Positronic Industries connectpositronic.com HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub DAD Series Size 22 "Open Entry" or PosiBand(R) "Closed Entry" Contact Design Connector Saver O NIC INDU Di * EC For RoHS options see page 77. 5/ U rE Compliant IES RoHS TR POS R S IT ing cycles. The DAD connector can be easily replaced, "saving" a connector which is not easily replaced. Connectors are available in standard density versions, see page 71. * pe CONNECTOR SAVERS DAD series connectors are suitable for use in any applications requiring high performance characteristic. The high density DAD series is available in six standard connector variants of 15, 26, 44, 62, 78 and 104 contacts. DAD series connectors utilize precision machined contacts for strength and durability. The female contact features a rugged open entry design. Female PosiBand closed entry contacts can be chosen for even higher reliability, see page 1 for details. DAD series connectors can be mated to a connector which would normally experience high numbers of mat- rec tive 2002 /9 TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Polyester glass-filled per MIL-M-24519, UL 94V-0. Contacts: Precision machined copper alloy. Contact Plating: Gold flash over nickel plate. Other finishes available upon request. Shells: Steel or brass with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Polarization: Trapezoidally shaped shells. Mechanical Operations: 500 operations, minimum, per IEC 60512-5 for open entry. 1000 operations, minimum, per IEC 60512-5 for closed entry. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 10 amperes for closed entry. Tested per U.L. 1977, six contacts energized. See temperature rise curve on page 2 for details. Non-magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts: Size 22 contacts - male 0.030 inch [0.76 mm] mating diameter. Female Contact: open entry or PosiBand closed entry design, see page 1 for details. Connector Saver: Male to female. Contact Retention: 9 lbs. [40 N]. Shells: Male shells may be EMI/ESD ground paths. 5 amperes, nominal for open entry. Initial Contact Resistance: 0.010 ohms, maximum for open entry 0.005 ohms, maximum for closed entry Proof Voltage: 1,000 V r.m.s. Insulator Resistance: 5 G ohms. Clearance and Creepage Distance: 0.042 inch [1.06 mm], minimum. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: 75 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. dimpled for Temperature Range: -55C to +125C. HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub Positronic Industries connectpositronic.com D A D S E R I E S S I Z E 2 2 C O N TA C T C O N N E C T O R S AV E R CONTACT VARIANTS FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE 5 1 1 15 11 1 16 9 10 10 15 30 18 31 26 19 DAD 15 44 DAD 26 DAD 44 1 1 1 22 21 42 43 62 20 21 39 60 78 43 59 40 DAD 62 21 42 63 22 64 84 85 104 DAD 78 DAD 104 MALE TO FEMALE CONNECTOR SAVER SIZE 22 CONTACTS Typical Part Number: DAD15M0X15F0X 0.290[7.37] 0.005 0.120 [3.05] O Thru Hole, 2 places E A C B1 CONNECTOR SAVERS 6 K D K1 B Molding Spacer Female Contacts Male Contacts 0.018[0.46] 0.020[0.51] Maximum Rollover D1 0.008 0.036[0.91] CONNECTOR VARIANT SIZES 15 M 15 F 15 S 26 M 26 F 26 S 44 M 44 F 44 S 62 M 62 F 62 S 78 M 78 F 78 S 104 M 104 F 104 S A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] D 0.005 [0.13] D1 0.005 [0.13] E 0.015 [0.38] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] K 0.005 [0.13] K1 0.005 [0.13] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 76 HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS Positronic Industries connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 11 DAD 15 M S X 15 F S X /AA -14 STEP 1 - BASIC SERIES STEP 11 - SPECIAL OPTIONS DAD series -14 - 0.000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. STEP 2 - CONNECTOR VARIANT CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS 15, 26, 44, 62, 78, 104 - *1 Male option available only on connector variant 78. *2 Connector mating style for both connectors must be the same if 0 or S is used. If E or E6 is used in either Step 4 or 8 the other step must be 0. 3 * For hardware information, see page 73. 3 * Connector variant for both connectors must be the same as in Step 2. *5 For stainless steel dimpled male versions contact Technical Sales. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. 5/ Di * IT POS Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). Compliant IES 0 *5 S X Z RoHS TR STEP 5 - 1ST CONNECTOR SHELL OPTION NIC INDU U rE 0 - Swaged spacer 0.120 [3.05] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E - Rotating male and female jackscrews (Select 0 in Step 8) *3 E6 - Rotating male and female polarized jackscrew (Select 0 in Step 8) *3 T - Fixed male and female jackscrews (Select 0 in Step 8) *3 T6 - Fixed male and female polarized jackscrew (Select 0 in Step 8) * pe CONNECTOR SAVERS *2 STEP 4 - 1ST CONNECTOR MATING STYLE O S M - Male R EC STEP 3 - 1ST CONNECTOR GENDER rec tive 2002 /9 STEP 10 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: DAD15MSX15FSX STEP 9 - 2ND CONNECTOR SHELL OPTION 0 *5 S X Z - Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). **STEP 8 - 2ND CONNECTOR MATING STYLE 0 - Swaged spacer 0.120 [3.05] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E - Rotating male and female jackscrews (Select 0 in Step 4) *3 E6 - Rotating male and female polarized jackscrew (Select 0 in Step 4) *3 T - Fixed male and female jackscrews (Select 0 in Step 4) *3 T6 - Fixed male and female polarized jackscrew (Select 0 in Step 4) STEP 7 - 2ND CONNECTOR GENDER *1 M - Male F - Female - Professional Level - open entry contacts S - Female - Industrial Level - PosiBand closed entry contacts Military plating options available. *4 STEP 6 - 2ND CONNECTOR VARIANT 15, 26, 44, 62, 78, 104 SK Drawing 77 3-dimensional model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE.