] Series Box

Typical Cavity Size 1

(See page 2)

300 Box Posted PCB

Terminals

Solder Terminal

Material

Tin over copper plated brass

Typical Cavity Size

(See page 2)

Type A—Cavity Size 2

Type B—Cavity Size 6

.042

[1.07]

.300

[7.62]

.070

[1.78]

.135

[3.43]

Copper Magnet Wire Range1Dim. Stock Thickness Strip

Type AWG mm LTab Section Mag Wire Part Number

33-31 0.18-0.23 .540 .010 .010 63253-1

13.72 0.25 0.25

31-28 0.23-0.32 .540 .010 .010 62928-1*

13.72 0.25 0.25

A29-26 0.29-0.40 .540 .012 .012 62958-1*

300 Box 13.72 0.30 0.30

Standard IDC 27-23 0.36-0.57 .460 .016 .016 63659-1

PCB Post 11.68 0.41 0.41

22-2020.64-0.81 .460 .016 .016 63660-1

11.68 0.41 0.41

19-1720.91-1.15 .460 .016 .016 63661-1

11.68 0.41 0.41

B.475 .020 .012

PCB Post 33-31 0.18-0.23 12.07 0.51 0.30 1217302-1

Shallow Box

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only.

* Recognized under the Component Program of Underwriters Laboratories, Inc.

Note: PC Board hole size .050 [1.27].

Type Copper Magnet Wire Range1Lead Wire Range3Ins. O.D. Stock Strip

AWG mm AWG mm2Thickness Part Number

33-31 0.18-0.23 26-22 0.12-0.3 —.010 63039-1

0.25 63039-23,5

.012 63036-1

30-28 0.25-0.32 26-22 0.12-0.3 —0.30 62608-14

A62608-34

187 Box 27-25 0.36-0.46 26-22 0.12-0.3 —.012 62609-14

Standard IDC 0.30 62609-34

F-Crimp 26-24 0.40-0.51 22-18 0.3-1.0 —.012 1217146-1

0.30

24-2220.51-0.64 26-22 0.12-0.3 —.012 62610-14

0.30

187 Box 27-25 0.36-0.46 22-18 0.3-1.0 .071-.088 .012 63856-1

F-Crimp 1.80 -2.23 0.30 63856-2

w/ Ins Sup.

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only.

3Stranded, fused stranded or solid lead wire.

4Strip rereeled to feed through mini-applicator to crimp lead wire first, magnet wire termination is secondary operation.

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

187 Box Posted PCB

Terminals

Material

Tin plated brass, except where noted

Typical Cavity Size 1

(See page 2)

Type Copper Magnet Wire Range1Dim. Stock Thickness Part Number

AWG mm LStrip L.P.

.267 .010 63565-10—

33-31 0.18-0.23 6.78 0.25

.330 .010 62938-1062934-1 .

8.38 0.25 62938-23—

.267 .012 63160-10—

6.78 0.30

A.287 .012 63818-10—

187 Box 30-28 0.25-0.32 7.29 0.30

Standard IDC .330 .012 62430-1062874-1 .

PCB Post 8.38 0.30 62430-23—

27-25 0.36-0.46 .330 .012 62438-10—

8.38 0.30 62438-20

.287 .012 63819-10—

7.29 0.30

24-2220.51-0.64 .330 .012 62439-1063645-1†

8.38 0.30 62439-24—

62439-33—

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only.

3Reverse reeled version of -1.

4Finish is tin over nickel plated brass.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

.090

[2.29]

.070

[1.78]

.187

[4.75]

187 Box Tab Terminals

Material

Tin plated brass, except when noted

Typical Cavity Size 1

(See page 2)

Type Copper Magnet Wire Range1Dim. Stock Thickness Strip

AWG mm LTab Size Tab Section Mag Wire Part Number

30-28 0.25-0.32 .432 .110 x .020 .020 .012 63702-1

10.97 2.79 x 0.51 0.51 0.30

A29-27 0.29-0.36 .432 .110 x .020 .020 .012 1217196-13

187 Box 10.97 2.79 x 0.51 0.51 0.30

Standard IDC 30 0.25 .550 .071 x .025 .025 .012 1217405-1

Straight Tab 14.00 1.80 x 0.63 0.63 0.30

25-2220.46-0.64 .700 .059 x .032 .032 .012 1217013-1

17.78 1.50 x 0.81 0.81 0.30

B.565 .059 x .032 .032 .012 1217641-1

187 Box 27-25 0.36-0.45 14.36 1.50 x 0.81 0.81 0.30

Standard IDC .700 .059 x .032 .032 .012 1217459-1

Offset Tab-R.H. 17.78 1.50 x 0.81 0.81 0.30

C.565 .059 x .032 .032 .012 1217642-1

187 Box 14.36 1.50 x 0.81 0.81 0.30

Standard IDC 27-25 0.36-0.45 .700 .059 x .032 .032 .012 1217460-1

Offset Tab-L.H. 17.78 1.50 x 0.81 0.81 0.30

1Two magnet wires may be terminated in the same terminal if diameters are equal.

2Single magnet wire only.

3Finish is tin over nickel plated brass.

.090

[2.29]

.187

[4.75]

.070

[1.78]

Right

.070

[1.78]

.187

[4.75]

.090

[2.29]

Left

12 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Type Copper Magnet Wire Range1Dim. Tab Size Stock Thickness Part Number

AWG mm LTab Section Mag Wire Strip L.P.

.750 .063 x .025 .025 .016 63965-12—

A20 0.79 19.05 1.60 x 0.63 0.63 0.41

300 Box .895 .063 x .025 .025 .016 1217595-12—

Standard IDC 22.73 1.60 x 0.63 0.63 0.41

Straight Tab 31 0.23 .870 .062 x .032 .032 .010 63810-1 —

22.10 1.57 x 0.81 0.81 0.25

.660 .071 x .025 .025 .010 63909-1 —

B33-31 0.18-0.23 16.76 1.80 x 0.63 0.63 0.25

300 Box .669 .091 x .025 .025 .010 63927-1 —

Standard IDC 17.75 2.31 x 0.63 0.63 0.25

Offset Tab-R.H. 30 0.25 .669 .091 x .025 .025 .010 1217052-12—

17.75 2.31 x 0.63 0.63 0.25

.660 .071 x .025 .025 .010 63910-1 —

C33-31 0.18-0.23 16.76 1.80 x 0.63 0.63 0.25 63910-23—

300 Box .669 .091 x .025 .025 .010 63926-1 —

Standard IDC 17.75 2.31 x 0.63 0.63 0.25

Offset Tab-L.H. 30 0.25 .669 .091 x .025 .025 .010 1217051-13—

17.75 2.31 x 0.63 0.63 0.25

D31-28 0.23-0.32 1.230 .071 x .025 .025 .012 63773-1 —

300 Box 31.25 1.80 x 0.63 0.63 0.30

Standard IDC

Universal 32 0.20 1.098 .118 x .025 .025 .010 63247-1 1217032-1

Offset Tab 27.90 3.00 x 0.63 0.63 0.25 63247-23—

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Tinsel wire only.

3Reverse reeled version of -1.

300 Box Tab Terminals

Material

Tin plated brass

Typical Cavity Size 2

(See page 2)

.135

[3.43] .120

[3.05]

.300

[7.62]

.135

[3.43] .120

[3.05]

.300

[7.62]

.135

[3.43] .120

[3.05]

.300

[7.62]

Type Copper Magnet Wire Range1Dim. Tab Size Stock Thickness Strip

AWG mm CTab Section Mag Wire Part Number

33-31 0.18-0.23 .070 .125 x .020 .020 .012 63806-1

1.78 3.17 x 0.51 0.51 0.30

31-28 0.23-0.32 .070 .125 x .020 .020 .012 63807-1

E1.78 3.17 x 0.51 0.51 0.30

300 Box 27-24 0.36-0.50 .070 .125 x .020 .020 .012 63808-1

Standard IDC 1.78 3.17 x 0.51 0.51 0.30

Twisted Tab 2120.72 .120 .118 x .030 .030 .016 63463-1

3.05 3.00 x 0.76 0.76 0.41

19.520.86 .120 .118 x .030 .030 .016 63216-1

3.05 3.00 x 0.76 0.76 0.41

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only.

.135

[3.43] .120

[3.05]

.300

[7.62]

Typical Cavity Size 2, when

“C” dimension is .120 [3.05]

(See page 2)

Typical Cavity Size 6, when

“C” dimension is .070 [1.78]

(See page 2)

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

300 Box Tab Terminals

(Continued)

Material

Tin plated brass

Typical Cavity Size 2

(See page 2)

.310

[7.87]

.135

[3.43] .120

[3.05]

.300

[7.62]

.120

[3.05]

.132

[3.35]

Type Copper Magnet Wire Range Dim. Tab Size Stock Thickness Strip

AWG mm LTab Section Mag Wire Part Number

33-31 0.18-0.23 .585 .118 x .020 .020 .010 1217746-1†

14.86 3.00 x 0.51 0.51 0.25

30 -28 0.25-0.32 .585 .118 x .020 .020 .010 1217745-1†

14.86 3.00 x 0.51 0.51 0.25

.585 .118 x .020 .020 .016 63973-1

27-23 0.36-0.57 14.86 3.00 x 0.51 0.51 0.41

.585 .125 x .020 .020 .016 63489-1

F14.86 3.00 x 0.51 0.51 0.41

300 Box 25-2220.45-0.64 .585 .118 x .020 .020 .016 1217596-1†

Standard IDC 14.86 3.00 x 0.51 0.51 0.41

Timer Tab 23.5-21.520.54-0.68 .585 .118 x .020 .020 .016 1217593-1†

14.86 3.00 x 0.51 0.51 0.41

23-2020.57-0.81 .775 .125 x .020 .020 .016 63899-1

19.68 3.00 x 0.51 0.51 0.41

19-1720.91-1.15 .585 .118 x .020 .020 .016 63972-1

14.86 3.00 x 0.51 0.51 0.41

18 Lead21.02 .585 .118 x .020 .020 .016 63974-1

14.86 3.00 x 0.51 0.51 0.41 63974-23

G425-2220.45-0.64 .665 .118 x .020 .020 .016 1217210-1

300 Box 16.89 3.00 x 0.51 0.51 0.41 1217210-23

Standard IDC

Poke-In 23.5-2020.54 0.81 .665 .118 x .020 .020 .016 1217211-1

Combination Tab 16.89 3.00 x 0.51 0.51 0.41

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64 mm] or larger.

3Reverse reeled version of -1.

4Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] Solid or overcoated stranded lead wire or 90°Poke-In tab.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

14 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Type Copper Magnet Wire Range1Pin Stock Thickness Part Number

AWG mm Dia. I/O Mag Wire Strip L.P.

300 Box 27-23 .0.36-0.57 .060 .010 .010 63722-1 —

Straight Pin 1.52 0.25 0.25

300 Box 33-31 0.18-0.23 .048 .010 .010 63443-1 —

Offset Pin-R.H. 1.22 0.25 0.25

33-31 0.18-0.23 .048 .010 .010 63444-1 —

1.22 0.25 0.25

31-28 0.23-0.32 .048 .010 .010 63569-1 63879-1

C1.22 0.25 0.25

300 Box 27-23 0.36-0.57 .048 .010 .016 63570-1 63880-1

Offset Pin-L.H. 1.22 0.25 0.25

25-2220.45-0.64 .048 .010 .016 63788-1 —

1.22 0.25 0.41

27-23 0.86-1.15 .090 .016 .016 63278-13—

D2.29 0.41 0.41

500 Box 22-20 0.64-0.81 .090 .016 .016 63277-13—

Straight Pin 2.29 0.41 0.41

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64 mm] or larger.

3Varnish resist coating.

Pin I/O Terminals

Material

Tin plated brass

.300 [7.62] Series Box

Styles A, B and C

Typical Cavity Size 2

(See page 2)

.500 [12.7] Series Box

Style D

Typical Cavity Size 4

(See page 2)

CB D

.135

[3.43]

.060

[1.52]

.120

[3.05]

.789

[20.29]

.300

[7.62]

Pin Receptacle Terminals

with Right or Left Hand

Diode Lead Slot

Material

Tin plated brass

Typical Cavity Size 2

(See page 2)

Copper Magnet Wire Range1Diode Lead Mating Stock Thickness Strip

Type AWG mm AWG mm Pin Dia. I/O Mag Wire Part Number

A.094 .014 .010 63208-1†

300 Box 32-31 0.20-0.23 22 0.64 2.39 0.36 0.25 63326-1

Diode Offset- R.H.

B.094 .014 .010 63209-1†

300 Box 31-27 0.23-0.36 22 0.64 2.39 0.36 0.25 63308-1

Diode Offset- L.H.

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

.092

[2.34]Dia.

.135

[3.43] .120

[3.05]

.300

[7.62]

.913

[23.20]

.092

[2.34]Dia.

.135

[3.43] .120

[3.05]

.300

[7.62]

.913

[23.20]

.135

[3.43]

.120

[3.05]

.135

[3.43]

.120

[3.05]

.280

[7.11]

.120

[3.05]

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

110 Series

FASTON Tab Terminals

Material

Tin plated brass

Typical Cavity Size 2

(See page 2)

Note: .110 [ 2.79] Tab Terminals mate with compatible FASTON receptacles.

Request AMP Catalog 82004.

Type Copper Magnet Wire Range1Diode Lead Tab Size Dim. Stock Thickness Part Number

AWG mm AWG mm LTab Mag Wire Strip L.P.

A22 0.64 .110 x .032 .965 .032 .010 63319-1†—

300 Box 31-27 0.23-0.36 2.79 x 0.81 24.51 0.81 0.25

Standard IDC 20 0.81 .110 x .032 .965 .032 .010 63331-1†63434-1

.110 [2.79] 2.79 x 0.81 24.51 0.81 0.25

FASTON w/ 20 0.81 .110 x .032 .965 .032 .014 —63529-1

Diode Slot 30-27 0.25-0.36 2.79 x 0.81 24.51 0.81 0.36

Offset-R.H. 20 0.81 .110 x .032 .895 .032 .014 63177-1†—

2.79 x 0.81 22.73 0.81 0.36

B22 0.64 .110 x .032 .965 .032 .010 63276-1†—

300 Box 31-27 0.23-0.36 2.79 x 0.81 24.51 0.81 0.25

Standard IDC 20 0.81 .110 x .032 .965 .032 .010 63330-1†63433-1

.110 [2.79] 2.79 x 0.81 24.51 0.81 0.25

FASTON w/ 20 0.81 .110 x .032 .965 .032 .014 —63530-1

Diode Slot 30-27 0.25-0.36 2.79 x 0.81 24.51 0.81 0.36

Offset-L.H. 20 0.81 .110 x .032 .895 .032 .014 63178-1†—

2.79 x 0.81 22.73 0.81 0.36

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

Diode Lead

Slot

Copper Magnet Wire Range1Diode Lead Tab Stock Thickness Strip

Type AWG mm AWG mm Size Tab Mag Wire Part Number

A——

.110 x .025 .025 .010 63110-1

300 Box 2.79 x 0.64 0.64 0.25

Standard IDC 33-31 0.18-0.23

.110 [2.79] Tab w/ 22 0.64 .110 x .025 .025 .010 63376-1

Optional Diode Slot 2.79 x 0.64 0.64 0.25

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

Optional Slot for

22 AWG [0.64 mm] Dia.

Solid Copper Diode

Wire (2 Wires Max.)

16 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

110 Series

FASTON Tab Terminals

(Continued)

Material

Tin plated brass

Typical Cavity Size 2

(See page 2)

Note: .110 [2.79] Tab Terminals

mate with compatible

FASTON receptacles.

Request AMP Catalog 82004.

.625

[15.88]

.120

[3.05]

.135

[3.43]

.300

[7.62]

Type Copper Magnet Wire Range1Tab Stock Thickness Part Number

AWG mm Size Tab Mag Wire Strip L.P.

30-27 0.25-0.36 .110 x .020 .020 .012 63777-1 —

2.79 x 0.51 0.51 0.30

A527-23 0.36-0.57 .110 x .020 .020 .016 63746-1 —

300 Box 2.79 x 0.51 0.51 0.41

Standard IDC 23-2020.45-0.64 .110 x .020 .020 .016 63486-1 —

.110 [2.79] 2.79 x 0.51 0.51 0.41

FASTON Tab 19-17 0.91-1.15 .110 x .020 .020 .020 63145-1†—

2.79 x 0.51 0.51 0.51

B5,6 27-23 0.36-0.57 .110 x .020 .020 .016 63827-1 —

300 Box 2.79 x 0.51 0.51 0.41

Single IDC w/ 23.5-2020.54-0.81 .110 x .020 .020 .016 1217783-1†—

Strain Relief Slot 2.79 x 0.51 0.51 0.41

C4,5 28-24 0.32-0.51 .110 x .020 .020 .012 63062-131217430-13

Poke-In 2.79 x 0.51 0.51 0.30

Combination Tab 25-2220.45-0.64 .110 x .020 .020 .012 63063-13—

2.79 x 0.51 0.51 0.30 63063-2 —

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64 mm] or larger.

3Varnish resist coating.

4Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] Solid or overcoated stranded lead wire or 90°Poke-In tab.

5After insertion into plastic cavity, tab portion must be bent over 45°-90°or potted in to prevent pullout when mating

receptacle is disconnected.

6Strain relief slot for high vibration applications.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

187 Series

FASTON Tab Terminals

Material

Tin plated brass

Typical Cavity Sizes

(See page 2)

Type A—Cavity Size 2

Note: .187 [4.75] Tab Terminals

mate with compatible FASTON

receptacles. Request AMP

Catalog 82004.

Copper Magnet Dim. Tab Stock Thickness Part

Type Wire Range1L Feature Tab Size Tab Mag. Wire Number

AWG mm Section Section Strip L. P.

.630 Dimple .187 x .020 .020 .010 62513-1* 62663-1

33-31 0.18-0.23 16.00 4.75 x 0.51 0.51 0.25

.660 Hole .187 x .020 .020 .012 63584-1 —

16.76 4.75 x 0.51 0.51 0.30

Dimple .187 x .020 .020 .012 62512-1* —

30-27 0.25-0.36 .630 4.75 x 0.51 0.51 0.30 63510-15,†—

16.00 Dimple .187 x .032 .032 .012 62678-1†* 1217178-1

4.75 x 0.81 0.81 0.30

Dimple .187 x .020 .020 .016 62514-1* 63852-1

4.75 x 0.51 0.51 0.41 62514-25*—

.630 Hole .187 x .020 .020 .016 63664-15—

27-23 0.36-0.57 16.00 4.75 x 0.51 0.51 0.41 63664-2 —

—.187 x .020 .020 .016 63461-1 —

4.75 x 0.51 0.51 0.41 1217243-16—

.660 Hole .187 x .020 .020 .016 63585-1 —

16.76 4.75 x 0.51 0.51 0.41

23 0.57 .630 —.187 x .020 .020 .016 63776-1 —

16.00 4.75 x 0.51 0.51 0.41

A4Dimple .187 x .020 .020 .016 62511-1* 62661-1

300 Box 4.75 x 0.51 0.51 0.41 62511-25—

Standard IDC Hole .187 x .020 .020 .016 63663-15—

.187 [4.75] 22-2020.64-0.81 .630 4.75 x 0.51 0.51 0.41 63663-2 —

FASTON 16.00 Dimple .187 x .032 .032 .016 1217065-1 —

Tab 4.75 x 0.81 0.81 0.41

Hole .187 x .032 .032 .016 1217128-1 —

4.75 x 0.81 0.81 0.41

Dimple .187 x .020 .020 .016 63293-1†—

21-1930.72-0.91 .630 4.75 x 0.51 0.51 0.41

Aluminum 16.00 Hole .187 x .020 .020 .016 63669-1 —

4.75 x 0.51 0.51 0.41

Dimple .187 x .020 .020 .020 62904-17—

20-1820.81-1.02 .630 4.75 x 0.51 0.51 0.51

16.00 Hole .187 x .020 .020 .020 63670-1 —

4.75 x 0.51 0.51 0.51

Dimple .187 x .020 .020 .020 63273-1 63829-1

19-1720.91-1.15 .630 4.75 x 0.51 0.51 0.51 63511-15—

16.00 Hole .187 x .020 .020 .020 63665-15—

4.75 x 0.51 0.51 0.51

Dimple .187 x .020 .020 .016 63494-1†—

18.5-16.530.97-1.22 .630 4.75 x 0.51 0.51 0.41

Aluminum 16.00 Hole .187 x .020 .020 .016 63668-1 —

4.75 x 0.51 0.51 0.41

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only.

3Single aluminum magnet wire only.

4After insertion into plastic cavity, tab portion must be bent over 45°-90°or potted in to prevent pullout when

mating receptacle is disconnected.

5Varnish resist coating.

6Special wide body cut off for added stability.

7Single bare copper wire only.

* Recognized under the Component Program of Underwriters Laboratories, Inc.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

Chart continued on next page

18 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

.187

[4.75]

.310

[7.87]

.120

[3.05]

.135

[3.43]

187 Series

FASTON Tab Terminals

(Continued)

Material

Tin plated brass

Typical Cavity Sizes

(See page 2)

Type B—Cavity Size 5

Type C—Cavity Size 5

Type D—Cavity Size 3

187 Series

Combination Poke-In

FASTON Terminals

Material

Tin plated brass

Typical Cavity Sizes

(See page 2)

Type E—Cavity Size 2

Type F—Cavity Size 3

Note: .187 [4.75] Tab Terminals

mate with compatible FASTON

receptacles. Request AMP Catalog

82004.

.187

[4.75]

.300

[7.62]

Dimple

.120

[3.05]

.135

[3.43]

Copper Magnet Dim. Tab Stock Thickness

Type Wire Range1L Feature Tab Size Tab Mag. Wire Strip

AWG mm Section Section Part Number

33-31 0.18-0.23 .630 Hole .187 x .020 .020 .010 63108-1†

16.00 4.75 x 0.51 0.51 0.25

31-28 0.23-0.32 .630 Hole .187 x .020 .020 .010 62743-1†

16.00 4.75 x 0.51 0.51 0.25

30-27 0.25-0.36 .630 Hole .187 x .020 .020 .012 63109-1†

16.00 4.75 x 0.51 0.51 0.30

Hole .187 x .020 .020 .016 63107-1

27-23 0.36-0.57 .630 4.75 x 0.51 0.51 0.41

16.00 —.187 x .020 .020 .016 1217493-1

B4.75 x 0.51 0.51 0.41

300 Box Hole .187 x .020 .020 .016 63340-1

Standard IDC 23-2020.57-0.81 .630 4.75 x 0.51 0.51 0.41

Narrow Body 16.00 —.187 x .020 .020 .016 1217493-1

Latch Type 4.75 x 0.51 0.51 0.41

22-2020.64-0.81 .630 Hole .187 x .020 .020 .016 63429-1

16.00 4.75 x 0.51 0.51 0.41 63429-26

Dimple .187 x .020 .020 .016 62888-1

19-1720.91-1.15 .630 4.75 x 0.51 0.51 0.41 62888-26

16.00 Hole .187 x .020 .020 .016 63782-1

4.75 x 0.51 0.51 0.41

18 lead20.80-0.92 mm2.630 —.187 x .020 .020 .016 1217592-1†

16.00 4.75 x 0.51 0.51 0.41

Narrow Body 23.5-2020.54-0.81 .630 Dimple .187 x .020 .020 .016 1217004-1

Latch Type w/ 16.00 4.75 x 0.51 0.51 0.41

Strain Relief Slot .630 Dimple .187 x .020 .020 .010 63255-1

33-31 0.18-0.23 16.00 Hole 4.75 x 0.51 0.51 0.25 63544-1†

.730 Hole .187 x .020 .020 .010 63505-1

D18.54 4.75 x 0.51 0.51 0.25

300 Box 31-28 0.23-0.32 .630 Hole .187 x .020 .020 .012 63760-1

Standard IDC 16.00 4.75 x 0.51 0.51 0.30

Wide Body .630 Dimple .187 x .020 .020 .012 63254-1†

Latch Type 30-27 0.25-0.36 16.00 Hole 4.75 x 0.51 0.51 0.30 63478-1†

.730 Hole .187 x .020 .020 .012 63447-1

18.54 4.75 x 0.51 0.51 0.30

27-23 0.36-0.57 .630 Dimple .187 x .020 .020 .016 63256-2

16.00 4.75 x 0.51 0.51 0.41

E4,5

Poke-In 33-31 0.81-0.23 .630 Hole .187 x .020 .020 .010 63018-1

Combination Tab 16.00 4.75 x 0.51 0.51 0.25

Poke-In

Combination Tab 28-24 0.32-0.51 .630 Hole .187 x .032 .032 .016 1217857-1†

Wide Body 16.00 4.75 x 0.81 0.51 0.41

Latch Type

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64 mm] or larger.

3Strain relief slot for high vibration applications.

4Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] solid, fused stranded lead wire or 90°poke-in tab terminal.

5After insertion into plastic cavity, tab portion must be bent over 45°-90°or potted in to prevent pullout when mating

receptacle is disconnected.

6Splice free reeling.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

.120

[3.05]

Chart continued on next page

Hole or

Dimple

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

Copper Magnet Dim. Tab Stock Thickness Part

Type Wire Range1L Feature Tab Size Tab Mag. Wire Number

AWG mm Section Section Strip L. P.

22-20 0.64-0.81 .830 Dimple .187 x .020 .020 .020 —.. 63708-14

21.08 4.75 x 0.51 0.51 0.51

19-17 0.91-1.15 .830 Hole .187 x .020 .020 .020 63643-1 —

21.08 4.75 x 0.51 0.51 0.51

Hole .187 x .020 .020 .020 63667-1463599-14

4.75 x 0.51 0.51 0.51

17.5-16 1.09-1.29 .830 Hole .187 x .020 .020 .020 63427-1†—

G321.08 4.75 x 0.51 0.51 0.51

500 Box Hole .187 x .032 .032 .020 1217075-1 —

Standard IDC 4.75 x 0.81 0.81 0.51

Hole .187 x .020 .020 .020 63666-14—

4.75 x 0.51 0.51 0.51

16-15 1.29-1.45 .830 Hole .187 x .020 .020 .020 63762-1 —

21.08 4.75 x 0.51 0.51 0.51

Dimple .187 x .020 .020 .020 63353-1 —

4.75 x 0.51 0.51 0.51

14.5-1321.54-1.83 .830 Dimple .187 x .020 .020 .016 63428-1 —

21.08 4.75 x 0.51 0.51 0.41

27-23 0.36-0.57 .830 Hole .187 x .020 .020 .020 1217042-1 —

21.08 4.75 x 0.51 0.51 0.51

Hole .187 x .020 .020 .020 63983-1 —

22-20 0.64-0.81 .830 4.75 x 0.51 0.51 0.51

H3,5 21.08 Hole .187 x .032 .032 .020 1217339-1 —

500 Box 4.75 x 0.81 0.81 0.51

Single IDC w/ Hole .187 x .020 .020 .020 63995-1 —

Strain Relief Slot 19-17 0.91-1.15 .830 4.75 x 0.51 0.51 0.51

21.08 Hole .187 x .032 .032 .020 1217090-1 —

4.75 x 0.81 0.81 0.51

16-15 1.29-1.45 .830 Hole .187 x .020 .020 .020 63996-1 —

21.08 4.75 x 0.51 0.51 0.51

J22-20 0.64-0.81 .830 —.187 x .020 .020 .020 1217491-1 —

500 Box 21.08 4.75 x 0.51 0.51 0.51

Standard IDC 19-17 0.91-1.15 .830 —.187 x .020 .020 .020 1217492-1 —

Latch Type 21.08 4.75 x 0.51 0.51 0.51

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only.

3After insertion into plastic cavity, tab portion must be bent over 45°-90°or potted in to prevent pullout when

mating receptacle is disconnected.

4Varnish resist coating.

5Strain relief slot for high vibration applications.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

.187

[4.75]

Hole

.505

[12.83]

.120

[3.05]

.281

[7.14]

.187

[4.75]

.505

[12.83]

.120

[3.05]

.281

[7.14]

187 Series

FASTON Tab Terminals

(Continued)

Material

Tin plated brass

Typical Cavity Sizes

(See page 2)

Type G—Cavity Size 4

Type H—Cavity Size 4

Type J—Cavity Size 4

20 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

.250

[6.35]

.310

[7.87]

.135

[3.43]

.120

[3.05]

Hole

250 Series

FASTON Tab Terminals

Material

Tin plated brass

Typical Cavity Sizes

(See page 2)

Type A—Use Cavity Size 2

Type B—Use Cavity Size 5

Type C—Use Cavity Size 3

Note: .250 [6.35] tab terminals

mate with compatible FASTON

receptacles. Request AMP Catalog

82004.

Copper Magnet Dim. Tab Stock Thickness Part

Type Wire Range1L Feature Tab Size Tab Mag. Wire Number

AWG mm Section Section Strip L. P.

33-31 0.18-0.231.750 Dimple .250 x .032 .032 .010 62600-1* 62655-1

19.05 6.35 x 0.81 0.81 0.25 62600-27— .

.750 Dimple .250 x .032 .032 .012 62651-1* 62656-1†

30-27 0.25-0.36119.05 Hole 63055-1†— .

Dimple & Hole 6.35 x 0.81 0.81 0.30 63328-1 — .

28-24 0.32-0.511.750 Hole .250 x .032 .032 .016 63607-1 —.

A319.05 6.35 x 0.81 0.81 0.41

300 Box Dimple 62652-17* 62657-1

Standard IDC .750 Dimple .250 x .032 .032 .016 62652-26,7 — .

.250 [6.35] 27-23 0.36-0.57119.05 Dimple 62939-13,4,†— .

FASTON Dimple 6.35 x 0.81 0.81 0.41 63920-17,9 — .

Tab Hole 63159-17,†— .

1.750 .250 x .032 .032 .016 62653-1* 62658-1

22-2020.64-0.81 19.05 Dimple 6.35 x 0.81 0.81 0.41 62653-271217031-17

62653-36— .

20-1820.81-1.021.750 Dimple .250 x .032 .032 .020 63200-1 —.

Bare Wire 19.05 6.35 x 0.81 0.81 0.51

33-31 0.18-0.231.750 Dimple .250 x .032 .032 .010 63026-1†—.

19.05 6.35 x 0.81 0.81 0.25

B30-27 0.25-0.361.750 Dimple .250 x .032 .032 .012 63027-1†—.

Narrow 19.05 6.35 x 0.81 0.81 0.30

Body 27-23 0.36-0.57 .750 Dimple .250 x .032 .032 .016 1217860-1†—.

Latch Type 19.05 6.35 x 0.81 0.81 0.41

23-2020.57-0.81 .750 Dimple .250 x .032 .032 .016 1217870-1†—.

19.05 6.35 x 0.81 0.81 0.41

Dimple 63133-1 — .

33-31 0.18-0.231.750 Hole .250 x .032 .032 .010 63309-1 — .

19.05 Hole 6.35 x 0.81 0.81 0.25 63309-27— .

Hole 63618-18— .

31-28 0.23-0.321.750 Dimple .250 x .032 .032 .012 63403-2†—.

19.05 6.35 x 0.81 0.81 0.30

30-28 0.25-0.321.750 Hole .250 x .032 .032 .012 1217152-1 .—.

19.05 6.35 x 0.81 0.81 0.30

Dimple 63132-1 63203-1†

C Dimple 63132-210 — .

Wide Body 30-27 0.25-0.361.750 Dimple .250 x .032 .032 .012 63132-34— .

Latch Type 19.05 Hole 6.35 x 0.81 0.81 0.30 63499-1 63898-1

Hole 63499-27— .

Hole 63571-1 — .

27-23 0.36-0.571.750 Hole .250 x .032 .032 .016 63571-27— .

19.05 Dimple 6.35 x 0.81 0.81 0.41 63128-1 63207-1†

Dimple 63128-37— .

22-2020.64-0.811.750 Dimple .250 x .032 .032 .016 63601-1 — .

19.05 6.35 x 0.81 0.81 0.41 63601-27— .

19-1720.91-1.151.750 Hole .250 x .032 .032 .016 63614-1 —.

19.05 6.35 x 0.81 0.81 0.41

Poke-In

Combination Tab 28-24 0.32-0.51 .750 Hole .250 x .032 .032 .016 1217856-2†— .

Wide Body 19.05 6.35 x 0.81 0.81 0.41

Latch Type

.300

[7.62]

Hole or

Dimple

.120

[3.05]

.135

[3.43]

.300

[7.62]

Hole or

Dimple

.120

[3.05]

.135

[3.43]

Locking

Latch

(2)

.300

[7.62]

Dimple

.120

[3.05]

.135

[3.43]

250 Series

Combination Poke-In

FASTON Tab Terminal

Material

Tin plated brass

Typical Cavity Sizes 3 (Type D)

(See page 2)

Chart continued on next page

1Two magnet wires may be terminated in the same

terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64 mm] or larger.

3After insertion into plastic holder, tab portion must be

bent over 45°-90°or potted in to prevent pullout when

mating receptacle is disconnected.

4Varnish resist coating.

5Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2]

solid, fused stranded lead wire or 90°Poke-In tab

terminal.

6Reverse reeled version of -1.

7Half hard temper brass.

8Special key hole wire slot block.

9Special wide neck design.

10 Material is unplated brass.

†These part numbers are available upon special request;

contact Tyco Electronics Engineering for details.

* Recognized under the Component Program of

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Standard MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Standard MAG-MATE

Terminals

250 Series

FASTON Tab Terminals

(Continued)

Material

Tin plated brass

Typical Cavity Sizes

(See page 2)

Type E—Use Cavity Size 4

Type F—Use Cavity Size 4

Copper Magnet Dim. Tab Stock Thickness Part

Type Wire Range1L Feature Tab Size Tab Mag. Wire Number

AWG mm Section Section Strip L. P.

22-20 0.64-0.81 .952 Hole .250 x .032 .032 .020 63495-1463882-1

24.18 6.35 x 0.81 0.81 0.51

19-17 0.91-1.15 .952 Hole .250 x .032 .032 .020 63464-2†—

E324.18 6.35 x 0.81 0.81 0.51 63464-3463598-1

500 Box 16-15 1.29-1.45 .952 Hole .250 x .032 .032 .020 63459-2 63881-1

Standard IDC 24.18 6.35 x 0.81 0.81 0.51 63459-34—

Wide Neck Dimple .250 x .032 .032 .020 63460-14,†63883-1

14-1321.61-1.83 .952 6.35 x 0.81 0.81 0.51 —1217588-1†

24.18 Hole .250 x .032 .032 .020 63816-1 —

6.35 x 0.81 0.81 0.51 63816-24—

22-20 0.64-0.81 .952 Dimple .250 x .032 .032 .020 63155-1463336-1†

24.18 6.35 x 0.81 0.81 0.51

.952 .250 x .032 .032 .020 62923-14—

F319-17 0.91-1.15 24.18 Dimple 6.35 x 0.81 0.81 0.51 62923-24,5 —

500 Box 62923-34.6 —

Standard IDC 16-15 1.29-1.45 .952 Dimple .250 x .032 .032 .020 63064-1463263-1†

Narrow Neck 24.18 6.35 x 0.81 0.81 0.51

14-1321.61-1.83 .952 Dimple .250 x .032 .032 .020 63465-1 —

24.18 6.35 x 0.81 0.81 0.51 63371-14—

1222.05 .952 Dimple .250 x .032 .032 .020 63425-14—

24.18 6.35 x 0.81 0.81 0.51

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only.

3After insertion into plastic holder, tab portion must be bent over 45°-90°or potted in to prevent pullout when mating

receptacle is disconnected.

4Varnish resist coating.

5Box-up reversed reel version of -1.

6Box-up reeled version of -1.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

22 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Slim Line MAG-MATE Terminals

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02Magnet Wire Terminals and Termination Systems

Product Facts

■Terminates all magnet wire

film insulations

■Eliminates need for pre-

stripping conductors

■Eliminates need to post

insulate termination

■Excess magnet wire is

automatically trimmed

during the termination

process

■Series 187 and 250 Tab

terminals available

■Terminates 33-17 AWG

[0.18-1.15 mm] magnet wire

■Simultaneously terminates

two magnet wires of the

same size in one terminal

from 33-23 AWG [0.18-

0.57 mm]

■Available in strip form for

semi-automatic or fully

automatic insertions

■Available in loose piece

form for hand tool insertions

■Varnish resist tab terminals

are available for special

applications

■High speed, fully automated

integrated systems provide

uniform terminations

reliability at the lowest

possible applied cost

■Clean metal-to-metal

interface produces stable,

gas-tight electrical

terminations free of oxides

and other contaminants

■Recognized under the

Component Recognition

Program of Underwriters

Laboratories Inc.,

File No. E13288

Applications

■Motor windings and

connections

■Coil Connections

■Transformer windings and

connections

■Bobbin connections

■Lighting Ballasts

■Power Supplies

Tyco Electronics offers a full

selection of Series 187 and

250 Slim Line MAG-MATE

Tab insulation displacement

(IDC) terminals for magnet

wire terminations.

Slim Line MAG-MATE

Series 187 and 250 tab

terminals with a single IDC

slot terminate 33-17 AWG

[0.18 to 1.15 mm].

Each IDC slot terminates up

to four consecutive magnet

wire ranges.

Two magnet wires with the

same diameter can be

terminated in one terminal

down to 23 AWG [0.57 mm].

According to Tyco Electronics

specifications MAG-MATE

cavities are either

integrated into coil bodies

or especially designed

cavity housings.The magnet

wires are precisely

positioned in the “U” shaped

designed termination slots.

The MAG-MATE Inserter

cuts the terminals from the

strip and places the

terminals over the magnet

wire into the plastic cavities.

During this operation the

small stripping devices

penetrate the film insulation

from the magnet wire.

Residual spring energy in

the terminal causes the side

walls of each IDC slot to

function as opposing

cantilever beams.

This constant pressure

results in an intimate metal-

to-metal interface, providing

a reliable, long-term

connection.

The wiping action between

the wire and terminals

removes oxides or other

contaminants present on

both the conductor and the

terminal slot side walls,

producing a clean, stable,

gas-tight electrical

termination.

The AMP MAG-MATE

Inserter may be used as a

semi-automatic bench

machine or integrated in

production lines for fully-

automatic applications.

Typical Plastic Cavity

Not for design, Tyco Electronics will

supply required dimensions of cavity

for each customer application.

.375

[9.53]

Min.

.270

[6.86] .115

[2.92]

Min. Min.

Reference Application

Spec. 114-2147

Technical Documents

Application Specifications

describe requirements for using

the product in its intended

application and or crimping

information. They are intended

for the Packaging and Design

Engineer and the Machine

Setup Person.

114-2140—Slim Line

MAG-MATE

Terminals

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Slim Line MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Slim Line MAG-MATE

Terminals

Magnet Wire Terminals and Termination Systems

187 Series

FASTON Tab Terminals

Material

Tin Plated Brass

250 Series

FASTON Tab Terminals

Material

Tin Plated Brass

.250

[6.35] .032

[0.81]

.135

[3.43].016

[0.41]

Hole or

Dimple

Copper Magnet Dim. Tab Stock Thickness Part

Type Wire Range1L Feature Tab Size Tab Mag. Wire Number

AWG mm Section Section Strip L. P.

Hole .187 x .020 .020 .012 63710-2 —

33-31 0.18-0.23 .630 Dimple 4.75 x 0.51 0.51 0.30 63738-2 —

16.00 Hole .187 x .032 .032 .012 1217666-1 —

4.75 x 0.81 0.81 0.30

30-28 0.25-0.32 .630 Hole .187 x .020 .020 .012 63711-2 —

16.00 Dimple 4.75 x 0.51 0.51 0.30 63737-2 —

A.630 Hole .187 x .020 .020 .016 63712-2 —

.187 [4.75] 27-24 0.36-0.51 16.00 Dimple 4.75 x 0.51 0.51 0.41 63736-2 —

FASTON Tab .760 Plain .187 x .020 .020 .016 1217497-1 —

19.31 4.75 x 0.51 0.51 0.41 1217497-23—

Hole .187 x .020 .020 .016 63713-2 1217714-1

23-2020.57-0.81 .630 Dimple 4.75 x 0.51 0.51 0.41 63735-2 —

16.00 Hole .187 x .032 .032 .016 1217516-1 —

4.75 x 0.81 0.81 0.41

19-1720.91-1.15 .630 Hole .187 x .020 .020 .016 63714-2 —

16.00 Dimple 4.75 x 0.51 0.51 0.41 63734-2 —

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64] or larger.

3Reverse reeled version of -1.

Copper Magnet Dim. Tab Stock Thickness

Type Wire Range1L Feature Tab Size Tab Mag. Wire Strip

AWG mm Section Section Part Number

33-31 0.18-0.23 .752 Hole .250 x .032 .032 .012 63716-2

19.10 Dimple 6.35 x 0.81 0.81 0.30 63744-2

30-28 0.25-0.32 .752 Hole .250 x .032 .032 .012 63717-2

B19.10 Dimple 6.35 x 0.81 0.81 0.30 63743-2

.250 [6.35] 27-24 0.36-0.51 .752 Hole .250 x .032 .032 .016 63718-2

FASTON Tab 19.10 Dimple 6.35 x 0.81 0.81 0.41 63742-2

23-2020.57-0.81 .752 Hole .250 x .032 .032 .016 63719-2

19.10 Dimple 6.35 x 0.81 0.81 0.41 63741-2

19-1720.91-1.15 .752 Hole .250 x .032 .032 .016 63720-2

19.10 Dimple 6.35 x 0.81 0.81 0.41 63740-2

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

2Single magnet wire only; 22 AWG [0.64] or larger.

.135

[3.43].016

[0.41]

Hole or

Dimple

.187

[4.75] .020

[0.51]

24 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Slim Line MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

.013

[0.33]

.139

[3.53] .032

[0.81]

.059

[1.50]

.220

[5.59]

.135

[3.43]

Copper Magnet Dim. Diode Stock Thickness

Type Wire Range1L Size Tab Size Tab Mag. Wire Strip

AWG mm Section Section Part Number

33-31 0.18-0.23 .725 #20 .059 x .032 0.032 0.012 63888-1

C18.42 0.8 1.50 x 0.81 0.81 0.30

Combination 33-31 0.18-0.23 .725 #22.5 .059 x .032 0.032 0.012 63903-1

Diode Slot/Tab 18.42 0.6 1.50 x 0.81 0.81 0.30

33-31 0.18-0.23 .760 #22.5 .059 x .032 0.032 0.012 1217709-1

19.29 0.6 1.50 x 0.81 0.81 0.30

1Two magnet wires may be terminated in the same terminal slot if diameters are equal.

Tab Terminals

Material

Tin Plated Brass

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Mini MAG-MATE Terminals

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Mini MAG-MATE

Terminals

Magnet Wire Terminals and Termination Systems

Product Facts

■Terminates all fine gauge

magnet wire film

insulations

■Eliminates need to pre-

stripping conductors

■Eliminates need to post

insulate termination

■Terminates 52-30 AWG

[0.254-0.0198 mm]

diameter copper magnet

wire

■Poke-In leaf style accepts

22 -18 AWG [0.3-0.9 mm]

overcoated stranded or

solid lead wire

■Available in strip form for

semi-automatic or fully

automatic insertions

■Available in both open and

closed cavity systems

■High speed, fully automated

integrated systems provide

uniform terminations

reliability at the lowest

possible applied cost

■Recognized under the

Component Recognition

Program of Underwriters

Laboratories Inc,

File No. E13288

Applications

■Ignition coils

■Small motors

■Synchronist timers

■Electric meter coils

■Solenoids

■Relays

Tyco Electronics offer AMP

Mini MAG-MATE poke-in,

crimp wire barrel, post and

quick disconnect tab

insulation displacement

(IDC) terminals for fine

gauge magnet wire

terminations.

Mini MAG-MATE terminals

are designed to terminate

52-30 AWG [0.254-

0.198 mm] diameter copper

magnet wire; poke-in leaf

terminals accept 22-18

AWG [0.3-0.9 mm2]

overcoated stranded or

solid lead wire.

The terminal design uses

the AMPLIVAR serrated burr

technology to penetrate the

film insulation of copper

magnet wire.

Mini MAG-MATE cavity

pockets, designed to

Tyco Electronics

specifications, include a

wire receiving slot and wire

tie-off post that is either

integrated into coil bodies

or specially designed cavity

housings.

The magnet wire is

wrapped around the tie-off

post and placed across the

cavity slot. After the coil is

wound, the finish end of the

magnet wire is dressed

through the second cavity

slot and tied to its tie-off

post.

The Mini MAG-MATE

Inserter shears the terminal

from the carrier strip and

insert the terminal into the

cavity by a dual ram

insertion mechanism.

As the unexpanded terminal

approaches the bottom of

the cavity the upper ram

stops. The lower ram

continues to push to a

prescribed depth to expand

the terminal and complete

the termination process.

The fully seated terminal fits

squarely into the cavity,

while the serrated leg of the

terminal cams against the

pre-positioned magnet wire

to penetrate the film

insulation and provide a

stable electrical termination.

Typical Plastic Cavity

Not for design, Tyco Electronics will

supply required dimensions of cavity

for each customer application.

Reference Application

Spec. 114-2047

Technical Documents

Application Specifications

describe requirements for using

the product in its intended

application and or crimping

information. They are intended

for the Packaging and Design

Engineer and the Machine

Setup Person.

114-2047—Mini MAG-MATE

Terminals

26 Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Mini MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02Magnet Wire Terminals and Termination Systems

Termination Sequence

Terminal Removed from Carrier

Terminal Inserted

Poke-In Tab Terminal

Material

.010 [0.25] tin plated brass

Termination Complete

Type Copper Magnet Wire Range Lead Wire Range1Mating Stock Thickness Strip

AWG mm AWG mm2Tab Poke-In Beam Mag Wire Part Number

52-42 0.02-0.06 22-18 0.3-0.9 —0.010 0.010 62781-1

A0.25 0.25

Lead 44-36 0.05-0.13 22-18 0.3-0.9 —0.010 0.010 62780-1

Wire 0.25 0.25

Poke-In 38-30 0.10-0.25 22-18 0.3-0.9 —0.010 0.010 62606-1

0.25 0.25

52-42 0.02-0.06 ——

.050 x .020 0.010 0.010 63613-13

1.27 x 0.51 0.25 0.25

B44-36 0.05-0.13 ——

.060 x .020 0.010 0.010 63795-12

Tab 1.52 x 0.51 0.25 0.25 63845-12,3

Poke-In 38-30 0.10-0.25 ——

.060 x .020 0.010 0.010 63844-12,3

1.52 x 0.51 0.25 0.25

1Solid or overcoated stranded lead wire only.

2Radius on beam leaf tip.

3Finish is select gold plated on lead tip.

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222

are metric equivalents. Mexico: 01-800-733-8926

Mini MAG-MATE Terminals (Continued)

Magnet Wire Terminals and Termination Systems Catalog 82221

Revised 10-02

Mini MAG-MATE

Terminals

Magnet Wire Terminals and Termination Systems

Posted Terminal

Material

Tin over premilled brass

FASTON Tab Terminals

Material

Tin over premilled brass

Type Copper Magnet Wire Range Post Size Stock Thickness Strip

AWG mm Post Mag Wire Part Number

44-36 0.05-0.13 .024 x .020 .020 .010 1217804-1†

A0.62 x 0.51 0.51 0.25

PCB Post 38-30 0.10-0.25 .024 x .020 0.020 0.010 63675-4

0.62 x 0.51 0.51 0.25

44-36 0.05-0.13 .150 x .020 0.020 0.010 63955-1

B3.81 x 0.51 0.51 0.25

Solder Post 38-30 0.10-0.25 .150 x .020 0.020 0.010 63956-1

3.81 x 0.51 0.51 0.25

C38-30 0.10-0.25 .070 x .020 0.020 0.010 63041-1

Wire Wrap Post 1.78 x 0.51 0.51 0.25

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

Type Copper Magnet Wire Range Tab Size Stock Thickness Strip

AWG mm Post Mag Wire Part Number

A.110 x .020 .020 .010

.110 [2.79] 38-30 0.10-0.25 2.79 x 0.51 0.51 0.25 63161-1

FASTON Tab

44-36 0.05-0.13 .187 x .020 .020 .010 63778-1

B4.75 x 0.51 0.51 0.25

.187 [4.75] 38-30 0.10-0.25 .187 x .020 .020 .010 62816-1

FASTON Tab 4.75 x 0.51 0.51 0.25 1217529-1

44-36 0.05-0.13 .250 x .032 .032 .010 1217000-1

C6.35 x 0.81 0.81 0.25

.250 [6.35] 38-30 0.10-0.25 .250 x .032 .032 .010 63999-1

FASTON Tab 6.35 x 0.81 0.81 0.25

Type Copper Magnet Wire Range Lead Wire Range Stock Thickness Strip

AWG mm AWG mm2Crimp Barrel Mag Wire Part Number

52-42 0.02-0.06 26-22 0.12-0.30 0.010 0.010 63828-1

A0.25 0.25

Crimp 44-36 0.05-0.13 26-22 0.12-0.30 0.010 0.010 1217830-11,†

Wire 0.25 0.25

Barrel 38-30 0.10-0.25 22-18 0.3-0.9 0.010 0.010 63199-11

0.25 0.25 1217231-1†

1Wire and insulation barrel reversed so lead wire exits over magnet wire termination area.

†These part numbers are available upon special request; contact Tyco Electronics Engineering for details.

AB C

.060

[1.52]

.880

[22.35]

.138

[3.51]

Crimp Wire Barrel Terminal

Material

Tin plated brass

.060

[1.52]

.770

[19.56]

.138

[3.51]

.060

[1.52]

.169

[4.29]

.138

[3.51]

.540

[13.72]