___________________ Introduction Fundamental safety 1 ___________________ instructions SIMOTICS Drive technology 1FN3 linear motors Configuration Manual 2 ___________________ Description of the motor 3 ___________________ Mechanical properties Motor components and ___________________ 4 options ___________________ 5 Configuration Technical data and ___________________ 6 characteristics ___________________ 7 Preparation for use ___________________ 8 Electrical connection Assembly drawings/ ___________________ 9 dimension sheets ___________________ 10 Coupled motors ___________________ A Appendix 10/2018 6SN1197-0AB86-0BP2 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Digital Factory Postfach 48 48 90026 NURNBERG GERMANY Document order number: 6SN1197-0AB86-0BP2 10/2018 Subject to change Copyright (c) Siemens AG 2010 - 2018. All rights reserved Introduction Standard version This documentation only describes the functionality of the standard version. The machine OEM documents any extensions or changes to the motor made by it. For reasons of clarity, this documentation cannot contain all of the detailed information on all of the product types. Moreover, this documentation cannot take into consideration every possible type of installation, operation, and maintenance. This documentation should be kept in a location where it can be easily accessed and made available to the personnel responsible. Target group This manual is aimed at planning, project, and design engineers as well as electricians, fitters, and service personnel. Benefits This manual provides information on the rules and guidelines that must be observed when configuring a system with motors from the 1FN3 product family. It also helps with the selection of peak and continuous load motors within this range. Text features In addition to the notes that you must observe for your own personal safety as well as to avoid material damage, in this document you will find the following text features: Operating instructions Operating instructions with the specified sequence are designated using the following symbols: The arrow indicates the start of the operating instructions. The individual handling steps are numbered. 1. Execute the operating instructions in the specified sequence. The square indicates the end of the operating instruction. Operating instructions without a specified sequence are identified using a bullet point: Execute the operating instructions. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 3 Introduction Enumerations Enumerations are identified by a bullet point without any additional symbols. - Enumerations at the second level are hyphenated. Notes Notes are shown as follows: Note A Note is an important item of information about the product, handling of the product or the relevant section of the document. Notes provide you with help or further suggestions/ideas. More information Information on the following topics is available at: Ordering documentation / overview of documentation Additional links to download documents Using documentation online (find and search in manuals / information) More information (https://support.industry.siemens.com/cs/de/en/view/108998034) If you have any questions regarding the technical documentation (e.g. suggestions, corrections), please send an e-mail to the following address E-mail (mailto:docu.motioncontrol@siemens.com). Internet address for products Products (http://www.siemens.com/motioncontrol) My support The following link provides information on how to create your own individual documentation based on Siemens content, and adapt it for your own machine documentation: My support (https://support.industry.siemens.com/My/de/en/documentation) Note If you want to use this function, you must first register. Later, you can log on with your login data. 1FN3 linear motors 4 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Introduction Training The following link provides information on SITRAIN - training from Siemens for products, systems and automation engineering solutions: SITRAIN (http://siemens.com/sitrain) Technical Support Country-specific telephone numbers for technical support are provided on the Internet under Contact: Technical Support (https://support.industry.siemens.com) Usage phases and their documents/tools Table 1 Usage phases and the required documents/tools Usage phase Orientation Planning / configuring Deciding / ordering Transporting / storing Document / tool / measure * SINAMICS S Sales Documentation * Siemens Internet pages Motion Control * SIZER configuration tool * CAD-Creator selection and engineering tool for dimension drawings, 2D/3D CAD data, generating system documentation * DT Configurator to select and configure drive products * Configuration Manuals, Motors * Configuring notes from Catalog NC 62 * SINAMICS S120 Configuration Manuals * SINAMICS S120 Safety Integrated Function Manual * SINAMICS S120 List Manual * Technical Support - Mechatronic support - Application support - Technical Application Center * Catalogs NC 62, PM 21 * SIZER configuring tool (generating parts lists) * Operating instructions, motors 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 5 Introduction Usage phase Installation / mounting Commissioning / operating Maintenance / decommissioning / disposal Document / tool / measure * Operating instructions, motors * Installation instructions for the machine * SINAMICS S120 Equipment Manuals * Documentation for encoders * Examples of additional, possibly necessary documentation for the following system components: - Cooling system - Brake - Line filter - HFD reactor or Active Interface Module * Siemens commissioning training courses (SITRAIN courses) * Commissioning support provided by Siemens * Operating instructions, motors * Configuration Manual Motors * STARTER commissioning tool * SINAMICS S120 Getting Started * SINAMICS S120 Manuals * SINAMICS S120 Commissioning Manual * SINAMICS S120 List Manual * SINAMICS S120 Function Manuals * Documentation for encoders * Examples of additional, possibly necessary documentation for the following system components: * - Cooling system - Brake - Line filter - HFD reactor or Active Interface Module Operating instructions, motors Websites of third parties This publication contains hyperlinks to websites of third parties. Siemens does not take any responsibility for the contents of these websites or adopt any of these websites or their contents as their own, because Siemens does not control the information on these websites and is also not responsible for the contents and information provided there. Use of these websites is at the risk of the person doing so. 1FN3 linear motors 6 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Introduction Information regarding third-party products Note Recommendation relating to third-party products This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 7 Introduction 1FN3 linear motors 8 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Table of contents Introduction ............................................................................................................................................. 3 1 2 3 Fundamental safety instructions ............................................................................................................ 13 1.1 General safety instructions .....................................................................................................13 1.2 Equipment damage due to electric fields or electrostatic discharge ......................................18 1.3 Industrial security ....................................................................................................................19 1.4 Residual risks of power drive systems....................................................................................21 Description of the motor ........................................................................................................................ 23 2.1 2.1.1 2.1.2 Highlights and benefits............................................................................................................23 Overview .................................................................................................................................23 Benefits ...................................................................................................................................24 2.2 Use for the intended purpose .................................................................................................26 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.6.1 2.3.6.2 Technical features and environmental conditions ..................................................................27 Directives and standards ........................................................................................................27 Danger from strong magnetic fields ........................................................................................29 Technical features ...................................................................................................................34 Direction of motion of the motor ..............................................................................................35 Ambient conditions for stationary use .....................................................................................36 Scope of delivery ....................................................................................................................37 Scope of delivery linear motor ................................................................................................37 Supplied pictograms ...............................................................................................................38 2.4 Derating factors .......................................................................................................................40 2.5 2.5.1 2.5.1.1 2.5.1.2 2.5.1.3 2.5.1.4 2.5.1.5 2.5.2 Selection and ordering data ....................................................................................................40 Order designation ...................................................................................................................40 Primary sections .....................................................................................................................41 Secondary sections.................................................................................................................41 Primary section accessories ...................................................................................................42 Accessories for the secondary section track ..........................................................................44 Ordering examples ..................................................................................................................47 Selection and ordering data 1FN3 ..........................................................................................50 2.6 Rating plate data .....................................................................................................................57 Mechanical properties ........................................................................................................................... 59 3.1 3.1.1 3.1.2 3.1.3 Cooling ....................................................................................................................................59 Design of the cooling ..............................................................................................................59 Cooling circuits ........................................................................................................................65 Coolants ..................................................................................................................................70 3.2 Degree of protection ...............................................................................................................71 3.3 Vibration response ..................................................................................................................72 3.4 Noise emission ........................................................................................................................72 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 9 Table of contents 3.5 3.5.1 3.5.2 3.5.3 3.5.4 4 5 Service and inspection intervals ............................................................................................ 73 Safety instructions for maintenance ....................................................................................... 73 Maintenance........................................................................................................................... 78 Checking the insulation resistance ........................................................................................ 80 The inspection and change intervals for the coolant ............................................................. 81 Motor components and options ............................................................................................................. 83 4.1 4.1.1 4.1.2 4.1.2.1 4.1.2.2 4.1.3 4.1.4 4.1.5 Motor components ................................................................................................................. 83 Overview of the motor construction ....................................................................................... 83 Temperature monitoring and thermal motor protection ......................................................... 85 Temperature monitoring circuits Temp-S and Temp-F .......................................................... 85 Technical features of temperature sensors ........................................................................... 88 Encoders ................................................................................................................................ 91 Hall Sensor Box ..................................................................................................................... 95 Braking concepts.................................................................................................................... 97 4.2 Options ................................................................................................................................... 99 Configuration .......................................................................................................................................103 5.1 5.1.1 5.1.2 Configuring software ............................................................................................................ 103 SIZER configuration tool ...................................................................................................... 103 STARTER drive/commissioning software ............................................................................ 104 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 Configuring workflow ............................................................................................................ 104 Mechanical boundary conditions.......................................................................................... 106 Type of duty cycle ................................................................................................................ 109 Calculating forces................................................................................................................. 113 Selection of the primary sections ......................................................................................... 114 Specifying the number of secondary sections ..................................................................... 116 Operation in the area of reduced magnetic coverage.......................................................... 118 Checking the dynamic mass ................................................................................................ 119 Selecting the power module................................................................................................. 119 Calculation of the required infeed ........................................................................................ 120 5.3 5.3.1 5.3.2 5.3.3 5.3.3.1 5.3.3.2 Examples ............................................................................................................................. 121 Positioning in a specified time.............................................................................................. 121 Gantry with transverse axis .................................................................................................. 130 Dimensioning the cooling system ........................................................................................ 132 Basic information.................................................................................................................. 132 Example: Dimensioning the cooling ..................................................................................... 133 5.4 5.4.1 5.4.2 5.4.3 5.4.4 5.4.4.1 5.4.4.2 5.4.5 5.4.6 5.4.6.1 5.4.6.2 Mounting .............................................................................................................................. 136 Safety instructions for mounting........................................................................................... 136 Mechanical design ............................................................................................................... 139 Specifications for mounting linear motors ............................................................................ 140 Procedure when installing the motor ................................................................................... 142 Comply with the installation dimensions .............................................................................. 143 Motor installation procedures ............................................................................................... 144 Assembling individual motor components ........................................................................... 150 Cooler connection ................................................................................................................ 158 Primary section cooling connection ..................................................................................... 158 Secondary section cooling connection ................................................................................ 160 1FN3 linear motors 10 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Table of contents 5.4.7 5.4.7.1 5.4.7.2 6 7 8 9 Checking the work carried out ..............................................................................................162 Smooth running of the slide ..................................................................................................162 Check of the air gap height ...................................................................................................163 Technical data and characteristics ...................................................................................................... 165 6.1 6.1.1 6.1.2 Explanations .........................................................................................................................166 Explanations of the formula abbreviations ............................................................................166 Explanations of the characteristic curves .............................................................................170 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 Data sheets and characteristics ............................................................................................174 1FN3050-xxxxx-xxxx.............................................................................................................174 1FN3100-xxxxx-xxxx.............................................................................................................186 1FN3150-xxxxx-xxxx.............................................................................................................228 1FN3300-xxxxx-xxxx.............................................................................................................261 1FN3450-xxxxx-xxxx.............................................................................................................303 1FN3600-xxxxx-xxxx.............................................................................................................372 1FN3900-xxxxx-xxxx.............................................................................................................432 Additional characteristic curves ............................................................................................471 Preparation for use ............................................................................................................................. 473 7.1 7.1.1 7.1.2 7.1.3 Transporting ..........................................................................................................................474 Ambient conditions for transportation ...................................................................................474 Packaging specifications for air transportation .....................................................................475 Lifting primary sections .........................................................................................................478 7.2 7.2.1 7.2.2 Storage .................................................................................................................................479 Ambient conditions for long-term storage .............................................................................479 Storage in rooms and protection against humidity ...............................................................480 Electrical connection ........................................................................................................................... 483 8.1 Permissible line system types ...............................................................................................485 8.2 Motor circuit diagram ............................................................................................................486 8.3 8.3.1 8.3.2 8.3.3 8.3.4 8.3.5 8.3.6 8.3.7 8.3.8 8.3.9 8.3.10 System integration ................................................................................................................486 Drive system .........................................................................................................................486 Sensor Module SME12x .......................................................................................................490 TM120 Terminal Module .......................................................................................................490 SMC20 Sensor Module .........................................................................................................490 Pin assignments and connection types ................................................................................490 Terminal panel ......................................................................................................................493 Power connection .................................................................................................................498 Signal connection..................................................................................................................500 Shielding, grounding, and equipotential bonding ..................................................................506 Requirements for the motor supply cables ...........................................................................507 Assembly drawings/dimension sheets ................................................................................................. 509 9.1 Position tolerance for mounting holes...................................................................................510 9.2 Installation dimensions..........................................................................................................511 9.3 9.3.1 9.3.2 9.3.3 1FN3050, 1FN3100, 1FN3150 .............................................................................................512 1FN3050 ...............................................................................................................................512 1FN3100, 1FN3150 ..............................................................................................................519 Mounting the Hall sensor box ...............................................................................................527 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 11 Table of contents 10 A 9.3.4 Heatsink profiles................................................................................................................... 531 9.4 9.4.1 9.4.2 1FN3300, 1FN3450 ............................................................................................................. 533 Mounting the Hall sensor box .............................................................................................. 543 Heatsink profiles................................................................................................................... 547 9.5 9.5.1 9.5.2 1FN3600 .............................................................................................................................. 549 Mounting the Hall sensor box .............................................................................................. 554 Heatsink profiles................................................................................................................... 558 9.6 9.6.1 9.6.2 1FN3900 .............................................................................................................................. 559 Mounting the Hall sensor box .............................................................................................. 564 Heatsink profiles................................................................................................................... 568 Coupled motors ...................................................................................................................................569 10.1 Operating motors connected to an axis in parallel............................................................... 569 10.2 10.2.1 10.2.2 10.2.3 10.2.4 10.2.5 Master and stoker ................................................................................................................ 570 Tandem arrangement .......................................................................................................... 572 Janus arrangement .............................................................................................................. 573 Parallel arrangement ............................................................................................................ 576 Anti-parallel arrangement ..................................................................................................... 578 Double-sided arrangement .................................................................................................. 580 10.3 Connection examples for parallel operation ........................................................................ 582 Appendix .............................................................................................................................................585 A.1 A.1.1 A.1.2 A.1.3 A.1.4 A.1.5 A.1.6 A.1.7 Recommended manufacturers............................................................................................. 585 Manufacturers of braking elements...................................................................................... 585 Manufacturers of cold water units ........................................................................................ 586 Manufacturers of anti-corrosion agents ............................................................................... 586 Manufacturers of connectors for cooling .............................................................................. 586 Manufacturers of plastic hose manufacturers ...................................................................... 587 Manufacturers of connector nipples and reinforcing sleeves .............................................. 587 Manufacturers of spacer foils ............................................................................................... 587 A.2 List of abbreviations ............................................................................................................. 588 A.3 A.3.1 A.3.2 A.3.2.1 A.3.2.2 A.3.2.3 Environmental compatibility ................................................................................................. 589 Environmental compatibility during production .................................................................... 589 Disposal ............................................................................................................................... 589 Guidelines for disposal ......................................................................................................... 590 Disposing of secondary sections ......................................................................................... 590 Disposal of packaging .......................................................................................................... 591 A.4 Terminal markings according to EN 60034-8:2002 ............................................................. 591 Glossary ..............................................................................................................................................593 Index ...................................................................................................................................................595 1FN3 linear motors 12 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Fundamental safety instructions 1.1 1 General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. * Only work on electrical devices when you are qualified for this job. * Always observe the country-specific safety rules. Generally, the following six steps apply when establishing safety: 1. Prepare for disconnection. Notify all those who will be affected by the procedure. 2. Isolate the drive system from the power supply and take measures to prevent it being switched back on again. 3. Wait until the discharge time specified on the warning labels has elapsed. 4. Check that there is no voltage between any of the power connections, and between any of the power connections and the protective conductor connection. 5. Check whether the existing auxiliary supply circuits are de-energized. 6. Ensure that the motors cannot move. 7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or water. Switch the energy sources to a safe state. 8. Check that the correct drive system is completely locked. After you have completed the work, restore the operational readiness in the inverse sequence. WARNING Electric shock due to connection to an unsuitable power supply When equipment is connected to an unsuitable power supply, exposed components may carry a hazardous voltage that might result in serious injury or death. * Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 13 Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to damaged motors or devices Improper handling of motors or devices can damage them. Hazardous voltages can be present at the enclosure or at exposed components on damaged motors or devices. * Ensure compliance with the limit values specified in the technical data during transport, storage and operation. * Do not use any damaged motors or devices. WARNING Electric shock due to unconnected cable shield Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. * As a minimum, connect cable shields and the conductors of power cables that are not used (e.g. brake cores) at one end at the grounded housing potential. WARNING Electric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury. * Ground the device in compliance with the applicable regulations. WARNING Arcing when a plug connection is opened during operation Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death. * Only open plug connections when the equipment is in a voltage-free state, unless it has been explicitly stated that they can be opened in operation. 1FN3 linear motors 14 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Fundamental safety instructions 1.1 General safety instructions NOTICE Property damage due to loose power connections Insufficient tightening torques or vibration can result in loose power connections. This can result in damage due to fire, device defects or malfunctions. * Tighten all power connections to the prescribed torque. * Check all power connections at regular intervals, particularly after equipment has been transported. WARNING Unexpected movement of machines caused by radio devices or mobile phones When radio devices or mobile phones with a transmission power > 1 W are used in the immediate vicinity of components, they may cause the equipment to malfunction. Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property damage. * If you come closer than around 2 m to such components, switch off any radios or mobile phones. * Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death. * Check that the warning labels are complete based on the documentation. * Attach any missing warning labels to the components, where necessary in the national language. * Replace illegible warning labels. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 15 Fundamental safety instructions 1.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. * Observe the information in the appropriate product documentation before commissioning. * Carry out a safety inspection for functions relevant to safety on the entire system, including all safety-related components. * Ensure that the safety functions used in your drives and automation tasks are adjusted and activated through appropriate parameterizing. * Perform a function test. * Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly. Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals. WARNING Active implant malfunctions due to electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment, such as transformers, converters, or motors. People with pacemakers or implants are at particular risk in the immediate vicinity of this equipment. * If you have a heart pacemaker or implant, maintain the minimum distance specified in chapter "Correct usage" from such motors. 1FN3 linear motors 16 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Fundamental safety instructions 1.1 General safety instructions WARNING Active implant malfunctions due to permanent-magnet fields Even when switched off, electric motors with permanent magnets represent a potential risk for persons with heart pacemakers or implants if they are close to converters/motors. * If you have a heart pacemaker or implant, maintain the minimum distance specified in chapter "Correct usage". * When transporting or storing permanent-magnet motors always use the original packing materials with the warning labels attached. * Clearly mark the storage locations with the appropriate warning labels. * IATA regulations must be observed when transported by air. WARNING Injury caused by moving or ejected parts Contact with moving motor parts or drive output elements and the ejection of loose motor parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death. * Remove any loose parts or secure them so that they cannot be flung out. * Do not touch any moving parts. * Safeguard all moving parts using the appropriate safety guards. WARNING Fire due to inadequate cooling Inadequate cooling can cause the motor to overheat, resulting in death or severe injury as a result of smoke and fire. This can also result in increased failures and reduced service lives of motors. * Comply with the specified cooling requirements for the motor. WARNING Fire due to incorrect operation of the motor When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire and smoke. This can result in severe injury or death. Further, excessively high temperatures destroy motor components and result in increased failures as well as shorter service lives of motors. * Operate the motor according to the relevant specifications. * Only operate the motors in conjunction with effective temperature monitoring. * Immediately switch off the motor if excessively high temperatures occur. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 17 Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge CAUTION Burn injuries caused by hot surfaces In operation, the motor can reach high temperatures, which can cause burns if touched. * Mount the motor so that it is not accessible in operation. Measures when maintenance is required: * Allow the motor to cool down before starting any work. * Use the appropriate personnel protection equipment, e.g. gloves. 1.2 Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices. * Only pack, store, transport and send electronic components, modules or devices in their original packaging or in other suitable materials, e.g conductive foam rubber of aluminum foil. * Only touch components, modules and devices when you are grounded by one of the following methods: - Wearing an ESD wrist strap - Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring * Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). 1FN3 linear motors 18 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Fundamental safety instructions 1.3 Industrial security 1.3 Industrial security Note Industrial security Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement - and continuously maintain - a holistic, state-of-the-art industrial security concept. Siemens' products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the Internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place. For additional information on industrial security measures that may be implemented, please visit: Industrial security (http://www.siemens.com/industrialsecurity) Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer's exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed at: Industrial security (http://www.siemens.com/industrialsecurity) Further information is provided on the Internet: Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/view/108862708) 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 19 Fundamental safety instructions 1.3 Industrial security WARNING Unsafe operating states resulting from software manipulation Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. * Keep the software up to date. * Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the installation or machine. * Make sure that you include all installed products into the holistic industrial security concept. * Protect files stored on exchangeable storage media from malicious software by with suitable protection measures, e.g. virus scanners. * Protect the drive against unauthorized changes by activating the "know-how protection" drive function. 1FN3 linear motors 20 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Fundamental safety instructions 1.4 Residual risks of power drive systems 1.4 Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1. Unintentional movements of driven machine or system components during commissioning, operation, maintenance, and repairs caused by, for example, - Hardware and/or software errors in the sensors, control system, actuators, and cables and connections - Response times of the control system and of the drive - Operation and/or environmental conditions outside the specification - Condensation/conductive contamination - Parameterization, programming, cabling, and installation errors - Use of wireless devices/mobile phones in the immediate vicinity of electronic components - External influences/damage - X-ray, ionizing radiation and cosmic radiation 2. Unusually high temperatures, including open flames, as well as emissions of light, noise, particles, gases, etc., can occur inside and outside the components under fault conditions caused by, for example: - Component failure - Software errors - Operation and/or environmental conditions outside the specification - External influences/damage 3. Hazardous shock voltages caused by, for example: - Component failure - Influence during electrostatic charging - Induction of voltages in moving motors - Operation and/or environmental conditions outside the specification - Condensation/conductive contamination - External influences/damage 4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too close 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 21 Fundamental safety instructions 1.4 Residual risks of power drive systems 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly 6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. 1FN3 linear motors 22 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.1 Highlights and benefits 2.1.1 Overview 2 Basic characteristics of the motor 1FN3 motors are permanent-magnet synchronous linear motors with a modular cooling concept. Depending on the accuracy requirements, the motor can be optionally operated with a primary section precision cooler and/or a secondary section cooling. To a large extent, the motors are then thermally neutral with respect to the machine itself. The motor is delivered in components (at least primary section and secondary sections) and installed directly in the machine. Due to the series connection of primary and secondary sections, user-defined motor forces and straight traversing distances of various lengths can be achieved. Primary section Secondary section The motors are designed for the SINAMICS S120 drive system. You can use Motor Modules in the "blocksize", "booksize" or "chassis" formats. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 23 Description of the motor 2.1 Highlights and benefits Overview of the connection variants Peak and continuous load motor with two pre-assembled cables with/without connector Peak and continuous load motor with connection cover for two cables Peak load motor with connector cover for one cable or with a fixed cable without a connector 2.1.2 Benefits The general-purpose motors in the 1FN3 product family are powerful linear motors with a broad range of types. These motors have the following properties: High power density High dynamic response High forces Compact design Low sensitivity to corrosive ambient conditions While the peak load motors have high overload capability, the continuous load motors have a rated force with high availability. The motors of the 1FN3 product family can be operated in parallel. You will find information on this in Chapter "Coupled motors (Page 569)". 1FN3 linear motors 24 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.1 Highlights and benefits Special features Modular design: The motor can therefore be configured to optimally match the technical requirements. The modularity of the motor is explained in Chapter "Motor components and options (Page 83)". The motor is thermally decoupled from the machine using a primary section precision cooler and secondary section cooling, based on the Thermo-Sandwich(R) principle. Simple coolant connection. The secondary section track can be fully covered: This provides a smooth surface and prevents unwanted particle deposits, especially in the gaps between the secondary sections. Simple electrical connection via an integrated terminal panel or permanent cable connections. Additional feature on the peak load motor Low mass and high overload capability: The motor is ideally suited for acceleration drive applications. Additional features on the continuous load motor Low mass and high continuous load capability. The motor is ideally suited to load cycles with continuous acceleration and braking phases and continuous loads, such as weight force or process forces. Low force ripple. The motor is suitable for high-precision applications. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 25 Description of the motor 2.2 Use for the intended purpose 2.2 Use for the intended purpose WARNING Risk of death and material damage as a result of incorrect use There is a risk of death, serious injury and/or material damage when direct drives or their components are used for a purpose for which they were not intended. * Only use the motors for industrial or commercial plants and systems. * Do not install the motors in hazardous zones if the motors have not been expressly and explicitly designed and authorized for this purpose. Carefully observe any special additional notes provided. * Only use direct drives and their components for applications that Siemens has explicitly specified. * Protect the motors against dirt and contact with corrosive substances. * Ensure that the installation conditions comply with the rating plate specifications and the condition specifications contained in this documentation. Where relevant, take into account deviations regarding approvals or country-specific regulations. * Contact your local Siemens office if you have any questions relating to correct use. * If you wish to use special versions and design versions whose technical details vary from the motors described in this document, then you must contact your local Siemens office. WARNING Danger to life for wearers of active implants due to magnetic and electrical fields Electric motors pose a danger to people with active medical implants, e.g. cardiac stimulators, who come close to the motors. * If you are affected, stay at a minimum distance of 500 mm from the motors (tripping threshold for static magnetic fields of 0.5 mT according to the Directive 2013/35/EU). Applications for peak load motors Combined with a drive system with closed-loop control, peak load motors are well suited as direct drives for linear motion, e.g. for: Highly dynamic and flexible machine tools Laser machining Handling 1FN3 linear motors 26 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.3 Technical features and environmental conditions Applications for continuous load motors Combined with a drive system with closed-loop control, continuous load motors are well suited as direct drives for linear motion, e.g. for: Oscillating motion (e.g. out-of-center machining) Applications with high process forces (e.g. grinding, turning, etc.) Vertical axes without weight compensation, quills Handling, Cartesian robots You can use Motor Modules in the "blocksize", "booksize" or "chassis" formats. WARNING Personal injury and material damage by noncompliance with directive 2006/42/EC There is a risk of death, serious injury and/or material damage if Directive 2006/42/EC is not carefully observed. * The products included in the scope of delivery are exclusively designed for installation in a machine. Commissioning is prohibited until it has been fully established that the end product conforms with Directive 2006/42/EC. * Please take into account all safety instructions and provide these to end users. Please take note of national and international license terms when operating direct motors so that no patent rights are violated. 2.3 Technical features and environmental conditions 2.3.1 Directives and standards Standards that are complied with The motors of the type series SIMOTICS S, SIMOTICS M, SIMOTICS L, SIMOTICS T, SIMOTICS A, called "SIMOTICS motor series" below, fulfill the requirements of the following directives and standards: EN 60034-1 - Rotating electrical machines - Dimensioning and operating behavior EN 60204-1 - Safety of machinery - Electrical equipment of machines; general requirements 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 27 Description of the motor 2.3 Technical features and environmental conditions Where applicable, the SIMOTICS motor series are in conformance with the following parts of IEC / EN 60034: Feature Standard Degree of protection IEC / EN 60034-5 Cooling IEC / EN 60034-6 1) Type of construction IEC / EN 60034-7 Connection designations IEC / EN 60034-8 Noise levels IEC / EN 60034-9 1) Temperature monitoring Vibration severity grades 1) IEC / EN 60034-11 1) IEC / EN 60034-14 Standard component, e.g. cannot be applied to built-in motors Relevant directives The following directives are relevant for SIMOTICS motors. European Low-Voltage Directive SIMOTICS motors comply with the Low-Voltage Directive 2014/35/EU. European Machinery Directive SIMOTICS motors do not fall within the scope covered by the Machinery Directive. However, the use of the products in a typical machine application has been fully assessed for compliance with the main regulations in this directive concerning health and safety. European EMC Directive SIMOTICS motors do not fall within the scope covered by the EMC Directive. The products are not considered as devices in the sense of the directive. Installed and operated with a converter, the motor - together with the Power Drive System - must comply with the requirements laid down in the applicable EMC Directive. Eurasian conformity SIMOTICS motors comply with the requirements of the Russia/Belarus/Kazakhstan (EAC) customs union. China Compulsory Certification SIMOTICS motors do not fall within the scope covered by the China Compulsory Certification (CCC). CCC negative certification: CCC product certification (https://support.industry.siemens.com/cs/products?search=CCC&dtp=Certificate&mfn=ps&o =DefaultRankingDesc&pnid=13347&lc) 1FN3 linear motors 28 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.3 Technical features and environmental conditions Underwriters Laboratories SIMOTICS motors are generally in compliance with UL and cUL as components of motor applications, and are appropriately listed. Specifically developed motors and functions are the exceptions in this case. Here, it is important that you carefully observe the contents of the quotation and that there is a cUL mark on the rating plate! Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for SIMOTICS motors can be downloaded from the Internet at the following link: Certificates for SIMOTICS motors (https://support.industry.siemens.com/cs/ww/de/ps/13347/cert) European RoHS Directive The SIMOTICS motor series complies with the Directive 2011/65/EU regarding limiting the use of certain hazardous substances. European Directive on Waste Electrical and Electronic Equipment (WEEE) The SIMOTICS motor series complies with the 2012/19/EU directive on taking back and recycling waste electrical and electronic equipment. 2.3.2 Danger from strong magnetic fields Occurrence of magnetic fields Motor components with permanent magnets generate very strong magnetic fields. In the no-current condition, the magnetic field strength of the motors comes exclusively from the magnetic fields of components equipped with permanent magnets. Additional electromagnetic fields occur in operation. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 29 Description of the motor 2.3 Technical features and environmental conditions Components with permanent magnets For the linear motors described in this manual, the permanent magnets are in the secondary sections. Figure 2-1 Secondary section with permanent magnets Figure 2-2 Schematic representation of the static magnetic field of a secondary section, depending on distance 1FN3 linear motors 30 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.3 Technical features and environmental conditions Risk to persons as a result of strong magnetic fields WARNING Risk of death as a result of permanent magnet fields Even when the motor is switched off, the permanent magnets can put people with active medical implants at risk if they are close to the motor. Examples of active medical implants include: Heart pacemakers, insulin pumps. * As the affected person, maintain a minimum distance of 500 mm from the permanent magnets (trigger threshold for static magnetic fields of 0.5 mT as per directive 2013/35/EU). With regard to the effect of strong magnetic fields on people, the DGUV rule 103-013 "Electromagnetic Fields" of the German Social Accident Insurance applies in Germany. This rule specifies all the requirements that must be observed in the workplace. In other countries, the relevant applicable national and local regulations and requirements must be taken into account. When dealing with magnetic fields, you must consider the requirements of DGUV rule 103-013 of the German Social Accident Insurance. CAUTION Handling secondary sections The magnetic fields of the secondary sections are permanent. When you come into direct bodily contact with the secondary sections, a static magnetic flux density of 2 T is not exceeded. * Observe DGUV rule 103-013, 14 "Systems with high static magnetic fields". WARNING Risk of electric shock Voltage is induced at the power connections of the primary section each time a primary section moves with respect to a secondary section - and vice versa. If you touch the power connections you may suffer an electric shock. * Do not touch the power connections. * Connect the motor cable ports correctly, or insulate them properly. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 31 Description of the motor 2.3 Technical features and environmental conditions WARNING Danger of crushing by permanent magnets of the secondary section The forces of attraction of magnetic secondary sections act on materials that can be magnetized. The forces of attraction increase significantly close to the secondary section. The trigger threshold of 3 mT for a risk of injury due to attraction and projectile effect is reached at a distance of 150 mm (directive 2013/35/EU). Secondary sections and materials that can be magnetized can suddenly slam together unintentionally. Two secondary sections can also unintentionally slam together. There is a significant risk of crushing when you are close to a secondary section. Close to the secondary section, the forces of attraction can be several kN - example: Magnetic attractive forces are equivalent to a force of 100 kg, which is sufficient to trap a body part. * Do not underestimate the strength of the attractive forces, and work very carefully. * Wear safety gloves. * The work should be done by at least two people. * Do not unpack the secondary section until immediately before assembly. * Never unpack several secondary sections at the same time. * Never place secondary sections next to one another without taking the appropriate precautions. * Never place any metals on magnetic surfaces and vice versa. * Never carry any objects made of magnetizable materials (for example watches, steel or iron tools) and/or permanent magnets close to the secondary section! If tools that can be magnetized are nevertheless required, then hold the tool firmly using both hands. Slowly bring the tool to the secondary section. * Immediately mount the secondary section that has just been unpacked. * Always comply with the specified procedure. * Avoid inadvertently traversing direct drives. * Keep the following tools at hand to release parts of the body (hand, fingers, foot etc.) trapped between two components: - A hammer (about 3 kg) made of solid, non-magnetizable material - Two pointed wedges (wedge angle approx. 10 to 15, minimum height 50 mm) made of solid, non-magnetizable material (e.g. hard wood). 1FN3 linear motors 32 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.3 Technical features and environmental conditions First aid in the case of accidents involving permanent magnets Stay calm. If the machine is energized, press the emergency stop switch and open the main switch if necessary. Administer FIRST AID. Call for further help if required. To free jammed parts of the body (e.g. hands, fingers, feet), pull apart components that are clamped together. - Do this using the non-magnetic hammer to drive the non-magnetic wedges into the separating rift. - Release the jammed body parts. If necessary, call the emergency medical service or an emergency physician. Material damage caused by strong magnetic fields NOTICE Data loss caused by strong magnetic fields If you are close to a secondary section (< 150 mm) any magnetic or electronic data medium as well as electronic devices that you are carrying can be destroyed. For example, credit cards, USB sticks, floppy disks and watches are at risk. * Do not carry any magnetic/electronic data media and no electronic devices when you are close to a secondary section! 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 33 Description of the motor 2.3 Technical features and environmental conditions 2.3.3 Technical features Table 2- 1 Standard version of the 1FN3 range of motors: Technical features Technical feature Design Motor type Permanently excited synchronous linear motor Type of construction Individual components Degree of protection according to EN 60034-5 * Primary section: IP65 * Mounted motor: The degree of protection depends on the machine design and must therefore be realized by the machine manufacturer; minimum requirement: IP23 Cooling method Thermal motor protection Water cooling * Maximum pressure in the cooling circuit: 10 bar = 1 MPa * Wiring: with G1/8 pipe thread (in compliance with DIN EN ISO 228-1); special connectors are required to connect hoses/pipes In the primary section: 1x PTC for thermistor triplet with response threshold +120 C (according to DIN 44081/44082) Temperature monitoring In the primary section: 1FN3xxx-xxxxx-xxx1 with 1 x KTY 84 (according to EN 60034-11) 1FN3xxx-xxxxx-xxx3 with 1 x Pt1000 (according to EN 60751) 2nd rating plate Enclosed separately Nameplate for secondary sections Enclosed separately Insulation class of motor winding according to EN 60034-1 Temperature class 155 (F) Impulse withstand voltage insulation class according to EN 60034-18-41 (IEC 60034-18-41) IVIC: C Magnet material Rare earth material Connection, electrical 1FN3050: Signal and power cables with connectors or open core ends permanently connected to the motor 1FN3100 ... 1FN3900: Terminal panel with cover integrated in the motor, with metric cable glands for signal and power cables. Additional cover with heavygauge threaded joint for combined cables for 1FN3100-xW ... 1FN3900-xW Encoder system * Not included in the scope of supply * Selection based on application-specific and converter-specific constraints 1FN3 linear motors 34 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.3 Technical features and environmental conditions 2.3.4 Direction of motion of the motor Defining the traversing direction If the primary section is connected to the terminals of the terminal box with the phase sequence U-V-W and is supplied with current by a three-phase system with a clockwise rotating field, the direction of motion of the primary or secondary section is positive. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 35 Description of the motor 2.3 Technical features and environmental conditions 2.3.5 Ambient conditions for stationary use You can classify the ambient conditions for stationary use at weatherprotected locations according to the standard DIN IEC 60721-3-3. The environmental effects and their limit values are defined in various classes in this standard. With the exception of "Low air temperature" and "Low air pressure" ambient parameters, you can assign the motors to climatic class 3K3. Table 2- 2 Ambient conditions are based on climate class 3K3 Ambient parameter Unit Value a) Low air temperature C -5 b) High air temperature C + 40 c) Low relative humidity % 5 d) High relative humidity % 85 e) Low absolute humidity g/m3 1 High absolute humidity g/m3 25 f) change1) g) Rate of temperature h) Low air pressure4) i) High air pressure2) j) Solar radiation (insolation) k) l) Air m) Condensation n) C/min 0.5 kPa 78.4 kPa 106 W/m2 700 Thermal radiation - - movement3) m/s 1.0 - Not permissible Wind-driven precipitation (rain, snow, hail, etc.) - - o) Water (other than rain) - See degree of protection p) Formation of ice - - 1) Averaged over a period of 5 min 2) Conditions in mines are not considered. 3) A cooling system based on natural convection can be disturbed by unforeseen air movements. 4) The limit value of 78.4 KPa covers altitudes up to 2000 m. Additional ambient conditions applicable for the motors for stationary use at weatherprotected locations according to standard DIN IEC 60721-3-3 include. Mechanically active ambient conditions Class 3S1 Mechanical ambient conditions Class 3M3 1FN3 linear motors 36 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.3 Technical features and environmental conditions Note Installation instructions The motors are not suitable for operation * In salt-laden or corrosive atmospheres * Outdoors You can find additional data on the environmental conditions, such as ambient temperatures or conditions for transport and storage of the motors, in the relevant chapters of this documentation. 2.3.6 Scope of delivery 2.3.6.1 Scope of delivery linear motor Primary section Primary section One rating plate (attached); additional loose rating plate Accessory pack note (safety accessory pack) Safety warning instructions (pictograms) For the terminal box design: Accessories (mounting accessories) for the terminal box with terminal cover and enclosed information slip with terminal assignments Secondary section Secondary section A nameplate included as a separate item Accessory pack note (safety accessory pack) Safety warning instructions (pictograms) Note Nameplates for secondary sections The nameplates for secondary sections are not suitable for applying to a secondary section or to the secondary section cover. Apply the nameplates for secondary sections in a clearly visible position next to the secondary section track or in the vicinity of the motor. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 37 Description of the motor 2.3 Technical features and environmental conditions 2.3.6.2 Supplied pictograms Primary sections To identify hazards, warning signs in the form of permanent adhesive stickers are enclosed with all primary sections in the packaging: Table 2- 3 Warning signs included with primary sections according to BGV A8 and EN ISO 7010 and their meaning Sign Meaning Sign Meaning Warning against hot surface Warning against electric voltage (W017) (W012) The following safety instructions are attached at the signal port of the primary section: Table 2- 4 Safety instructions for temperature protection according to BGV A8 and EN ISO 7010 and their significance Sign Meaning Sign Meaning General warning sign Observe instruction (W001) (M002) Secondary sections To identify hazards, warning and prohibition signs in the form of permanent adhesive stickers are enclosed with all secondary sections in the packaging: Table 2- 5 Warning signs according to BGV A8 and EN ISO 7010 included with secondary sections and their meaning Sign Meaning Sign Meaning Warning: strong magnetic field Warning: hand injuries (W006) (W024) 1FN3 linear motors 38 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.3 Technical features and environmental conditions Table 2- 6 Prohibiting signs according to BGV A8 and EN ISO 7010 included with secondary sections and their meaning Sign Meaning No access for persons with pacemakers or implanted defibrillators (P007) Sign Meaning No access for persons with metal implants (P014) No metal objects or watches (P008) Note Applying the stickers The stickers are not suitable for applying to a secondary section or on the secondary section cover. * Apply the stickers next to the secondary section track in the vicinity of the motor so that they are clearly visible. Note The quality of the label can diminish as result of extreme environmental conditions. Any danger areas encountered during normal operation and when maintaining and servicing the motor must be identified using clearly visible warning and prohibit signs (pictograms) in the immediate vicinity of the danger (close to the motor). The associated texts must be available in the language of the country in which the product is used. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 39 Description of the motor 2.4 Derating factors 2.4 Derating factors For installation altitudes above 2000 m above sea level, reduce the voltage stress of the motors according to table "Factors to reduce the maximum DC link voltage" (reciprocal values from EN 60664-1 Table A. 2). Table 2- 7 Factors to reduce the maximum DC link voltage Installation altitude above sea level in m up to Factor 2000 1 3000 0.877 4000 0.775 5000 0.656 6000 0.588 7000 0.513 8000 0.444 Reducing the DC link voltage reduces the converter output voltage. The operating range in the F-v diagram is thus also reduced. You can find the F-v diagrams in the associated data sheet. Operation in a vacuum is not permissible due to the low voltage strength and the poor cooling. 2.5 Selection and ordering data 2.5.1 Order designation The article number is used as the order designation. The article number consists of a combination of letters and numerals. When placing an order, it is sufficient just to specify the unique article number. The article number consists of three blocks that are separated by hyphens. The first block incorporates seven characters and designates the product family and size of the primary or secondary section. Additional design features are encrypted in the second block, such as length and velocity. The third block is provided for additional data. Please note that not every theoretical combination is possible. 1FN3 linear motors 40 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.5 Selection and ordering data 2.5.1.1 Primary sections 2.5.1.2 Secondary sections 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 41 Description of the motor 2.5 Selection and ordering data 2.5.1.3 Primary section accessories Precision cooler Hall sensor box The Hall sensor box can be mounted opposite to the primary section's terminal end or on the terminal end of the primary section. The standard location is opposite to the primary section's terminal end. 1FN3 linear motors 42 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.5 Selection and ordering data Connection cover For 1FN3 linear motors, all of the connection covers can also be separately ordered. Table 2- 8 Article numbers Connection cover Primary section size Thread for gland 1FN3002-0PB01-0AA0 1FN3100 and 1FN3150 1 x PG16 1FN3003-0PB02-0AA0 1FN3300 to 1FN3900 1 x PG21 1FN3003-0PB03-0AA0 1FN3300 to 1FN3900 1 x PG29 1FN3002-0PB04-0BA0 1FN3100 and 1FN3150 2 x M20 x 1.5 1FN3003-0PB04-0BA0 1FN3300 to 1FN3900 2 x M20 x 1.5 1FN3003-0PB05-0BA0 1FN3300 to 1FN3900 1 x M20 x 1.5 and 1 x M32 x 1.5 Plug connector Connector type Connector size Article No. Power connection 1.5 6FX2003-0LA10 Power connection 1 6FX2003-0LA00 Signal connection M17 6FX2003-0SU07 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 43 Description of the motor 2.5 Selection and ordering data 2.5.1.4 Accessories for the secondary section track Secondary section end pieces Secondary section cover Segmented cover 1FN3 linear motors 44 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.5 Selection and ordering data Cover with metal strip Cooling sections 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 45 Description of the motor 2.5 Selection and ordering data Overview of heatsink profiles Table 2- 9 Heatsink profiles - variants and lengths that can be ordered For sizes For sizes For sizes For sizes 1FN3050 1FN3300 1FN3600 1FN3900 1FN3100 1FN3450 1FN3150 Lengths: None available Length: 3000 mm Length: 3000 mm Length: 3000 mm Lengths: 01 to 24 segments Lengths: 01 to 16 segments Lengths: 01 to 16 segments Lengths: 01 to 16 segments Length: 11 segments Lengths: 04, 05, 07, 09, 11 segments Length: only 05 segments Length: only 04 segments Lengths: 01 to 24 segments Lengths: 01 to 16 segments Lengths: 01 to 16 segments Lengths: 01 to 16 segments Length: only 02 segments Length: only 02 segments Length: only 02 segments Length: only 02 segments "right" "right" Length: only 02 segments Length: only 02 segments "left" "left" 1FN3 linear motors 46 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.5 Selection and ordering data 2.5.1.5 Ordering examples Ordering example of a peak or continuous load motor If you have any questions on configuring, contact your local Siemens office. Table 2- 10 Peak load motor Continuous load motor Component Quantity Article No. Article No. Primary section 1 1FN3150-3WC00-0BA1 1FN3150-3NC70-0BA1 Primary section precision cooler 1 1FN3150-3PK00-0AA0 1FN3150-3PK10-0AA0 Secondary sections (length of the secondary section track: 1,440 mm) 12 1FN3150-4SA00-0AA0 Secondary section cover (metal band) 1 1FN3150-0TB00-1BC0 Heatsink profiles with plug-type coupling 2 1FN3002-0TK04-1BC0 Combi distributor 2 1FN3150-0TJ01-0AA0 Hall sensor box (standard, straight cable outlet) 1 1FN3005-0PH00-0AA0 Ordering examples of heatsink profiles In the following ordering examples, the article numbers of the heatsink profile in question is provided directly in the drawings. If you have any questions on heatsink profiles, contact your local Siemens office. Ordering examples of heatsink profiles with a plug-type coupling and for connection to a combi distributor with a plug-type coupling are shown below. The relevant article numbers for the secondary section end pieces with combi distributors are also shown in the drawings, e.g. 1FN3050-0TJ01-0AA0. Figure 2-3 Heatsink profiles for secondary section track sizes 1FN3050-4SA00-0AA0, 1FN3100-4SA00-0AA01, 1FN3150-4SA00-0AA0 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 47 Description of the motor 2.5 Selection and ordering data Figure 2-4 Heatsink profiles for secondary section track sizes 1FN3300-4SA00-0AA0, 1FN3450-4SA00-0AA0 Figure 2-5 Heatsink profiles for secondary section track size 1FN3600-4SA00-0AA0 Figure 2-6 Heatsink profiles for secondary section track size 1FN3900-4SA00-0AA0 The following ordering examples show serially connected heatsink profiles that are connected via plug-type couplings. For connecting plastic hoses to the outer heatsink profiles, hose connector nipples are provided. 1FN3 linear motors 48 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.5 Selection and ordering data Figure 2-7 Heatsink profiles for secondary section track sizes 1FN3050-4SA00-0AA0, 1FN3100-4SA00-0AA0, 1FN3150-4SA00-0AA0 Figure 2-8 Heatsink profiles for secondary section track sizes 1FN3300-4SA00-0AA0, 1FN3450-4SA00-0AA0 Figure 2-9 Heatsink profiles for secondary section track size 1FN3600-4SA00-0AA0 Figure 2-10 Heatsink profiles for secondary section track size 1FN3900-4SA00-0AA0 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 49 Description of the motor 2.5 Selection and ordering data 2.5.2 Selection and ordering data 1FN3 Note Overview of important motor data A selection of important motor data and dimensions is provided in this chapter. All of the data sheets are provided in Chapter "Technical data and characteristics (Page 165)" and in Chapter "Assembly drawings/dimension sheets (Page 509)". Overview of important data of the peak load motors of the 1FN3 product family The following tables provide an overview of the most important data of the peak load motors of the 1FN3 product family. For the mass and size, models with and without optional precision cooling elements are listed. Table 2- 11 Overview of the most important data of the peak load motors of the 1FN3 product family / Part 1 Article No. Primary section FN in N FMAX in N IN in A IMAX in A vMAX,FN in m/min vMAX,FMAX in m/min PV,N in kW 1FN3050-2WC00-0xAx 200 550 2.72 8.15 408 170 0.275 1FN3100-1WC00-0xAx 200 490 2.44 6.5 335 147 0.269 1FN3100-2WC00-0xAx 450 1100 5.08 13.5 323 148 0.501 1FN3100-2WE00-0xAx 450 1100 8.04 21.4 535 258 0.501 1FN3100-2WJ20-0xAx 450 1100 14.4 38.3 984 488 0.502 1FN3100-3WC00-0xAx 675 1650 7.18 19.1 303 137 0.748 1FN3100-3WE00-0xAx 675 1650 12.1 32.1 534 258 0.749 1FN3100-4WC00-0xAx 900 2200 10.2 27.1 324 148 0.998 1FN3100-4WE00-0xAx 900 2200 16.1 42.9 535 258 0.999 1FN3100-5WC00-0xAx 1120 2750 11 29.5 278 125 1.2 1FN3150-1WC00-0xAx 340 820 3.58 9.54 303 140 0.337 1FN3150-1WE00-0xAx 340 820 6.41 17.1 569 278 0.338 1FN3150-2WC00-0xAx 675 1650 7.16 19.1 306 141 0.671 1FN3150-3WC00-0xAx 1010 2470 10.7 28.6 302 138 1.01 1FN3150-4WC00-0xAx 1350 3300 14.3 38.2 306 141 1.34 1FN3150-5WC00-0xAx 1690 4120 17.9 47.7 306 141 1.67 1FN3300-1WC00-0xAx 610 1720 6.47 20 325 138 0.45 1FN3300-2WB00-0xAx 1220 3450 7.96 24.7 194 76.5 0.85 1FN3300-2WC00-0xAx 1230 3450 12.6 39 322 140 0.852 1FN3300-2WG00-0xAx 1230 3450 32.4 100 868 399 0.812 1FN3300-3WC00-0xAx 1840 5170 19.2 59.5 327 142 1.32 1FN3300-3WG00-0xAx 1840 5170 49.4 153 881 405 1.25 1FN3300-4WB00-0xAx 2450 6900 16 49.4 194 76.7 1.71 1FN3 linear motors 50 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.5 Selection and ordering data Article No. Primary section FN in N FMAX in N IN in A IMAX in A vMAX,FN in m/min vMAX,FMAX in m/min PV,N in kW 1FN3300-4WC00-0xAx 2450 6900 25.3 78.3 323 140 1.71 1FN3450-2WA50-0xAx 1930 5180 8.91 25 120 41 1.47 1FN3450-2WB70-0xAx 1930 5180 16.2 45.4 238 103 1.49 1FN3450-2WC00-0xAx 1930 5180 20 56.2 301 135 1.48 1FN3450-2WD00-0xAx 1930 5180 25 70.2 385 177 1.34 1FN3450-2WE00-0xAx 1930 5180 36.3 102 567 264 1.4 1FN3450-3WA50-0xAx 2900 7760 12.9 38 121 40.5 2.03 1FN3450-3WB00-0xAx 2900 7760 17.9 52.8 179 72.7 1.99 1FN3450-3WB50-0xAx 2900 7760 22.9 67.4 236 102 1.98 1FN3450-3WC00-0xAx 2900 7760 28.3 83.5 298 133 1.97 1FN3450-3WE00-0xAx 2900 7760 51.3 151 561 260 1.86 1FN3450-4WB00-0xAx 3860 10300 23.8 70.1 179 72.9 2.63 1FN3450-4WB50-0xAx 3860 10300 30.3 89.5 236 102 2.62 1FN3450-4WC00-0xAx 3860 10300 37.6 111 298 133 2.6 1FN3450-4WE00-0xAx 3860 10300 68 201 560 261 2.45 1FN3600-2WA50-0xAx 2610 6900 13.2 35.9 128 45.4 2.19 1FN3600-2WB00-0xAx 2610 6900 16.8 45.8 172 69.6 2.18 1FN3600-2WB50-0xAx 2610 6900 22.3 60.7 238 105 2.09 1FN3600-2WC00-0xAx 2610 6900 26.1 70.9 283 128 1.95 1FN3600-3WB50-0xAx 3910 10300 32.9 90.5 237 104 3.03 1FN3600-3WB00-0xAx 3920 10300 24.8 68.2 171 69.4 3.15 1FN3600-3WC00-0xAx 3920 10300 38.4 106 282 128 2.83 1FN3600-4WA30-0xAx 5220 13800 22.3 63.7 112 35.5 3.86 1FN3600-4WB00-0xAx 5220 13800 31.5 90.1 170 68.1 3.82 1FN3600-4WB50-0xAx 5220 13800 41.8 120 234 102 3.67 1FN3600-4WC00-0xAx 5220 13800 48.8 139 279 125 3.42 1FN3600-4WD30-0xAx 5220 13800 70.7 202 413 190 3.56 1FN3600-5WB00-0xAx 6530 17200 42.7 114 171 69.6 5.61 1FN3900-2WB00-0xAx 4050 10300 25.5 70.5 179 78 2.63 1FN3900-2WC00-0xAx 4050 10300 37 102 269 123 2.74 1FN3900-3WB00-0xAx 6080 15500 40.6 114 188 78.7 4.42 1FN3900-4WA50-0xAx 8100 20700 30.7 86.3 98.9 31.1 5.52 1FN3900-4WB00-0xAx 8100 20700 49.7 140 178 77.2 4.98 1FN3900-4WB50-0xAx 8100 20700 61.4 173 222 98.6 5.53 1FN3900-4WC00-0xAx 8100 20700 72 202 266 122 5.19 FN = rated force, FMAX = maximum force, IN = rated current, IMAX = maximum current, vMAX,FN = maximum velocity at rated force, vMAX,FMAX = maximum velocity at maximum force, PV,N = power loss at the rated point 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 51 Description of the motor 2.5 Selection and ordering data Table 2- 12 Overview of the most important data of the peak load motors of the 1FN3 product family / Part 2 Article No. Primary section hM3 / hM1 in mm bP / bPK1 in mm lP in mm lP,AKT in mm mP / mP,P in kg lS in mm mS / mS,P in kg 1FN3050-2WC00-0xAx 48.5 / 63.4 67 / 76 255 210 3 / 3.5 120 0.4 / 0.5 1FN3100-1WC00-0xAx 48.5 / 96 / 150 105 2/2 120 0.7 / 0.8 1FN3100-2WC00-0xAx 48.5 / 63.4 96 / 105 255 210 4 / 4.6 120 0.7 / 0.8 1FN3100-2WE00-0xAx 48.5 / 63.4 96 / 105 255 210 4 / 4.6 120 0.7 / 0.8 1FN3100-2WJ20-0xAx 48.5 / 63.4 96 / 105 255 210 4 / 4.6 120 0.7 / 0.8 1FN3100-3WC00-0xAx 48.5 / 63.4 96 / 105 360 315 5.6 / 6.4 120 0.7 / 0.8 1FN3100-3WE00-0xAx 48.5 / 63.4 96 / 105 360 315 5.6 / 6.4 120 0.7 / 0.8 1FN3100-4WC00-0xAx 48.5 / 63.4 96 / 105 465 420 7.4 / 8.5 120 0.7 / 0.8 1FN3100-4WE00-0xAx 48.5 / 63.4 96 / 105 465 420 7.4 / 8.5 120 0.7 / 0.8 1FN3100-5WC00-0xAx 48.5 / 63.4 96 / 105 570 525 9.1 / 10.4 120 0.7 / 0.8 1FN3150-1WC00-0xAx 50.5 / 126 / 150 105 2.9 / 3.4 120 1.2 / 1.3 1FN3150-1WE00-0xAx 50.5 / 126 / 150 105 2.9 / 3.4 120 1.2 / 1.3 1FN3150-2WC00-0xAx 50.5 / 65.4 126 / 135 255 210 5.3 / 6 120 1.2 / 1.3 1FN3150-3WC00-0xAx 50.5 / 65.4 126 / 135 360 315 7.7 / 8.6 120 1.2 / 1.3 1FN3150-4WC00-0xAx 50.5 / 65.4 126 / 135 465 420 10.4 / 11.6 120 1.2 / 1.3 1FN3150-5WC00-0xAx 50.5 / 65.4 126 / 135 570 525 12.5 / 13.9 120 1.2 / 1.3 1FN3300-1WC00-0xAx 64.1 / 141 / 221 161 6.6 / 7 184 2.4 / 2.6 1FN3300-2WB00-0xAx 64.1 / 79 141 / 151 382 322 11.5 / 12.5 184 2.4 / 2.6 1FN3300-2WC00-0xAx 64.1 / 79 141 / 151 382 322 11.5 / 12.5 184 2.4 / 2.6 1FN3300-2WG00-0xAx 64.1 / 79 141 / 151 382 322 11.5 / 12.5 184 2.4 / 2.6 1FN3300-3WC00-0xAx 64.1 / 79 141 / 151 543 483 17 / 18.4 184 2.4 / 2.6 1FN3300-3WG00-0xAx 64.1 / 79 141 / 151 543 483 17 / 18.4 184 2.4 / 2.6 1FN3300-4WB00-0xAx 64.1 / 79 141 / 151 704 644 22.2 / 24 184 2.4 / 2.6 1FN3300-4WC00-0xAx 64.1 / 79 141 / 151 704 644 22.2 / 24 184 2.4 / 2.6 1FN3450-2WA50-0xAx 66.1 / 81 188 / 197 382 322 16.5 / 17.7 184 3.8 / 4 1FN3450-2WB70-0xAx 66.1 / 81 188 / 197 382 322 16.5 / 17.7 184 3.8 / 4 1FN3450-2WC00-0xAx 66.1 / 81 188 / 197 382 322 16.5 / 17.7 184 3.8 / 4 1FN3450-2WD00-0xAx 66.1 / 81 188 / 197 382 322 16.5 / 17.7 184 3.8 / 4 1FN3450-2WE00-0xAx 66.1 / 81 188 / 197 382 322 16.5 / 17.7 184 3.8 / 4 1FN3450-3WA50-0xAx 66.1 / 81 188 / 197 543 483 24 / 25.7 184 3.8 / 4 1FN3450-3WB00-0xAx 66.1 / 81 188 / 197 543 483 24 / 25.7 184 3.8 / 4 1FN3450-3WB50-0xAx 66.1 / 81 188 / 197 543 483 24 / 25.7 184 3.8 / 4 1FN3450-3WC00-0xAx 66.1 / 81 188 / 197 543 483 24 / 25.7 184 3.8 / 4 1FN3450-3WE00-0xAx 66.1 / 81 188 / 197 543 483 24 / 25.7 184 3.8 / 4 1FN3450-4WB00-0xAx 66.1 / 81 188 / 197 704 644 31.7 / 33.9 184 3.8 / 4 1FN3450-4WB50-0xAx 66.1 / 81 188 / 197 704 644 31.7 / 33.9 184 3.8 / 4 1FN3450-4WC00-0xAx 66.1 / 81 188 / 197 704 644 31.7 / 33.9 184 3.8 / 4 1FN3450-4WE00-0xAx 66.1 / 81 188 / 197 704 644 31.7 / 33.9 184 3.8 / 4 1FN3600-2WA50-0xAx 64.1 / 86 248 / 257 382 322 22.5 / 25 184 4.6 / 5 1FN3 linear motors 52 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.5 Selection and ordering data Article No. Primary section hM3 / hM1 in mm bP / bPK1 in mm lP in mm lP,AKT in mm mP / mP,P in kg lS in mm mS / mS,P in kg 1FN3600-2WB00-0xAx 64.1 / 86 248 / 257 382 322 22.5 / 25 184 4.6 / 5 1FN3600-2WB50-0xAx 64.1 / 86 248 / 257 382 322 22.5 / 25 184 4.6 / 5 1FN3600-2WC00-0xAx 64.1 / 86 248 / 257 382 322 22.5 / 25 184 4.6 / 5 1FN3600-3WB50-0xAx 64.1 / 86 248 / 257 543 483 33.5 / 35.4 184 4.6 / 5 1FN3600-3WB00-0xAx 64.1 / 86 248 / 257 543 483 33.5 / 35.4 184 4.6 / 5 1FN3600-3WC00-0xAx 64.1 / 86 248 / 257 543 483 33.5 / 35.4 184 4.6 / 5 1FN3600-4WA30-0xAx 64.1 / 86 248 / 257 704 644 43 / 45.5 184 4.6 / 5 1FN3600-4WB00-0xAx 64.1 / 86 248 / 257 704 644 43 / 45.5 184 4.6 / 5 1FN3600-4WB50-0xAx 64.1 / 86 248 / 257 704 644 43 / 45.5 184 4.6 / 5 1FN3600-4WC00-0xAx 64.1 / 86 248 / 257 704 644 43 / 45.5 184 4.6 / 5 1FN3600-4WD30-0xAx 64.1 / 86 248 / 257 704 644 43 / 45.5 184 4.6 / 5 1FN3600-5WB00-0xAx 64.1 / 86 248 / 257 0 0 56 / 59.1 184 4.6 / 5 1FN3900-2WB00-0xAx 66.1 / 88 342 / 351 382 322 32.2 / 33.7 184 7.5 / 7.9 1FN3900-2WC00-0xAx 66.1 / 88 342 / 351 382 322 32.2 / 33.7 184 7.5 / 7.9 1FN3900-3WB00-0xAx 66.1 / 88 342 / 351 543 483 47.2 / 49.3 184 7.5 / 7.9 1FN3900-4WA50-0xAx 66.1 / 88 342 / 351 704 644 62.7 / 65.4 184 7.5 / 7.9 1FN3900-4WB00-0xAx 66.1 / 88 342 / 351 704 644 62.7 / 65.4 184 7.5 / 7.9 1FN3900-4WB50-0xAx 66.1 / 88 342 / 351 704 644 62.7 / 65.4 184 7.5 / 7.9 1FN3900-4WC00-0xAx 66.1 / 88 342 / 351 704 644 62.7 / 65.4 184 7.5 / 7.9 hM3 = motor height without additional heatsinks, hM1 = motor height with additional heatsinks, bP = motor width without precision cooler, bPK1 = motor width with precision cooler, lP = length of the primary section (without connection cover), lP,AKT = magnetically active length of the primary section, mP = weight of the primary primary section, mP,P = weight of the primary section with precision cooler, lS = length of the secondary section, mS = weight of the secondary section, mS,P = weight of the secondary section with heatsink profiles 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 53 Description of the motor 2.5 Selection and ordering data Overview of important data of the continuous load motors of the 1FN3 product family The following tables provide an overview of the most important data of the continuous load motors of the 1FN3 product family. For the mass and size, models with and without optional precision cooling elements are listed. Table 2- 13 Overview of the most important data of the continuous load motors of the 1FN3 product family / Part 1 Article No. Primary section FN in N FMAX in N IN in A IMAX in A vMAX,FN in m/min vMAX,FMAX in m/min PV,N in kW 1FN3050-1ND00-0xAx 151 255 2.82 5.86 429 236 0.16 1FN3050-2NB80-0xAx 302 510 2.82 5.86 199 104 0.318 1FN3050-2NE00-0xAx 302 510 5.65 11.7 419 229 0.318 1FN3100-1NC00-0xAx 302 510 2.82 5.86 212 115 0.253 1FN3100-2NC80-0xAx 604 1020 7.96 16.5 300 164 0.503 1FN3100-3NA80-0xAx 905 1530 4.52 9.39 101 49.1 0.755 1FN3100-3NC00-0xAx 905 1530 8.47 17.6 206 111 0.754 1FN3100-4NC80-0xAx 1210 2040 15.9 33.1 296 162 1 1FN3150-1NC20-0xAx 453 766 4.52 9.38 230 127 0.343 1FN3150-2NB80-0xAx 905 1530 7.96 16.5 197 106 0.681 1FN3150-3NB80-0xAx 1360 2300 11.9 24.8 195 105 1.02 1FN3150-3NC70-0xAx 1360 2300 16.9 35.2 284 156 1.02 1FN3150-4NB80-0xAx 1810 3060 15.9 33.1 195 105 1.36 1FN3300-1NC10-0xAx 864 1470 8.12 17.1 228 127 0.508 1FN3300-2NC10-0xAx 1730 2940 16.2 34.1 224 124 1.01 1FN3300-2NH00-0xAx 1730 2940 49.9 105 715 402 1.08 1FN3300-3NB50-0xAx 2590 4400 17.7 37.1 158 85.5 1.52 1FN3300-3NC40-0xAx 2590 4400 27.3 57.4 252 139 1.52 1FN3300-4NB80-0xAx 3460 5870 28.4 59.6 192 105 2.03 1FN3450-1NB50-0xAx 1300 2200 9.1 19.1 169 93.5 0.693 1FN3450-2NB40-0xAx 2590 4400 16.2 34.1 147 80 1.38 1FN3450-2NB80-0xAx 2590 4400 20.4 42.9 188 104 1.39 1FN3450-2NC50-0xAx 2590 4400 28.4 59.6 266 148 1.39 1FN3450-3NA50-0xAx 3890 6600 12.7 26.7 69.9 34.3 2.08 1FN3450-3NB50-0xAx 3890 6600 27.3 57.4 165 90.5 2.07 1FN3450-3NC50-0xAx 3890 6600 42.5 89.5 264 147 2.08 1FN3450-4NB20-0xAx 5190 8810 28.4 59.6 126 67.5 2.77 1FN3450-4NB80-0xAx 5190 8810 40.8 85.8 186 102 2.77 1FN3600-2NB00-0xAx 3460 5870 16.2 34.1 107 56.8 1.86 1FN3600-2NB80-0xAx 3460 5870 28.4 59.6 197 109 1.87 1FN3600-2NE50-0xAx 3460 5870 64.2 135 460 259 2.06 1FN3600-3NB00-0xAx 5190 8810 30.6 64.4 137 74.3 2.8 1FN3600-3NB80-0xAx 5190 8810 42.5 89.5 196 108 2.8 1FN3600-4NA70-0xAx 6920 11700 26.3 55.3 83.5 42.6 3.72 1FN3 linear motors 54 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.5 Selection and ordering data Article No. Primary section FN in N FMAX in N IN in A IMAX in A vMAX,FN in m/min vMAX,FMAX in m/min PV,N in kW 1FN3600-4NB80-0xAx 6920 11700 56.7 119 195 108 3.74 1FN3900-2NB20-0xAx 5190 8810 28.4 59.6 128 69.4 2.65 1FN3900-2NC80-0xAx 5190 8810 64.2 135 304 170 2.89 1FN3900-3NB20-0xAx 7780 13200 42.5 89.5 127 68.9 3.97 1FN3900-4NA50-0xAx 10400 17600 29.3 61.6 59.4 28.2 5.26 1FN3900-4NA80-0xAx 10400 17600 40.8 85.8 87.9 45.6 5.28 1FN3900-4NB20-0xAx 10400 17600 56.7 119 127 68.6 5.29 FN = rated force, FMAX = maximum force, IN = rated current, IMAX = maximum current, vMAX,FN = maximum velocity at rated force, vMAX,FMAX = maximum velocity at maximum force, PV,N = power loss at the rated point Table 2- 14 Overview of the most important data of the continuous load motors of the 1FN3 product family / Part 2 Article No. Primary section hM3 / hM1 in mm bP / bPK1 in mm lP in mm lP,AKT in mm mP / mP,P in kg lS in mm mS / mS,P in kg 1FN3050-1ND00-0xAx 59.4 / 74.3 67 / 76 162 117 2.2 / 2.69 120 0.4 / 0.5 1FN3050-2NB80-0xAx 59.4 / 74.3 67 / 76 267 222 3.9 / 4.6 120 0.4 / 0.5 1FN3050-2NE00-0xAx 59.4 / 74.3 67 / 76 267 222 3.9 / 4.6 120 0.4 / 0.5 1FN3100-1NC00-0xAx 59.4 / 74.3 96 / 105 162 117 3 / 3.52 120 0.7 / 0.8 1FN3100-2NC80-0xAx 59.4 / 74.3 96 / 105 267 222 5.4 / 6.19 120 0.7 / 0.8 1FN3100-3NA80-0xAx 59.4 / 74.3 96 / 105 372 327 7.5 / 8.56 120 0.7 / 0.8 1FN3100-3NC00-0xAx 59.4 / 74.3 96 / 105 372 327 7.5 / 8.56 120 0.7 / 0.8 1FN3100-4NC80-0xAx 59.4 / 74.3 96 / 105 477 432 9.9 / 11.2 120 0.7 / 0.8 1FN3150-1NC20-0xAx 61.4 / 76.3 126 / 135 162 117 4 / 4.5 120 1.2 / 1.3 1FN3150-2NB80-0xAx 61.4 / 76.3 126 / 135 267 222 7.3 / 8.15 120 1.2 / 1.3 1FN3150-3NB80-0xAx 61.4 / 76.3 126 / 135 372 327 10.5 / 11.7 120 1.2 / 1.3 1FN3150-3NC70-0xAx 61.4 / 76.3 126 / 135 372 327 10.5 / 11.7 120 1.2 / 1.3 1FN3150-4NB80-0xAx 61.4 / 76.3 126 / 135 477 432 13.9 / 15.3 120 1.2 / 1.3 1FN3300-1NC10-0xAx 78 / 92.9 141 / 151 238 179 8.8 / 9.51 184 2.4 / 2.6 1FN3300-2NC10-0xAx 78 / 92.9 141 / 151 399 340 15.9 / 17 184 2.4 / 2.6 1FN3300-2NH00-0xAx 78 / 92.9 141 / 151 399 340 15.9 / 17 184 2.4 / 2.6 1FN3300-3NB50-0xAx 78 / 92.9 141 / 151 560 501 23 / 24.4 184 2.4 / 2.6 1FN3300-3NC40-0xAx 78 / 92.9 141 / 151 560 501 23 / 24.4 184 2.4 / 2.6 1FN3300-4NB80-0xAx 78 / 92.9 141 / 151 721 662 29.9 / 31.8 184 2.4 / 2.6 1FN3450-1NB50-0xAx 80 / 94.9 188 / 197 238 179 12 / 12.8 184 3.8 / 4 1FN3450-2NB40-0xAx 80 / 94.9 188 / 197 399 340 22.5 / 23.7 184 3.8 / 4 1FN3450-2NB80-0xAx 80 / 94.9 188 / 197 399 340 22.5 / 23.7 184 3.8 / 4 1FN3450-2NC50-0xAx 80 / 94.9 188 / 197 399 340 22.5 / 23.7 184 3.8 / 4 1FN3450-3NA50-0xAx 80 / 94.9 188 / 197 560 501 32.7 / 34.3 184 3.8 / 4 1FN3450-3NB50-0xAx 80 / 94.9 188 / 197 560 501 32.7 / 34.3 184 3.8 / 4 1FN3450-3NC50-0xAx 80 / 94.9 188 / 197 560 501 32.7 / 34.3 184 3.8 / 4 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 55 Description of the motor 2.5 Selection and ordering data Article No. Primary section hM3 / hM1 in mm bP / bPK1 in mm lP in mm lP,AKT in mm mP / mP,P in kg lS in mm mS / mS,P in kg 1FN3450-4NB20-0xAx 80 / 94.9 188 / 197 721 662 42 / 44 184 3.8 / 4 1FN3450-4NB80-0xAx 80 / 94.9 188 / 197 721 662 42 / 44 184 3.8 / 4 1FN3600-2NB00-0xAx 78 / 99.9 248 / 257 399 340 30.4 / 32 184 4.6 / 5 1FN3600-2NB80-0xAx 78 / 99.9 248 / 257 399 340 30.4 / 32 184 4.6 / 5 1FN3600-2NE50-0xAx 78 / 99.9 248 / 257 399 340 30.4 / 32 184 4.6 / 5 1FN3600-3NB00-0xAx 78 / 99.9 248 / 257 560 501 44.3 / 46.4 184 4.6 / 5 1FN3600-3NB80-0xAx 78 / 99.9 248 / 257 560 501 44.3 / 46.4 184 4.6 / 5 1FN3600-4NA70-0xAx 78 / 99.9 248 / 257 721 662 58.2 / 60.8 184 4.6 / 5 1FN3600-4NB80-0xAx 78 / 99.9 248 / 257 721 662 58.2 / 60.8 184 4.6 / 5 1FN3900-2NB20-0xAx 80 / 102 342 / 351 399 340 43.5 / 45.3 184 7.5 / 7.9 1FN3900-2NC80-0xAx 80 / 102 342 / 351 399 340 43.5 / 45.3 184 7.5 / 7.9 1FN3900-3NB20-0xAx 80 / 102 342 / 351 560 501 63 / 65.5 184 7.5 / 7.9 1FN3900-4NA50-0xAx 80 / 102 342 / 351 721 662 82 / 85.1 184 7.5 / 7.9 1FN3900-4NA80-0xAx 80 / 102 342 / 351 721 662 82 / 85.1 184 7.5 / 7.9 1FN3900-4NB20-0xAx 80 / 102 342 / 351 721 662 82 / 85.1 184 7.5 / 7.9 hM3 = motor height without additional heatsinks, hM1 = motor height with additional heatsinks, bP = motor width without precision cooler, bPK1 = motor width with precision cooler, lP = length of the primary section (without connection cover), lP,AKT = magnetically active length of the primary section, mP = weight of the primary primary section, mP,P = weight of the primary section with precision cooler, lS = length of the secondary section, mS = weight of the secondary section, mS,P = weight of the secondary section with heatsink profiles 1FN3 linear motors 56 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Description of the motor 2.6 Rating plate data 2.6 Rating plate data Data on the rating plate Figure 2-11 Examples of rating plates for primary sections Table 2- 15 Elements on the rating plate for primary sections Item Description 1 Motor type 2 Options 3 Rated force FN 4 Article No. 5 Rated current IN 6 Serial number 7 Induced voltage UiN at rated speed vN 8 Temperature class 9 2D code, contains the motor data 10 Approvals/conformities 11 Water cooling 12 Motor version 13 Manufacturer 14 Temperature sensors 15 Degree of protection 16 Max. coolant temperature at which the ratings are reached 17 Weight 18 Maximum permissible rms value of the motor terminal voltage Ua max 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 57 Description of the motor 2.6 Rating plate data Figure 2-12 Table 2- 16 Example of a nameplate for a secondary section Elements on the nameplate for secondary sections Item Description 1 Serial number 2 Article No. 3 2D code, contains the data of the secondary section 4 Approvals/conformities 5 Manufacturer 6 Version of secondary section 7 Weight 1FN3 linear motors 58 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.1 3 Cooling The water cooling system dissipates the power loss generated in the primary section. Connect the interconnected cooling channels to the cooling circuit of a heat-exchanger unit. You can find characteristic curves for the pressure drop of the coolant between the flow and return circuit of the coolers as a function of the volume flow rate in Chapter "Technical data and characteristics". The rated motor forces specified in the data sheets apply under the following conditions: Operation with water cooling with a water flow temperature of 35 C Maximum temperature of the ambient air 40 C. NOTICE Demagnetization of the magnets of the secondary section If the heat dissipated through the secondary section mounting surfaces is not adequate, the secondary section can overheat, which could demagnetize the magnets. * Ensure that the secondary section does not exceed the maximum temperature of 70 C. 3.1.1 Design of the cooling Components The following components are available for cooling the motors of the 1FN3 product family: Primary section main cooler Primary section precision cooler (optional) Secondary section cooling (optional) These components are structurally separated in motors of the 1FN3 product family. They allow the cooling system to be laid out according to the Thermo-Sandwich(R) principle. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 59 Mechanical properties 3.1 Cooling Details of the heat dissipation The following figure shows details of the heat dissipation according to the Thermo-Sandwich(R) principle. Figure 3-1 Heat dissipation from motors of the 1FN3 product family Primary section main cooler / cooling of the primary section The primary section main cooler is directly installed in the primary section. Under rated conditions, the primary section main cooler dissipates 85% to 90% of the power loss arising in the primary section. The primary section main cooler has no influence on the thermal insulation of the motor from the machine. Primary section precision cooler / thermal insulation of the primary section Under rated conditions, the primary section precision cooler dissipates 2% to 10% of the total power loss from the primary section. This keeps the temperature rise of the outer surface of the primary section precision cooler over the flow temperature of the primary section precision cooler within a small range of fluctuation. Together with the secondary section cooling, the primary section precision cooler reduces the heat transmission into the connection structure. The air gap insulates the primary section from the secondary section. On the bolting surface, the optional primary section precision cooler shields the surrounding area from excessively high motor temperatures. Thermo-insulators on the screwed connections and the air chamber located in between reduce heat transfer from the primary section. The lateral radiation panels of the primary section precision cooler also form air filled spaces. These radiation panels insulate the primary section from the machine structure at the sides. Under rated conditions, the temperature rise of the outer surface of the primary section precision cooler over the flow temperature is no more than 4 K. 1FN3 linear motors 60 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.1 Cooling If the primary section precision cooler is not used, the temperatures on the surface of the motor may exceed 100 C. Secondary section cooling / thermal insulation of the secondary section The secondary section cooling dissipates 5% to 8% of the total power loss of the motor under rated conditions. The standard cooling circuit for the secondary sections comprises heatsink profiles and two combi distributors as secondary section end pieces. Secondary section cooling is required in the following circumstances: Applications with high heat loss entries in the secondary sections Applications, where the machine bed does not ensure that heat is dissipated through the contact surface to the secondary sections NOTICE Secondary section cooling is required for large motors For motors of sizes 1FN3600 and 1FN3900, secondary section cooling is imperative for the proper function of the motors. The large amount of heat transferred from the primary section to the secondary sections cannot be dissipated to the machine bed via the secondary sections' contact surfaces. * Ensure that secondary section cooling is used for these large motors. Secondary section cooling components You usually require heatsink profiles and secondary section end pieces for cooling the secondary sections of motors in the 1FN3 product family. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 61 Mechanical properties 3.1 Cooling Heatsink profiles The heatsink profiles are laid between the machine base and the secondary sections and together with these screwed to the machine base. The following two figures show the resulting cooling system without secondary section end pieces. The blue dotted lines indicate the coolant flow. Figure 3-2 Secondary section cooling, comprising heatsink profiles with hose connector nipples for motors of sizes 1FN3050 ... 1FN3450 (side view and top view) Figure 3-3 Secondary section cooling, comprising heatsink profiles with hose connector nipples for motors of sizes 1FN3600 ... 1FN3900 (side view and top view) 1FN3 linear motors 62 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.1 Cooling For size 1FN3600 and larger, three heatsink profiles with a total of six cooling channels are used. The lateral profiles protrude just a little beyond the secondary section. The middle (additional) heatsink profile is attached by the line of screws in the center of the secondary sections. The surfaces of the heatsink profiles are thermally optimized. The heat is transferred to the contact area of the secondary section track and from there to the cooling channel. Toward the machine structure, however, the contact area is small, so that the heat transfer is kept at a minimum. The heatsink profiles are available in lengths up to 3 m. Secondary section end pieces The following secondary section end pieces at the start and end of the secondary section track close the cooling circuit and facilitate the cooling medium connection through uniform connectors: Combi distributor Combi adapter / combi end piece As standard, combi distributors are used as secondary section end pieces. Secondary section end pieces are available for all sizes. You can use combi adapters / combi end pieces as an alternative for sizes 1FN3050 ... 1FN3450. Cover end pieces are not directly involved in the cooling of the secondary sections. The following figures show the secondary section cooling with different secondary section end piece models. Figure 3-4 Secondary section cooling for motors of sizes 1FN3050 ... 1FN3450 with combi distributors (side and top view) 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 63 Mechanical properties 3.1 Cooling Figure 3-5 Secondary section cooling for motors of sizes 1FN3600 and 1FN3900 with combi distributors (side and top view) Figure 3-6 Secondary section cooling for motors of sizes 1FN3050 ... 1FN3450 with combi adapter and combi end piece (side and top view) 1FN3 linear motors 64 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.1 Cooling Figure 3-7 Secondary section cooling consisting of heatsink profiles with hose connector nipples and cover end pieces on both sides for all motors of sizes 1FN3050 ... 1FN3450 (side and top view) Note Pressure drop for combi adapter and end piece Because of the high pressure drops, only use secondary section cooling with a combi adapter / combi end piece for traversing distances up to a length of approx. 2 m. Check the pressure drop as part of the design of the entire cooling system. 3.1.2 Cooling circuits Cooling circuit requirements Avoid algae growth by using suitable chemical agents and opaque water hoses. We recommend that the cooling circuits be designed as closed systems. The maximum permissible pressure is 10 bar. NOTICE Blocked and clogged cooling circuits Cooling circuits can become blocked and clogged as a result of pollution and longer-term deposits. * We recommend that you use a separate cooling circuit to cool the motors. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 65 Mechanical properties 3.1 Cooling If you use the machine cooling circuits to also cool the motors, you must ensure that the coolant fully complies with the requirements listed in this chapter. Also note the maximum non-operational times of cooling circuits corresponding to the coolant manufacturer's data. Selecting cooling components When selecting the cooling components to be used, you must consider the following: The main cooler is sufficient if the thermal transfer into the machine structure does not have a negative impact on the system. If increased demands are placed on the precision of the machine, use of a primary section precision cooler and secondary section cooling according to the ThermoSandwich(R) principle is required. If you use primary sections 1FN3600 to 1FN3900, you will definitely need secondary section cooling for heat dissipation of the secondary sections. Interconnecting cooling circuits NOTICE Leaks associated with rigid connections Rigid connections between the cooling circuits can lead to problems with leaks! * Use flexible connections (hoses) when interconnecting cooling circuits. You can connect primary section cooling circuits in parallel to simplify connection systems and piping. In this case, you must carefully take into consideration the temperature and pressure differences between the flow and return for each primary section. Note Connect the cooling channels of the primary sections in parallel. This ensures that each primary section is supplied with coolant with the same flow temperature. 1FN3 linear motors 66 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.1 Cooling Example of the interconnection of cooling circuits The following figure shows two examples for the series connection of different cooling circuits: On the left, all cooling circuits of the motor are connected in series. On the right, the cooling circuits of the primary section precision cooler and the primary section main cooler of a motor form a series connection. The resulting cooling circuits are connected in parallel. The secondary section cooling systems of both motors are also connected in series. Figure 3-8 Examples for the interconnection of various different circuits (schematic diagram) Materials used in the cooling circuits of the linear motors Table 3- 1 Materials used for the cooling system Precision cooler Main cooler Secondary section cooling 1.4301/1.4305; 1.4541; Viton SF-Cu; 1.4301/1.4305; Viton; AlMgSi0.5 (anodized); 1.4305; Viton; Delo 5327 NOTICE Corrosion as a result of unsuitable materials used to connect the cooler Corrosion damage can occur if you use unsuitable materials to connect to the cooler. * We recommend that you use brass or stainless steel fittings when connecting the cooler. Calculating the thermal power that can be dissipated by the cooler Average density of the coolant: in kg/m3 Average specific heat capacity of the coolant: cp in J/(kg K) Temperature deviation vis-a-vis the intake temperature: T in K in m3/s Volume flow: 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 67 Mechanical properties 3.1 Cooling Coolant intake temperature NOTICE Corrosion in the machine Condensation can lead to corrosion in the machine. * Select the intake temperatures so that no condensation forms on the surface of the motor. Condensation does not form if the intake temperature TVORL is higher than the ambient temperature or corresponds to the ambient temperature. The rated motor data refer to operation at a coolant intake temperature of 35 C. If the intake temperature is different, the continuous motor current changes as shown below. Note For a cooler intake temperature of < 35 C, the possible continuous motor current is greater than the rated current IN. Larger cable cross-sections may be required. This means that you must take into account the rated current of the cables. The following diagram shows the dependency of the relative continuous primary section current (IPrimarteil / IN) * 100 on the water intake temperature in the cooling system. Losses due to friction and eddy currents are ignored here. Figure 3-9 Influence of the coolant intake temperature 1FN3 linear motors 68 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.1 Cooling Heat-exchanger unit Use a heat-exchanger unit to ensure an flow temperature of 35 C. Several primary sections can be connected to a heat-exchanger unit. The heat-exchanger units are not included in the scope of delivery. The cooling capacity is calculated from the sum of the power losses of the connected primary sections. Adapt the pump power to the specified flow and pressure drop of the cooling circuit. For a list of companies from which you can obtain heat-exchanger units, see the appendix. Dimensioning the cooling system The power loss generated in the motor during continuous operation causes a thermal flow to take place. The surrounding machine assembly dissipates a small percentage of this thermal flow. The cooling system coolant dissipates the majority of this thermal flow. The cooling system must dissipate 85% to 90% of the power loss that occurs. Dimension the cooling capacity of the cooling system appropriately. If you operate several primary sections simultaneously on one cooling system, the cooling system must be able to dissipate the sum of the individual power losses. In continuous duty, only load the motor so much that the effective force of the load cycle Feff does not exceed the rated force FN. If you cannot determine the actual effective power loss PV, you can alternatively add the rated power losses PV,N of all the primary sections to be used. The rated power losses PV,N of the primary sections are listed in the data sheets. Dimension the heat-exchanger unit based on the sum of the rated power losses determined PV,N. If the sum of the rated power losses PV,N is greater than the actual rms power loss PV, then this will lead to an overdimensioning of the cooling system. The cooling system must be sufficiently powerful to ensure the required coolant pressure even at the maximum volume flow rate. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 69 Mechanical properties 3.1 Cooling 3.1.3 Coolants Provision of the coolant The customer must provide the coolant. The motors are designed for use with an anticorrosion protection agent added to the water. NOTICE Disintegration of O-rings and hoses The use of oil as a coolant can lead to material incompatibilities. O-rings and hoses can disintegrate. * Use water with anti-corrosion protection as coolant. Reason for the use of water with an anti-corrosion agent The use of untreated water may lead to considerable damage and malfunctions due to water hardness deposits, the formation of algae and slime, as well as corrosion, for example: Worsening of the heat transfer Higher pressure losses due to reductions in cross-sectional area Blockage of nozzles, valves, heat exchangers and cooling ducts General requirements placed on the cooling medium The cooling medium must be pre-cleaned or filtered in order to prevent the cooling circuit from becoming blocked. The formation of ice is not permitted! Note The maximum permissible size for particles in the cooling medium is 100 m. Requirements placed on the water Water which is used as basis for the coolant must comply as a minimum with the following requirements: Chloride concentration: c < 100 mg/l Sulfate concentration: c < 100 mg/l 6.5 pH value 9.5 Contact the anti-corrosion agent manufacturer relating to additional requirements! 1FN3 linear motors 70 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.2 Degree of protection Requirements placed on the anti-corrosion agent The anti-corrosion agent must fulfill the following requirements: The basis is ethylene glycol (also called ethanediol) The water and anti-corrosion agent do not segregate The freezing point of the water used is reduced to at least -5 C The anti-corrosion agent used must be compatible with the fittings and cooling system hoses used as well as the materials of the motor cooler Check these requirements, especially in regard to material compatibility, with the cooling unit manufacturer and the manufacturer of the anti-corrosion agent! Suitable mixture 25% - 30% ethylene glycol (= ethanediol) The water used contains a maximum of 2 g/l dissolved mineral salt and is largely free from nitrates and phosphates Manufacturer recommendations: see appendix 3.2 Degree of protection NOTICE Damage to the motor caused by pollution If the area where the motor is installed is polluted and dirty, then the motor can malfunction and clog up. * Keep the area where the motor is installed free of all dirt and pollution. Primary section The primary sections satisfy the requirements for IP65 degree of protection in accordance with EN 60529 and EN 60034-5. Secondary sections The secondary sections are protected against corrosion to a large degree via structural measures. Ensure that the air gap remains free of chips and other foreign bodies. Provide suitable covers for this. As of a distance of 150 mm from the surface of the secondary section, ferromagnetic particles are generally no longer attracted. Avoid using abrasive or corrosive substances (e.g. acids). 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 71 Mechanical properties 3.3 Vibration response Installed motor The better the motor installation space is protected against the ingress of foreign particles (especially true for ferromagnetic particles), the longer the motor service life. The space around the motor must be kept free of chips and other foreign bodies. The degree of protection of the installed motor according to EN 60529 and EN 60034-5 is primarily dictated by the machine construction, but must be at least IP23. 3.3 Vibration response The vibration response of build-in motors in operation essentially depends on the machine design and the application itself. As a result of an unfavorable machine design, configuration or system settings, resonance points can be excited, so that vibration severity level A according to EN 60034-14 (IEC 60034-14) is not reached. Excessive vibration caused by resonance effects can frequently be avoided by making suitable settings. Contact Mechatronic Support if you require help in applying remedial measures. You can find contact data in the Introduction under "Technical Support". 3.4 Noise emission The following components and settings influence the noise levels reached when built-in motors are operational: Machine design Encoder system Storage Controller settings Pulse frequency As a result of unfavorable machine designs, configuration or system settings, measuring surface sound pressure levels of over 70dB (A) can occur. Contact Mechatronic Support if you require help in applying remedial measures. You can find contact data in the Introduction under "Technical Support". 1FN3 linear motors 72 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.5 Service and inspection intervals 3.5 Service and inspection intervals 3.5.1 Safety instructions for maintenance WARNING Risk of injury as a result of inadvertent traversing motion If, with the motor switched on, you work in the traversing range of the motor, and the motor undesirably moves, this can result in death, injury and/or material damage. * Always switch off the motor before working in the traversing range of the motor. Ensure that the motor is in a completely no-voltage condition. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 73 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to the permanent magnet fields of the secondary sections. * Observe the information in Chapter "Danger from strong magnetic fields (Page 29)". WARNING Danger of crushing by permanent magnets of the secondary section The forces of attraction of magnetic secondary sections act on materials that can be magnetized. The forces of attraction increase significantly close to the secondary section. The trigger threshold of 3 mT for a risk of injury due to attraction and projectile effect is reached at a distance of 150 mm (directive 2013/35/EU). Secondary sections and materials that can be magnetized can suddenly slam together unintentionally. Two secondary sections can also unintentionally slam together. There is a significant risk of crushing when you are close to a secondary section. Close to the secondary section, the forces of attraction can be several kN - example: Magnetic attractive forces are equivalent to a force of 100 kg, which is sufficient to trap a body part. * Do not underestimate the strength of the attractive forces, and work very carefully. * Wear safety gloves. * The work should be done by at least two people. * Do not unpack the secondary section until immediately before assembly. * Never unpack several secondary sections at the same time. * Never place secondary sections next to one another without taking the appropriate precautions. * Never place any metals on magnetic surfaces and vice versa. * Never carry any objects made of magnetizable materials (for example watches, steel or iron tools) and/or permanent magnets close to the secondary section! If tools that can be magnetized are nevertheless required, then hold the tool firmly using both hands. Slowly bring the tool to the secondary section. * Immediately mount the secondary section that has just been unpacked. * Always comply with the specified procedure. * Avoid inadvertently traversing direct drives. * Keep the following tools at hand to release parts of the body (hand, fingers, foot etc.) trapped between two components: - A hammer (about 3 kg) made of solid, non-magnetizable material - Two pointed wedges (wedge angle approx. 10 to 15, minimum height 50 mm) made of solid, non-magnetizable material (e.g. hard wood). 1FN3 linear motors 74 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of burning when touching hot surfaces There is a risk of burning when touching hot surfaces immediately after the motor has been operational. * Wait until the motor has cooled down. WARNING Risk of electric shock due to incorrect connection There is a risk of electric shock if direct drives are incorrectly connected. This can result in death, serious injury, or material damage. * Motors must always be precisely connected up as described in these instructions. * Direct connection of the motors to the three-phase supply is not permissible. * Consult the documentation of the drive system being used. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 75 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of electric shock Voltage is induced at the power connections of the primary section each time a primary section moves with respect to a secondary section - and vice versa. When the motor is switched on, the power connections of the primary section are also live. If you touch the power connections you may suffer an electric shock. * Only mount and remove electrical components if you have been qualified to do so. * Only work on the motor when the system is in a no-voltage condition. * Do not touch the power connections. Correctly connect the power connections of the primary section or properly insulate the cable connections. * Do not disconnect the power connection if the primary section is under voltage (live). * When connecting up, only use power cables intended for the purpose. * First connect the protective conductor (PE). * Attach the shield through a large surface area. * First connect the power cable to the primary section before you connect the power cable to the converter. * First disconnect the connection to the converter before you disconnect the power connection to the primary section. * In the final step, disconnect the protective conductor (PE). 1FN3 linear motors 76 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of electric shock as a result of residual voltages There is a risk of electric shock if hazardous residual voltages are present at the motor connections. Even after switching off the power supply, active motor parts can have a charge exceeding 60 C. In addition, even after withdrawing the connector 1 s after switching off the voltage, more than 60 V can be present at the free cable ends. * Wait for the discharge time to elapse. WARNING Risk of injury when carrying out disassembly work Risk of death, serious personal injury and/or material damage when carrying out disassembly work. * When performing disassembly work, observe the information in Chapter "Decommissioning and disposal " in the Operating Instructions "SIMOTICS L-1FN3 Linear Motors." The motors have been designed for a long service life. Carefully ensure that maintenance work is correctly performed, e.g. removing chips and particles from the air gap. For safety reasons it is not permissible to repair the motors: WARNING Risk of injury when changing safety-relevant motor properties Changing safety-relevant motor properties may result in death, serious injury and/or material damage. Examples of changed safety-relevant motor properties: Damaged insulation does not protect against arcing. There is a risk of electric shock! Damaged sealing no longer guarantees protection against shock, ingress of foreign bodies and water, which is specified as IP degree of protection on the rating plate. Diminished heat dissipation can result in the motor being prematurely shut down and in machine downtime. * Do not open the motor. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 77 Mechanical properties 3.5 Service and inspection intervals Note If incorrect changes or corrective maintenance are carried out by you or a third party on the contractual objects, then for these and the consequential damages, no claims can be made against Siemens regarding personal injury or material damage. Siemens service centers are available to answer any questions you may have. Siemens Service Center addresses can be found at http://www.siemens.com/automation/service&support CAUTION Sharp edges and falling objects Sharp edges can cause cuts and falling objects can injure feet. * Always wear safety shoes and safety gloves! 3.5.2 Maintenance Performing maintenance work on the motor Note It is essential that you observe the safety information provided in this documentation. As a result of their inherent principle of operation, linear motors are always wear-free. To ensure that the motor functions properly and remains free of wear, the following maintenance work needs to be carried out: Regularly check that the traversing paths are free Regularly clean the motor space and remove foreign bodies (e.g. chips) Regularly check the condition of the motor components. Check the current consumption in the defined test cycle (compare with values of the reference travel) 1FN3 linear motors 78 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.5 Service and inspection intervals Intervals between maintenance Since operating conditions differ greatly, it is not possible to specify intervals between maintenance work. Indications that maintenance work is required Dirt in the motor cabinet Distinctive changes in the behavior of the machine Unusual sounds emitted by the machine Problems with positioning accuracy Higher current consumption 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 79 Mechanical properties 3.5 Service and inspection intervals 3.5.3 Checking the insulation resistance Notes for checking the insulation resistance WARNING Risk of electric shock If you check the insulation resistance using high voltage on a plant/machine equipped with direct drives or directly at the motors, this can damage the motor insulation! Examples necessitating that the insulation resistance is checked include the installation test, preventive maintenance and troubleshooting. * Only use test equipment that is in compliance with DIN EN 61557-1, DIN EN 61557-2 and DIN EN 61010-1 or the corresponding IEC standards. * The test may only be carried out with a maximum direct voltage of 1000 V for a maximum time of 60 s! * Measure the insulation resistance with respect to the PE connection or the motor enclosure. * If a higher DC or AC voltage is necessary to test the machine/plant, you must coordinate the test with your local Siemens office! * Carefully observe the operating instructions of the test equipment! Always proceed as follows when testing the insulation resistance of individual motors: 1. Connect all winding and temperature sensor connections with each other; the test voltage must not exceed 1000 VDC, 60 s with respect to PE connection. 2. Connect all temperature sensor connections to the PE connection and all winding connections with each other; the test voltage must not exceed 1000 VDC, 60 s, winding with respect to PE connection. Each insulation resistance must be at least 10 M, otherwise the motor insulation is defective. WARNING Risk of death due to electric shock! During and immediately after the measurement, in some instances, the terminals are at hazardous voltage levels, which can result in death if touched. * Never touch the terminals during or immediately after measurement. 1FN3 linear motors 80 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Mechanical properties 3.5 Service and inspection intervals 3.5.4 The inspection and change intervals for the coolant Test and replacement intervals of the cooling medium The test and replacement intervals for the cooling medium should be agreed with the manufacturers of the anti-corrosion agent and the cooling system. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 81 Mechanical properties 3.5 Service and inspection intervals 1FN3 linear motors 82 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Motor components and options 4.1 Motor components 4.1.1 Overview of the motor construction 4 Motor components Motors of the 1FN3 product family consist of the following components: Primary section: - Basic component of the linear motor - With 3-phase winding - Integrated main cooler to dissipate the heat loss Secondary sections: - Mounted side-by-side these form the reactive part of the motor - Consist of a steel base with attached permanent magnets - The casing provides a large degree of protection against corrosion and external effects 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 83 Motor components and options 4.1 Motor components Precision cooler Secondary section cover Heatsink profile Primary section with main Secondary section Secondary section end piece (option) cooler Figure 4-1 (option), here as a continuous band; alternatively as a segmented cover with plug-type coupling (option) (option) Components and options of a 1FN3 linear motor 1FN3 linear motors 84 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Motor components and options 4.1 Motor components 4.1.2 Temperature monitoring and thermal motor protection 4.1.2.1 Temperature monitoring circuits Temp-S and Temp-F The primary sections are equipped with two subsequently described temperature monitoring circuits - Temp-S and Temp-F. Temp-S activates the thermal motor protection when the motor windings are thermally overloaded. In this case the precondition is that Temp-S is correctly connected and evaluated. For a thermal overload, the drive system must bring the motor into a no-current condition. Temp-F is used for temperature monitoring and diagnostics during commissioning and in operation. Both temperature monitoring circuits are independent of one another. For example, the SME12x Sensor Module or the TM120 Terminal Module evaluates the temperature sensor signals. You can obtain commissioning information from Technical Support. Contact data is provided in the introduction. Temp-S To protect the motor winding against thermal overload, all primary sections are equipped with the following temperature monitoring circuit: 1 x PTC 120 C temperature sensor per phase winding U, V, and W, switching threshold at 120 C The three PTC temperature sensors of this temperature monitoring circuit are connected in series to create a PTC triplet. Figure 4-2 PTC triplet Every phase winding is monitored so that also uneven currents - and therefore the associated different thermal loads of the individual phase windings - are detected. Different thermal loads of the individual phase windings also occur during the subsequent motion or operating states while the motor is simultaneously generating a force: Zero velocity (holding) Very slow travel (velocity < 0.5 m/min) Oscillation (stroke < 1 pole pitch) 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 85 Motor components and options 4.1 Motor components Note Shutdown time If Temp-S responds, and its response threshold is not undershot again in the meantime, then the drive system must shut down (de-energize) the motor within 2 seconds. This prevents the motor windings from becoming inadmissibly hot. NOTICE Motor destroyed as a result of overtemperature The motor can be destroyed if the motor winding overheats. * Connect Temp-S. * Evaluate Temp-S. * Ensure that the shutdown time is not exceeded. Note No temperature monitoring with Temp-S As a result of their non-linear characteristic, PTC temperature sensors are not suitable for determining the instantaneous temperature. Temp-F The Temp-F temperature monitoring circuit comprises an individual temperature sensor. Contrary to Temp-S, this temperature sensor only monitors one phase winding. As a consequence, Temp-F is only used for monitoring the temperature and diagnosing the motor winding temperature. NOTICE Motor destroyed as a result of overtemperature If you use Temp-F for thermal motor protection, then the motor is not adequately protected against destruction as a result of overtemperature. * Evaluate the Temp-S temperature monitoring circuit to implement thermal motor protection. 1FN3 linear motors 86 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Motor components and options 4.1 Motor components Temp-F as KTY 84 or Pt1000 The 16th digit of the order designation on the rating plate of the primary section indicates whether a KTY 84 or a Pt1000 is installed, see Rating plate data (Page 57): 1FN3xxx-xxxxx-xxx1: with KTY 84 1FN3xxx-xxxxx-xxx3: with Pt1000 No direct connection of the temperature monitoring circuits WARNING Risk of electric shock when incorrectly connecting the temperature monitoring circuit In the case of a fault, circuits Temp-S and Temp-F do not provide safe electrical separation with respect to the power components. * Use, for example, the TM120 or the SME12x to connect the Temp-S and Temp-F temperature monitoring circuits. You therefore comply with the directives for safe electrical separation according to DIN EN 61800-5-1 (previously safe electrical separation according to DIN EN 50178). Correctly connecting temperature sensors NOTICE Motor destroyed as a result of overtemperature The motor can be destroyed as a result of overtemperature if you do not correctly connect the temperature sensors. * When connecting temperature sensor cables with open conductor ends, pay attention to the correct assignment of conductor colors. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 87 Motor components and options 4.1 Motor components 4.1.2.2 Technical features of temperature sensors Technical features of PTC temperature sensors Every PTC temperature has a "quasi-switching" characteristic. The resistance suddenly increases in the vicinity of the response threshold (nominal response temperature NAT). PTC temperature sensors have a low thermal capacity - and have good thermal contact with the motor winding. As a consequence, the temperature sensors and the system quickly respond to inadmissibly high motor winding temperatures. Table 4- 1 Technical data of the PTC temperature sensors Name Description Type PTC triplet acc. to DIN 44082 Individual PTC temperature sensor according to DIN 44081 Response threshold (nominal response temperature NAT) 120 C 5 K PTC resistance R (20 C) at the PTC triplet See the characteristic if -20 C < T < NAT -20 K R 3 x 250 R 750 Minimum resistance when hot R in the PTC triplet and in the individual PTC temperature sensor See the characteristic if T NAT - 5 K R 3 x 550 R 1650 if T > NAT + 5 K R 3 x 1330 R 3990 if T > NAT + 15 K R 3 x 4000 R 12000 Typical characteristic R() of a PTC temperature sensor according to DIN 44081 1FN3 linear motors 88 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Motor components and options 4.1 Motor components Technical features of the KTY 84 temperature sensor The KTY 84 has a progressive temperature resistance characteristic that is approximately linear. In addition, the KTY 84 has a low thermal capacity and provides good thermal contact with the motor winding. The KTY 84 has a continuous characteristic. Table 4- 2 Technical data of the KTY 84 PTC thermistor Name Description Type KTY 84 according to EN 60034-11 Transfer range -40 C ... +300 C Resistance when cold (20 C) ca. 580 Resistance when warm (100 C) ca. 1000 Characteristic of a KTY 84 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 89 Motor components and options 4.1 Motor components Technical features of the Pt1000 temperature sensor The Pt1000 has a linear temperature resistance characteristic. In addition, the Pt1000 has a low thermal capacity and provides good thermal contact with the motor winding. Table 4- 3 Technical data of the Pt1000 PTC thermistor Name Description Type Pt1000 according to EN 60751 Transfer range 0 C ... +300 C Resistance when cold (20 C) ca. 1080 Resistance when warm (100 C) ca. 1380 Characteristic of a Pt1000 System requirements for the Pt1000 temperature sensor To use the Pt1000 together with the following systems, you will need at least the specified versions: SINAMICS S120 Firmware V4.8 and V4.7 HF17 SINUMERIK V4.8 as well as V4.7 SP2 HF1 and V4.5 SP6 SIMOTION V4.5 (SINAMICS Integrated Firmware V4.8) 1FN3 linear motors 90 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Motor components and options 4.1 Motor components 4.1.3 Encoders Note Siemens offers its mechatronic support service Contact your local Siemens office if you require mechatronic support with the following: * Mechanical design of the machine * Closed-loop control technology to be used * Resolution and measuring accuracy of the encoder * Optimum integration of the encoder into the mechanical structure. Siemens will support you with dimensioning, designing and optimizing your machine by means of measurement-based and computer-based analyses. You can obtain additional information from your Siemens contacts. You will find the Internet link on "Technical Support" in the "Introduction". Encoder system In the following, encoder system stands for position measuring systems, position encoders, encoders etc. The encoder system has a range of different functions: Velocity actual value encoder for the velocity control Position encoder for closed-loop position control Pole position encoder (commutation) The encoder system is not included in the scope of supply. Due to the wide range of different applications, it is not possible to provide a comprehensive list of suitable encoders here. A certain encoder type can be optimum for one application, but essentially unsuitable for another application. Absolute position encoders with DRIVE-CLiQ, EnDat interface or incremental position encoders with 1 VPP signal are preferred. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 91 Motor components and options 4.1 Motor components Requirements regarding the encoder Your choice of encoder essentially depends on the following application and converterspecific conditions: Specified maximum velocity Specified velocity accuracy Specified positioning accuracy and resolution Pollution level expected Expected electrical/magnetic interference Specified ruggedness Electrical encoder interface Observe the documentation of the drive system being used and the documentation of the encoder manufacturer. Encoder systems available in the market use different scanning principles (magnetic, inductive, optical, ...). In conjunction with this, high-resolution optical or magnetic systems must have a pulse clearance (or a grid spacing) of maximum 0.04 mm on the measuring standard. Systems that do not have a high resolution (e.g. inductive, magnetic) must be designed to be significantly more rugged and insensitive to pollution. With pulse clearances in the range of approx. 1 mm on the measuring standard, these systems achieve measuring accuracies that are still sufficient to address positioning accuracy specifications for a many applications. In some instances, encoder systems also internally interpolate the measurement signal. However, when being used on the drive system, this should be avoided as a result of the highly accurate internal interpolation of the measurement signal in the SINAMICS sensor modules. Depending on the mechanical design of the machine regarding elasticity and natural oscillation, depending on the velocity and grid spacing of the measuring standard, oscillation can be excited and noise generated. Using a high-resolution optical measuring system, generally, when compared to other techniques, the best dynamic performance, highest control quality, high noise immunity, precision and low noise can be achieved. Further, excitation of oscillation can be also avoided. Preconditions to achieve this include: The overall mechanical system, including motor and encoder mounting, permits this Extremely stiff dynamic machine design to avoid the excitation of low-frequency mechanical oscillation 1FN3 linear motors 92 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Motor components and options 4.1 Motor components Figure 4-3 Performance-resolution diagram WARNING Uncontrolled motor motion due to incorrect commutation Incorrect commutation can result in uncontrolled motor movements. * Only carry out the work associated with replacing the encoder if you have been appropriately trained. * When replacing an encoder, ensure the correct commutation setting. Note General mechanical conditions Take into account the permissible velocity, limit frequency of the encoder and Control Unit. When configuring, mounting and adjusting the encoder refer to the appropriate documentation issued by the manufacturer! Mechanical integration of the encoder The mechanical integration of an encoder is defined by certain influencing factors, e.g.: The requirements specified by the encoder manufacturer (mounting specifications, ambient conditions) The closed-motor control (commutation) requires an adequately accurate connection between the motor and encoder without any play 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 93 Motor components and options 4.1 Motor components The closed-loop velocity and position control requires that the encoder is integrated into the mechanical structure with the highest possible stiffness and lowest possible vibration. Using the encoder as a position measuring system for the machine precision requires that the encoder is connected as close as possible to the process In addition to selecting a suitable encoder, the performance of the machine axis is essentially determined by the integration into the overall mechanical system. As a consequence, a general recommendation for integrating the encoder cannot be given for all encoder types and axis concepts. To ensure that the encoder is optimally integrated into the mechanical system, Siemens offers its "Mechatronic Support" service (see Catalog). For additional information, please contact your local Siemens office. You can find the "Technical Support" Internet link in Chapter "Introduction". Three options for integrating an encoder are shown as example in the following example. 1FN3 linear motors 94 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Motor components and options 4.1 Motor components 4.1.4 Hall Sensor Box Use of the Hall sensor box The Hall sensor box is used in incremental position measuring systems. It measures the motor pole position duirng power-up so that the drive can carry out a reference point approach (coarse synchronization). After the reference point approach, then a changeover can be made to a pole position angle saved in the software (fine synchronization). A Hall sensor box is required for motors for which, due to technical reasons, a software-based detection of the pole position is not possible. The Hall sensor box is also required for large gantry axes with 2 converters and 2 position measuring systems. Pole position identification of the two motors is not always possible due to the rigid coupling and potential twisting. The Hall sensor must be adjusted to the respective motor and its pole width and be mounted at a certain position with respect to the primary section. Selection criteria for Hall sensor boxes The selection of the Hall sensor box depends on: the motor type (050...150 or 300...900) the length of the motor (1N...2N... or 1W...2W...) the location in which the Hall sensor box is fitted (on or opposite the cable outlet side of the primary section) the required cable outlet direction (in or perpendicular to the direction of travel) 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 95 Motor components and options 4.1 Motor components Hall sensor box mounting types Figure 4-4 Hall sensor box mounting types for models 050 to 150 1FN3 linear motors 96 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Motor components and options 4.1 Motor components Figure 4-5 Hall sensor box mounting types for models 300 to 900 4.1.5 Braking concepts WARNING Uncontrolled motion when malfunctions occur Malfunctions can lead to uncontrolled motion of the drive. * Provide measures so that in the case of a fault, the maximum kinetic energy of the machine slide can be braked. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 97 Motor components and options 4.1 Motor components Possible malfunctions Malfunctions can occur e.g. for: Power failure Encoder failure, encoder monitoring responds Higher-level control failure (e.g., NCU); bus failure Control Unit failure Drive fault Faults in the NC Braking and emergency stop concepts The design and calculation of brake systems depends on the maximum kinetic energy, i.e. on the maximum mass of the machine slide and its maximum velocity. The calculation can therefore only be performed for a specific machine. To ensure safe braking of the machine slide in the event of faults, adequately dimensioned damping elements and devices must be used at the ends of the traversing paths. If there are several slides on one axis, damping elements and devices must also be mounted between the slides. In order to reduce the kinetic energy of the slide before it hits the damping elements, the following additional measures can also be applied (including in combinations): 1. Electrical braking using the energy in the DC link: Consult the documentation of the drive system being used. 2. Electrical braking by short-circuiting the primary section (corresponds to an armature short-circuit): Also see the documentation of the drive system used. Disadvantage: The brake force depends on the speed (see the short-circuit braking characteristic in the chapter: "Technical data and characteristics (Page 165)") Shortcircuit braking is not suitable to completely brake the slides. If electrical braking by short-circuiting the primary section is used, special contactors are required because the currents can be very high. The enable timing for the drive system must be taken into consideration. 3. Mechanical braking via braking elements: The braking capacity must be dimensioned as highly as possible so that the slide can be safely braked at maximum kinetic energy. Disadvantage: The relatively long response time of the brake control system leads to long, unbraked traversing distances. We recommend that all three measures be implemented together. Measures (2) and (3) are used as an additional protection here in case Measure (1) fails: The short-circuiting of the primary section works at high velocities first and then the mechanical brake takes effect at lower velocities. You will find the recommended manufacturers in the appendix. 1FN3 linear motors 98 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Motor components and options 4.2 Options Use of a holding brake Due to latching forces, the motors can be pulled into a preferred magnetic position if the motor is no longer supplied with power from the drive. If the drive is already at a standstill, this can cause unexpected movements in up to a half magnetic pole pitch in both directions. To prevent possible damage to the workpiece and/or tool, the use of a holding brake may be appropriate. Due to the missing mechanical self-locking, a holding brake should be provided in case of inclined or vertical drives without weight compensation so that the drive can be shut down and de-energized in any position. A holding brake may also be required if: The bearing friction does not compensate or exceed the latching forces and unexpected movements result Unexpected movements of the drive can lead to damage (e.g. a motor with a large mass also achieves a large kinetic energy) Weight-loaded drives must be shut down and de-energized in any position 4.2 Options The following options exist for motors of the 1FN3 product family: Precision cooler: - Additional cooler to minimize the heat transfer to the machine in accordance with the Thermo-Sandwich(R) principle - Recommended for applications with high precision requirements Secondary section cover: - Mechanical protection for secondary sections - Stainless steel plate that can be magnetized (thickness d = 0.4 mm) - Adheres to secondary sections - Can be removed without tools if worn - Available as a continuous band or as a segmented cover with fixed lengths 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 99 Motor components and options 4.2 Options Heatsink profiles with plug-type coupling/nipple: - Secondary section cooling component - Aluminum rail sections with integrated cooling channels - Are placed under the secondary sections when high machine precision is required Secondary section end pieces: - Secondary section cooling component - Used to hold down the integrated secondary section cover - Available in different versions Use of the secondary section end pieces On one hand, the secondary section end pieces are used to connect the cooling. Combi distributors and combi adapter / combi end pieces close the cooling circuit at the start and end of the secondary section track, and make it easier to connect the coolant connections using standard connections. On the other hand, they are required to attach the continuous secondary section cover using a wedge, which is flush with the surface, see following diagram. Figure 4-6 Secondary section end piece (side view) As standard, combi distributors are used as secondary section end pieces. These are available for all sizes. Alternatively, combination adapters /combination end pieces or the cover end pieces can be used as an alternative for 1FN3050...450 sizes. 1FN3 linear motors 100 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Motor components and options 4.2 Options Overview of the versions The overview shows the following secondary section end piece versions: Combi distributor: - Standard solution for using secondary section end pieces - Available for all sizes - Fixes the secondary section cover (strip) at the beginning and end of the secondary section track - Implements the connection and parallel branching of the coolant to two (1FN3050...450) or three (1FN3600...900) cooling sections at the beginning of the secondary section track. - Combines the coolant flow and connects the coolant discharge at the end of the secondary section track. Combination adapter/combination end piece: - Available for 1FN3050...1FN3450 sizes - Fixes the secondary section cover (strip) at the beginning and end of the secondary section track - Implements the coolant connection and coolant routing: The connections for the coolant intake and return are provided on the combination adapter. The combination end pieces are required to route the coolant at the other end of the secondary section track. Cover end piece: - Available for 1FN3050...1FN3450 sizes - Fixes the secondary section cover (strip) at the beginning and end of the secondary section track 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 101 Motor components and options 4.2 Options 1FN3 linear motors 102 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5 Note Siemens offers its mechatronic support service Contact your local Siemens office if you require mechatronic support with the following: * Mechanical design of the machine * Closed-loop control technology to be used * Resolution and measuring accuracy of the encoder * Optimum integration of the encoder into the mechanical structure. Siemens will support you with dimensioning, designing and optimizing your machine by means of measurement-based and computer-based analyses. You can obtain additional information from your Siemens contacts. You will find the Internet link on "Technical Support" in the "Introduction". 5.1 Configuring software 5.1.1 SIZER configuration tool Overview The SIZER calculation tool supports you in the technical dimensioning of the hardware and firmware components required for a drive task. SIZER supports the following configuration steps: Configuring the power supply Designing the motor and gearbox, including calculation of mechanical transmission elements Configuring the drive components Compiling the required accessories Selection of the line-side and motor-side power options The configuration process produces the following results: A parts list of components required (Export to Excel) Technical specifications of the system Characteristic curves 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 103 Configuration 5.2 Configuring workflow Comments on system reactions Installation information of the drive and control components Energy considerations of the configured drive systems You can find additional information that you can download in the Internet at SIZER (https://support.industry.siemens.com/cs/document/54992004/sizer-for-siemensdrives?dti=0&pnid=13434&lc=en-WW). 5.1.2 STARTER drive/commissioning software The STARTER commissioning tool offers Commissioning Optimization Diagnostics Table 5- 1 Article number for STARTER Commissioning tool Article no. of the DVD STARTER 6SL3072-0AA00-0AG0 German, English, French, Italian, Spanish 5.2 Configuring workflow Requirements The selection of a suitable linear motor depends on: the peak force, effective force of the duty cycle and static force required for the application the desired velocity and acceleration the installation space available the desired or possible drive arrangement (e.g. single-sided, parallel, or double-sided arrangement) the required cooling system 1FN3 linear motors 104 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.2 Configuring workflow Sequence As a rule, the motor selection is an iterative process as, especially with high dynamic direct drives, the intrinsic mass of the motor type also determines the required powers. The following figure is a flowchart of this process. Figure 5-1 Flowchart for the drive configuration 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 105 Configuration 5.2 Configuring workflow 5.2.1 Mechanical boundary conditions Introduction The constraints that influence the selection of the motor include: Dynamic masses (incl. motor mass) Effects of gravitation Friction Machining forces Travel lengths The drive configuration Dynamic masses All machine parts, equipment in the cable carrier, covers, mounting parts, etc. that the motor has to move, must be included in the calculation of the dynamic mass. The mass of the motor component moved must also be added. As this is not known - the motor still has to be selected - the mass of a motor type that is approximately suitable must be used. If, during the further calculation, it is found that the assumed mass is badly incorrect, an additional iteration step is required for the motor selection. In contrast to rotary drives with a mechanical gear reduction, all load masses are fully included in the acceleration capacity of the drive for a direct drive. 1FN3 linear motors 106 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.2 Configuring workflow Gravitation Every mass is subject to gravity. The motor must thus compensate for part of the gravitational force FG exerted on the dynamic mass. This component Fg depends on the dynamic mass m, the mounting position of the axis in relation to the Earth's normal (angle ), and any weight compensation used. The following figure shows the forces on the motor due to gravitation for an inclined mounting position. Variable F is the component of the force of gravity that acts perpendicularly to the inclined axis. Figure 5-2 Forces on the motor for an inclined mounting position According to the force components in the above figure, the component of the gravitational force that has to be compensated by the motor is calculated using Fg = m g cos with the gravitational acceleration g. When using a weight compensation, you must consider that the compensation does not automatically amount to 100% and is linked to additional frictional forces and inert masses. Friction Friction that impedes the movement of a linear motor occurs between the guide carriage and the guide rail. The corresponding force Fr opposes the direction of motion of the slide. Essentially, the frictional force Fr consists of a constant component Frc and a component Fr that is proportional to the velocity v : Fr = Frc + Fr 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 107 Configuration 5.2 Configuring workflow Both components depend on the type of linear guide used and its loading. Loads are also included which, depending on the mechanical design version, especially include the forces due to gravity (F from the diagram above) and magnetic forces of attraction Fmagn between the motor components as well as tension forces Fspann between the various guide elements. All these forces result in a force Fn that is perpendicular ("normal") to the axis: Fn = F + Fmagn + Fspann If you set Frc = rc Fn and Frv = rv v Fn, the frictional force will be Fr = rc Fn + rv v Fn High linear motor velocities can also result in extremely high frictional force values. Note the specifications of the linear guide manufacturer for the calculation of the frictional forces! The following figure shows a simplified example for the velocity curve and the correspondingly occurring frictional forces in a motor. Figure 5-3 Example of frictional forces 1FN3 linear motors 108 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.2 Configuring workflow 5.2.2 Type of duty cycle Uninterrupted duty S1 With uninterrupted duty S1, the motor runs permanently with a constant load. The load period is sufficient to achieve thermal equilibrium. The rated data is of relevance when dimensioning the motor for uninterrupted duty. NOTICE Motor overload An excessively high load can lead to shutdown, or if the temperature sensors are not correctly evaluated, then the motor could be destroyed. * Ensure that the load does not exceed the value IN specified in the data sheets! * Ensure that the temperature sensors are correctly connected and evaluated. Short-time duty S2 For short-time duty S2 the load duration is so short that the final thermal state is not reached. The subsequent zero-current break is so long that the motor practically cools down completely. NOTICE Motor overload An excessively high load can lead to shutdown, or if the temperature sensors are not correctly evaluated, then the motor could be destroyed. * Ensure that the load does not exceed the value IMAX specified in the data sheets! * Ensure that the temperature sensors are correctly connected and evaluated. The motor may only be operated for a limited time t < tMAX with a current IN < IM IMAX. The time tMAX can be calculated using the following logarithmic formula: with = (IM / IN)2 and thermal time constants tTH. The thermal time constants, the maximum currents and the rated currents of the motors can be taken from the data sheets. The above equation is valid under the precondition that the initial temperature of the motor the intake temperature of the water cooling TVORL corresponds to what is specified in the data sheet. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 109 Configuration 5.2 Configuring workflow Example The 1FN3300-2WC00-0AA1 motor is to be run with maximum current from the cold condition. IMAX = 39.2 A, IN = 12.6 A; this results in = 9.679 tTH = 120 s The motor can be operated for a maximum of 13 s at maximum current. Intermittent duty S3 With intermittent duty S3, periods of load time tB with constant current alternate with periods of downtime tS with no current feed. The motor heats up during the load time and then cools down again while at standstill. After a sufficient number of duty cycles with cycle duration tSpiel = tB + tS, the temperature characteristic oscillates between a constant maximum value To and a constant minimum value Tu; see figure below. Figure 5-4 Current and temperature characteristic for intermittent duty S3 For currents IN < IM IMAX, it is not permissible that the rms current exceeds the rated current: In this respect, the cycle duration should not exceed 10% of the thermal time constant tTH. If a longer cycle duration is necessary, please contact your local Siemens office. 1FN3 linear motors 110 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.2 Configuring workflow Example With a thermal time constant of tTH = 120 s, the maximum permissible cycle duration tSpiel = 0.1 * 120 s = 12 s. Significance of the duty cycle In addition to the frictional and gravitational forces, the duty cycle is decisive for the choice of motor. The duty cycle contains information regarding the sequence of motion of the drive axis and the machining forces that occur in the process. Motion sequence The motion sequence can be specified as a distance-time diagram, velocity-time diagram or acceleration-time diagram, see following figure. In accordance with the following relationships: the diagrams for the sequence of motion can be converted to one other. Figure 5-5 Example for the sequence of motion of a linear motor in diagrams 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 111 Configuration 5.2 Configuring workflow The inertia forces that result from the sequence of motion and that the motor must compensate for, are proportional to the acceleration a and the dynamic mass m: Fa= m a They oppose the direction of acceleration. A machining force - time diagram for a motor could look like the following figure. The velocity-time diagram serves as a comparison. Figure 5-6 Example of a machining force-time diagram 1FN3 linear motors 112 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.2 Configuring workflow 5.2.3 Calculating forces Determination of the motor force The force that the motor has to provide consists of the sum of the individual forces at any time. The signs of the forces must be taken into account! The following diagram shows an example of the individual forces for a linear motor and the resulting motor force FM. Figure 5-7 Example of the individual forces for a linear motor and the resulting motor force Determination of the peak force The peak force FL,MAX (= at maximum the force of the duty cycle) that the motor must provide can be easily determined from the above figure. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 113 Configuration 5.2 Configuring workflow Calculation of the effective force of the duty cycle In addition to the peak force, the required effective force of the duty cycle of the motor is decisive for its dimensioning. The maximum effective force of the duty cycle of the motor Feff is calculated from the square mean of the motor force over the entire time tges of a sequence of motion and must not exceed the rated force FN: When the motor force is constant over sections, this simplifies the integral for the sum, as shown in the following figure: Figure 5-8 Effective force of the duty cycle with motor force constant over sections The equations stated above apply to calculation of the effective forces. For more precise calculations, the forces must be replaced by the corresponding currents and the rms current determined. Here the effects of the motor saturation must be taken into account. 5.2.4 Selection of the primary sections Requirements relating to the primary section Whether a primary section can fulfill the requirements from the duty cycle, depends on the following items: Rated force FN of the primary section must be greater than or equal to the calculated value of the effective force of the duty cycle Feff. The primary section should have approximately 10% control reserve over the required peak load force FL,MAX , in order to avoid undesired limitation effects when control circuits oscillate. 1FN3 linear motors 114 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.2 Configuring workflow All required forces can be achieved at the required velocities. Overload phases of the duty cycle must not lead to shutdown by the temperature monitoring. In addition to the requirements from the duty cycle, mechanical installation conditions may influence the choice of motor. The same motor forces may often be generated by different types of primary sections. If several primary sections are involved in the force generation of the axis, the values for the maximum forces and rated forces of the individual motors must be added. For a gantry axis with uneven distribution of the weight, the distribution of force among the individual motors is not even. In this case, the force requirements on the individual motors must be considered separately. Motor-velocity-characteristic The first two items are used for a preselection of the possible primary sections. If some constraints such as the machining forces and frictional forces are not exactly known, it is best to plan with larger margins. To determine whether a primary section actually fulfills the requirements from the duty cycle, the motor force - velocity characteristic curve, which results from the required sequence of motion and the motor force - time diagram, is required. In this case, only the absolute values for motor force and velocity are decisive, not the directions. All points of the motor force velocity characteristic curve must be below the force - speed characteristic curve of the primary section that is specified in the data sheets. Figure 5-9 Example for points of a motor force - velocity characteristic curve in comparison with the force - velocity characteristic curve of the primary section 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 115 Configuration 5.2 Configuring workflow As an example, the above figure shows some points of the motor force - velocity characteristic curve at times t1 ... t4 in comparison with the force - speed characteristic curve of a primary section: t1: This point is not critical, as it is below the rated force FN and is also within the voltage limit characteristic of the motor. t2, t3: These are permissible operating points, as they lie within the voltage limit characteristic of the motor. However, it must be carefully checked whether the motor can be operated at overload for as long as is required for the duty cycle. t4: If such a point occurs, the required motor force cannot be achieved at this velocity. In this case, you must select another primary section at which the point t4 lies below the force - velocity characteristic curve. Note Current does not flow evenly through all phases in all operating states of the motor, e.g.: * motor stopped but energized, e.g. for: - Compensation of a weight - Start up against a brake system (damping and impact absorption elements) * Low velocities (< 0.5 m/min) * Cyclic traversing distances less than the pole width With persistent uneven loading, the motor must only be operated at about 70% of the rated force, see F0* in the data sheets. For precise dimensioning, please contact your local Siemens office. 5.2.5 Specifying the number of secondary sections Basics Irrespective of the length, the secondary sections must have the same magnetic track width as the selected primary section. This is guaranteed by making a selection based on the article number The positions of the article number that indicate the motor size must match. The number of required secondary sections depends on: The desired traversing distance The drive arrangement 1FN3 linear motors 116 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.2 Configuring workflow Specifying the total length of the secondary section track The total length of a secondary section track determines the number of required secondary sections. It depends on the length of the desired traversing distance, the number of primary sections on this secondary section track and, if applicable, the use of a Hall sensor box. The calculation of the total length of the secondary section track specified here guarantees the maximum motor force over the entire traversing distance. An individual primary section on the secondary section track If it is intended that only one primary section should be on the secondary section track, the length of the secondary section track is calculated using the length of the required traversing distance and the magnetically active length of the primary section (see the image below). Note The magnetically active length of the primary section without the use of a Hall sensor box (lP,AKT) is shorter than when a Hall sensor box is used (lP,AKT,H). The variable lP,AKT is specified in the dimension drawings. The length lP,AKT,H then results from the drawings for the attachment of the Hall sensor box. Figure 5-10 Determination of the length of the secondary section track with one primary section 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 117 Configuration 5.2 Configuring workflow Several primary sections on a secondary section track If several primary sections are to be mounted on a secondary section track, the required length of the secondary section increases by the active length of the additional primary sections and the distances between them, see the figure below: Figure 5-11 Determination of the length of the secondary section track with several primary sections If the various primary sections are operated from separate drive systems with separate measuring systems, for example, for gantry or master/slave operation, the distance between the primary sections is limited only by mechanical constraints, such as the length of the connecting plugs and the bending radii of the cables. As long as the primary sections are being electrically operated in parallel on a drive system, the pole position of the two primary sections must be the same. The distance can only accommodate certain values. Specifying the number of secondary sections The total required length of the secondary section track is calculated from the individual secondary sections. The available lengths are listed in the motor data. 5.2.6 Operation in the area of reduced magnetic coverage Fundamentals and information If the primary section moves beyond the ends of the secondary section track, the motor force is reduced. The available motor force is almost proportional to the percentage of the surface covered by magnets over the complete magnetically active surface of the primary section. Depending on the extent of the frictional forces in the guides, the motor force of the drive may be too low to independently return to the secondary section track if the degree of coverage is too low. External force is then required to return to the track. The degree of coverage should not be below 50% in order to ensure that the drive can independently return to the secondary section track. The phases are unsymmetrically loaded, especially at high speeds in the range of reduced magnetic coverage. This leads to additional heating. 1FN3 linear motors 118 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.2 Configuring workflow The velocity in areas of reduced magnetic coverage should not exceed 25% of the rated velocity vMAX,FN. The area of reduced magnetic coverage should be used only to approach parking or service positions, but not for machining. When using a Hall sensor box (HSB) for position identification, it must be carefully ensured that when the system is switched on the HSB is located above the magnets of the secondary section track, and the primary section can move as a result of its own force. The drive is normally operated position-controlled. As the loss of motor force changes the behavior of the control circuit, stable operation can only be achieved when the value of the position controller gain kV is reduced. The appropriate kV value for each case depends on the mechanical design of the respective machine. It can only be determined by tests during commissioning. Searching for a suitable value of kV should start with 5% of its value for full magnetic coverage. 5.2.7 Checking the dynamic mass Procedure The dynamic mass of the motor or the axis is determined at the latest after the secondary sections have been selected. With this data, the assumptions specified as mechanical supplementary conditions can be checked. When the mass of the motor assumed there differs considerably from the actual mass of the motor, a new calculation of the load cycle is required. 5.2.8 Selecting the power module The required power modules are selected according to the peak and continuous currents that occur in the duty cycle. If several primary sections are operated in parallel on one power module, then the sum values of the continuous and peak currents must be taken into account. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 119 Configuration 5.2 Configuring workflow NOTICE Damaged main insulation In systems where direct drives are used on controlled infeeds, electrical oscillations can occur with respect to ground potential. These oscillations are, among other things, influenced by: * The lengths of the cables * The rating of the infeed/regenerative feedback module * The type of infeed/regenerative feedback module (particularly when an HFD commutating reactor is already present) * The number of axes * The size of the motor * The winding design of the motor * The type of line supply * The place of installation The oscillations lead to increased voltage loads and may damage the main insulation! * To dampen the oscillations we recommend the use of the associated Active Interface Module or an HFD reactor with damping resistor. For specific details, refer to the documentation of the drive system being used or contact your local Siemens office. Note The corresponding Active Interface Module or the appropriate HFD line reactor must be used to operate the Active Line Module controlled infeed unit. 5.2.9 Calculation of the required infeed Dimensioning the Active Infeed Use the drive's power balance to dimension the Active Infeed. The first important quantity to know is the mechanical power PMECH to be produced. Based on this power value, it is possible to work out the electrical active power PNetz to be drawn from the power system by adding the power loss of the motor PV Mot, the power loss of the Motor Module PV MoMo and the power loss of the Active Infeed PV AI to the mechanical power PMECH: PNetz = Pmech + PV Mot + PV MoMo + PV AI. The active power to be drawn from the power system depends on the line voltage UNetz, the line current INetz, and the line-side power factor cosNetz as defined by the relation PNetz = 3 * UNetz * INetz * cosNetz. 1FN3 linear motors 120 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.3 Examples This is used to calculate the required line current INetz of the Active Infeed as follows: INetz = PNetz / (3 * UNetz * cosNetz). If the Active Infeed is operated according to the factory setting, i.e. with a line-side power factor of cosNetz = 1 , so that it draws only pure active power from the supply, the formula can be simplified to INetz = PNetz / (3 * UNetz). The Active Infeed must now be selected such that the permissible line current of the Active Infeed is greater than or equal to the required value INetz. 5.3 Examples Note The data used here may deviate from the values specified in Chapter "Technical data and characteristics". This does not affect the configuration procedure, however. 5.3.1 Positioning in a specified time Predefinitions In the case of positioning in predefined time, only the end points of the path and the duration of the individual motion sections are predefined. Objective An appropriate primary section of the peak and continuous load motors in the 1FN3 product family, the matching secondary sections and the number of required secondary sections are to be found for the following specifications: The motor is to move on a horizontal axis during time t1 to a specific point sMAX. It is to wait there for time t2 and then return to the starting position. The following figure shows these variables in a distance-time diagram. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 121 Configuration 5.3 Examples Figure 5-12 Example 1: Representation of the predefined variables in the distance-time diagram The individual predefined variables are: Traversing distance sMAX = 0.26 m Traversing time t1 = 0.21 s Dwell time t2 = 0.18 s Mass to be moved (without motor mass) m = 50 kg Constant friction Fr = 100 N Horizontal axis Fg = 0 In addition, a power module is to be selected and the maximum infeed power calculated. Constraints/specification of the duty cycle Traversing profile - Example 1 The form of the traversing profile during time t1 is not explicitly specified. Therefore, a suitable traversing profile must first be specified. The following example shows a traversing profile that is the simplest to implement: With this profile, only one constant acceleration phase and one constant deceleration phase are required to reach position sMAX, also see the figure below. This type of traversing profile has the shortest positioning times. 1FN3 linear motors 122 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.3 Examples Figure 5-13 Example 1: Motion sequence for the simplest traversing profile From the specified values, you can calculate how great the maximum velocity and maximum acceleration (deceleration) of the motor must be: 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 123 Configuration 5.3 Examples Since the force required for this is not yet known, FMAX will be assumed. The value for the maximum velocity vMAX then corresponds with the values listed for vMAX,FMAX in the data sheets. A velocity vMAX = 2.48 m/s = 149 m/min is often above the maximum permissible values vMAX,FMAX for the 1FN3 motors. Therefore, in this example, the traversing profile is to be modified in order to increase the possible selection. Traversing profile - Example 2 Another simple traversing profile that will now be explored here features, in addition to the constant acceleration and constant deceleration, a phase in which the motor is to be run at maximum velocity (see the image below). Figure 5-14 Example 1: Modified traversing profile For the maximum velocity that the motor is to achieve, the following must apply: sMAX vMAX t1 1FN3 linear motors 124 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.3 Examples Otherwise, the duration of time t1 will not be long enough to position the motor at sMAX. In the current example, the following must apply for the maximum velocity of the motor: vMAX 1.24 m/s = 74.3 m/min A higher acceleration aMAX must be used than with the previous profile so that the motor can be positioned in the same time t1. At the defined maximum velocity, this acceleration can be calculated: A primary section can be selected using this data. Preselection of the primary sections To avoid restricting the configuration too much, a maximum velocity of vMAX vMAX = 1.5 m/s = 90 m/min is assumed. With this condition for the maximum velocity, only a few primary sections are eliminated from the selection. This results in aMAX = 41 m/s2 for the acceleration. The maximum force FL,MAX that the motor must produce during the duty cycle is calculated as follows: FL,MAX = m a + Fr = 50 kg 41 m/s2 + 100 N FL,MAX = 2150 N For this example, the following motors are suitable (see motor data sheets): Article No. vMAX, FMAX FMAX mMotor (with precision cooler) Peak load motor 1FN3100-4WC00-0BA1 131 m/min 2200 N 8.5 kg Continuous load motor 1FN3150-3NC70-0BA1 163 m/min 2300 N 11.7 kg Checking the mechanical constraints You must now check two points: Is the reserve force of the selected primary section also sufficient for the mass of the primary section (which has not yet been taken into account)? Is the effective force of the duty cycle Feff below the permissible rated force of the motor F N? 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 125 Configuration 5.3 Examples Calculating the required maximum force for the selected primary sections 1st iteration step Peak load motor The total mass to be moved mges: 1FN3100-4WC00-0BA1 mges = m + mMotor = (50 + 8.5) kg = 58.5 kg The maximum force that the motor must supply for the duty cycle is: FL,MAX = mges * a + Fr = 58.5 kg * 41 m/s2 + 100 N FL,MAX = 2499 N Continuous load motor The total mass to be moved mges: 1FN3150-3NC70-0BA1 mges = m + mMotor = (50 + 11.7) kg = 61.7 kg The maximum force that the motor must supply for the duty cycle is: FL,MAX = mges * a + Fr = 61.7 kg * 41 m/s2 + 100 N FL,MAX = 2630 N The force of the primary sections previously selected is too low, both for the peak load motor and the continuous load motor. Therefore, a new primary section has to be selected. 2nd iteration step New, improved motor selection for the example (see motor data sheets): Article No. vMAX, FMAX FMAX mMotor 1FN3100-5WC00-0BA1 109 m/min 2750 N 10.4 kg 1FN3150-4WC00-0BA1 126 m/min 3300 N 11.4 kg Continuous load motor 1FN3150-4NB80-0BA1 109 m/min 3060 N 15.3 kg (with precision cooler) Peak load motor Peak load motor 1FN3100-5WC00-0BA1 mges = 60.4 kg 1FN3150-4WC00-0BA1 mges = 61.4 kg FL,MAX = 2576 N (no control reserve) FL,MAX = 2617 N (10% control reserve present) (calculation uses same approach as in the 1st iterative step) Continuous load motor 1FN3150-4NB80-0BA1 mges = 65.3 kg FL,MAX = 2777 N (calculation uses same approach as in the 1st iterative step) The further calculations in this example are performed with the peak load motor 1FN31504WC00-0BA1 or the continuous load motor 1FN3150-4NB80-0BA1. 1FN3 linear motors 126 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.3 Examples Calculation of the effective force Feff of the duty cycle The following figure shows the force/time graph for the entire sequence of motion for this example. Figure 5-15 Example 1: Force-time diagram of the duty cycle considered 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 127 Configuration 5.3 Examples Peak load motor 1FN3150-4WC00-0BA1 F1 = mges * a + Fr = 2617 N Travel to position sMAX F2 = Fr = 100 N F3 = -mges * a + Fr = - 2417 N F4 = 0 N Dwell time F5 = -mges * a - Fr = - 2617 N Travel to position s0 F6 = F4 - Fr = - 100 N F7 = mges * a - Fr = 2417 N Feff = 1246 N The effective force therefore remains below the permissible value of FN = 1350 N Continuous load motor 1FN3150-4NB80-0BA1 F1 = mges * a + Fr = 2777 N Travel to position sMAX F2 = Fr = 100 N F3 = -mges * a + Fr = - 2577 N F4 = 0 N Dwell time F5 = -mges * a - Fr = - 2777 N Travel to position s0 F6 = F4 - Fr = - 100 N F7 = mges * a - Fr = 2577 N Feff = 1325 N The effective force therefore remains below the permissible value of FN =1810 N Final selection of the primary section For the example considered here, for a peak load motor, primary section 1FN3150-4WC000BA1 is suitable, and for a continuous load motors, primary section 1FN3150-4NB80-0BA1. Which primary section is best suited to the specified duty cycle can be derived from the following summary: Values from the data sheet Motor Peak load motor Article No. FMAX FN Values from the duty cycle FL,MAX Feff 1FN3150-4WC00-0BA1 3300 N 1350 N 2617 N 1246 N Continuous load motor 1FN3150-4NB80-0BA1 3060 N 1810 N 2773 N 1325 N Decision-making criteria for the primary section include: Size and installation conditions Thermal conditions Idle times Power reserves for peak and continuous loads Acceleration and velocity class Velocity class Converter power module 1FN3 linear motors 128 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.3 Examples A rule of thumb for selecting the primary section is as follows: In this particular example, the quotient FL,max / Feff is equal to 2.1. For peak force FL,MAX of the duty cycle, the peak load motor has sufficient reserves with its maximum force FMAX. The effective force Feff is substantially below the rated force FN of the continuous load motor. Without taking other decision-making criteria into account, the peak load motor 1FN31504WC00-0BA1 is the most suitable for the specified duty cycle and is therefore used for the following calculations. Specifying the number of secondary sections Type of secondary section Based on the article number, a search is made for the appropriate secondary section for primary section 1FN3150-4WC00-0BA1. It has the order designation 1FN3150-4SA00-0AA0. Length of the secondary section track and number of secondary sections lSpur = lP,AKT + sMAX Number = lSpur / lS lP,AKT = 420 mm (see motor data sheet 1FN3150-4WC00-0BA1) lS = 120 mm (see motor data sheet 1FN3150-4WC00-0BA1) lSpur = 420 mm + 260 mm = 680 mm Number of secondary sections = 6 Selecting the power module The selected peak load motor has the following data: FMAX = 3300 N FN = 1350 N IMAX = 38.2 A IN = 14.3 A A suitable power module for this data is selected from the relevant catalog. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 129 Configuration 5.3 Examples Calculating the infeed power The electrical infeed power is obtained from the mechanical power PMECH and the power loss of the motor PV,Mot. The rms values of the motor velocity and motor force resulting from the duty cycle are used as basis for the calculation. The rms infeed power is estimated as follows: PEL = PMECH + PV,Mot with Controlling the unit: To dimension the infeed (Active Infeed), in addition to the calculated value PEL, the power loss of the Motor Module Pv,MoMo and the Active Infeed PV,AI must also be added (see Chapter "Calculation of the required infeed (Page 120)"). 5.3.2 Gantry with transverse axis Machining center with gantry axis Frequently, an axis design in the form of a gantry is used for machining centers. The center area of the slide of the gantry axis is required as machining space. This means that the gantry is moved using two identical linear motors arranged at the sides. The two motors are controlled from their own separate drive system - equipped with their own position measuring system (gantry arrangement). In the simplest scenario, the gantry has a symmetrical design, which means that each motor must accelerate half the mass mP of the gantry. In addition, an additional axis (transverse axis moving with the gantry) can be additionally attached to the gantry, whose slides can be moved out of the center position. Depending on the particular operating case, the mass distribution is no longer symmetrical. In this case, the two motors of the gantry have to move different masses. 1FN3 linear motors 130 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.3 Examples Depending on how far this transverse axis is moved out of the center position, the slide mass mS is distributed between both motors of the gantry axis. This means that in addition to half the mass of the gantry, the individual motor also has to move the percentage mass of the transverse axis slide. It is sufficient to use the most unfavorable scenario when dimensioning the two motors. In this case, the slide of the transverse axis is fully moved to one side. For reasons of simplicity, the maximum possible movement at both sides is assumed to be identical. The equivalent mass mERSATZ is calculated from the gantry mass mP and the slide mass mS: Figure 5-16 Example of a machining center with gantry axis The drive is now dimensioned based on the equivalent mass - and is only carried out for one motor. The result is also valid for the other motor. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 131 Configuration 5.3 Examples 5.3.3 Dimensioning the cooling system 5.3.3.1 Basic information Individual coolers Based on the required effective force of the duty cycle Feff, heat QK,i that must be dissipated by the individual coolers can be calculated first of all. This also corresponds to the cooling capacity Pkuhl,i, which a cooling unit or a heat exchanger must have for the cooling being considered. The values for rated force FN and heat QK,MAX to be dissipated under full load conditions is obtained from the data sheets. The volume flow rate is defined; however, the value that is specified in the data sheet tables should be used. The pressure drop associated with the volume flow rate can be taken from the characteristics for the primary section main cooler as well as for the primary section precision cooler and secondary section cooling. Temperature rise TK,i between the flow and return for the individual coolers can be determined for a given volume flow rate Variables and c designate the density or the specific thermal capacity of water as coolant: = 998 kg/m3, c = 4180 J/(kg*K). Connecting coolers in series For cooling circuits connected in series, the greatest volume flow rate that results for the individual coolers is the determining value for the entire system: Vgesamt = max(V1, V2, V3, ...) Calculate the individual pressure drops and temperature rises. Calculate the sum for the pressure drop pgesamt and the temperature rise Tgesamt in each case: pgesamt = pK,1 + pK,2 + pK,3 +... Tgesamt = TK,1 + TK,2 + TK,3 +... If you are using one cooling unit or heat exchanger for all cooling circuits together, the necessary cooling capacity Pkuhl is calculated from the individual cooling capacities Pkuhl as follows: Pkuhl = Pkuhl,1 + Pkuhl,2 + Pkuhl,3 +... = QK,1 + QK,2 + QK,3 +... 1FN3 linear motors 132 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.3 Examples 5.3.3.2 Example: Dimensioning the cooling Requirement A peak load motor with a primary section of the 1FN3300-2WC00 series is to be operated with an effective force of the duty cycle Feff = 0.8 FN. A primary section main cooler is necessary for this application. The primary section precision cooler and the secondary section cooling system should also be used to prevent heat being transferred to the machine. The secondary section track is approximately 1.6 m long. There is a coupling point for the heatsink profiles. The flow and return lines of the secondary section cooling system are connected via combi distributors. The medium flows through the primary section precision cooler, secondary section cooling system and primary section main cooler in that order. To maintain the temperature difference of 4 K between the flow temperature and the surface of the primary section precision cooler, the recommended values from the corresponding data sheet are used. Data from data sheet: Volume flow: Vgesamt = 4 l/min for all coolers Pressure drop: pP,H = 0.32 bar for main cooler pP,P = 0.33 bar for precision cooler pS = 0.09 bar/m for heatsink profiles pKV = 0.42 bar for each combi distributor pKS = 0.31 bar for each coupling point QP,H,MAX = 995 W for main cooler QP,P,MAX = 35 W for precision cooler QS,MAX = 93 W for secondary section cooling system Maximum heat dissipation: Calculating the cooling capacity Individual cooling circuits The following results for the individual cooling circuits: Pkuhl,P,H = QP,H 995 W 0.82 = 636.8 W Pkuhl,P,P = QP,P 35 W 0.82 = 22.4 W Pkuhl,S = QS 93 W 0.82 = 59.52 W Total cooling For a heat-exchanger unit that is designed for the complete series configuration, the following must be assumed as a minimum cooling rating: Pkuhl,gesamt = Pkuhl,P,H + Pkuhl,P,P + Pkuhl,S = 636.8 W + 22.4 W + 59.52 W Pkuhl,gesamt = 718.72 W 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 133 Configuration 5.3 Examples Calculating the pressure drop Pressure drop in the secondary section cooling system The secondary section cooling comprises a coupling point and two combi distributors. The parallel heatsink profiles for the 1FN3300 have a length of l s 1 = 0.716 m (4 secondary sections) and l s 2 = 0.900 m (5 secondary sections). Figure 5-17 Example of a secondary section cooling system In total, the pressure drop of the secondary section cooling system is: pS,ges = pS lS 1 + pS lS 2 + 2 pKV + pKS The result is: pS,ges = 0.09 bar/m 0.176 m +0.09 bar/m 0.900 m + 2 0.42 bar + 0.31 bar pS,ges = 1.25 bar Total cooling For the total cooling, the following results: pgesamt = pP,H + pP,P + pS,ges = 0.32 bar + 0.33 bar + 1.25 bar pgesamt = 1.90 bar Note Pressure drop across the water lines on the customer side For the total pressure drop, the pressure drop across water connections on the customer side caused by the cooling medium pump - combi distributor hoses or valves must also be considered. 1FN3 linear motors 134 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.3 Examples Calculating the temperature rise Individual cooling circuits The values for the individual cooling circuits are calculated as follows: Total cooling For the total cooling, the following results: Tgesamt = TP,H + TP,P + TS,ges = 2.3 K + 0.08 K + 0.21 K Tgesamt = 2.59 K Conclusion For a heat-exchanger unit to be able to cool the motor under the conditions described in this section, it must be dimensioned for about 720 W. The pressure drop is around 3 bar and the temperature difference between the flow and return lines of the cooling system is around 3 K. Note Recommended manufacturers You will find the recommended manufacturers for the heat-exchanger units in the appendix. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 135 Configuration 5.4 Mounting 5.4 Mounting 5.4.1 Safety instructions for mounting WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to the permanent magnet fields of the secondary sections. * Observe the information in Chapter "Danger from strong magnetic fields (Page 29)". 1FN3 linear motors 136 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting WARNING Danger of crushing by permanent magnets of the secondary section The forces of attraction of magnetic secondary sections act on materials that can be magnetized. The forces of attraction increase significantly close to the secondary section. The trigger threshold of 3 mT for a risk of injury due to attraction and projectile effect is reached at a distance of 150 mm (directive 2013/35/EU). Secondary sections and materials that can be magnetized can suddenly slam together unintentionally. Two secondary sections can also unintentionally slam together. There is a significant risk of crushing when you are close to a secondary section. Close to the secondary section, the forces of attraction can be several kN - example: Magnetic attractive forces are equivalent to a force of 100 kg, which is sufficient to trap a body part. * Do not underestimate the strength of the attractive forces, and work very carefully. * Wear safety gloves. * The work should be done by at least two people. * Do not unpack the secondary section until immediately before assembly. * Never unpack several secondary sections at the same time. * Never place secondary sections next to one another without taking the appropriate precautions. * Never place any metals on magnetic surfaces and vice versa. * Never carry any objects made of magnetizable materials (for example watches, steel or iron tools) and/or permanent magnets close to the secondary section! If tools that can be magnetized are nevertheless required, then hold the tool firmly using both hands. Slowly bring the tool to the secondary section. * Immediately mount the secondary section that has just been unpacked. * Always comply with the specified procedure. * Avoid inadvertently traversing direct drives. * Keep the following tools at hand to release parts of the body (hand, fingers, foot etc.) trapped between two components: - A hammer (about 3 kg) made of solid, non-magnetizable material - Two pointed wedges (wedge angle approx. 10 to 15, minimum height 50 mm) made of solid, non-magnetizable material (e.g. hard wood). 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 137 Configuration 5.4 Mounting WARNING Electric shock caused by defective cables Defective connecting cables can cause an electric shock and/or material damage, e.g. by fire. * When installing the motor, make sure that the connecting cables - are not damaged, - are not under tension, - do not come into contact with moving parts. * Note the permissible bending radii according to the data in the catalog. * Do not hold a motor by its cables. * Do not pull the motor cables. WARNING Risk of electric shock Voltage is induced at the power connections of the primary section each time a primary section moves with respect to a secondary section - and vice versa. When the motor is switched on, the power connections of the primary section are also live. If you touch the power connections you may suffer an electric shock. * Only mount and remove electrical components if you have been qualified to do so. * Only work on the motor when the system is in a no-voltage condition. * Do not touch the power connections. Correctly connect the power connections of the primary section or properly insulate the cable connections. * Do not disconnect the power connection if the primary section is under voltage (live). * When connecting up, only use power cables intended for the purpose. * First connect the protective conductor (PE). * Attach the shield through a large surface area. * First connect the power cable to the primary section before you connect the power cable to the converter. * First disconnect the connection to the converter before you disconnect the power connection to the primary section. * In the final step, disconnect the protective conductor (PE). 1FN3 linear motors 138 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting CAUTION Sharp edges and falling objects Sharp edges can cause cuts and falling objects can injure feet. * Always wear safety shoes and safety gloves! 5.4.2 Mechanical design Typical installation situation of a linear motor Linear motors are built-in motors. The following figure shows a typical installation situation. Figure 5-18 Typical installation situation of a single-sided motor with moving primary section Attraction force The attraction force between the primary section and the secondary section track can be several 10 kN. You can find more details on this attraction force FA in the motor data sheet. Note The mechanical construction must be suitably stiff so that the functionality of the installed motor is not impaired and to avoid direct contact between the primary section and the secondary section. As the air gap decreases, the forces of attraction between the primary section and the secondary section track increase strongly! 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 139 Configuration 5.4 Mounting 5.4.3 Specifications for mounting linear motors General rules When you fasten primary sections and secondary sections on the machine construction, you must observe the following: Use screws of property class 10.9. Use only new, unused screws. Ensure that the correct types of mounting screws are used to fasten the secondary sections: - Cylinder head screws with normal head for 1FN3050 to 1FN3150 according to DIN EN ISO 4762 - Cylinder head screws with low head for 1FN3300 to 1FN3900 according to DIN 6912 Ensure that the mounting surfaces are free of oil and grease and are clean and unpainted. Comply with the optimal surface roughness depth Rz of the screwing surface. Rz is between 10 and 40 m. Minimize the number of joints. This keeps the settling effect for the material and the screws low. Note the presets for the thread depths and screw-in depths in the primary section. Tighten the mounting screws using torque control. If you cannot tighten the mounting screws using torque control, at least use a calibrated torque wrench with a short bit insert. Apply the tightening torques specified in the table below. Tighten the screws gradually, with no jerky movements. Select a long terminal length lk/d > 5 for securing the screws. Alternatively, secure the screws with Loctite 243, for example. Tightening torques for screws of property class 10.9 Applicable for screws of property class 10.9 Friction value tot = 0.1 M5 M6 M8 7.6 Nm 13.2 Nm 31.8 Nm 1FN3 linear motors 140 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting Thread depth and screw-in depths in the primary section The following drawings schematically illustrate the minimum permissible and maximum screw-in depth of the mounting screws in the screwed-in state, with and without the use of a precision cooler. For selecting the screw length, a good range is thus made available to the machine manufacturer. The selection of the length of the mounting screws while taking all of the design tolerances into consideration is the responsibility of the machine manufacturer. The machine manufacturer must ensure that the minimum screw-in depth is reached and the maximum screw-in depth is not exceeded. Figure on the left: Primary section with precision cooler, figure on the right: Primary section without precision cooler - Mounting screw Slide Precision cooler Primary section The minimum screw-in depth and maximum screw-in depth as shown in the installation drawing of the primary section in the Configuration Manual under "Screw-in depth MP" Figure 5-19 Schematic diagram for the screw-in depths in the primary section 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 141 Configuration 5.4 Mounting Screw-in depths for the secondary section installation Minimum permissible screw-in depth The minimum permissible screw-in depths for the most commonly used materials for a machine bed are listed below. For different materials, you must determine the screw-in depth according to VDI Directive 2230. Table 5- 2 Minimum permissible screw-in depths Material Screw-in depth EN GJL-250 1.4 * d EN GJL-300 1.3 * d EN GJS-600-3 0.7 * d G-ALZN10Si8Mg 2.8 * d St 37 1.8 * d St 50 1.3 * d Maximum screw-in depth The maximum screw-in depth is at the discretion of the machine manufacturer. The maximum screw-in depth is specified by the threaded holes in the customers machine bed. 5.4.4 Procedure when installing the motor Installing a linear motor is subdivided into the following steps: 1. Check the installation dimension before installing motors 2. Clean the mounting surfaces for motor parts and the machine. 3. Installing primary sections, secondary sections and components 4. Checking the motor installation 1FN3 linear motors 142 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting 5.4.4.1 Comply with the installation dimensions Installation dimensions for the motor installation The following figure shows the installation dimensions for the motor installation. The associated values are specified in the following table. Figure 5-20 Installation dimensions for the motor installation Peak load motor: Installation dimensions Table 5- 3 Installation dimensions for installing the motor according to figure above 1FN3..-xW Installation dimension with precision cooler and with secondary section cooler Installation dimension with precision cooler and without secondary section cooler Installation dimension without precision cooler and without secondary section cooler Installation dimension without precision cooler but with secondary section cooler h M1 h M2 h M3 h M4 Tolerance of the installation dimensions in mm in mm in mm in mm in mm 1FN3050 1FN3100 63.4 60.4 48.5 51.1 +0.3 1FN3150 65.4 62.4 50.5 53.5 +0.3 1FN3300 79.0 76.0 64.1 67.1 +0.3 1FN3450 81.0 78.0 66.1 69.1 +0.3 1FN3600 86.0 -- -- 74.1 +0.3 1FN3900 88.0 -- -- 76.1 +0.3 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 143 Configuration 5.4 Mounting Continuous load motor: Installation dimensions Table 5- 4 Installation dimensions for installing the motor according to figure above Installation dimension with precision cooler and with secondary section cooler Installation dimension with precision cooler and without secondary section cooler Installation dimension without precision cooler and without secondary section cooler Installation dimension without precision cooler but with secondary section cooler h M1 h M2 h M3 h M4 in mm in mm in mm in mm in mm 1FN3050 1FN3100 74.3 71.3 59.4 62.4 +0.3 1FN3150 76.3 73.3 61.4 64.4 +0.3 1FN3300 92.9 89.9 78 81 +0.3 1FN3450 94.9 91.9 80 83 +0.3 1FN3600 99.9 -- -- 88 +0.3 1FN3900 101.9 -- -- 90 +0.3 1FN3..-xN 5.4.4.2 Tolerance of the installation dimensions Motor installation procedures There are three different procedures for installing a linear motor in a machine: Assembly with divided secondary section track Assembly by introducing the slide Assembly through the mounting of the motor components Motor assembly with divided secondary section track One prerequisite for this type of assembly is that the entire secondary section track can be divided into two sections. In this case, the two sections must at least be as long as the slide. Procedure 1. Mount the slide together with the linear guide and the primary section. 1FN3 linear motors 144 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting 2. Push the slide to one side. Mount the secondary section on the other side. Align the secondary section track. Tighten the mounting screws according to the specifications. WARNING Risk of crushing when moving the primary section onto the secondary section track (step 3) When moving the primary section onto the secondary section track (Step 3), drawing forces towards the secondary section will occur for a short time. Danger of crushing! * Make sure that your fingers do not reach into the danger zone! 3. Push the slide over the mounted secondary section track. The attraction forces are taken up by the linear guides. 4. Mount the remaining secondary section track. Align the track as well. Tighten the mounting screws according to the specifications. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 145 Configuration 5.4 Mounting Motor assembly through the insertion of the slide This type of assembly is only intended for setting up motors in a double-sided arrangement. WARNING Risk of crushing as result of attractive forces In this procedure, pulling forces towards the stationary motor component occur. There is a risk of crushing! * Ensure that the slide plate is guided through the threading unit before the magnetic forces of attraction take effect. Slide the movable part of the motor into the stationary housing with the already assembled motor parts, see the following figure. Normally, for this you will need a threading unit to be provided by the customer. Figure 5-21 Insertion of the secondary section with a double-sided motor 1FN3 linear motors 146 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting Motor assembly through the mounting of the motor components If other assembly methods are not possible, this complex method is applied. Application example The secondary section track is shorter than twice the length of the primary section. The primary section together with the slide cannot be shifted to the side far enough so that all of the secondary sections can be easily screwed into place. For this installation technique, you must place a non-magnetic foil between the primary section and secondary section track. This foil prevents the primary section from lying directly on the secondary section track and causing physical damage. WARNING High forces of attraction when the placing the primary section onto the secondary section When the primary section is being mounted, high attraction forces (up to 40 kN) act in the direction of the secondary section track. There is a risk of crushing! * For this type of installation, a forcing assembly is required that allows the primary section to be lowered in a controlled fashion. * The stiffness of the forcing plate and the length of the jack screws must be selected in such a way that the primary section is held at a height of at least 50 mm before touching down. * The high forces of attraction must be taken into account with sufficient reserve when dimensioning the screws. Procedure 1. Mount the secondary section track according to Chapter "Assembling individual motor components (Page 150)". 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 147 Configuration 5.4 Mounting 2. Place the primary section with a forcing assembly on the secondary section track as follows. WARNING Danger of crushing when mounting the primary section on the secondary section! When you are placing the primary section on the secondary section, there is a risk of crushing due to the high forces of attraction. * Never place the primary section directly onto the secondary section. * Always place a distance foil manufactured out of non magnetizable material between the primary section and secondary section. Forcing plate Primary section End support block Figure 5-22 Forcing assembly 1FN3 linear motors 148 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting Mount the primary section on the forcing plate of a forcing assembly. You can use the factory-made mounting holes for this purpose. Screw the jack screws into the forcing plate. Ensure that the jack screws protrude evenly from the forcing plate. There must be a minimum distance of 50 mm between the nonmagnetic counter-bearing blocks and the forcing plate. Place a spacer foil between the primary section and the secondary section track. This spacer foil must be thinner than the required air gap. This is necessary to ensure that the spacer foil can be removed at the end of the assembly without any effort. The forcing assembly must ensure that the primary section can be lowered onto the secondary section track (covered with the spacer foil) in a controlled fashion. Further, it must be lowered in parallel with the secondary section track and centered. Screw back the jack screws in steps to lower the primary section onto the secondary section track, in parallel and centered with it. Then completely remove the forcing assembly from the primary section. Jack screw Forcing plate Primary section Spacer foil Secondary section End support block (aluminum/brass) 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 149 Configuration 5.4 Mounting 3. Mount the primary section on the slide. Secure the slide on the guides. Push the slide over the primary section. When doing this, the mounting holes of the primary section and slide must be fully aligned. The mounting screws are initially screwed through the slide into the primary section and tightened by hand. By uniform and alternating tightening of the mounting screws, the primary section is lifted from the secondary section track. Then remove the spacer foil from the air gap without applying any force. 5.4.5 Assembling individual motor components Assembly of the secondary sections Use the mounting screws to force-fit the secondary sections to the machine bed. You screw in the optional installable heatsink profiles together with secondary sections between the secondary sections and the machine bed. The mounting dimensions without secondary section cooling are reduced by the height of the heatsink profiles. Note Hole in the machine bed The shaft of the bolts, which are used to attach the secondary section to the machine base may not reach the thread. * If necessary, you must lower the relevant hole in the machine bed. The letter "N" is to be found on each secondary section. Ensure that the letter "N" on each of the secondary sections is pointing in the same direction, as shown in the following figure. Figure 5-23 Position of the "N" mark on secondary sections of the 1FN3 product family 1FN3 linear motors 150 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting Screw on the secondary sections in the prescribed order as per the following figure. Figure 5-24 Screwed joint sequence of 1FN3 secondary sections WARNING There is a high risk of crushing fingers etc. when handling unpacked secondary sections! Secondary sections and materials that can be magnetized can suddenly slam together unintentionally. Two secondary sections can also unintentionally slam together. * Heed the warning information "Risk of crushing caused by permanent magnets of the secondary section" in Chapter "Safety instructions for mounting (Page 136)". Assembly of the secondary section cooling system If you use secondary section cooling, you must install the heatsink profiles and the secondary section end pieces prior to assembly of the secondary sections. To attach the secondary section end pieces, you must remove the wedges. The mounting screws for the wedges are standard steel hexagon socket head cap screws (DIN 7984 M3x6). You can also use stainless steel oval-head screws (cross head H1, DIN 7985 M3x8). The respective number of screws for each option is specified in the following table. To mount the secondary section end pieces, use the same screws as for mounting the secondary sections. Table 5- 5 Number of mounting screws for the wedge of the secondary section end pieces 1FN3... 050 100 150 300 450 600 900 Combi adapter 4 6 6 6 8 -- -- Combi end piece 4 6 6 6 8 -- -- 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 151 Configuration 5.4 Mounting 1FN3... 050 100 150 300 450 600 900 Combi distributor 4 6 6 6 8 10 14 Cover end piece 2 5 5 6 7 -- -- If you use the heatsink profiles with plug-type coupling, you must proceed as follows: 1. At first, only fix the heatsink profiles with a few screws so that all threads in the machine bed are visible. Do not tighten the screws, because you will have to remove them again later. 2. Slide the secondary section end piece No. 1 without wedge axially onto the plug-type couplings of the heatsink profiles. 3. Screw in the mounting screws of the secondary section end piece No. 1. Do not tighten the mounting screws. 4. Slide the secondary section end piece No. 2 without wedge axially onto the plug-type couplings of the heatsink profiles. 5. Screw in the mounting screws of the secondary section end piece No. 2. Do not tighten the mounting screws. 6. Tighten the mounting screws of the secondary section end pieces. 7. Check the cooling circuit for leaks, if applicable (pressure check at a maximum of 10 bar). 8. Check again whether all threads in the machine bed are visible. 9. Remove the screws that were used for fastening. NOTICE Damage to the plug-type couplings If you remove the locating screws too early, the plug-type couplings may become deformed and thus overstressed, especially if the secondary section track is disposed vertically. The reason for this is the self-weight of the heatsink profiles. * At a vertically arranged secondary section track, remove the screws used to position the heatsink profiles only step by step. 10.Screw the secondary sections together with the heatsink profiles. 11.If the cover band is not used as a secondary section cover, mount the wedges of the secondary section end pieces. The following figure shows the correct position for mounting the heatsink profiles and combi distributors. 1FN3 linear motors 152 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting Figure 5-25 Position of the heatsink profiles and combi distributors (illustration without fastening screws) Assembly of the secondary section cover The secondary section cover protects the secondary section track. The installation method depends on the type of cover. The following two variants are available: Continuous cover band Segmented cover Cover band If fine dust or the like can accumulate in the spaces of the segmented cover, the use of a cover band is advantageous. NOTICE Loss of functionality and motor wear due to contamination in the motor compartment Contamination in the motor compartment can cause the motor to stop functioning or cause wear and tear. The use of scrapers to keep the air gap free is not sufficient and therefore not recommended. * Use suitable measures to protect the motor compartment from contamination independently of the use of a cover band. Covering long secondary section tracks with cover bands is more complicated than with segments. If the traversing distance of the axis is greater than twice the slide length, proceed as follows: 1. Mount the primary section under the slide. 2. Push the slide to one side of the traversing distance. 3. Mount the secondary sections on the other side up to the center of the traversing distance. 4. Mark the length of the mounted secondary sections plus the required clamping length on the cover band. 5. From the mark, slide the cover band under the primary section to the side without secondary sections. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 153 Configuration 5.4 Mounting 6. Starting from the mark, place the other half of the cover band onto the secondary sections. 7. Push the slide over the covered secondary sections. The magnetic forces are taken up by the guides. 8. Carefully lift the cover band from the machine frame. 9. Mount the remaining secondary sections located under the cover band. 10.Place the second half of the secondary section cover onto the secondary section track. 11.Lock both ends on the secondary section end pieces using the wedges. The following work steps are required for the following conditions: The traversing distance of the axis is less than twice the slide length. Accessibility for installing the secondary section cover is limited. Segmented cover The following work steps are required before you can install the segmented cover: 1. Mount the secondary sections with the slide plate removed. 2. Starting from one end, place the magnetic secondary section cover on the secondary sections. 3. Secure both ends of the secondary section cover on the secondary section end pieces with a wedge. 4. Place the primary section with spacer and forcing assembly on the secondary section track. 5. Mount the slide onto the guide. 6. Align the slide over the mounting holes of the primary section. 7. Remove the primary section from the secondary section track using the forcing assembly. 8. Mount the primary section securely on the slide. To install the segmented cover, carry out the following work steps: 1. Mount the first segment of the cover as follows: Place the end of the first segment starting from the top in a 45 angle, flush to the outer edge of the last secondary section. Then lower the segment in alignment with the secondary section track. When you sense the magnetic attraction, let loose of the segment. The segment generally assumes the correct position on its own. 2. Check for correct position: If the first segment of the cover reaches to the middle of a secondary section, the position is correct. 3. Mount all other segments the same way as the first segment. 1FN3 linear motors 154 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting The following figures show Steps 1 and 3. Figure 5-26 Mounting of the first segment of the segmented secondary section cover Figure 5-27 Mounting of a further segment of the segmented secondary section cover Note Arranging segments of the cover If you arrange the butt joints of the cover segments so that they are offset from the butt joints of the secondary sections, the secondary section track will be better protected against dust. The segments of the cover also align better. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 155 Configuration 5.4 Mounting This offset is achieved when the cover segments at the ends of the secondary section track have a (n+0.5) length instead of the integral length of the secondary sections, see following figure. Example: Segment position of the segmented secondary section cover If you want to remove the segmented secondary section cover, you must raise the segments on one side transversely to the traversing direction as per the following figure. Figure 5-28 Demounting a segment of the segmented secondary section cover 1FN3 linear motors 156 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting Assembling the primary section Force fit the primary section and screw it on to the back of the primary section via the threaded holes. Make sure that the terminal end of the primary section usually points in the same direction as the north pole mark "N" on the secondary sections. NOTICE Damage to motor components due to incorrect screw-in depths Incorrect screw-in depths of the mounting screws can damage components of the motor. In addition, incorrect screw-in depths of the mounting screws can lead to an insufficiently rigid connection of the motor components on the machine structure. This gives rise to very disadvantageous characteristics. * Observe the minimum permissible screw-in depth and the maximum screw-in depth of the fixing screws. Assembling of the Hall sensor box NOTICE Uncontrolled traversing movements due to incorrect installation of the Hall sensor box Incorrect installation of the Hall sensor box can lead to uncontrolled traversing movements of the motor. The machine can also become damaged. * Starting at a certain minimum distance, the distance between the primary section and the Hall sensor box can only be increased by the integer multiple of the pole pair width 2M. The count factor NP is specified in the drawings. The exact installation dimensions of the Hall sensor box can be found in the appendix in Chapter "Mounting the Hall sensor box (Page 527)". The cable outlet direction and position of the Hall sensor within the Hall sensor box are permanently assigned to one another. Therefore, be sure to follow the respective installation diagrams when installing the Hall sensor box with regard to position and alignment with the primary section. Note If several primary sections are operated on one drive system, the master is always to be used as reference for the Hall sensor box. Place the holding fixture for the Hall sensor box so that a distance of x = 35 mm between the top edge of the Hall sensor box and the bottom edge of the primary section is maintained, see following figure. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 157 Configuration 5.4 Mounting Figure 5-29 Specified dimension for mounting the Hall sensor box (HSB) The Hall sensor box cable is trailable and can therefore be integrated into cable carriers. 5.4.6 Cooler connection Connection system Please note the following for the connection of the cooling system: All connections should be flexible (hoses) All material used must be resistant to the local environmental conditions All materials must be compatible Manufacturer's information regarding mounting are to be observed. 5.4.6.1 Primary section cooling connection Preconditions for the connection All cooling connections of the primary section main cooler and primary section precision cooler have a G1/8 cylindrical pipe thread according to DIN ISO 228-1. Suitable connectors are required for connecting the hoses. NOTICE Never use any used connection parts and components Faulty and used connection parts and components can result in pressure drop and leaks. * Use only new, unused connection parts and components * Check the compatibility of the materials of the connection parts and components and seals with respect to one another and the coolant used. 1FN3 linear motors 158 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting Properties and attributes of the sealants used: Viton: resistant to temperature and glycol Perbunan: up to water temperatures of 80 C Ethylene-propylene: resistant to temperature and glycol Note Recommended manufacturers You will find recommended manufacturers for the connecting parts for the cooling in the appendix. Mounting The connection parts and components can generally be installed using standard tools. Recess at the machine slides If the connection assembly of the primary section in the traversing direction protrudes over the primary section, a recess must be machined at the machine slides above the cooling connections so that the connection components can be used. See figure below. Figure 5-30 Example of a cooling connection with a recess on the machine slides 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 159 Configuration 5.4 Mounting 5.4.6.2 Secondary section cooling connection Connection options For motors of the 1FN3 product family, you can use secondary section end pieces for the flow and return lines of the secondary section cooling system. If the continuous secondary section cover is not used, you can also connect the plastic hoses directly to the heatsink profiles using hose connector nipples. Properties of the plastic hose The plastic hoses must be resistant to the cooling medium, flexible and abrasion resistant. Note Recommended manufacturers You will find the recommended manufacturers for the plastic hoses in the appendix. Connection via secondary section end pieces To connect plastic hoses to secondary section end pieces, screwed joints with screwed nipples and reinforcing sleeves can be used. You can attach the plastic hoses over the screwed hose connector nipples with hose clamps. For this connection, note the maximum outer diameter (12 mm) and the maximum width across corners (width across flats 10) of the screwed joint or the screwed nipple: If you choose larger screw joints or screwed nipples, you must provide appropriately dimensioned recesses in the screw surface of the secondary section. You can seal screwed nipples from the end piece in one of the following ways: Axially acting O-ring Sealing ring Thread seal We recommend the use of conical screwed nipples Note Recommended manufacturers You will find recommended manufacturers for screwed joints with screwed nipples and reinforcing sleeves in the appendix. 1FN3 linear motors 160 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting Position of the connections for secondary section end pieces Connect the secondary section cooling via the G1/8 threaded connections. The G1/8 thread connections are located on the front faces of the secondary section end pieces. For models with combi distributors, the flow is located on one side of the secondary section track and the return on the opposite side, see also the following figure. Figure 5-31 Position of the connection elements of the secondary section cooling system with combi distributor (face view) For models with combi adapter / combi end piece, the coolant flow and return are located on the combi adapter, see the following figure. Figure 5-32 Position of the connection elements of the secondary section cooling system with combi adapter (face view) Table 5- 6 Connector dimensions of the secondary section cooling system with combi adapter (available only for 1FN3050 ... 450) Motor type bKP3 in mm 1FN3050 40 1FN3100 40 1FN3150 100 1FN3300 50 1FN3450 100 Direct connection To connect plastic hoses directly, you can order heatsink profiles with hose connector nipples from Siemens. The inside diameter of the hose must be 5 mm. Connect the hose and the hose connector nipple with a hose clamp. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 161 Configuration 5.4 Mounting 5.4.7 Checking the work carried out WARNING Risk of electric shock Voltage is induced at the power connections of the primary section each time a primary section moves with respect to a secondary section - and vice versa. If you touch the power connections you may suffer an electric shock. * Do not touch the power connections. * Connect the motor cable ports correctly, or insulate them properly. 5.4.7.1 Smooth running of the slide Checking the smooth running of the slide The motor assembly must be specially checked for the smooth running of the slide. Remove all tools and objects from the traversing range. Clean the magnetic surface with a cloth before moving the slide. If the guidance system is precisely aligned, it must be possible to move the moving part of the motor with a force that remains constant over the entire traversing range. A slight fluctuation in force is permissible. The force fluctuation results from the system-related residual force of the linear motor. If excessive sluggishness results locally, check the air gap and the alignment of the guidance system. Note Increased shifting force or force ripple When checking the smooth running of the slide, ensure that the power connections of the motor cable are not connected to the drive. In addition, the power connections must not be "short-circuited". In these cases, a greater shifting force or force ripple occurs. 1FN3 linear motors 162 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Configuration 5.4 Mounting 5.4.7.2 Check of the air gap height Note Installation dimension and air gap The installation dimension must lie within the specified tolerances along the entire traversing path. If the installation dimension matches, the correct air gap height will automatically result. If, however, the installation dimension matches, but the correct air gap height does not result, there is generally an installation error. A correct air gap height is critical for keeping the electrical characteristics of the motor in accordance with the data sheet. After the installation, use tear-resistant spacer foil with a constant thickness as an aid in checking to ensure that a minimum air gap height has been complied with. * For secondary section with cover sheet: Foil thickness 0.5 mm * For secondary section without cover sheet: Foil thickness 1.0 mm You can find the manufacturer's recommendation for spacer foil in the annex. 1. Slide the spacer foil into the air gap between the primary and secondary sections. The spacer foil must not jam. It must be easily moveable along the entire length of the air gap by hand with minimal use of force. 2. Slide the primary section over a section of the secondary section track that has not yet been checked. Repeat the check. 3. Repeat this procedure until the entire length of the secondary section track has been checked. NOTICE Air gap height is too small If the check determines that an air gap height is too small, then the prescribed installation dimensions were not complied with or there is an installation error. The machine must not be put into operation. * Ensure that the installation dimensions of the machine are within tolerance. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 163 Configuration 5.4 Mounting 1FN3 linear motors 164 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6 The technical data and characteristics for the 1FN3 linear motors are stated in this chapter. This data collection provides the motor data required for configuration and contains a number of additional data for more detailed calculations for detailed analyses and problem analyses. Parameters that are used in the drive system for the control of a drive can differ from the data specified here. Technical data subject to change. Note System-specific data refer to the combination of 1FN3 linear motors with SINAMICS S120 drive systems. Unless otherwise stated, the following constraints apply here: * The DC link voltage UDC is 600 V, the converter output voltage Ua max is 425 V * The motor is water-cooled with the recommended minimum volume flow rate VP,H,MIN according to the data sheet and a water flow temperature TVORL of 35 C * The rated temperature of the motor winding TN is 120 C * Voltages and currents are specified as rms values. * Installation altitude of the motors up to 2000 m above sea level. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 165 Technical data and characteristics 6.1 Explanations 6.1 Explanations 6.1.1 Explanations of the formula abbreviations Data sheet contents The data contained in the data sheets are explained in the following and divided as follows: General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data Secondary section cooling data General conditions UDC Converter DC link voltage (direct voltage value). Comment: Ua max is the maximum permissible converter output voltage TVORL Maximum flow temperature of the water cooling if the motor is to be utilized up to its rated force FN. TN Rated temperature of the motor winding Ratings (S1 duty) FN Rated force of the motor IN Rated current of the motor at rated force FN vMAX, FN Maximum velocity up to which the motor can deliver the rated force FN PV,N Motor power loss at the rated point (FN,vMAX,FN) at the rated temperature TN. Losses due to friction and eddy currents are ignored. Comment: The power loss is calculated using PV = 3*RSTR(T)*I2. Correspondingly, PV,N is calculated using PV,N = 3*RSTR(TN)*IN2. 1FN3 linear motors 166 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.1 Explanations Limit data FMAX Maximum force of the motor (according to data sheet) FL,MAX Maximum force of the duty cycle that the motor must produce IMAX Maximum current of the motor at maximum force FMAX vMAX,FMAX Maximum velocity up to which the motor can deliver the maximum force FMAX PEL,MAX Electric power drawn by the motor at point (FMAX,vMAX,FMAX) at rated temperature TN. Losses due to friction and eddy currents are ignored. Comment: The sum of the output mechanical power PMECH and power loss PV is the electric power drawn by the motor PEL: PEL = PMECH + PV = F*v + 3*RSTR(T)*I2 PEL,MAX can be correspondingly calculated: PEL,MAX = PMECH,MAX + PV,MAX = FMAX*vMAX,FMAX + 3*RSTR(T)*IMAX2 F0* Static force: Motor force that can be continuously achieved at standstill Comment: F0* can be approximately calculated from the rated force FN, while neglecting the influence of motor saturation: I0 * Stall current of the motor at static force F0* Comment: I0* can be calculated from the rated current IN: 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 167 Technical data and characteristics 6.1 Explanations Physical constants kF,20 Force constant of the motor with a rated air gap and a secondary section temperature of 20 C. Comment: The force constant refers to the linear (lower) section of the motor force-current characteristic. kE Voltage constant for calculating the mutually induced voltage between the phase and the star point with a rated air gap. kM,20 Motor constant at a winding temperature of 20 C. Comment: The motor constant kM can be calculated for other temperatures: kM(T) = kM,20[1 + (T - 20 C)] with the temperature coefficients = 0.001 1/K for the magnets used. RSTR,20 Line resistance of the winding at a winding temperature of 20 C. Comment: The line resistance RSTR can be calculated for other temperatures: RSTR(T) = RSTR,20[1 + (T - 20 C)] with the temperature coefficients = 0.00393 1/K for copper. LSTR Phase inductance of the winding with a rated air gap. FA Attraction force between the primary section and the secondary section with a rated air gap. tTH Thermal time constant of the motor winding Comment: The thermal time constant is obtained from the temperature characteristic in the motor winding for a sudden load with constant current at time t = 0,, see the following figure. After time tTH has elapsed, the motor winding reaches approx. 63% of its final temperature TGRENZ, if the temperature protection does not respond beforehand. Figure 6-1 Definition of the thermal time constant M Pole width of the motor, corresponds to the distance between the respective centers of the north and south poles of neighboring magnets on a secondary section. mP Mass of the primary section without precision cooler, mounting screws, plugs, connection cables and coolant. mP,P Mass of the primary section with precision cooler, but without mounting screws, plugs, connection cables and coolant. mS Mass of a secondary section without mounting screws, cover and optional heatsink profiles mS,P Mass of a secondary section with heatsink profiles, but without mounting screws, cover and coolant 1FN3 linear motors 168 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.1 Explanations Primary section main cooler data QP,H,MAX Maximum thermal output dissipated through the main cooler when utilizing rated force FN and at the rated temperature TN VP,H,MIN Recommended minimum volume flow rate through the main cooler to achieve the rated force FN TP,H Temperature rise of the coolant between the flow and return lines of the main cooler at the operating point (QP,H,MAX,V P,H,MIN) pP,H Pressure drop of the coolant between the flow and return lines of the main cooler with flow rate V P,H,MIN. Primary section precision cooler data QP,P,MAX Maximum thermal output dissipated through the primary section precision cooler when utilizing rated force FN and at the rated temperature TN VP,P,MIN Recommended minimum volume flow rate in the primary section precision cooler so that the maximum surface temperature is TVORL + 4 K pP,P Pressure drop of the coolant between the flow and return lines of the primary section precision cooler for flow rate V P,P,MIN Secondary section cooling data QS,MAX Maximum thermal output dissipated through the secondary section cooling system when the rated force FN and rated temperature TN are utilized. VS,MIN Recommended minimum volume flow rate in the secondary section cooling pS Pressure drop of the coolant between the flow and return lines of the secondary section cooling with a flow rate VS,MIN and a reference length of one meter pKS Pressure drop of the coolant at a coupling point of the secondary section cooling Comment: For the term "coupling point", see the following figure. Figure 6-2 pKV Components of the standard secondary section cooling system, schematic Pressure drop of the coolant in a combi distributor Comment: Usually two combi distributors are used in the secondary section cooling, see the following figure 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 169 Technical data and characteristics 6.1 Explanations 6.1.2 Explanations of the characteristic curves Motor force vs. velocity The diagrams for motor force FM for each of the motors include three characteristics for various DC link voltages UDC or converter output voltages Ua max. See also the table below "Color coding of F-v characteristics in the diagrams" and the following figure. Figure 6-3 Table 6- 1 Color Characteristic curve for the motor force FM versus velocity v, schematic Color coding of the F-v characteristics in the diagrams Resulting DC link voltage UDC Converter output voltage (rms value) Ua max Permissible line supply SINAMICS S120 voltage Line Module (rms value) 634 V 460 V 480 V Smart Line Module, non-active with regenerative feedback or Basic Line Module, non-active without regenerative feedback 600 V 425 V 400 V Active Line Module, active with regenerative feedback 528 V 380 V 400 V Smart Line Module, non-active with regenerative feedback or Basic Line Module, non-active without regenerative feedback 1FN3 linear motors 170 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.1 Explanations Short-circuit braking force vs. velocity The characteristic curve below shows the short-circuit braking force FBr of the motor as a function of the velocity v by way of example. Any friction that occurs is ignored. Figure 6-4 Short-circuit braking force FBr versus velocity v, example Temperature rise of the primary section main cooler versus volume flow rate The following characteristic curve shows the temperature rise T between the flow and by way of return of the primary section main cooler as a function of the volume flow rate example. Figure 6-5 Characteristic temperature rise T versus volume flow rate V in the primary section main cooler, example 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 171 Technical data and characteristics 6.1 Explanations Pressure drop across the coolers with respect to the flow rate The following characteristic curve shows the pressure drop pbetween the flow and return of the primary section main cooler as a function of the volume flow rate by way of example. Figure 6-6 Pressure drop p versus volume flow rate V for primary section main cooler, example The following characteristic curve shows the pressure drop p between the flow and return of the primary section precision cooler as a function of the volume flow rate by way of example. Figure 6-7 Pressure drop p versus volume flow rate V for primary section precision cooler, example 1FN3 linear motors 172 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.1 Explanations The following characteristic curves show the pressure drop p between the flow and return of the individual components of the standard secondary section cooling with a combi distributor as a function of the volume flow rate by way of example. Figure 6-8 Pressure drop p versus volume flow rate V for secondary section cooling, example 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 173 Technical data and characteristics 6.2 Data sheets and characteristics 6.2 Data sheets and characteristics 6.2.1 1FN3050-xxxxx-xxxx Data sheet of 1FN3050-1ND00-0xAx 1FN3050-1ND00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 151 Rated current IN A 2.82 Maximum velocity at rated force vMAX,FN m/min 429 Rated power loss PV,N kW 0.16 Maximum force FMAX N 255 Maximum current IMAX A 5.86 Maximum velocity at maximum force vMAX,FMAX m/min 236 Maximum electric power drawn PEL,MAX kW 1.69 Static force F0* N 108 Stall current I0 * A 2 Force constant at 20 C kF,20 N/A 54.3 Voltage constant kE Vs/m 18.1 Motor constant at 20 C kM,20 N/W0.5 14.3 Motor winding resistance at 20 C RSTR,20 4.8 Phase inductance LSTR mH 44.9 Attraction force FA N 496 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 2.2 Mass of the primary section with precision cooler mP,P kg 2.69 Mass of a secondary section mS kg 0.4 Mass of a secondary section with heatsink profiles mS,P kg 0.5 General conditions Data at the rated point Limit data Physical constants 1FN3 linear motors 174 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3050-1ND00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QP,H,MAX kW 0.142 Recommended minimum volume flow rate VP,H,MIN l/min 2.1 Coolant temperature rise TP,H K 0.97 Pressure drop pP,H bar 0.359 Maximum dissipated thermal output QP,P,MAX kW 0.00419 Recommended minimum volume flow rate VP,P,MIN l/min 2.1 Pressure drop pP,P bar 0.0555 Maximum dissipated thermal output QS,MAX kW 0.014 Recommended minimum volume flow rate VS,MIN l/min 2.1 Pressure drop per meter of heatsink profile pS bar 0.0286 Pressure drop per combi distributor pKV bar 0.119 Pressure drop per coupling point pKS bar 0.0877 Primary section main cooler data Primary section precision cooler data Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 175 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3050-1ND00-0xAx 1FN3 linear motors 176 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3050-2WC00-0xAx 1FN3050-2WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 200 Rated current IN A 2.72 Maximum velocity at rated force vMAX,FN m/min 408 Rated power loss PV,N kW 0.275 Maximum force FMAX N 550 Maximum current IMAX A 8.15 Maximum velocity at maximum force vMAX,FMAX m/min 170 Maximum electric power drawn PEL,MAX kW 4.03 Static force F0* N 141 Stall current I0 * A 1.92 Force constant at 20 C kF,20 N/A 73.6 Voltage constant kE Vs/m 24.5 Motor constant at 20 C kM,20 N/(W)0.5 14.2 Motor winding resistance at 20 C RSTR,20 8.9 Phase inductance LSTR mH 36.5 Attraction force FA N 996 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 3 Mass of the primary section with precision cooler mP,P kg 3.5 Mass of a secondary section mS kg 0.4 Mass of a secondary section with heatsink profiles mS,P kg 0.5 Maximum dissipated thermal output QP,H,MAX kW 0.245 Recommended minimum volume flow rate VP,H,MIN l/min 2.1 Coolant temperature rise TP,H K 1.68 Pressure drop pP,H bar 0.637 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 177 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3050-2WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QP,P,MAX kW 0.0072 Recommended minimum volume flow rate VP,P,MIN l/min 2.1 Pressure drop pP,P bar 0.0778 Maximum dissipated thermal output QS,MAX kW 0.0231 Recommended minimum volume flow rate VS,MIN l/min 2.1 Pressure drop per meter of heatsink profile pS bar 0.0286 Pressure drop per combi distributor pKV bar 0.119 Pressure drop per coupling point pKS bar 0.0877 Primary section precision cooler data Secondary section cooling data 1FN3 linear motors 178 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3050-2WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 179 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3050-2NB80-0xAx 1FN3050-2NB80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 302 Rated current IN A 2.82 Maximum velocity at rated force vMAX,FN m/min 199 Rated power loss PV,N kW 0.318 Maximum force FMAX N 510 Maximum current IMAX A 5.86 Maximum velocity at maximum force vMAX,FMAX m/min 104 Maximum electric power drawn PEL,MAX kW 2.26 Static force F0* N 217 Stall current I0 * A 2 Force constant at 20 C kF,20 N/A 109 Voltage constant kE Vs/m 36.2 Motor constant at 20 C kM,20 N/W0.5 20.3 Motor winding resistance at 20 C RSTR,20 9.55 Phase inductance LSTR mH 92.9 Attraction force FA N 992 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 3.9 Mass of the primary section with precision cooler mP,P kg 4.6 Mass of a secondary section mS kg 0.4 Mass of a secondary section with heatsink profiles mS,P kg 0.5 Maximum dissipated thermal output QP,H,MAX kW 0.282 Recommended minimum volume flow rate VP,H,MIN l/min 2.1 Coolant temperature rise TP,H K 1.93 Pressure drop pP,H bar 0.637 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data 1FN3 linear motors 180 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3050-2NB80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QP,P,MAX kW 0.00833 Recommended minimum volume flow rate VP,P,MIN l/min 2.1 Pressure drop pP,P bar 0.0772 Maximum dissipated thermal output QS,MAX kW 0.0279 Recommended minimum volume flow rate VS,MIN l/min 2.1 Pressure drop per meter of heatsink profile pS bar 0.0286 Pressure drop per combi distributor pKV bar 0.119 Pressure drop per coupling point pKS bar 0.0877 Primary section precision cooler data Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 181 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3050-2NB80-0xAx 1FN3 linear motors 182 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3050-2NE00-0xAx 1FN3050-2NE00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 302 Rated current IN A 5.65 Maximum velocity at rated force vMAX,FN m/min 419 Rated power loss PV,N kW 0.318 Maximum force FMAX N 510 Maximum current IMAX A 11.7 Maximum velocity at maximum force vMAX,FMAX m/min 229 Maximum electric power drawn PEL,MAX kW 3.32 Static force F0* N 217 Stall current I0 * A 3.99 Force constant at 20 C kF,20 N/A 54.3 Voltage constant kE Vs/m 18.1 Motor constant at 20 C kM,20 N/W0.5 20.3 Motor winding resistance at 20 C RSTR,20 2.39 Phase inductance LSTR mH 23.2 Attraction force FA N 992 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 3.9 Mass of the primary section with precision cooler mP,P kg 4.6 Mass of a secondary section mS kg 0.4 Mass of a secondary section with heatsink profiles mS,P kg 0.5 Maximum dissipated thermal output QP,H,MAX kW 0.282 Recommended minimum volume flow rate VP,H,MIN l/min 2.1 Coolant temperature rise TP,H K 1.93 Pressure drop pP,H bar 0.637 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 183 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3050-2NE00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QP,P,MAX kW 0.00833 Recommended minimum volume flow rate VP,P,MIN l/min 2.1 Pressure drop pP,P bar 0.0772 Maximum dissipated thermal output QS,MAX kW 0.0279 Recommended minimum volume flow rate VS,MIN l/min 2.1 Pressure drop per meter of heatsink profile pS bar 0.0286 Pressure drop per combi distributor pKV bar 0.119 Pressure drop per coupling point pKS bar 0.0877 Primary section precision cooler data Secondary section cooling data 1FN3 linear motors 184 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3050-2NE00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 185 Technical data and characteristics 6.2 Data sheets and characteristics 6.2.2 1FN3100-xxxxx-xxxx Data sheet of 1FN3100-1WC00-0xAx 1FN3100-1WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 200 Rated current IN A 2.44 Maximum velocity at rated force vMAX,FN m/min 335 Rated power loss PV,N kW 0.269 Maximum force FMAX N 490 Maximum current IMAX A 6.5 Maximum velocity at maximum force vMAX,FMAX m/min 147 Maximum electric power drawn PEL,MAX kW 3.11 Static force F0* N 141 Stall current I0 * A 1.72 Force constant at 20 C kF,20 N/A 82 Voltage constant kE Vs/m 27.3 Motor constant at 20 C kM,20 N/(W)0.5 14.4 Motor winding resistance at 20 C RSTR,20 10.8 Phase inductance LSTR mH 54.5 Attraction force FA N 996 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 2 Mass of the primary section with precision cooler mP,P kg --- Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.24 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 1.38 Pressure drop pP,H bar 0.571 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data 1FN3 linear motors 186 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-1WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QP,P,MAX kW --- Recommended minimum volume flow rate VP,P,MIN l/min --- Pressure drop pP,P bar --- Maximum dissipated thermal output QS,MAX kW 0.0226 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Primary section precision cooler data Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 187 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-1WC00-0xAx 1FN3 linear motors 188 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-1NC00-0xAx 1FN3100-1NC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 302 Rated current IN A 2.82 Maximum velocity at rated force vMAX,FN m/min 212 Rated power loss PV,N kW 0.253 Maximum force FMAX N 510 Maximum current IMAX A 5.86 Maximum velocity at maximum force vMAX,FMAX m/min 115 Maximum electric power drawn PEL,MAX kW 2.07 Static force F0* N 217 Stall current I0 * A 2 Force constant at 20 C kF,20 N/A 109 Voltage constant kE Vs/m 36.2 Motor constant at 20 C kM,20 N/(W)0.5 22.8 Motor winding resistance at 20 C RSTR,20 7.58 Phase inductance LSTR mH 87 Attraction force FA N 992 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 3 Mass of the primary section with precision cooler mP,P kg 3.52 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.224 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 1.29 Pressure drop pP,H bar 0.571 Maximum dissipated thermal output QP,P,MAX kW 0.00662 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.0788 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 189 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-1NC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0222 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors 190 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3100-1NC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 191 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-2WC00-0xAx 1FN3100-2WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 450 Rated current IN A 5.08 Maximum velocity at rated force vMAX,FN m/min 323 Rated power loss PV,N kW 0.501 Maximum force FMAX N 1100 Maximum current IMAX A 13.5 Maximum velocity at maximum force vMAX,FMAX m/min 148 Maximum electric power drawn PEL,MAX kW 6.27 Static force F0* N 318 Stall current I0 * A 3.59 Force constant at 20 C kF,20 N/A 88.7 Voltage constant kE Vs/m 29.6 Motor constant at 20 C kM,20 N/W0.5 23.7 Motor winding resistance at 20 C RSTR,20 4.66 Phase inductance LSTR mH 26.5 Attraction force FA N 1990 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 4 Mass of the primary section with precision cooler mP,P kg 4.6 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.446 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 2.57 Pressure drop pP,H bar 1.03 Maximum dissipated thermal output QP,P,MAX kW 0.0131 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.109 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 192 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-2WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0421 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 193 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-2WC00-0xAx 1FN3 linear motors 194 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-2WE00-0xAx 1FN3100-2WE00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 450 Rated current IN A 8.04 Maximum velocity at rated force vMAX,FN m/min 535 Rated power loss PV,N kW 0.501 Maximum force FMAX N 1100 Maximum current IMAX A 21.4 Maximum velocity at maximum force vMAX,FMAX m/min 258 Maximum electric power drawn PEL,MAX kW 8.3 Static force F0* N 318 Stall current I0 * A 5.69 Force constant at 20 C kF,20 N/A 55.9 Voltage constant kE Vs/m 18.6 Motor constant at 20 C kM,20 N/W0.5 23.7 Motor winding resistance at 20 C RSTR,20 1.85 Phase inductance LSTR mH 10.5 Attraction force FA N 1990 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 4 Mass of the primary section with precision cooler mP,P kg 4.6 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.446 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 2.57 Pressure drop pP,H bar 1.03 Maximum dissipated thermal output QP,P,MAX kW 0.0131 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.109 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 195 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-2WE00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0421 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors 196 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-2WE00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 197 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-2WJ20-0xAx 1FN3100-2WJ20-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 450 Rated current IN A 14.4 Maximum velocity at rated force vMAX,FN m/min 984 Rated power loss PV,N kW 0.502 Maximum force FMAX N 1100 Maximum current IMAX A 38.3 Maximum velocity at maximum force vMAX,FMAX m/min 488 Maximum electric power drawn PEL,MAX kW 12.5 Static force F0* N 318 Stall current I0 * A 10.2 Force constant at 20 C kF,20 N/A 31.3 Voltage constant kE Vs/m 10.4 Motor constant at 20 C kM,20 N/W0.5 23.7 Motor winding resistance at 20 C RSTR,20 0.582 Phase inductance LSTR mH 3.3 Attraction force FA N 1990 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 4 Mass of the primary section with precision cooler mP,P kg 4.6 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.447 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 2.57 Pressure drop pP,H bar 1.03 Maximum dissipated thermal output QP,P,MAX kW 0.0131 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.109 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 198 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-2WJ20-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0422 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 199 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-2WJ20-0xAx 1FN3 linear motors 200 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-2NC80-0xAx 1FN3100-2NC80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 604 Rated current IN A 7.96 Maximum velocity at rated force vMAX,FN m/min 300 Rated power loss PV,N kW 0.503 Maximum force FMAX N 1020 Maximum current IMAX A 16.5 Maximum velocity at maximum force vMAX,FMAX m/min 164 Maximum electric power drawn PEL,MAX kW 4.96 Static force F0* N 433 Stall current I0 * A 5.63 Force constant at 20 C kF,20 N/A 77.1 Voltage constant kE Vs/m 25.7 Motor constant at 20 C kM,20 N/(W)0.5 32.3 Motor winding resistance at 20 C RSTR,20 1.9 Phase inductance LSTR mH 22.7 Attraction force FA N 1980 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 5.4 Mass of the primary section with precision cooler mP,P kg 6.19 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.445 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 2.56 Pressure drop pP,H bar 1.03 Maximum dissipated thermal output QP,P,MAX kW 0.0132 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.108 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 201 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-2NC80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0442 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors 202 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-2NC80-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 203 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-3WC00-0xAx 1FN3100-3WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 675 Rated current IN A 7.18 Maximum velocity at rated force vMAX,FN m/min 303 Rated power loss PV,N kW 0.748 Maximum force FMAX N 1650 Maximum current IMAX A 19.1 Maximum velocity at maximum force vMAX,FMAX m/min 137 Maximum electric power drawn PEL,MAX kW 9.09 Static force F0* N 477 Stall current I0 * A 5.08 Force constant at 20 C kF,20 N/A 94 Voltage constant kE Vs/m 31.3 Motor constant at 20 C kM,20 N/W0.5 29.1 Motor winding resistance at 20 C RSTR,20 3.47 Phase inductance LSTR mH 19.9 Attraction force FA N 2990 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 5.6 Mass of the primary section with precision cooler mP,P kg 6.4 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.666 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 3.83 Pressure drop pP,H bar 1.49 Maximum dissipated thermal output QP,P,MAX kW 0.0196 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.139 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 204 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-3WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0629 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 205 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-3WC00-0xAx 1FN3 linear motors 206 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-3WE00-0xAx 1FN3100-3WE00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 675 Rated current IN A 12.1 Maximum velocity at rated force vMAX,FN m/min 534 Rated power loss PV,N kW 0.749 Maximum force FMAX N 1650 Maximum current IMAX A 32.1 Maximum velocity at maximum force vMAX,FMAX m/min 258 Maximum electric power drawn PEL,MAX kW 12.4 Static force F0* N 477 Stall current I0 * A 8.52 Force constant at 20 C kF,20 N/A 56 Voltage constant kE Vs/m 18.7 Motor constant at 20 C kM,20 N/W0.5 29.1 Motor winding resistance at 20 C RSTR,20 1.23 Phase inductance LSTR mH 7.04 Attraction force FA N 2990 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 5.6 Mass of the primary section with precision cooler mP,P kg 6.4 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.667 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 3.84 Pressure drop pP,H bar 1.49 Maximum dissipated thermal output QP,P,MAX kW 0.0196 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.139 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 207 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-3WE00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0629 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors 208 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-3WE00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 209 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-4WC00-0xAx 1FN3100-4WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 900 Rated current IN A 10.2 Maximum velocity at rated force vMAX,FN m/min 324 Rated power loss PV,N kW 0.998 Maximum force FMAX N 2200 Maximum current IMAX A 27.1 Maximum velocity at maximum force vMAX,FMAX m/min 148 Maximum electric power drawn PEL,MAX kW 12.5 Static force F0* N 636 Stall current I0 * A 7.18 Force constant at 20 C kF,20 N/A 88.7 Voltage constant kE Vs/m 29.6 Motor constant at 20 C kM,20 N/W0.5 33.6 Motor winding resistance at 20 C RSTR,20 2.32 Phase inductance LSTR mH 13.2 Attraction force FA N 3980 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 7.4 Mass of the primary section with precision cooler mP,P kg 8.5 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.888 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 5.11 Pressure drop pP,H bar 1.95 Maximum dissipated thermal output QP,P,MAX kW 0.0261 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.168 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 210 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-4WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0839 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 211 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-4WC00-0xAx 1FN3 linear motors 212 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-4WE00-0xAx 1FN3100-4WE00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 900 Rated current IN A 16.1 Maximum velocity at rated force vMAX,FN m/min 535 Rated power loss PV,N kW 0.999 Maximum force FMAX N 2200 Maximum current IMAX A 42.9 Maximum velocity at maximum force vMAX,FMAX m/min 258 Maximum electric power drawn PEL,MAX kW 16.6 Static force F0* N 636 Stall current I0 * A 11.4 Force constant at 20 C kF,20 N/A 55.9 Voltage constant kE Vs/m 18.6 Motor constant at 20 C kM,20 N/W0.5 33.6 Motor winding resistance at 20 C RSTR,20 0.924 Phase inductance LSTR mH 5.27 Attraction force FA N 3980 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 7.4 Mass of the primary section with precision cooler mP,P kg 8.5 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.889 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 5.12 Pressure drop pP,H bar 1.95 Maximum dissipated thermal output QP,P,MAX kW 0.0262 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.168 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 213 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-4WE00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.084 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors 214 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-4WE00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 215 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-3NA80-0xAx 1FN3100-3NA80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 905 Rated current IN A 4.52 Maximum velocity at rated force vMAX,FN m/min 101 Rated power loss PV,N kW 0.755 Maximum force FMAX N 1530 Maximum current IMAX A 9.39 Maximum velocity at maximum force vMAX,FMAX m/min 49.1 Maximum electric power drawn PEL,MAX kW 4.51 Static force F0* N 650 Stall current I0 * A 3.19 Force constant at 20 C kF,20 N/A 204 Voltage constant kE Vs/m 67.9 Motor constant at 20 C kM,20 N/W0.5 39.5 Motor winding resistance at 20 C RSTR,20 8.86 Phase inductance LSTR mH 107 Attraction force FA N 2980 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 7.5 Mass of the primary section with precision cooler mP,P kg 8.56 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.669 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 3.85 Pressure drop pP,H bar 1.49 Maximum dissipated thermal output QP,P,MAX kW 0.0198 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.138 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 216 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-3NA80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0663 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 217 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3100-3NA80-0xAx 1FN3 linear motors 218 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-3NC00-0xAx 1FN3100-3NC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 905 Rated current IN A 8.47 Maximum velocity at rated force vMAX,FN m/min 206 Rated power loss PV,N kW 0.754 Maximum force FMAX N 1530 Maximum current IMAX A 17.6 Maximum velocity at maximum force vMAX,FMAX m/min 111 Maximum electric power drawn PEL,MAX kW 6.08 Static force F0* N 650 Stall current I0 * A 5.99 Force constant at 20 C kF,20 N/A 109 Voltage constant kE Vs/m 36.2 Motor constant at 20 C kM,20 N/W0.5 39.6 Motor winding resistance at 20 C RSTR,20 2.51 Phase inductance LSTR mH 30.4 Attraction force FA N 2980 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 7.5 Mass of the primary section with precision cooler mP,P kg 8.56 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.668 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 3.84 Pressure drop pP,H bar 1.49 Maximum dissipated thermal output QP,P,MAX kW 0.0198 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.138 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 219 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-3NC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0662 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors 220 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-3NC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 221 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-5WC00-0xAx 1FN3100-5WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1120 Rated current IN A 11 Maximum velocity at rated force vMAX,FN m/min 278 Rated power loss PV,N kW 1.2 Maximum force FMAX N 2750 Maximum current IMAX A 29.5 Maximum velocity at maximum force vMAX,FMAX m/min 125 Maximum electric power drawn PEL,MAX kW 14.3 Static force F0* N 795 Stall current I0 * A 7.81 Force constant at 20 C kF,20 N/A 102 Voltage constant kE Vs/m 33.9 Motor constant at 20 C kM,20 N/W0.5 38.3 Motor winding resistance at 20 C RSTR,20 2.36 Phase inductance LSTR mH 14 Attraction force FA N 4980 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 9.1 Mass of the primary section with precision cooler mP,P kg 10.4 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 1.07 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 6.15 Pressure drop pP,H bar 2.41 Maximum dissipated thermal output QP,P,MAX kW 0.0315 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.197 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 222 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-5WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.101 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 223 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-5WC00-0xAx 1FN3 linear motors 224 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3100-4NC80-0xAx 1FN3100-4NC80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1210 Rated current IN A 15.9 Maximum velocity at rated force vMAX,FN m/min 296 Rated power loss PV,N kW 1 Maximum force FMAX N 2040 Maximum current IMAX A 33.1 Maximum velocity at maximum force vMAX,FMAX m/min 162 Maximum electric power drawn PEL,MAX kW 9.83 Static force F0* N 867 Stall current I0 * A 11.3 Force constant at 20 C kF,20 N/A 77.1 Voltage constant kE Vs/m 25.7 Motor constant at 20 C kM,20 N/W0.5 45.8 Motor winding resistance at 20 C RSTR,20 0.947 Phase inductance LSTR mH 11.5 Attraction force FA N 3970 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 9.9 Mass of the primary section with precision cooler mP,P kg 11.2 Mass of a secondary section mS kg 0.7 Mass of a secondary section with heatsink profiles mS,P kg 0.8 Maximum dissipated thermal output QP,H,MAX kW 0.889 Recommended minimum volume flow rate VP,H,MIN l/min 2.5 Coolant temperature rise TP,H K 5.11 Pressure drop pP,H bar 1.95 Maximum dissipated thermal output QP,P,MAX kW 0.0263 Recommended minimum volume flow rate VP,P,MIN l/min 2.5 Pressure drop pP,P bar 0.167 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 225 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3100-4NC80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0881 Recommended minimum volume flow rate VS,MIN l/min 2.5 Pressure drop per meter of heatsink profile pS bar 0.0393 Pressure drop per combi distributor pKV bar 0.167 Pressure drop per coupling point pKS bar 0.123 Secondary section cooling data 1FN3 linear motors 226 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3100-4NC80-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 227 Technical data and characteristics 6.2 Data sheets and characteristics 6.2.3 1FN3150-xxxxx-xxxx Data sheet of 1FN3150-1WC00-0xAx 1FN3150-1WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 340 Rated current IN A 3.58 Maximum velocity at rated force vMAX,FN m/min 303 Rated power loss PV,N kW 0.337 Maximum force FMAX N 820 Maximum current IMAX A 9.54 Maximum velocity at maximum force vMAX,FMAX m/min 140 Maximum electric power drawn PEL,MAX kW 4.31 Static force F0* N 240 Stall current I0 * A 2.53 Force constant at 20 C kF,20 N/A 95 Voltage constant kE Vs/m 31.7 Motor constant at 20 C kM,20 N/W0.5 21.9 Motor winding resistance at 20 C RSTR,20 6.3 Phase inductance LSTR mH 40.3 Attraction force FA N 1490 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 2.9 Mass of the primary section with precision cooler mP,P kg --- Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 0.3 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 1.54 Pressure drop pP,H bar 0.815 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data 1FN3 linear motors 228 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-1WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QP,P,MAX kW --- Recommended minimum volume flow rate VP,P,MIN l/min --- Pressure drop pP,P bar --- Maximum dissipated thermal output QS,MAX kW 0.0283 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Primary section precision cooler data Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 229 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-1WC00-0xAx 1FN3 linear motors 230 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3150-1WE00-0xAx 1FN3150-1WE00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 340 Rated current IN A 6.41 Maximum velocity at rated force vMAX,FN m/min 569 Rated power loss PV,N kW 0.338 Maximum force FMAX N 820 Maximum current IMAX A 17.1 Maximum velocity at maximum force vMAX,FMAX m/min 278 Maximum electric power drawn PEL,MAX kW 6.2 Static force F0* N 240 Stall current I0 * A 4.53 Force constant at 20 C kF,20 N/A 53.1 Voltage constant kE Vs/m 17.7 Motor constant at 20 C kM,20 N/W0.5 21.8 Motor winding resistance at 20 C RSTR,20 1.97 Phase inductance LSTR mH 12.6 Attraction force FA N 1490 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 2.9 Mass of the primary section with precision cooler mP,P kg --- Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 0.301 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 1.55 Pressure drop pP,H bar 0.815 Maximum dissipated thermal output QP,P,MAX kW --- Recommended minimum volume flow rate VP,P,MIN l/min --- Pressure drop pP,P bar --- General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 231 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-1WE00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0284 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Secondary section cooling data 1FN3 linear motors 232 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-1WE00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 233 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3150-1NC20-0xAx 1FN3150-1NC20-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 453 Rated current IN A 4.52 Maximum velocity at rated force vMAX,FN m/min 230 Rated power loss PV,N kW 0.343 Maximum force FMAX N 766 Maximum current IMAX A 9.38 Maximum velocity at maximum force vMAX,FMAX m/min 127 Maximum electric power drawn PEL,MAX kW 3.09 Static force F0* N 325 Stall current I0 * A 3.19 Force constant at 20 C kF,20 N/A 102 Voltage constant kE Vs/m 34 Motor constant at 20 C kM,20 N/W0.5 29.3 Motor winding resistance at 20 C RSTR,20 4.02 Phase inductance LSTR mH 50.4 Attraction force FA N 1490 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 4 Mass of the primary section with precision cooler mP,P kg 4.5 Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 0.304 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 1.56 Pressure drop pP,H bar 0.815 Maximum dissipated thermal output QP,P,MAX kW 0.00899 Recommended minimum volume flow rate VP,P,MIN l/min 2.8 Pressure drop pP,P bar 0.101 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 234 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-1NC20-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0301 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 235 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-1NC20-0xAx 1FN3 linear motors 236 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3150-2WC00-0xAx 1FN3150-2WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 675 Rated current IN A 7.16 Maximum velocity at rated force vMAX,FN m/min 306 Rated power loss PV,N kW 0.671 Maximum force FMAX N 1650 Maximum current IMAX A 19.1 Maximum velocity at maximum force vMAX,FMAX m/min 141 Maximum electric power drawn PEL,MAX kW 8.65 Static force F0* N 477 Stall current I0 * A 5.06 Force constant at 20 C kF,20 N/A 94.3 Voltage constant kE Vs/m 31.4 Motor constant at 20 C kM,20 N/W0.5 30.8 Motor winding resistance at 20 C RSTR,20 3.13 Phase inductance LSTR mH 20 Attraction force FA N 2990 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 5.3 Mass of the primary section with precision cooler mP,P kg 6 Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 0.597 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 3.07 Pressure drop pP,H bar 1.49 Maximum dissipated thermal output QP,P,MAX kW 0.0176 Recommended minimum volume flow rate VP,P,MIN l/min 2.8 Pressure drop pP,P bar 0.138 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 237 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-2WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0564 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Secondary section cooling data 1FN3 linear motors 238 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-2WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 239 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3150-2NB80-0xAx 1FN3150-2NB80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 905 Rated current IN A 7.96 Maximum velocity at rated force vMAX,FN m/min 197 Rated power loss PV,N kW 0.681 Maximum force FMAX N 1530 Maximum current IMAX A 16.5 Maximum velocity at maximum force vMAX,FMAX m/min 106 Maximum electric power drawn PEL,MAX kW 5.66 Static force F0* N 650 Stall current I0 * A 5.63 Force constant at 20 C kF,20 N/A 116 Voltage constant kE Vs/m 38.6 Motor constant at 20 C kM,20 N/W0.5 41.6 Motor winding resistance at 20 C RSTR,20 2.57 Phase inductance LSTR mH 33.7 Attraction force FA N 2980 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 7.3 Mass of the primary section with precision cooler mP,P kg 8.15 Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 0.603 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 3.1 Pressure drop pP,H bar 1.49 Maximum dissipated thermal output QP,P,MAX kW 0.0178 Recommended minimum volume flow rate VP,P,MIN l/min 2.8 Pressure drop pP,P bar 0.137 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 240 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-2NB80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0598 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 241 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-2NB80-0xAx 1FN3 linear motors 242 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3150-3WC00-0xAx 1FN3150-3WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1010 Rated current IN A 10.7 Maximum velocity at rated force vMAX,FN m/min 302 Rated power loss PV,N kW 1.01 Maximum force FMAX N 2470 Maximum current IMAX A 28.6 Maximum velocity at maximum force vMAX,FMAX m/min 138 Maximum electric power drawn PEL,MAX kW 12.8 Static force F0* N 714 Stall current I0 * A 7.59 Force constant at 20 C kF,20 N/A 94.1 Voltage constant kE Vs/m 31.4 Motor constant at 20 C kM,20 N/W0.5 37.6 Motor winding resistance at 20 C RSTR,20 2.09 Phase inductance LSTR mH 13.7 Attraction force FA N 4480 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 7.7 Mass of the primary section with precision cooler mP,P kg 8.6 Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 0.895 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 4.6 Pressure drop pP,H bar 2.17 Maximum dissipated thermal output QP,P,MAX kW 0.0263 Recommended minimum volume flow rate VP,P,MIN l/min 2.8 Pressure drop pP,P bar 0.173 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 243 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-3WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0845 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Secondary section cooling data 1FN3 linear motors 244 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-3WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 245 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3150-4WC00-0xAx 1FN3150-4WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1350 Rated current IN A 14.3 Maximum velocity at rated force vMAX,FN m/min 306 Rated power loss PV,N kW 1.34 Maximum force FMAX N 3300 Maximum current IMAX A 38.2 Maximum velocity at maximum force vMAX,FMAX m/min 141 Maximum electric power drawn PEL,MAX kW 17.3 Static force F0* N 955 Stall current I0 * A 10.1 Force constant at 20 C kF,20 N/A 94.3 Voltage constant kE Vs/m 31.4 Motor constant at 20 C kM,20 N/W0.5 43.5 Motor winding resistance at 20 C RSTR,20 1.56 Phase inductance LSTR mH 9.99 Attraction force FA N 5980 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 10.4 Mass of the primary section with precision cooler mP,P kg 11.6 Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 1.19 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 6.12 Pressure drop pP,H bar 2.85 Maximum dissipated thermal output QP,P,MAX kW 0.0351 Recommended minimum volume flow rate VP,P,MIN l/min 2.8 Pressure drop pP,P bar 0.209 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 246 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-4WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.113 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 247 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-4WC00-0xAx 1FN3 linear motors 248 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3150-3NB80-0xAx 1FN3150-3NB80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1360 Rated current IN A 11.9 Maximum velocity at rated force vMAX,FN m/min 195 Rated power loss PV,N kW 1.02 Maximum force FMAX N 2300 Maximum current IMAX A 24.8 Maximum velocity at maximum force vMAX,FMAX m/min 105 Maximum electric power drawn PEL,MAX kW 8.44 Static force F0* N 975 Stall current I0 * A 8.44 Force constant at 20 C kF,20 N/A 116 Voltage constant kE Vs/m 38.6 Motor constant at 20 C kM,20 N/W0.5 51 Motor winding resistance at 20 C RSTR,20 1.71 Phase inductance LSTR mH 22.7 Attraction force FA N 4460 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 10.5 Mass of the primary section with precision cooler mP,P kg 11.7 Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 0.904 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 4.64 Pressure drop pP,H bar 2.17 Maximum dissipated thermal output QP,P,MAX kW 0.0267 Recommended minimum volume flow rate VP,P,MIN l/min 2.8 Pressure drop pP,P bar 0.172 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 249 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-3NB80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0896 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Secondary section cooling data 1FN3 linear motors 250 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-3NB80-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 251 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3150-3NC70-0xAx 1FN3150-3NC70-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1360 Rated current IN A 16.9 Maximum velocity at rated force vMAX,FN m/min 284 Rated power loss PV,N kW 1.02 Maximum force FMAX N 2300 Maximum current IMAX A 35.2 Maximum velocity at maximum force vMAX,FMAX m/min 156 Maximum electric power drawn PEL,MAX kW 10.4 Static force F0* N 975 Stall current I0 * A 12 Force constant at 20 C kF,20 N/A 81.5 Voltage constant kE Vs/m 27.2 Motor constant at 20 C kM,20 N/W0.5 51 Motor winding resistance at 20 C RSTR,20 0.853 Phase inductance LSTR mH 11.3 Attraction force FA N 4460 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 10.5 Mass of the primary section with precision cooler mP,P kg 11.7 Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 0.906 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 4.65 Pressure drop pP,H bar 2.17 Maximum dissipated thermal output QP,P,MAX kW 0.0268 Recommended minimum volume flow rate VP,P,MIN l/min 2.8 Pressure drop pP,P bar 0.172 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 252 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-3NC70-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0898 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 253 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-3NC70-0xAx 1FN3 linear motors 254 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3150-5WC00-0xAx 1FN3150-5WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1690 Rated current IN A 17.9 Maximum velocity at rated force vMAX,FN m/min 306 Rated power loss PV,N kW 1.67 Maximum force FMAX N 4120 Maximum current IMAX A 47.7 Maximum velocity at maximum force vMAX,FMAX m/min 141 Maximum electric power drawn PEL,MAX kW 21.6 Static force F0* N 1200 Stall current I0 * A 12.7 Force constant at 20 C kF,20 N/A 94.4 Voltage constant kE Vs/m 31.5 Motor constant at 20 C kM,20 N/W0.5 48.8 Motor winding resistance at 20 C RSTR,20 1.25 Phase inductance LSTR mH 7.99 Attraction force FA N 7470 Thermal time constant tTH s 120 Pole width M mm 15 Mass of the primary section mP kg 12.5 Mass of the primary section with precision cooler mP,P kg 13.9 Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 1.49 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 7.65 Pressure drop pP,H bar 3.52 Maximum dissipated thermal output QP,P,MAX kW 0.0438 Recommended minimum volume flow rate VP,P,MIN l/min 2.8 Pressure drop pP,P bar 0.245 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 255 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-5WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.141 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Secondary section cooling data 1FN3 linear motors 256 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-5WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 257 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3150-4NB80-0xAx 1FN3150-4NB80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1810 Rated current IN A 15.9 Maximum velocity at rated force vMAX,FN m/min 195 Rated power loss PV,N kW 1.36 Maximum force FMAX N 3060 Maximum current IMAX A 33.1 Maximum velocity at maximum force vMAX,FMAX m/min 105 Maximum electric power drawn PEL,MAX kW 11.2 Static force F0* N 1300 Stall current I0 * A 11.3 Force constant at 20 C kF,20 N/A 116 Voltage constant kE Vs/m 38.6 Motor constant at 20 C kM,20 N/W0.5 58.9 Motor winding resistance at 20 C RSTR,20 1.28 Phase inductance LSTR mH 17.1 Attraction force FA N 5950 Thermal time constant tTH s 180 Pole width M mm 15 Mass of the primary section mP kg 13.9 Mass of the primary section with precision cooler mP,P kg 15.3 Mass of a secondary section mS kg 1.2 Mass of a secondary section with heatsink profiles mS,P kg 1.3 Maximum dissipated thermal output QP,H,MAX kW 1.2 Recommended minimum volume flow rate VP,H,MIN l/min 2.8 Coolant temperature rise TP,H K 6.19 Pressure drop pP,H bar 2.85 Maximum dissipated thermal output QP,P,MAX kW 0.0356 Recommended minimum volume flow rate VP,P,MIN l/min 2.8 Pressure drop pP,P bar 0.208 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 258 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3150-4NB80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.119 Recommended minimum volume flow rate VS,MIN l/min 2.8 Pressure drop per meter of heatsink profile pS bar 0.0482 Pressure drop per combi distributor pKV bar 0.209 Pressure drop per coupling point pKS bar 0.154 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 259 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3150-4NB80-0xAx 1FN3 linear motors 260 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 6.2.4 1FN3300-xxxxx-xxxx Data sheet of 1FN3300-1WC00-0xAx 1FN3300-1WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 610 Rated current IN A 6.47 Maximum velocity at rated force vMAX,FN m/min 325 Rated power loss PV,N kW 0.45 Maximum force FMAX N 1720 Maximum current IMAX A 20 Maximum velocity at maximum force vMAX,FMAX m/min 138 Maximum electric power drawn PEL,MAX kW 8.27 Static force F0* N 431 Stall current I0 * A 4.57 Force constant at 20 C kF,20 N/A 94.3 Voltage constant kE Vs/m 31.4 Motor constant at 20 C kM,20 N/W0.5 33.9 Motor winding resistance at 20 C RSTR,20 2.58 Phase inductance LSTR mH 31.5 Attraction force FA N 2940 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 6.6 Mass of the primary section with precision cooler mP,P kg --- Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 0.401 Recommended minimum volume flow rate VP,H,MIN l/min 3.5 Coolant temperature rise TP,H K 1.65 Pressure drop pP,H bar 0.147 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 261 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-1WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QP,P,MAX kW --- Recommended minimum volume flow rate VP,P,MIN l/min --- Pressure drop pP,P bar --- Maximum dissipated thermal output QS,MAX kW 0.0378 Recommended minimum volume flow rate VS,MIN l/min 3.5 Pressure drop per meter of heatsink profile pS bar 0.0724 Pressure drop per combi distributor pKV bar 0.324 Pressure drop per coupling point pKS bar 0.237 Primary section precision cooler data Secondary section cooling data 1FN3 linear motors 262 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-1WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 263 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-1NC10-0xAx 1FN3300-1NC10-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 864 Rated current IN A 8.12 Maximum velocity at rated force vMAX,FN m/min 228 Rated power loss PV,N kW 0.508 Maximum force FMAX N 1470 Maximum current IMAX A 17.1 Maximum velocity at maximum force vMAX,FMAX m/min 127 Maximum electric power drawn PEL,MAX kW 5.35 Static force F0* N 621 Stall current I0 * A 5.74 Force constant at 20 C kF,20 N/A 108 Voltage constant kE Vs/m 36.2 Motor constant at 20 C kM,20 N/W0.5 46.1 Motor winding resistance at 20 C RSTR,20 1.85 Phase inductance LSTR mH 42.9 Attraction force FA N 2890 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 8.8 Mass of the primary section with precision cooler mP,P kg 9.51 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 0.45 Recommended minimum volume flow rate VP,H,MIN l/min 3.5 Coolant temperature rise TP,H K 1.85 Pressure drop pP,H bar 0.147 Maximum dissipated thermal output QP,P,MAX kW 0.0133 Recommended minimum volume flow rate VP,P,MIN l/min 3.5 Pressure drop pP,P bar 0.178 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 264 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-1NC10-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0446 Recommended minimum volume flow rate VS,MIN l/min 3.5 Pressure drop per meter of heatsink profile pS bar 0.0724 Pressure drop per combi distributor pKV bar 0.324 Pressure drop per coupling point pKS bar 0.237 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 265 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-1NC10-0xAx 1FN3 linear motors 266 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-2WB00-0xAx 1FN3300-2WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1220 Rated current IN A 7.96 Maximum velocity at rated force vMAX,FN m/min 194 Rated power loss PV,N kW 0.85 Maximum force FMAX N 3450 Maximum current IMAX A 24.7 Maximum velocity at maximum force vMAX,FMAX m/min 76.5 Maximum electric power drawn PEL,MAX kW 12.6 Static force F0* N 866 Stall current I0 * A 5.63 Force constant at 20 C kF,20 N/A 154 Voltage constant kE Vs/m 51.3 Motor constant at 20 C kM,20 N/W0.5 49.6 Motor winding resistance at 20 C RSTR,20 3.21 Phase inductance LSTR mH 39.7 Attraction force FA N 5880 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 11.5 Mass of the primary section with precision cooler mP,P kg 12.5 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 0.757 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 2.72 Pressure drop pP,H bar 0.323 Maximum dissipated thermal output QP,P,MAX kW 0.0223 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.33 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 267 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-2WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0714 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors 268 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-2WB00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 269 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-2WC00-0xAx 1FN3300-2WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1230 Rated current IN A 12.6 Maximum velocity at rated force vMAX,FN m/min 322 Rated power loss PV,N kW 0.852 Maximum force FMAX N 3450 Maximum current IMAX A 39 Maximum velocity at maximum force vMAX,FMAX m/min 140 Maximum electric power drawn PEL,MAX kW 16.2 Static force F0* N 866 Stall current I0 * A 8.92 Force constant at 20 C kF,20 N/A 97.2 Voltage constant kE Vs/m 32.4 Motor constant at 20 C kM,20 N/W0.5 49.5 Motor winding resistance at 20 C RSTR,20 1.28 Phase inductance LSTR mH 15.8 Attraction force FA N 5880 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 11.5 Mass of the primary section with precision cooler mP,P kg 12.5 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 0.758 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 2.73 Pressure drop pP,H bar 0.323 Maximum dissipated thermal output QP,P,MAX kW 0.0223 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.33 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 270 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-2WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0716 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 271 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-2WC00-0xAx 1FN3 linear motors 272 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-2WG00-0xAx 1FN3300-2WG00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1230 Rated current IN A 32.4 Maximum velocity at rated force vMAX,FN m/min 868 Rated power loss PV,N kW 0.812 Maximum force FMAX N 3450 Maximum current IMAX A 100 Maximum velocity at maximum force vMAX,FMAX m/min 399 Maximum electric power drawn PEL,MAX kW 30.8 Static force F0* N 866 Stall current I0 * A 22.9 Force constant at 20 C kF,20 N/A 37.8 Voltage constant kE Vs/m 12.6 Motor constant at 20 C kM,20 N/W0.5 50.7 Motor winding resistance at 20 C RSTR,20 0.185 Phase inductance LSTR mH 2.4 Attraction force FA N 5880 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 11.5 Mass of the primary section with precision cooler mP,P kg 12.5 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 0.723 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 2.6 Pressure drop pP,H bar 0.323 Maximum dissipated thermal output QP,P,MAX kW 0.0213 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.33 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 273 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-2WG00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0682 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors 274 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-2WG00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 275 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-2NC10-0xAx 1FN3300-2NC10-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1730 Rated current IN A 16.2 Maximum velocity at rated force vMAX,FN m/min 224 Rated power loss PV,N kW 1.01 Maximum force FMAX N 2940 Maximum current IMAX A 34.1 Maximum velocity at maximum force vMAX,FMAX m/min 124 Maximum electric power drawn PEL,MAX kW 10.5 Static force F0* N 1240 Stall current I0 * A 11.5 Force constant at 20 C kF,20 N/A 108 Voltage constant kE Vs/m 36.2 Motor constant at 20 C kM,20 N/W0.5 65.3 Motor winding resistance at 20 C RSTR,20 0.92 Phase inductance LSTR mH 22.1 Attraction force FA N 5780 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 15.9 Mass of the primary section with precision cooler mP,P kg 17 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 0.897 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 3.23 Pressure drop pP,H bar 0.323 Maximum dissipated thermal output QP,P,MAX kW 0.0265 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.327 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 276 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-2NC10-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0889 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 277 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-2NC10-0xAx 1FN3 linear motors 278 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-2NH00-0xAx 1FN3300-2NH00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1730 Rated current IN A 49.9 Maximum velocity at rated force vMAX,FN m/min 715 Rated power loss PV,N kW 1.08 Maximum force FMAX N 2940 Maximum current IMAX A 105 Maximum velocity at maximum force vMAX,FMAX m/min 402 Maximum electric power drawn PEL,MAX kW 24.5 Static force F0* N 1240 Stall current I0 * A 35.3 Force constant at 20 C kF,20 N/A 35.3 Voltage constant kE Vs/m 11.8 Motor constant at 20 C kM,20 N/W0.5 63.1 Motor winding resistance at 20 C RSTR,20 0.104 Phase inductance LSTR mH 2.34 Attraction force FA N 5780 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 15.9 Mass of the primary section with precision cooler mP,P kg 17 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 0.961 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 3.45 Pressure drop pP,H bar 0.323 Maximum dissipated thermal output QP,P,MAX kW 0.0284 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.327 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 279 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-2NH00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.0952 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors 280 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3300-2NH00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 281 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-3WC00-0xAx 1FN3300-3WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1840 Rated current IN A 19.2 Maximum velocity at rated force vMAX,FN m/min 327 Rated power loss PV,N kW 1.32 Maximum force FMAX N 5170 Maximum current IMAX A 59.5 Maximum velocity at maximum force vMAX,FMAX m/min 142 Maximum electric power drawn PEL,MAX kW 24.9 Static force F0* N 1300 Stall current I0 * A 13.6 Force constant at 20 C kF,20 N/A 95.7 Voltage constant kE Vs/m 31.9 Motor constant at 20 C kM,20 N/W0.5 59.8 Motor winding resistance at 20 C RSTR,20 0.854 Phase inductance LSTR mH 10.2 Attraction force FA N 8820 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 17 Mass of the primary section with precision cooler mP,P kg 18.4 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 1.17 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 3.75 Pressure drop pP,H bar 0.56 Maximum dissipated thermal output QP,P,MAX kW 0.0345 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.531 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 282 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-3WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.111 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 283 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-3WC00-0xAx 1FN3 linear motors 284 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-3WG00-0xAx 1FN3300-3WG00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1840 Rated current IN A 49.4 Maximum velocity at rated force vMAX,FN m/min 881 Rated power loss PV,N kW 1.25 Maximum force FMAX N 5170 Maximum current IMAX A 153 Maximum velocity at maximum force vMAX,FMAX m/min 405 Maximum electric power drawn PEL,MAX kW 47 Static force F0* N 1300 Stall current I0 * A 34.9 Force constant at 20 C kF,20 N/A 37.3 Voltage constant kE Vs/m 12.4 Motor constant at 20 C kM,20 N/W0.5 61.3 Motor winding resistance at 20 C RSTR,20 0.123 Phase inductance LSTR mH 1.55 Attraction force FA N 8820 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 17 Mass of the primary section with precision cooler mP,P kg 18.4 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 1.12 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 3.56 Pressure drop pP,H bar 0.56 Maximum dissipated thermal output QP,P,MAX kW 0.0328 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.531 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 285 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-3WG00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.105 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors 286 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-3WG00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 287 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-4WB00-0xAx 1FN3300-4WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2450 Rated current IN A 16 Maximum velocity at rated force vMAX,FN m/min 194 Rated power loss PV,N kW 1.71 Maximum force FMAX N 6900 Maximum current IMAX A 49.4 Maximum velocity at maximum force vMAX,FMAX m/min 76.7 Maximum electric power drawn PEL,MAX kW 25.2 Static force F0* N 1730 Stall current I0 * A 11.3 Force constant at 20 C kF,20 N/A 153 Voltage constant kE Vs/m 51.2 Motor constant at 20 C kM,20 N/W0.5 70 Motor winding resistance at 20 C RSTR,20 1.6 Phase inductance LSTR mH 19.8 Attraction force FA N 11800 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 22.2 Mass of the primary section with precision cooler mP,P kg 24 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 1.52 Recommended minimum volume flow rate VP,H,MIN l/min 5 Coolant temperature rise TP,H K 4.37 Pressure drop pP,H bar 0.865 Maximum dissipated thermal output QP,P,MAX kW 0.0446 Recommended minimum volume flow rate VP,P,MIN l/min 5 Pressure drop pP,P bar 0.789 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 288 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-4WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.143 Recommended minimum volume flow rate VS,MIN l/min 5 Pressure drop per meter of heatsink profile pS bar 0.138 Pressure drop per combi distributor pKV bar 0.651 Pressure drop per coupling point pKS bar 0.474 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 289 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-4WB00-0xAx 1FN3 linear motors 290 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-4WC00-0xAx 1FN3300-4WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2450 Rated current IN A 25.3 Maximum velocity at rated force vMAX,FN m/min 323 Rated power loss PV,N kW 1.71 Maximum force FMAX N 6900 Maximum current IMAX A 78.3 Maximum velocity at maximum force vMAX,FMAX m/min 140 Maximum electric power drawn PEL,MAX kW 32.6 Static force F0* N 1730 Stall current I0 * A 17.9 Force constant at 20 C kF,20 N/A 96.9 Voltage constant kE Vs/m 32.3 Motor constant at 20 C kM,20 N/W0.5 69.9 Motor winding resistance at 20 C RSTR,20 0.64 Phase inductance LSTR mH 7.87 Attraction force FA N 11800 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 22.2 Mass of the primary section with precision cooler mP,P kg 24 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 1.52 Recommended minimum volume flow rate VP,H,MIN l/min 5 Coolant temperature rise TP,H K 4.38 Pressure drop pP,H bar 0.865 Maximum dissipated thermal output QP,P,MAX kW 0.0448 Recommended minimum volume flow rate VP,P,MIN l/min 5 Pressure drop pP,P bar 0.789 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 291 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-4WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.144 Recommended minimum volume flow rate VS,MIN l/min 5 Pressure drop per meter of heatsink profile pS bar 0.138 Pressure drop per combi distributor pKV bar 0.651 Pressure drop per coupling point pKS bar 0.474 Secondary section cooling data 1FN3 linear motors 292 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-4WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 293 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-3NB50-0xAx 1FN3300-3NB50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2590 Rated current IN A 17.7 Maximum velocity at rated force vMAX,FN m/min 158 Rated power loss PV,N kW 1.52 Maximum force FMAX N 4400 Maximum current IMAX A 37.1 Maximum velocity at maximum force vMAX,FMAX m/min 85.5 Maximum electric power drawn PEL,MAX kW 13 Static force F0* N 1860 Stall current I0 * A 12.5 Force constant at 20 C kF,20 N/A 150 Voltage constant kE Vs/m 49.9 Motor constant at 20 C kM,20 N/W0.5 79.9 Motor winding resistance at 20 C RSTR,20 1.17 Phase inductance LSTR mH 28.3 Attraction force FA N 8670 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 23 Mass of the primary section with precision cooler mP,P kg 24.4 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 1.35 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 4.31 Pressure drop pP,H bar 0.56 Maximum dissipated thermal output QP,P,MAX kW 0.0399 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.527 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 294 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-3NB50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.134 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 295 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-3NB50-0xAx 1FN3 linear motors 296 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-3NC40-0xAx 1FN3300-3NC40-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2590 Rated current IN A 27.3 Maximum velocity at rated force vMAX,FN m/min 252 Rated power loss PV,N kW 1.52 Maximum force FMAX N 4400 Maximum current IMAX A 57.4 Maximum velocity at maximum force vMAX,FMAX m/min 139 Maximum electric power drawn PEL,MAX kW 16.9 Static force F0* N 1860 Stall current I0 * A 19.3 Force constant at 20 C kF,20 N/A 96.7 Voltage constant kE Vs/m 32.2 Motor constant at 20 C kM,20 N/W0.5 80.1 Motor winding resistance at 20 C RSTR,20 0.486 Phase inductance LSTR mH 11.8 Attraction force FA N 8670 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 23 Mass of the primary section with precision cooler mP,P kg 24.4 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 1.34 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 4.29 Pressure drop pP,H bar 0.56 Maximum dissipated thermal output QP,P,MAX kW 0.0397 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.527 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 297 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-3NC40-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.133 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors 298 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-3NC40-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 299 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3300-4NB80-0xAx 1FN3300-4NB80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3460 Rated current IN A 28.4 Maximum velocity at rated force vMAX,FN m/min 192 Rated power loss PV,N kW 2.03 Maximum force FMAX N 5870 Maximum current IMAX A 59.6 Maximum velocity at maximum force vMAX,FMAX m/min 105 Maximum electric power drawn PEL,MAX kW 19.3 Static force F0* N 2490 Stall current I0 * A 20.1 Force constant at 20 C kF,20 N/A 124 Voltage constant kE Vs/m 41.4 Motor constant at 20 C kM,20 N/W0.5 92.2 Motor winding resistance at 20 C RSTR,20 0.605 Phase inductance LSTR mH 14.7 Attraction force FA N 11600 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 29.9 Mass of the primary section with precision cooler mP,P kg 31.8 Mass of a secondary section mS kg 2.4 Mass of a secondary section with heatsink profiles mS,P kg 2.6 Maximum dissipated thermal output QP,H,MAX kW 1.8 Recommended minimum volume flow rate VP,H,MIN l/min 5 Coolant temperature rise TP,H K 5.18 Pressure drop pP,H bar 0.865 Maximum dissipated thermal output QP,P,MAX kW 0.0533 Recommended minimum volume flow rate VP,P,MIN l/min 5 Pressure drop pP,P bar 0.784 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 300 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3300-4NB80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.179 Recommended minimum volume flow rate VS,MIN l/min 5 Pressure drop per meter of heatsink profile pS bar 0.138 Pressure drop per combi distributor pKV bar 0.651 Pressure drop per coupling point pKS bar 0.474 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 301 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3300-4NB80-0xAx 1FN3 linear motors 302 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 6.2.5 1FN3450-xxxxx-xxxx Data sheet of 1FN3450-1NB50-0xAx 1FN3450-1NB50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1300 Rated current IN A 9.1 Maximum velocity at rated force vMAX,FN m/min 169 Rated power loss PV,N kW 0.693 Maximum force FMAX N 2200 Maximum current IMAX A 19.1 Maximum velocity at maximum force vMAX,FMAX m/min 93.5 Maximum electric power drawn PEL,MAX kW 6.49 Static force F0* N 932 Stall current I0 * A 6.44 Force constant at 20 C kF,20 N/A 145 Voltage constant kE Vs/m 48.4 Motor constant at 20 C kM,20 N/W0.5 59.2 Motor winding resistance at 20 C RSTR,20 2 Phase inductance LSTR mH 50.6 Attraction force FA N 4340 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 12 Mass of the primary section with precision cooler mP,P kg 12.8 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 0.614 Recommended minimum volume flow rate VP,H,MIN l/min 3.5 Coolant temperature rise TP,H K 2.52 Pressure drop pP,H bar 0.166 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 303 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-1NB50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QP,P,MAX kW 0.0182 Recommended minimum volume flow rate VP,P,MIN l/min 3.5 Pressure drop pP,P bar 0.19 Maximum dissipated thermal output QS,MAX kW 0.0609 Recommended minimum volume flow rate VS,MIN l/min 3.5 Pressure drop per meter of heatsink profile pS bar 0.0724 Pressure drop per combi distributor pKV bar 0.324 Pressure drop per coupling point pKS bar 0.237 Primary section precision cooler data Secondary section cooling data 1FN3 linear motors 304 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3450-1NB50-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 305 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-2WA50-0xAx 1FN3450-2WA50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1930 Rated current IN A 8.91 Maximum velocity at rated force vMAX,FN m/min 120 Rated power loss PV,N kW 1.47 Maximum force FMAX N 5180 Maximum current IMAX A 25 Maximum velocity at maximum force vMAX,FMAX m/min 41 Maximum electric power drawn PEL,MAX kW 15.1 Static force F0* N 1360 Stall current I0 * A 6.3 Force constant at 20 C kF,20 N/A 216 Voltage constant kE Vs/m 72.2 Motor constant at 20 C kM,20 N/W0.5 59.5 Motor winding resistance at 20 C RSTR,20 4.42 Phase inductance LSTR mH 58.7 Attraction force FA N 8820 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 16.5 Mass of the primary section with precision cooler mP,P kg 17.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.31 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 4.69 Pressure drop pP,H bar 0.371 Maximum dissipated thermal output QP,P,MAX kW 0.0384 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.345 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 306 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-2WA50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.123 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 307 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-2WA50-0xAx 1FN3 linear motors 308 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-2WB70-0xAx 1FN3450-2WB70-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1930 Rated current IN A 16.2 Maximum velocity at rated force vMAX,FN m/min 238 Rated power loss PV,N kW 1.49 Maximum force FMAX N 5180 Maximum current IMAX A 45.4 Maximum velocity at maximum force vMAX,FMAX m/min 103 Maximum electric power drawn PEL,MAX kW 20.6 Static force F0* N 1360 Stall current I0 * A 11.4 Force constant at 20 C kF,20 N/A 119 Voltage constant kE Vs/m 39.8 Motor constant at 20 C kM,20 N/W0.5 59 Motor winding resistance at 20 C RSTR,20 1.36 Phase inductance LSTR mH 17.8 Attraction force FA N 8820 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 16.5 Mass of the primary section with precision cooler mP,P kg 17.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.33 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 4.77 Pressure drop pP,H bar 0.371 Maximum dissipated thermal output QP,P,MAX kW 0.0391 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.345 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 309 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-2WB70-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.125 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors 310 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-2WB70-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 311 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-2WC00-0xAx 1FN3450-2WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1930 Rated current IN A 20 Maximum velocity at rated force vMAX,FN m/min 301 Rated power loss PV,N kW 1.48 Maximum force FMAX N 5180 Maximum current IMAX A 56.2 Maximum velocity at maximum force vMAX,FMAX m/min 135 Maximum electric power drawn PEL,MAX kW 23.3 Static force F0* N 1360 Stall current I0 * A 14.2 Force constant at 20 C kF,20 N/A 96.3 Voltage constant kE Vs/m 32.1 Motor constant at 20 C kM,20 N/W0.5 59.1 Motor winding resistance at 20 C RSTR,20 0.884 Phase inductance LSTR mH 11.6 Attraction force FA N 8820 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 16.5 Mass of the primary section with precision cooler mP,P kg 17.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.32 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 4.75 Pressure drop pP,H bar 0.371 Maximum dissipated thermal output QP,P,MAX kW 0.0388 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.345 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 312 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-2WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.125 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 313 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-2WC00-0xAx 1FN3 linear motors 314 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-2WD00-0xAx 1FN3450-2WD00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1930 Rated current IN A 25 Maximum velocity at rated force vMAX,FN m/min 385 Rated power loss PV,N kW 1.34 Maximum force FMAX N 5180 Maximum current IMAX A 70.2 Maximum velocity at maximum force vMAX,FMAX m/min 177 Maximum electric power drawn PEL,MAX kW 25.8 Static force F0* N 1360 Stall current I0 * A 17.7 Force constant at 20 C kF,20 N/A 77.1 Voltage constant kE Vs/m 25.7 Motor constant at 20 C kM,20 N/W0.5 62.2 Motor winding resistance at 20 C RSTR,20 0.512 Phase inductance LSTR mH 7.43 Attraction force FA N 8820 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 16.5 Mass of the primary section with precision cooler mP,P kg 17.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.19 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 4.29 Pressure drop pP,H bar 0.371 Maximum dissipated thermal output QP,P,MAX kW 0.0351 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.345 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 315 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-2WD00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.113 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors 316 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-2WD00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 317 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-2WE00-0xAx 1FN3450-2WE00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 1930 Rated current IN A 36.3 Maximum velocity at rated force vMAX,FN m/min 567 Rated power loss PV,N kW 1.4 Maximum force FMAX N 5180 Maximum current IMAX A 102 Maximum velocity at maximum force vMAX,FMAX m/min 264 Maximum electric power drawn PEL,MAX kW 33.8 Static force F0* N 1360 Stall current I0 * A 25.6 Force constant at 20 C kF,20 N/A 53.2 Voltage constant kE Vs/m 17.7 Motor constant at 20 C kM,20 N/W0.5 60.9 Motor winding resistance at 20 C RSTR,20 0.254 Phase inductance LSTR mH 3.54 Attraction force FA N 8820 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 16.5 Mass of the primary section with precision cooler mP,P kg 17.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.24 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 4.47 Pressure drop pP,H bar 0.371 Maximum dissipated thermal output QP,P,MAX kW 0.0366 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.345 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 318 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-2WE00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.117 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 319 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-2WE00-0xAx 1FN3 linear motors 320 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-2NB40-0xAx 1FN3450-2NB40-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2590 Rated current IN A 16.2 Maximum velocity at rated force vMAX,FN m/min 147 Rated power loss PV,N kW 1.38 Maximum force FMAX N 4400 Maximum current IMAX A 34.1 Maximum velocity at maximum force vMAX,FMAX m/min 80 Maximum electric power drawn PEL,MAX kW 12 Static force F0* N 1860 Stall current I0 * A 11.5 Force constant at 20 C kF,20 N/A 163 Voltage constant kE Vs/m 54.2 Motor constant at 20 C kM,20 N/W0.5 83.8 Motor winding resistance at 20 C RSTR,20 1.26 Phase inductance LSTR mH 32.8 Attraction force FA N 8670 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 22.5 Mass of the primary section with precision cooler mP,P kg 23.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.22 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 4.4 Pressure drop pP,H bar 0.371 Maximum dissipated thermal output QP,P,MAX kW 0.0362 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.342 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 321 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-2NB40-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.121 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors 322 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-2NB40-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 323 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-2NB80-0xAx 1FN3450-2NB80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2590 Rated current IN A 20.4 Maximum velocity at rated force vMAX,FN m/min 188 Rated power loss PV,N W 1.39 Maximum force FMAX N 4400 Maximum current IMAX A 42.9 Maximum velocity at maximum force vMAX,FMAX m/min 104 Maximum electric power drawn PEL,MAX W 13.7 Static force F0* N 1860 Stall current I0 * A 14.4 Force constant at 20 C kF,20 N/A 129 Voltage constant kE Vs/m 43.1 Motor constant at 20 C kM,20 N/W0.5 83.6 Motor winding resistance at 20 C RSTR,20 0.798 Phase inductance LSTR mH 20.7 Attraction force FA N 8670 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 22.5 Mass of the primary section with precision cooler mP,P kg 23.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX W 1.23 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 4.42 Pressure drop pP,H bar 0.371 Maximum dissipated thermal output QP,P,MAX W 0.0364 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.342 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 324 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-2NB80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX W 0.122 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 325 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-2NB80-0xAx 1FN3 linear motors 326 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-2NC50-0xAx 1FN3450-2NC50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2590 Rated current IN A 28.4 Maximum velocity at rated force vMAX,FN m/min 266 Rated power loss PV,N kW 1.39 Maximum force FMAX N 4400 Maximum current IMAX A 59.6 Maximum velocity at maximum force vMAX,FMAX m/min 148 Maximum electric power drawn PEL,MAX kW 17 Static force F0* N 1860 Stall current I0 * A 20.1 Force constant at 20 C kF,20 N/A 93.1 Voltage constant kE Vs/m 31 Motor constant at 20 C kM,20 N/W0.5 83.6 Motor winding resistance at 20 C RSTR,20 0.414 Phase inductance LSTR mH 10.7 Attraction force FA N 8670 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 22.5 Mass of the primary section with precision cooler mP,P kg 23.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.23 Recommended minimum volume flow rate VP,H,MIN l/min 4 Coolant temperature rise TP,H K 4.43 Pressure drop pP,H bar 0.371 Maximum dissipated thermal output QP,P,MAX kW 0.0364 Recommended minimum volume flow rate VP,P,MIN l/min 4 Pressure drop pP,P bar 0.342 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 327 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-2NC50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.122 Recommended minimum volume flow rate VS,MIN l/min 4 Pressure drop per meter of heatsink profile pS bar 0.0923 Pressure drop per combi distributor pKV bar 0.42 Pressure drop per coupling point pKS bar 0.307 Secondary section cooling data 1FN3 linear motors 328 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-2NC50-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 329 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-3WA50-0xAx 1FN3450-3WA50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2900 Rated current IN A 12.9 Maximum velocity at rated force vMAX,FN m/min 121 Rated power loss PV,N kW 2.03 Maximum force FMAX N 7760 Maximum current IMAX A 38 Maximum velocity at maximum force vMAX,FMAX m/min 40.5 Maximum electric power drawn PEL,MAX kW 22.9 Static force F0* N 2050 Stall current I0 * A 9.1 Force constant at 20 C kF,20 N/A 225 Voltage constant kE Vs/m 75 Motor constant at 20 C kM,20 N/W0.5 75.9 Motor winding resistance at 20 C RSTR,20 2.93 Phase inductance LSTR mH 38.1 Attraction force FA N 13200 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 24 Mass of the primary section with precision cooler mP,P kg 25.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.8 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.77 Pressure drop pP,H bar 0.648 Maximum dissipated thermal output QP,P,MAX kW 0.0531 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.549 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 330 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-3WA50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.17 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 331 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-3WA50-0xAx 1FN3 linear motors 332 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-3WB00-0xAx 1FN3450-3WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2900 Rated current IN A 17.9 Maximum velocity at rated force vMAX,FN m/min 179 Rated power loss PV,N kW 1.99 Maximum force FMAX N 7760 Maximum current IMAX A 52.8 Maximum velocity at maximum force vMAX,FMAX m/min 72.7 Maximum electric power drawn PEL,MAX kW 26.7 Static force F0* N 2050 Stall current I0 * A 12.7 Force constant at 20 C kF,20 N/A 162 Voltage constant kE Vs/m 53.9 Motor constant at 20 C kM,20 N/W0.5 76.5 Motor winding resistance at 20 C RSTR,20 1.49 Phase inductance LSTR mH 19.7 Attraction force FA N 13200 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 24 Mass of the primary section with precision cooler mP,P kg 25.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.77 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.67 Pressure drop pP,H bar 0.648 Maximum dissipated thermal output QP,P,MAX kW 0.0522 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.549 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 333 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-3WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.168 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors 334 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-3WB00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 335 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-3WB50-0xAx 1FN3450-3WB50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2900 Rated current IN A 22.9 Maximum velocity at rated force vMAX,FN m/min 236 Rated power loss PV,N kW 1.98 Maximum force FMAX N 7760 Maximum current IMAX A 67.4 Maximum velocity at maximum force vMAX,FMAX m/min 102 Maximum electric power drawn PEL,MAX kW 30.4 Static force F0* N 2050 Stall current I0 * A 16.2 Force constant at 20 C kF,20 N/A 127 Voltage constant kE Vs/m 42.2 Motor constant at 20 C kM,20 N/W0.5 76.7 Motor winding resistance at 20 C RSTR,20 0.908 Phase inductance LSTR mH 12.1 Attraction force FA N 13200 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 24 Mass of the primary section with precision cooler mP,P kg 25.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.77 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.64 Pressure drop pP,H bar 0.648 Maximum dissipated thermal output QP,P,MAX kW 0.0519 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.549 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 336 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-3WB50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.167 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 337 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-3WB50-0xAx 1FN3 linear motors 338 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-3WC00-0xAx 1FN3450-3WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2900 Rated current IN A 28.3 Maximum velocity at rated force vMAX,FN m/min 298 Rated power loss PV,N kW 1.97 Maximum force FMAX N 7760 Maximum current IMAX A 83.5 Maximum velocity at maximum force vMAX,FMAX m/min 133 Maximum electric power drawn PEL,MAX kW 34.3 Static force F0* N 2050 Stall current I0 * A 20 Force constant at 20 C kF,20 N/A 102 Voltage constant kE Vs/m 34.1 Motor constant at 20 C kM,20 N/W0.5 76.9 Motor winding resistance at 20 C RSTR,20 0.589 Phase inductance LSTR mH 7.86 Attraction force FA N 13200 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 24 Mass of the primary section with precision cooler mP,P kg 25.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.75 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.61 Pressure drop pP,H bar 0.648 Maximum dissipated thermal output QP,P,MAX kW 0.0516 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.549 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 339 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-3WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.166 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors 340 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-3WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 341 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-3WE00-0xAx 1FN3450-3WE00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2900 Rated current IN A 51.3 Maximum velocity at rated force vMAX,FN m/min 561 Rated power loss PV,N kW 1.86 Maximum force FMAX N 7760 Maximum current IMAX A 151 Maximum velocity at maximum force vMAX,FMAX m/min 260 Maximum electric power drawn PEL,MAX kW 49.8 Static force F0* N 2050 Stall current I0 * A 36.3 Force constant at 20 C kF,20 N/A 56.5 Voltage constant kE Vs/m 18.8 Motor constant at 20 C kM,20 N/W0.5 79.3 Motor winding resistance at 20 C RSTR,20 0.169 Phase inductance LSTR mH 2.4 Attraction force FA N 13200 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 24 Mass of the primary section with precision cooler mP,P kg 25.7 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.65 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.28 Pressure drop pP,H bar 0.648 Maximum dissipated thermal output QP,P,MAX kW 0.0486 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.549 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 342 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-3WE00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.156 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 343 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-3WE00-0xAx 1FN3 linear motors 344 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-4WB00-0xAx 1FN3450-4WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3860 Rated current IN A 23.8 Maximum velocity at rated force vMAX,FN m/min 179 Rated power loss PV,N kW 2.63 Maximum force FMAX N 10300 Maximum current IMAX A 70.1 Maximum velocity at maximum force vMAX,FMAX m/min 72.9 Maximum electric power drawn PEL,MAX kW 35.5 Static force F0* N 2730 Stall current I0 * A 16.8 Force constant at 20 C kF,20 N/A 162 Voltage constant kE Vs/m 54.2 Motor constant at 20 C kM,20 N/W0.5 88.8 Motor winding resistance at 20 C RSTR,20 1.12 Phase inductance LSTR mH 14.8 Attraction force FA N 17600 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 31.7 Mass of the primary section with precision cooler mP,P kg 33.9 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 2.34 Recommended minimum volume flow rate VP,H,MIN l/min 5 Coolant temperature rise TP,H K 6.74 Pressure drop pP,H bar 1.01 Maximum dissipated thermal output QP,P,MAX kW 0.0689 Recommended minimum volume flow rate VP,P,MIN l/min 5 Pressure drop pP,P bar 0.811 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 345 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-4WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.221 Recommended minimum volume flow rate VS,MIN l/min 5 Pressure drop per meter of heatsink profile pS bar 0.138 Pressure drop per combi distributor pKV bar 0.651 Pressure drop per coupling point pKS bar 0.474 Secondary section cooling data 1FN3 linear motors 346 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-4WB00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 347 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-4WB50-0xAx 1FN3450-4WB50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3860 Rated current IN A 30.3 Maximum velocity at rated force vMAX,FN m/min 236 Rated power loss PV,N kW 2.62 Maximum force FMAX N 10300 Maximum current IMAX A 89.5 Maximum velocity at maximum force vMAX,FMAX m/min 102 Maximum electric power drawn PEL,MAX kW 40.4 Static force F0* N 2730 Stall current I0 * A 21.5 Force constant at 20 C kF,20 N/A 127 Voltage constant kE Vs/m 42.4 Motor constant at 20 C kM,20 N/W0.5 89 Motor winding resistance at 20 C RSTR,20 0.681 Phase inductance LSTR mH 9.05 Attraction force FA N 17600 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 31.7 Mass of the primary section with precision cooler mP,P kg 33.9 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 2.33 Recommended minimum volume flow rate VP,H,MIN l/min 5 Coolant temperature rise TP,H K 6.7 Pressure drop pP,H bar 1.01 Maximum dissipated thermal output QP,P,MAX kW 0.0685 Recommended minimum volume flow rate VP,P,MIN l/min 5 Pressure drop pP,P bar 0.811 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 348 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-4WB50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.22 Recommended minimum volume flow rate VS,MIN l/min 5 Pressure drop per meter of heatsink profile pS bar 0.138 Pressure drop per combi distributor pKV bar 0.651 Pressure drop per coupling point pKS bar 0.474 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 349 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-4WB50-0xAx 1FN3 linear motors 350 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-4WC00-0xAx 1FN3450-4WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3860 Rated current IN A 37.6 Maximum velocity at rated force vMAX,FN m/min 298 Rated power loss PV,N kW 2.6 Maximum force FMAX N 10300 Maximum current IMAX A 111 Maximum velocity at maximum force vMAX,FMAX m/min 133 Maximum electric power drawn PEL,MAX kW 45.6 Static force F0* N 2730 Stall current I0 * A 26.6 Force constant at 20 C kF,20 N/A 103 Voltage constant kE Vs/m 34.3 Motor constant at 20 C kM,20 N/W0.5 89.4 Motor winding resistance at 20 C RSTR,20 0.441 Phase inductance LSTR mH 5.91 Attraction force FA N 17600 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 31.7 Mass of the primary section with precision cooler mP,P kg 33.9 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 2.31 Recommended minimum volume flow rate VP,H,MIN l/min 5 Coolant temperature rise TP,H K 6.65 Pressure drop pP,H bar 1.01 Maximum dissipated thermal output QP,P,MAX kW 0.068 Recommended minimum volume flow rate VP,P,MIN l/min 5 Pressure drop pP,P bar 0.811 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 351 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-4WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.218 Recommended minimum volume flow rate VS,MIN l/min 5 Pressure drop per meter of heatsink profile pS bar 0.138 Pressure drop per combi distributor pKV bar 0.651 Pressure drop per coupling point pKS bar 0.474 Secondary section cooling data 1FN3 linear motors 352 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-4WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 353 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-4WE00-0xAx 1FN3450-4WE00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3860 Rated current IN A 68 Maximum velocity at rated force vMAX,FN m/min 560 Rated power loss PV,N kW 2.45 Maximum force FMAX N 10300 Maximum current IMAX A 201 Maximum velocity at maximum force vMAX,FMAX m/min 261 Maximum electric power drawn PEL,MAX kW 66.3 Static force F0* N 2730 Stall current I0 * A 48.1 Force constant at 20 C kF,20 N/A 56.8 Voltage constant kE Vs/m 18.9 Motor constant at 20 C kM,20 N/W0.5 92.1 Motor winding resistance at 20 C RSTR,20 0.127 Phase inductance LSTR mH 1.8 Attraction force FA N 17600 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 31.7 Mass of the primary section with precision cooler mP,P kg 33.9 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 2.18 Recommended minimum volume flow rate VP,H,MIN l/min 5 Coolant temperature rise TP,H K 6.26 Pressure drop pP,H bar 1.01 Maximum dissipated thermal output QP,P,MAX kW 0.064 Recommended minimum volume flow rate VP,P,MIN l/min 5 Pressure drop pP,P bar 0.811 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 354 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-4WE00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.206 Recommended minimum volume flow rate VS,MIN l/min 5 Pressure drop per meter of heatsink profile pS bar 0.138 Pressure drop per combi distributor pKV bar 0.651 Pressure drop per coupling point pKS bar 0.474 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 355 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-4WE00-0xAx 1FN3 linear motors 356 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-3NA50-0xAx 1FN3450-3NA50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3890 Rated current IN A 12.7 Maximum velocity at rated force vMAX,FN m/min 69.9 Rated power loss PV,N kW 2.08 Maximum force FMAX N 6600 Maximum current IMAX A 26.7 Maximum velocity at maximum force vMAX,FMAX m/min 34.3 Maximum electric power drawn PEL,MAX kW 13 Static force F0* N 2800 Stall current I0 * A 8.99 Force constant at 20 C kF,20 N/A 312 Voltage constant kE Vs/m 104 Motor constant at 20 C kM,20 N/W0.5 102 Motor winding resistance at 20 C RSTR,20 3.08 Phase inductance LSTR mH 81 Attraction force FA N 13000 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 32.7 Mass of the primary section with precision cooler mP,P kg 34.3 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.84 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.9 Pressure drop pP,H bar 0.648 Maximum dissipated thermal output QP,P,MAX kW 0.0546 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.546 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 357 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-3NA50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.183 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors 358 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3450-3NA50-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 359 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-3NB50-0xAx 1FN3450-3NB50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3890 Rated current IN A 27.3 Maximum velocity at rated force vMAX,FN m/min 165 Rated power loss PV,N kW 2.07 Maximum force FMAX N 6600 Maximum current IMAX A 57.4 Maximum velocity at maximum force vMAX,FMAX m/min 90.5 Maximum electric power drawn PEL,MAX kW 19.1 Static force F0* N 2800 Stall current I0 * A 19.3 Force constant at 20 C kF,20 N/A 145 Voltage constant kE Vs/m 48.4 Motor constant at 20 C kM,20 N/W0.5 103 Motor winding resistance at 20 C RSTR,20 0.664 Phase inductance LSTR mH 17.5 Attraction force FA N 13000 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 32.7 Mass of the primary section with precision cooler mP,P kg 34.3 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.83 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.86 Pressure drop pP,H bar 0.648 Maximum dissipated thermal output QP,P,MAX kW 0.0542 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.546 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 360 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-3NB50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.182 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 361 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-3NB50-0xAx 1FN3 linear motors 362 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-3NC50-0xAx 1FN3450-3NC50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3890 Rated current IN A 42.5 Maximum velocity at rated force vMAX,FN m/min 264 Rated power loss PV,N kW 2.08 Maximum force FMAX N 6600 Maximum current IMAX A 89.5 Maximum velocity at maximum force vMAX,FMAX m/min 147 Maximum electric power drawn PEL,MAX kW 25.4 Static force F0* N 2800 Stall current I0 * A 30.1 Force constant at 20 C kF,20 N/A 93.1 Voltage constant kE Vs/m 31 Motor constant at 20 C kM,20 N/W0.5 102 Motor winding resistance at 20 C RSTR,20 0.275 Phase inductance LSTR mH 7.23 Attraction force FA N 13000 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 32.7 Mass of the primary section with precision cooler mP,P kg 34.3 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 1.85 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.9 Pressure drop pP,H bar 0.648 Maximum dissipated thermal output QP,P,MAX kW 0.0546 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.546 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 363 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-3NC50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.183 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.114 Pressure drop per combi distributor pKV bar 0.529 Pressure drop per coupling point pKS bar 0.386 Secondary section cooling data 1FN3 linear motors 364 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-3NC50-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 365 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-4NB20-0xAx 1FN3450-4NB20-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5190 Rated current IN A 28.4 Maximum velocity at rated force vMAX,FN m/min 126 Rated power loss PV,N kW 2.77 Maximum force FMAX N 8810 Maximum current IMAX A 59.6 Maximum velocity at maximum force vMAX,FMAX m/min 67.5 Maximum electric power drawn PEL,MAX kW 22.2 Static force F0* N 3730 Stall current I0 * A 20.1 Force constant at 20 C kF,20 N/A 186 Voltage constant kE Vs/m 62.1 Motor constant at 20 C kM,20 N/W0.5 118 Motor winding resistance at 20 C RSTR,20 0.825 Phase inductance LSTR mH 21.8 Attraction force FA N 17300 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 42 Mass of the primary section with precision cooler mP,P kg 44 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 2.46 Recommended minimum volume flow rate VP,H,MIN l/min 5 Coolant temperature rise TP,H K 7.07 Pressure drop pP,H bar 1.01 Maximum dissipated thermal output QP,P,MAX kW 0.0727 Recommended minimum volume flow rate VP,P,MIN l/min 5 Pressure drop pP,P bar 0.807 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 366 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-4NB20-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.244 Recommended minimum volume flow rate VS,MIN l/min 5 Pressure drop per meter of heatsink profile pS bar 0.138 Pressure drop per combi distributor pKV bar 0.651 Pressure drop per coupling point pKS bar 0.474 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 367 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3450-4NB20-0xAx 1FN3 linear motors 368 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3450-4NB80-0xAx 1FN3450-4NB80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5190 Rated current IN A 40.8 Maximum velocity at rated force vMAX,FN m/min 186 Rated power loss PV,N kW 2.77 Maximum force FMAX N 8810 Maximum current IMAX A 85.8 Maximum velocity at maximum force vMAX,FMAX m/min 102 Maximum electric power drawn PEL,MAX kW 27.3 Static force F0* N 3730 Stall current I0 * A 28.9 Force constant at 20 C kF,20 N/A 129 Voltage constant kE Vs/m 43.1 Motor constant at 20 C kM,20 N/W0.5 118 Motor winding resistance at 20 C RSTR,20 0.398 Phase inductance LSTR mH 10.5 Attraction force FA N 17300 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 42 Mass of the primary section with precision cooler mP,P kg 44 Mass of a secondary section mS kg 3.8 Mass of a secondary section with heatsink profiles mS,P kg 4 Maximum dissipated thermal output QP,H,MAX kW 2.46 Recommended minimum volume flow rate VP,H,MIN l/min 5 Coolant temperature rise TP,H K 7.06 Pressure drop pP,H bar 1.01 Maximum dissipated thermal output QP,P,MAX kW 0.0726 Recommended minimum volume flow rate VP,P,MIN l/min 5 Pressure drop pP,P bar 0.807 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 369 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3450-4NB80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.243 Recommended minimum volume flow rate VS,MIN l/min 5 Pressure drop per meter of heatsink profile pS bar 0.138 Pressure drop per combi distributor pKV bar 0.651 Pressure drop per coupling point pKS bar 0.474 Secondary section cooling data 1FN3 linear motors 370 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3450-4NB80-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 371 Technical data and characteristics 6.2 Data sheets and characteristics 6.2.6 1FN3600-xxxxx-xxxx Data sheet of 1FN3600-2WA50-0xAx 1FN3600-2WA50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2610 Rated current IN A 13.2 Maximum velocity at rated force vMAX,FN m/min 128 Rated power loss PV,N kW 2.19 Maximum force FMAX N 6900 Maximum current IMAX A 35.9 Maximum velocity at maximum force vMAX,FMAX m/min 45.4 Maximum electric power drawn PEL,MAX kW 21.4 Static force F0* N 1850 Stall current I0 * A 9.32 Force constant at 20 C kF,20 N/A 198 Voltage constant kE Vs/m 66 Motor constant at 20 C kM,20 N/W0.5 65.8 Motor winding resistance at 20 C RSTR,20 3.01 Phase inductance LSTR mH 38 Attraction force FA N 11800 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 22.5 Mass of the primary section with precision cooler mP,P kg 25 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 1.95 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 6.23 Pressure drop pP,H bar 0.506 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data 1FN3 linear motors 372 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-2WA50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QP,P,MAX kW 0.0573 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.839 Maximum dissipated thermal output QS,MAX kW 0.184 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.0165 Pressure drop per combi distributor pKV bar 0.113 Pressure drop per coupling point pKS bar 0.12 Primary section precision cooler data Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 373 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-2WA50-0xAx 1FN3 linear motors 374 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-2WB00-0xAx 1FN3600-2WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2610 Rated current IN A 16.8 Maximum velocity at rated force vMAX,FN m/min 172 Rated power loss PV,N kW 2.18 Maximum force FMAX N 6900 Maximum current IMAX A 45.8 Maximum velocity at maximum force vMAX,FMAX m/min 69.6 Maximum electric power drawn PEL,MAX kW 24.1 Static force F0* N 1850 Stall current I0 * A 11.9 Force constant at 20 C kF,20 N/A 155 Voltage constant kE Vs/m 51.7 Motor constant at 20 C kM,20 N/W0.5 66 Motor winding resistance at 20 C RSTR,20 1.84 Phase inductance LSTR mH 23.3 Attraction force FA N 11800 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 22.5 Mass of the primary section with precision cooler mP,P kg 25 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 1.94 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 6.2 Pressure drop pP,H bar 0.506 Maximum dissipated thermal output QP,P,MAX kW 0.057 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.839 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 375 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-2WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.183 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.0165 Pressure drop per combi distributor pKV bar 0.113 Pressure drop per coupling point pKS bar 0.12 Secondary section cooling data 1FN3 linear motors 376 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-2WB00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 377 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-2WB50-0xAx 1FN3600-2WB50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2610 Rated current IN A 22.3 Maximum velocity at rated force vMAX,FN m/min 238 Rated power loss PV,N kW 2.09 Maximum force FMAX N 6900 Maximum current IMAX A 60.7 Maximum velocity at maximum force vMAX,FMAX m/min 105 Maximum electric power drawn PEL,MAX kW 27.5 Static force F0* N 1850 Stall current I0 * A 15.8 Force constant at 20 C kF,20 N/A 117 Voltage constant kE Vs/m 38.9 Motor constant at 20 C kM,20 N/W0.5 67.3 Motor winding resistance at 20 C RSTR,20 1 Phase inductance LSTR mH 13.2 Attraction force FA N 11800 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 22.5 Mass of the primary section with precision cooler mP,P kg 25 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 1.86 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.96 Pressure drop pP,H bar 0.506 Maximum dissipated thermal output QP,P,MAX kW 0.0548 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.839 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 378 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-2WB50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.176 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.0165 Pressure drop per combi distributor pKV bar 0.113 Pressure drop per coupling point pKS bar 0.12 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 379 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3600-2WB50-0xAx 1FN3 linear motors 380 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-2WC00-0xAx 1FN3600-2WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 2610 Rated current IN A 26.1 Maximum velocity at rated force vMAX,FN m/min 283 Rated power loss PV,N kW 1.95 Maximum force FMAX N 6900 Maximum current IMAX A 70.9 Maximum velocity at maximum force vMAX,FMAX m/min 128 Maximum electric power drawn PEL,MAX kW 29.2 Static force F0* N 1850 Stall current I0 * A 18.4 Force constant at 20 C kF,20 N/A 100 Voltage constant kE Vs/m 33.4 Motor constant at 20 C kM,20 N/W0.5 69.7 Motor winding resistance at 20 C RSTR,20 0.689 Phase inductance LSTR mH 9.72 Attraction force FA N 11800 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 22.5 Mass of the primary section with precision cooler mP,P kg 25 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 1.74 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.56 Pressure drop pP,H bar 0.506 Maximum dissipated thermal output QP,P,MAX kW 0.0511 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.839 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 381 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-2WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.164 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.0165 Pressure drop per combi distributor pKV bar 0.113 Pressure drop per coupling point pKS bar 0.12 Secondary section cooling data 1FN3 linear motors 382 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3600-2WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 383 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-2NB00-0xAx 1FN3600-2NB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3460 Rated current IN A 16.2 Maximum velocity at rated force vMAX,FN m/min 107 Rated power loss PV,N kW 1.86 Maximum force FMAX N 5870 Maximum current IMAX A 34.1 Maximum velocity at maximum force vMAX,FMAX m/min 56.8 Maximum electric power drawn PEL,MAX kW 13.8 Static force F0* N 2490 Stall current I0 * A 11.5 Force constant at 20 C kF,20 N/A 217 Voltage constant kE Vs/m 72.3 Motor constant at 20 C kM,20 N/W0.5 96.3 Motor winding resistance at 20 C RSTR,20 1.69 Phase inductance LSTR mH 43.5 Attraction force FA N 11600 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 30.4 Mass of the primary section with precision cooler mP,P kg 32 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 1.65 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.27 Pressure drop pP,H bar 0.489 Maximum dissipated thermal output QP,P,MAX kW 0.0488 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.829 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 384 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-2NB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.164 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.0165 Pressure drop per combi distributor pKV bar 0.113 Pressure drop per coupling point pKS bar 0.12 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 385 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3600-2NB00-0xAx 1FN3 linear motors 386 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-2NB80-0xAx 1FN3600-2NB80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3460 Rated current IN A 28.4 Maximum velocity at rated force vMAX,FN m/min 197 Rated power loss PV,N kW 1.87 Maximum force FMAX N 5870 Maximum current IMAX A 59.6 Maximum velocity at maximum force vMAX,FMAX m/min 109 Maximum electric power drawn PEL,MAX kW 18.9 Static force F0* N 2490 Stall current I0 * A 20.1 Force constant at 20 C kF,20 N/A 124 Voltage constant kE Vs/m 41.4 Motor constant at 20 C kM,20 N/W0.5 96 Motor winding resistance at 20 C RSTR,20 0.557 Phase inductance LSTR mH 14.2 Attraction force FA N 11600 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 30.4 Mass of the primary section with precision cooler mP,P kg 32 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 1.66 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.3 Pressure drop pP,H bar 0.489 Maximum dissipated thermal output QP,P,MAX kW 0.0491 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.829 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 387 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-2NB80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.165 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.0165 Pressure drop per combi distributor pKV bar 0.113 Pressure drop per coupling point pKS bar 0.12 Secondary section cooling data 1FN3 linear motors 388 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-2NB80-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 389 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-2NE50-0xAx 1FN3600-2NE50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3460 Rated current IN A 64.2 Maximum velocity at rated force vMAX,FN m/min 460 Rated power loss PV,N kW 2.06 Maximum force FMAX N 5870 Maximum current IMAX A 135 Maximum velocity at maximum force vMAX,FMAX m/min 259 Maximum electric power drawn PEL,MAX kW 34.4 Static force F0* N 2490 Stall current I0 * A 45.4 Force constant at 20 C kF,20 N/A 54.9 Voltage constant kE Vs/m 18.3 Motor constant at 20 C kM,20 N/W0.5 91.5 Motor winding resistance at 20 C RSTR,20 0.12 Phase inductance LSTR mH 2.78 Attraction force FA N 11600 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 30.4 Mass of the primary section with precision cooler mP,P kg 32 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 1.83 Recommended minimum volume flow rate VP,H,MIN l/min 4.5 Coolant temperature rise TP,H K 5.85 Pressure drop pP,H bar 0.489 Maximum dissipated thermal output QP,P,MAX kW 0.0541 Recommended minimum volume flow rate VP,P,MIN l/min 4.5 Pressure drop pP,P bar 0.829 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 390 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-2NE50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.181 Recommended minimum volume flow rate VS,MIN l/min 4.5 Pressure drop per meter of heatsink profile pS bar 0.0165 Pressure drop per combi distributor pKV bar 0.113 Pressure drop per coupling point pKS bar 0.12 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 391 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3600-2NE50-0xAx 1FN3 linear motors 392 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-3WB50-0xAx 1FN3600-3WB50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3910 Rated current IN A 32.9 Maximum velocity at rated force vMAX,FN m/min 237 Rated power loss PV,N kW 3.03 Maximum force FMAX N 10300 Maximum current IMAX A 90.5 Maximum velocity at maximum force vMAX,FMAX m/min 104 Maximum electric power drawn PEL,MAX kW 40.8 Static force F0* N 2770 Stall current I0 * A 23.3 Force constant at 20 C kF,20 N/A 119 Voltage constant kE Vs/m 39.6 Motor constant at 20 C kM,20 N/W0.5 83.9 Motor winding resistance at 20 C RSTR,20 0.669 Phase inductance LSTR mH 8.92 Attraction force FA N 17600 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 33.5 Mass of the primary section with precision cooler mP,P kg 35.4 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 2.7 Recommended minimum volume flow rate VP,H,MIN l/min 5.5 Coolant temperature rise TP,H K 7.05 Pressure drop pP,H bar 1.02 Maximum dissipated thermal output QP,P,MAX kW 0.0793 Recommended minimum volume flow rate VP,P,MIN l/min 5.5 Pressure drop pP,P bar 1.54 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 393 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-3WB50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.255 Recommended minimum volume flow rate VS,MIN l/min 5.5 Pressure drop per meter of heatsink profile pS bar 0.0234 Pressure drop per combi distributor pKV bar 0.182 Pressure drop per coupling point pKS bar 0.191 Secondary section cooling data 1FN3 linear motors 394 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3600-3WB50-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 395 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-3WB00-0xAx 1FN3600-3WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3920 Rated current IN A 24.8 Maximum velocity at rated force vMAX,FN m/min 171 Rated power loss PV,N kW 3.15 Maximum force FMAX N 10300 Maximum current IMAX A 68.2 Maximum velocity at maximum force vMAX,FMAX m/min 69.4 Maximum electric power drawn PEL,MAX kW 35.8 Static force F0* N 2770 Stall current I0 * A 17.5 Force constant at 20 C kF,20 N/A 158 Voltage constant kE Vs/m 52.6 Motor constant at 20 C kM,20 N/W0.5 82.3 Motor winding resistance at 20 C RSTR,20 1.22 Phase inductance LSTR mH 15.7 Attraction force FA N 17600 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 33.5 Mass of the primary section with precision cooler mP,P kg 35.4 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 2.8 Recommended minimum volume flow rate VP,H,MIN l/min 5.5 Coolant temperature rise TP,H K 7.33 Pressure drop pP,H bar 1.02 Maximum dissipated thermal output QP,P,MAX kW 0.0825 Recommended minimum volume flow rate VP,P,MIN l/min 5.5 Pressure drop pP,P bar 1.54 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 396 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-3WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.265 Recommended minimum volume flow rate VS,MIN l/min 5.5 Pressure drop per meter of heatsink profile pS bar 0.0234 Pressure drop per combi distributor pKV bar 0.182 Pressure drop per coupling point pKS bar 0.191 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 397 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-3WB00-0xAx 1FN3 linear motors 398 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-3WC00-0xAx 1FN3600-3WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 3920 Rated current IN A 38.4 Maximum velocity at rated force vMAX,FN m/min 282 Rated power loss PV,N kW 2.83 Maximum force FMAX N 10300 Maximum current IMAX A 106 Maximum velocity at maximum force vMAX,FMAX m/min 128 Maximum electric power drawn PEL,MAX kW 43.4 Static force F0* N 2770 Stall current I0 * A 27.2 Force constant at 20 C kF,20 N/A 102 Voltage constant kE Vs/m 34 Motor constant at 20 C kM,20 N/W0.5 86.9 Motor winding resistance at 20 C RSTR,20 0.458 Phase inductance LSTR mH 6.55 Attraction force FA N 17600 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 33.5 Mass of the primary section with precision cooler mP,P kg 35.4 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 2.51 Recommended minimum volume flow rate VP,H,MIN l/min 5.5 Coolant temperature rise TP,H K 6.58 Pressure drop pP,H bar 1.02 Maximum dissipated thermal output QP,P,MAX kW 0.074 Recommended minimum volume flow rate VP,P,MIN l/min 5.5 Pressure drop pP,P bar 1.54 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 399 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-3WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.237 Recommended minimum volume flow rate VS,MIN l/min 5.5 Pressure drop per meter of heatsink profile pS bar 0.0234 Pressure drop per combi distributor pKV bar 0.182 Pressure drop per coupling point pKS bar 0.191 Secondary section cooling data 1FN3 linear motors 400 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-3WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 401 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-3NB00-0xAx 1FN3600-3NB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5190 Rated current IN A 30.6 Maximum velocity at rated force vMAX,FN m/min 137 Rated power loss PV,N kW 2.8 Maximum force FMAX N 8810 Maximum current IMAX A 64.4 Maximum velocity at maximum force vMAX,FMAX m/min 74.3 Maximum electric power drawn PEL,MAX kW 23.3 Static force F0* N 3730 Stall current I0 * A 21.7 Force constant at 20 C kF,20 N/A 173 Voltage constant kE Vs/m 57.5 Motor constant at 20 C kM,20 N/W0.5 118 Motor winding resistance at 20 C RSTR,20 0.715 Phase inductance LSTR mH 18.5 Attraction force FA N 17300 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 44.3 Mass of the primary section with precision cooler mP,P kg 46.4 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 2.48 Recommended minimum volume flow rate VP,H,MIN l/min 5.5 Coolant temperature rise TP,H K 6.49 Pressure drop pP,H bar 0.988 Maximum dissipated thermal output QP,P,MAX kW 0.0734 Recommended minimum volume flow rate VP,P,MIN l/min 5.5 Pressure drop pP,P bar 1.52 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 402 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-3NB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.246 Recommended minimum volume flow rate VS,MIN l/min 5.5 Pressure drop per meter of heatsink profile pS bar 0.0234 Pressure drop per combi distributor pKV bar 0.182 Pressure drop per coupling point pKS bar 0.191 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 403 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3600-3NB00-0xAx 1FN3 linear motors 404 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-3NB80-0xAx 1FN3600-3NB80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5190 Rated current IN A 42.5 Maximum velocity at rated force vMAX,FN m/min 196 Rated power loss PV,N kW 2.8 Maximum force FMAX N 8810 Maximum current IMAX A 89.5 Maximum velocity at maximum force vMAX,FMAX m/min 108 Maximum electric power drawn PEL,MAX kW 28.2 Static force F0* N 3730 Stall current I0 * A 30.1 Force constant at 20 C kF,20 N/A 124 Voltage constant kE Vs/m 41.4 Motor constant at 20 C kM,20 N/W0.5 118 Motor winding resistance at 20 C RSTR,20 0.371 Phase inductance LSTR mH 9.59 Attraction force FA N 17300 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 44.3 Mass of the primary section with precision cooler mP,P kg 46.4 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 2.48 Recommended minimum volume flow rate VP,H,MIN l/min 5.5 Coolant temperature rise TP,H K 6.5 Pressure drop pP,H bar 0.988 Maximum dissipated thermal output QP,P,MAX kW 0.0735 Recommended minimum volume flow rate VP,P,MIN l/min 5.5 Pressure drop pP,P bar 1.52 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 405 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-3NB80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.246 Recommended minimum volume flow rate VS,MIN l/min 5.5 Pressure drop per meter of heatsink profile pS bar 0.0234 Pressure drop per combi distributor pKV bar 0.182 Pressure drop per coupling point pKS bar 0.191 Secondary section cooling data 1FN3 linear motors 406 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-3NB80-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 407 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-4WA30-0xAx 1FN3600-4WA30-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5220 Rated current IN A 22.3 Maximum velocity at rated force vMAX,FN m/min 112 Rated power loss PV,N kW 3.86 Maximum force FMAX N 13800 Maximum current IMAX A 63.7 Maximum velocity at maximum force vMAX,FMAX m/min 35.5 Maximum electric power drawn PEL,MAX kW 39.7 Static force F0* N 3690 Stall current I0 * A 15.8 Force constant at 20 C kF,20 N/A 234 Voltage constant kE Vs/m 78.1 Motor constant at 20 C kM,20 N/W0.5 99.1 Motor winding resistance at 20 C RSTR,20 1.86 Phase inductance LSTR mH 24.1 Attraction force FA N 23500 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 43 Mass of the primary section with precision cooler mP,P kg 45.5 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 3.44 Recommended minimum volume flow rate VP,H,MIN l/min 6 Coolant temperature rise TP,H K 8.24 Pressure drop pP,H bar 1.55 Maximum dissipated thermal output QP,P,MAX kW 0.101 Recommended minimum volume flow rate VP,P,MIN l/min 6 Pressure drop pP,P bar 2.21 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 408 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-4WA30-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.325 Recommended minimum volume flow rate VS,MIN l/min 6 Pressure drop per meter of heatsink profile pS bar 0.0272 Pressure drop per combi distributor pKV bar 0.223 Pressure drop per coupling point pKS bar 0.234 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 409 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-4WA30-0xAx 1FN3 linear motors 410 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-4WB00-0xAx 1FN3600-4WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5220 Rated current IN A 31.5 Maximum velocity at rated force vMAX,FN m/min 170 Rated power loss PV,N kW 3.82 Maximum force FMAX N 13800 Maximum current IMAX A 90.1 Maximum velocity at maximum force vMAX,FMAX m/min 68.1 Maximum electric power drawn PEL,MAX kW 46.8 Static force F0* N 3690 Stall current I0 * A 22.3 Force constant at 20 C kF,20 N/A 165 Voltage constant kE Vs/m 55.2 Motor constant at 20 C kM,20 N/W0.5 99.7 Motor winding resistance at 20 C RSTR,20 0.918 Phase inductance LSTR mH 12 Attraction force FA N 23500 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 43 Mass of the primary section with precision cooler mP,P kg 45.5 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 3.4 Recommended minimum volume flow rate VP,H,MIN l/min 6 Coolant temperature rise TP,H K 8.14 Pressure drop pP,H bar 1.55 Maximum dissipated thermal output QP,P,MAX kW 0.0999 Recommended minimum volume flow rate VP,P,MIN l/min 6 Pressure drop pP,P bar 2.21 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 411 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-4WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.321 Recommended minimum volume flow rate VS,MIN l/min 6 Pressure drop per meter of heatsink profile pS bar 0.0272 Pressure drop per combi distributor pKV bar 0.223 Pressure drop per coupling point pKS bar 0.234 Secondary section cooling data 1FN3 linear motors 412 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-4WB00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 413 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-4WB50-0xAx 1FN3600-4WB50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5220 Rated current IN A 41.8 Maximum velocity at rated force vMAX,FN m/min 234 Rated power loss PV,N kW 3.67 Maximum force FMAX N 13800 Maximum current IMAX A 120 Maximum velocity at maximum force vMAX,FMAX m/min 102 Maximum electric power drawn PEL,MAX kW 53.4 Static force F0* N 3690 Stall current I0 * A 29.6 Force constant at 20 C kF,20 N/A 125 Voltage constant kE Vs/m 41.6 Motor constant at 20 C kM,20 N/W0.5 102 Motor winding resistance at 20 C RSTR,20 0.502 Phase inductance LSTR mH 6.84 Attraction force FA N 23500 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 43 Mass of the primary section with precision cooler mP,P kg 45.5 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 3.27 Recommended minimum volume flow rate VP,H,MIN l/min 6 Coolant temperature rise TP,H K 7.83 Pressure drop pP,H bar 1.55 Maximum dissipated thermal output QP,P,MAX kW 0.0961 Recommended minimum volume flow rate VP,P,MIN l/min 6 Pressure drop pP,P bar 2.21 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 414 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-4WB50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.308 Recommended minimum volume flow rate VS,MIN l/min 6 Pressure drop per meter of heatsink profile pS bar 0.0272 Pressure drop per combi distributor pKV bar 0.223 Pressure drop per coupling point pKS bar 0.234 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 415 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-4WB50-0xAx 1FN3 linear motors 416 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-4WC00-0xAx 1FN3600-4WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5220 Rated current IN A 48.8 Maximum velocity at rated force vMAX,FN m/min 279 Rated power loss PV,N kW 3.42 Maximum force FMAX N 13800 Maximum current IMAX A 139 Maximum velocity at maximum force vMAX,FMAX m/min 125 Maximum electric power drawn PEL,MAX kW 56.8 Static force F0* N 3690 Stall current I0 * A 34.5 Force constant at 20 C kF,20 N/A 107 Voltage constant kE Vs/m 35.6 Motor constant at 20 C kM,20 N/W0.5 105 Motor winding resistance at 20 C RSTR,20 0.344 Phase inductance LSTR mH 5.03 Attraction force FA N 23500 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 43 Mass of the primary section with precision cooler mP,P kg 45.5 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 3.04 Recommended minimum volume flow rate VP,H,MIN l/min 6 Coolant temperature rise TP,H K 7.3 Pressure drop pP,H bar 1.55 Maximum dissipated thermal output QP,P,MAX kW 0.0896 Recommended minimum volume flow rate VP,P,MIN l/min 6 Pressure drop pP,P bar 2.21 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 417 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-4WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.287 Recommended minimum volume flow rate VS,MIN l/min 6 Pressure drop per meter of heatsink profile pS bar 0.0272 Pressure drop per combi distributor pKV bar 0.223 Pressure drop per coupling point pKS bar 0.234 Secondary section cooling data 1FN3 linear motors 418 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-4WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 419 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-4WD30-0xAx 1FN3600-4WD30-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5220 Rated current IN A 70.7 Maximum velocity at rated force vMAX,FN m/min 413 Rated power loss PV,N kW 3.56 Maximum force FMAX N 13800 Maximum current IMAX A 202 Maximum velocity at maximum force vMAX,FMAX m/min 190 Maximum electric power drawn PEL,MAX kW 72.9 Static force F0* N 3690 Stall current I0 * A 50 Force constant at 20 C kF,20 N/A 73.8 Voltage constant kE Vs/m 24.6 Motor constant at 20 C kM,20 N/W0.5 103 Motor winding resistance at 20 C RSTR,20 0.171 Phase inductance LSTR mH 2.4 Attraction force FA N 23500 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 43 Mass of the primary section with precision cooler mP,P kg 45.5 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 3.17 Recommended minimum volume flow rate VP,H,MIN l/min 6 Coolant temperature rise TP,H K 7.6 Pressure drop pP,H bar 1.55 Maximum dissipated thermal output QP,P,MAX kW 0.0933 Recommended minimum volume flow rate VP,P,MIN l/min 6 Pressure drop pP,P bar 2.21 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 420 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-4WD30-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.299 Recommended minimum volume flow rate VS,MIN l/min 6 Pressure drop per meter of heatsink profile pS bar 0.0272 Pressure drop per combi distributor pKV bar 0.223 Pressure drop per coupling point pKS bar 0.234 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 421 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3600-4WD30-0xAx 1FN3 linear motors 422 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-5WB00-0xAx 1FN3600-5WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 6530 Rated current IN A 42.7 Maximum velocity at rated force vMAX,FN m/min 171 Rated power loss PV,N kW 5.61 Maximum force FMAX N 17200 Maximum current IMAX A 114 Maximum velocity at maximum force vMAX,FMAX m/min 69.6 Maximum electric power drawn PEL,MAX kW 60.2 Static force F0* N 4610 Stall current I0 * A 30.2 Force constant at 20 C kF,20 N/A 153 Voltage constant kE Vs/m 50.9 Motor constant at 20 C kM,20 N/W0.5 103 Motor winding resistance at 20 C RSTR,20 0.734 Phase inductance LSTR mH 9.4 Attraction force FA N 29400 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 56 Mass of the primary section with precision cooler mP,P kg 59.1 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 4.99 Recommended minimum volume flow rate VP,H,MIN l/min 6.5 Coolant temperature rise TP,H K 11 Pressure drop pP,H bar 2.19 Maximum dissipated thermal output QP,P,MAX kW 0.147 Recommended minimum volume flow rate VP,P,MIN l/min 6.5 Pressure drop pP,P bar 3.01 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 423 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-5WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.471 Recommended minimum volume flow rate VS,MIN l/min 6.5 Pressure drop per meter of heatsink profile pS bar 0.0313 Pressure drop per combi distributor pKV bar 0.269 Pressure drop per coupling point pKS bar 0.282 Secondary section cooling data 1FN3 linear motors 424 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3600-5WB00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 425 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-4NA70-0xAx 1FN3600-4NA70-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 6920 Rated current IN A 26.3 Maximum velocity at rated force vMAX,FN m/min 83.5 Rated power loss PV,N kW 3.72 Maximum force FMAX N 11700 Maximum current IMAX A 55.3 Maximum velocity at maximum force vMAX,FMAX m/min 42.6 Maximum electric power drawn PEL,MAX kW 24.8 Static force F0* N 4970 Stall current I0 * A 18.6 Force constant at 20 C kF,20 N/A 268 Voltage constant kE Vs/m 89.3 Motor constant at 20 C kM,20 N/W0.5 136 Motor winding resistance at 20 C RSTR,20 1.29 Phase inductance LSTR mH 33.7 Attraction force FA N 23100 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 58.2 Mass of the primary section with precision cooler mP,P kg 60.8 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 3.3 Recommended minimum volume flow rate VP,H,MIN l/min 6 Coolant temperature rise TP,H K 7.9 Pressure drop pP,H bar 1.49 Maximum dissipated thermal output QP,P,MAX kW 0.0975 Recommended minimum volume flow rate VP,P,MIN l/min 6 Pressure drop pP,P bar 2.19 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 426 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-4NA70-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.327 Recommended minimum volume flow rate VS,MIN l/min 6 Pressure drop per meter of heatsink profile pS bar 0.0272 Pressure drop per combi distributor pKV bar 0.223 Pressure drop per coupling point pKS bar 0.234 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 427 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-4NA70-0xAx 1FN3 linear motors 428 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3600-4NB80-0xAx 1FN3600-4NB80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 6920 Rated current IN A 56.7 Maximum velocity at rated force vMAX,FN m/min 195 Rated power loss PV,N kW 3.74 Maximum force FMAX N 11700 Maximum current IMAX A 119 Maximum velocity at maximum force vMAX,FMAX m/min 108 Maximum electric power drawn PEL,MAX kW 37.6 Static force F0* N 4970 Stall current I0 * A 40.1 Force constant at 20 C kF,20 N/A 124 Voltage constant kE Vs/m 41.4 Motor constant at 20 C kM,20 N/W0.5 136 Motor winding resistance at 20 C RSTR,20 0.278 Phase inductance LSTR mH 7.23 Attraction force FA N 23100 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 58.2 Mass of the primary section with precision cooler mP,P kg 60.8 Mass of a secondary section mS kg 4.6 Mass of a secondary section with heatsink profiles mS,P kg 5 Maximum dissipated thermal output QP,H,MAX kW 3.31 Recommended minimum volume flow rate VP,H,MIN l/min 6 Coolant temperature rise TP,H K 7.94 Pressure drop pP,H bar 1.49 Maximum dissipated thermal output QP,P,MAX kW 0.0979 Recommended minimum volume flow rate VP,P,MIN l/min 6 Pressure drop pP,P bar 2.19 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 429 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3600-4NB80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.328 Recommended minimum volume flow rate VS,MIN l/min 6 Pressure drop per meter of heatsink profile pS bar 0.0272 Pressure drop per combi distributor pKV bar 0.223 Pressure drop per coupling point pKS bar 0.234 Secondary section cooling data 1FN3 linear motors 430 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3600-4NB80-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 431 Technical data and characteristics 6.2 Data sheets and characteristics 6.2.7 1FN3900-xxxxx-xxxx Data sheet of 1FN3900-2WB00-0xAx 1FN3900-2WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 4050 Rated current IN A 25.5 Maximum velocity at rated force vMAX,FN m/min 179 Rated power loss PV,N kW 2.63 Maximum force FMAX N 10300 Maximum current IMAX A 70.5 Maximum velocity at maximum force vMAX,FMAX m/min 78 Maximum electric power drawn PEL,MAX kW 33.5 Static force F0* N 2860 Stall current I0 * A 18 Force constant at 20 C kF,20 N/A 159 Voltage constant kE Vs/m 52.9 Motor constant at 20 C kM,20 N/W0.5 93.3 Motor winding resistance at 20 C RSTR,20 0.965 Phase inductance LSTR mH 14.5 Attraction force FA N 17600 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 32.2 Mass of the primary section with precision cooler mP,P kg 33.7 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 2.34 Recommended minimum volume flow rate VP,H,MIN l/min 5.5 Coolant temperature rise TP,H K 6.11 Pressure drop pP,H bar 0.885 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data 1FN3 linear motors 432 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-2WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QP,P,MAX kW 0.0687 Recommended minimum volume flow rate VP,P,MIN l/min 5.5 Pressure drop pP,P bar 1.28 Maximum dissipated thermal output QS,MAX kW 0.221 Recommended minimum volume flow rate VS,MIN l/min 5.5 Pressure drop per meter of heatsink profile pS bar 0.0234 Pressure drop per combi distributor pKV bar 0.182 Pressure drop per coupling point pKS bar 0.191 Primary section precision cooler data Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 433 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3900-2WB00-0xAx 1FN3 linear motors 434 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-2WC00-0xAx 1FN3900-2WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 4050 Rated current IN A 37 Maximum velocity at rated force vMAX,FN m/min 269 Rated power loss PV,N kW 2.74 Maximum force FMAX N 10300 Maximum current IMAX A 102 Maximum velocity at maximum force vMAX,FMAX m/min 123 Maximum electric power drawn PEL,MAX kW 42.2 Static force F0* N 2860 Stall current I0 * A 26.1 Force constant at 20 C kF,20 N/A 110 Voltage constant kE Vs/m 36.5 Motor constant at 20 C kM,20 N/W0.5 91.4 Motor winding resistance at 20 C RSTR,20 0.48 Phase inductance LSTR mH 6.94 Attraction force FA N 17600 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 32.2 Mass of the primary section with precision cooler mP,P kg 33.7 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 2.44 Recommended minimum volume flow rate VP,H,MIN l/min 5.5 Coolant temperature rise TP,H K 6.37 Pressure drop pP,H bar 0.885 Maximum dissipated thermal output QP,P,MAX kW 0.0716 Recommended minimum volume flow rate VP,P,MIN l/min 5.5 Pressure drop pP,P bar 1.28 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 435 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-2WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.23 Recommended minimum volume flow rate VS,MIN l/min 5.5 Pressure drop per meter of heatsink profile pS bar 0.0234 Pressure drop per combi distributor pKV bar 0.182 Pressure drop per coupling point pKS bar 0.191 Secondary section cooling data 1FN3 linear motors 436 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3900-2WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 437 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-2NB20-0xAx 1FN3900-2NB20-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5190 Rated current IN A 28.4 Maximum velocity at rated force vMAX,FN m/min 128 Rated power loss PV,N kW 2.65 Maximum force FMAX N 8810 Maximum current IMAX A 59.6 Maximum velocity at maximum force vMAX,FMAX m/min 69.4 Maximum electric power drawn PEL,MAX kW 21.9 Static force F0* N 3730 Stall current I0 * A 20.1 Force constant at 20 C kF,20 N/A 186 Voltage constant kE Vs/m 62.1 Motor constant at 20 C kM,20 N/W0.5 121 Motor winding resistance at 20 C RSTR,20 0.787 Phase inductance LSTR mH 21.2 Attraction force FA N 17300 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 43.5 Mass of the primary section with precision cooler mP,P kg 45.3 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 2.34 Recommended minimum volume flow rate VP,H,MIN l/min 5.5 Coolant temperature rise TP,H K 6.13 Pressure drop pP,H bar 0.86 Maximum dissipated thermal output QP,P,MAX kW 0.0693 Recommended minimum volume flow rate VP,P,MIN l/min 5.5 Pressure drop pP,P bar 1.26 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 438 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-2NB20-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.232 Recommended minimum volume flow rate VS,MIN l/min 5.5 Pressure drop per meter of heatsink profile pS bar 0.0234 Pressure drop per combi distributor pKV bar 0.182 Pressure drop per coupling point pKS bar 0.191 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 439 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3900-2NB20-0xAx 1FN3 linear motors 440 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-2NC80-0xAx 1FN3900-2NC80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 5190 Rated current IN A 64.2 Maximum velocity at rated force vMAX,FN m/min 304 Rated power loss PV,N kW 2.89 Maximum force FMAX N 8810 Maximum current IMAX A 135 Maximum velocity at maximum force vMAX,FMAX m/min 170 Maximum electric power drawn PEL,MAX kW 37.8 Static force F0* N 3730 Stall current I0 * A 45.4 Force constant at 20 C kF,20 N/A 82.3 Voltage constant kE Vs/m 27.4 Motor constant at 20 C kM,20 N/W0.5 116 Motor winding resistance at 20 C RSTR,20 0.168 Phase inductance LSTR mH 4.15 Attraction force FA N 17300 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 43.5 Mass of the primary section with precision cooler mP,P kg 45.3 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 2.56 Recommended minimum volume flow rate VP,H,MIN l/min 5.5 Coolant temperature rise TP,H K 6.7 Pressure drop pP,H bar 0.86 Maximum dissipated thermal output QP,P,MAX kW 0.0758 Recommended minimum volume flow rate VP,P,MIN l/min 5.5 Pressure drop pP,P bar 1.26 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 441 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-2NC80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.254 Recommended minimum volume flow rate VS,MIN l/min 5.5 Pressure drop per meter of heatsink profile pS bar 0.0234 Pressure drop per combi distributor pKV bar 0.182 Pressure drop per coupling point pKS bar 0.191 Secondary section cooling data 1FN3 linear motors 442 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3900-2NC80-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 443 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-3WB00-0xAx 1FN3900-3WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 6080 Rated current IN A 40.6 Maximum velocity at rated force vMAX,FN m/min 188 Rated power loss PV,N kW 4.42 Maximum force FMAX N 15500 Maximum current IMAX A 114 Maximum velocity at maximum force vMAX,FMAX m/min 78.7 Maximum electric power drawn PEL,MAX kW 55.3 Static force F0* N 4300 Stall current I0 * A 28.7 Force constant at 20 C kF,20 N/A 150 Voltage constant kE Vs/m 49.9 Motor constant at 20 C kM,20 N/W0.5 108 Motor winding resistance at 20 C RSTR,20 0.643 Phase inductance LSTR mH 8.74 Attraction force FA N 26400 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 47.2 Mass of the primary section with precision cooler mP,P kg 49.3 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 3.93 Recommended minimum volume flow rate VP,H,MIN l/min 6 Coolant temperature rise TP,H K 9.43 Pressure drop pP,H bar 1.49 Maximum dissipated thermal output QP,P,MAX kW 0.116 Recommended minimum volume flow rate VP,P,MIN l/min 6 Pressure drop pP,P bar 1.9 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 444 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-3WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.371 Recommended minimum volume flow rate VS,MIN l/min 6 Pressure drop per meter of heatsink profile pS bar 0.0272 Pressure drop per combi distributor pKV bar 0.223 Pressure drop per coupling point pKS bar 0.234 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 445 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3900-3WB00-0xAx 1FN3 linear motors 446 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-3NB20-0xAx 1FN3900-3NB20-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 7780 Rated current IN A 42.5 Maximum velocity at rated force vMAX,FN m/min 127 Rated power loss PV,N kW 3.97 Maximum force FMAX N 13200 Maximum current IMAX A 89.5 Maximum velocity at maximum force vMAX,FMAX m/min 68.9 Maximum electric power drawn PEL,MAX kW 32.7 Static force F0* N 5590 Stall current I0 * A 30.1 Force constant at 20 C kF,20 N/A 186 Voltage constant kE Vs/m 62.1 Motor constant at 20 C kM,20 N/W0.5 148 Motor winding resistance at 20 C RSTR,20 0.525 Phase inductance LSTR mH 14.3 Attraction force FA N 26000 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 63 Mass of the primary section with precision cooler mP,P kg 65.5 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 3.52 Recommended minimum volume flow rate VP,H,MIN l/min 6 Coolant temperature rise TP,H K 8.43 Pressure drop pP,H bar 1.45 Maximum dissipated thermal output QP,P,MAX kW 0.104 Recommended minimum volume flow rate VP,P,MIN l/min 6 Pressure drop pP,P bar 1.88 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 447 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-3NB20-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.349 Recommended minimum volume flow rate VS,MIN l/min 6 Pressure drop per meter of heatsink profile pS bar 0.0272 Pressure drop per combi distributor pKV bar 0.223 Pressure drop per coupling point pKS bar 0.234 Secondary section cooling data 1FN3 linear motors 448 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3900-3NB20-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 449 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-4WA50-0xAx 1FN3900-4WA50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 8100 Rated current IN A 30.7 Maximum velocity at rated force vMAX,FN m/min 98.9 Rated power loss PV,N kW 5.52 Maximum force FMAX N 20700 Maximum current IMAX A 86.3 Maximum velocity at maximum force vMAX,FMAX m/min 31.1 Maximum electric power drawn PEL,MAX kW 54.4 Static force F0* N 5730 Stall current I0 * A 21.7 Force constant at 20 C kF,20 N/A 264 Voltage constant kE Vs/m 87.9 Motor constant at 20 C kM,20 N/W0.5 129 Motor winding resistance at 20 C RSTR,20 1.4 Phase inductance LSTR mH 19.4 Attraction force FA N 35300 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 62.7 Mass of the primary section with precision cooler mP,P kg 65.4 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 4.92 Recommended minimum volume flow rate VP,H,MIN l/min 6.5 Coolant temperature rise TP,H K 10.9 Pressure drop pP,H bar 2.24 Maximum dissipated thermal output QP,P,MAX kW 0.145 Recommended minimum volume flow rate VP,P,MIN l/min 6.5 Pressure drop pP,P bar 2.66 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 450 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-4WA50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.464 Recommended minimum volume flow rate VS,MIN l/min 6.5 Pressure drop per meter of heatsink profile pS bar 0.0313 Pressure drop per combi distributor pKV bar 0.269 Pressure drop per coupling point pKS bar 0.282 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 451 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3900-4WA50-0xAx 1FN3 linear motors 452 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-4WB00-0xAx 1FN3900-4WB00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 8100 Rated current IN A 49.7 Maximum velocity at rated force vMAX,FN m/min 178 Rated power loss PV,N kW 4.98 Maximum force FMAX N 20700 Maximum current IMAX A 140 Maximum velocity at maximum force vMAX,FMAX m/min 77.2 Maximum electric power drawn PEL,MAX kW 66 Static force F0* N 5730 Stall current I0 * A 35.2 Force constant at 20 C kF,20 N/A 163 Voltage constant kE Vs/m 54.3 Motor constant at 20 C kM,20 N/W0.5 135 Motor winding resistance at 20 C RSTR,20 0.482 Phase inductance LSTR mH 7.42 Attraction force FA N 35300 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 62.7 Mass of the primary section with precision cooler mP,P kg 65.4 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 4.43 Recommended minimum volume flow rate VP,H,MIN l/min 6.5 Coolant temperature rise TP,H K 9.81 Pressure drop pP,H bar 2.24 Maximum dissipated thermal output QP,P,MAX kW 0.13 Recommended minimum volume flow rate VP,P,MIN l/min 6.5 Pressure drop pP,P bar 2.66 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 453 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-4WB00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.419 Recommended minimum volume flow rate VS,MIN l/min 6.5 Pressure drop per meter of heatsink profile pS bar 0.0313 Pressure drop per combi distributor pKV bar 0.269 Pressure drop per coupling point pKS bar 0.282 Secondary section cooling data 1FN3 linear motors 454 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3900-4WB00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 455 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-4WB50-0xAx 1FN3900-4WB50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 8100 Rated current IN A 61.4 Maximum velocity at rated force vMAX,FN m/min 222 Rated power loss PV,N kW 5.53 Maximum force FMAX N 20700 Maximum current IMAX A 173 Maximum velocity at maximum force vMAX,FMAX m/min 98.6 Maximum electric power drawn PEL,MAX kW 77.7 Static force F0* N 5730 Stall current I0 * A 43.5 Force constant at 20 C kF,20 N/A 132 Voltage constant kE Vs/m 43.9 Motor constant at 20 C kM,20 N/W0.5 129 Motor winding resistance at 20 C RSTR,20 0.35 Phase inductance LSTR mH 4.86 Attraction force FA N 35300 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 62.7 Mass of the primary section with precision cooler mP,P kg 65.4 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 4.92 Recommended minimum volume flow rate VP,H,MIN l/min 6.5 Coolant temperature rise TP,H K 10.9 Pressure drop pP,H bar 2.24 Maximum dissipated thermal output QP,P,MAX kW 0.145 Recommended minimum volume flow rate VP,P,MIN l/min 6.5 Pressure drop pP,P bar 2.66 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 456 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-4WB50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.464 Recommended minimum volume flow rate VS,MIN l/min 6.5 Pressure drop per meter of heatsink profile pS bar 0.0313 Pressure drop per combi distributor pKV bar 0.269 Pressure drop per coupling point pKS bar 0.282 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 457 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3900-4WB50-0xAx 1FN3 linear motors 458 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-4WC00-0xAx 1FN3900-4WC00-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 8100 Rated current IN A 72 Maximum velocity at rated force vMAX,FN m/min 266 Rated power loss PV,N kW 5.19 Maximum force FMAX N 20700 Maximum current IMAX A 202 Maximum velocity at maximum force vMAX,FMAX m/min 122 Maximum electric power drawn PEL,MAX kW 83 Static force F0* N 5730 Stall current I0 * A 50.9 Force constant at 20 C kF,20 N/A 112 Voltage constant kE Vs/m 37.5 Motor constant at 20 C kM,20 N/W0.5 133 Motor winding resistance at 20 C RSTR,20 0.239 Phase inductance LSTR mH 3.54 Attraction force FA N 35300 Thermal time constant tTH s 120 Pole width M mm 23 Mass of the primary section mP kg 62.7 Mass of the primary section with precision cooler mP,P kg 65.4 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 4.62 Recommended minimum volume flow rate VP,H,MIN l/min 6.5 Coolant temperature rise TP,H K 10.2 Pressure drop pP,H bar 2.24 Maximum dissipated thermal output QP,P,MAX kW 0.136 Recommended minimum volume flow rate VP,P,MIN l/min 6.5 Pressure drop pP,P bar 2.66 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 459 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-4WC00-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.436 Recommended minimum volume flow rate VS,MIN l/min 6.5 Pressure drop per meter of heatsink profile pS bar 0.0313 Pressure drop per combi distributor pKV bar 0.269 Pressure drop per coupling point pKS bar 0.282 Secondary section cooling data 1FN3 linear motors 460 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3900-4WC00-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 461 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-4NA50-0xAx 1FN3900-4NA50-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 10400 Rated current IN A 29.3 Maximum velocity at rated force vMAX,FN m/min 59.4 Rated power loss PV,N kW 5.26 Maximum force FMAX N 17600 Maximum current IMAX A 61.6 Maximum velocity at maximum force vMAX,FMAX m/min 28.2 Maximum electric power drawn PEL,MAX kW 31.6 Static force F0* N 7460 Stall current I0 * A 20.7 Force constant at 20 C kF,20 N/A 361 Voltage constant kE Vs/m 120 Motor constant at 20 C kM,20 N/W0.5 172 Motor winding resistance at 20 C RSTR,20 1.47 Phase inductance LSTR mH 40.5 Attraction force FA N 34700 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 82 Mass of the primary section with precision cooler mP,P kg 85.1 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 4.66 Recommended minimum volume flow rate VP,H,MIN l/min 6.5 Coolant temperature rise TP,H K 10.3 Pressure drop pP,H bar 2.17 Maximum dissipated thermal output QP,P,MAX kW 0.138 Recommended minimum volume flow rate VP,P,MIN l/min 6.5 Pressure drop pP,P bar 2.64 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 462 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-4NA50-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.462 Recommended minimum volume flow rate VS,MIN l/min 6.5 Pressure drop per meter of heatsink profile pS bar 0.0313 Pressure drop per combi distributor pKV bar 0.269 Pressure drop per coupling point pKS bar 0.282 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 463 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3900-4NA50-0xAx 1FN3 linear motors 464 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-4NA80-0xAx 1FN3900-4NA80-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 10400 Rated current IN A 40.8 Maximum velocity at rated force vMAX,FN m/min 87.9 Rated power loss PV,N kW 5.28 Maximum force FMAX N 17600 Maximum current IMAX A 85.8 Maximum velocity at maximum force vMAX,FMAX m/min 45.6 Maximum electric power drawn PEL,MAX kW 36.8 Static force F0* N 7460 Stall current I0 * A 28.9 Force constant at 20 C kF,20 N/A 259 Voltage constant kE Vs/m 86.3 Motor constant at 20 C kM,20 N/W0.5 172 Motor winding resistance at 20 C RSTR,20 0.759 Phase inductance LSTR mH 20.8 Attraction force FA N 34700 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 82 Mass of the primary section with precision cooler mP,P kg 85.1 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 4.68 Recommended minimum volume flow rate VP,H,MIN l/min 6.5 Coolant temperature rise TP,H K 10.4 Pressure drop pP,H bar 2.17 Maximum dissipated thermal output QP,P,MAX kW 0.138 Recommended minimum volume flow rate VP,P,MIN l/min 6.5 Pressure drop pP,P bar 2.64 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 465 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-4NA80-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.464 Recommended minimum volume flow rate VS,MIN l/min 6.5 Pressure drop per meter of heatsink profile pS bar 0.0313 Pressure drop per combi distributor pKV bar 0.269 Pressure drop per coupling point pKS bar 0.282 Secondary section cooling data 1FN3 linear motors 466 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics of 1FN3900-4NA80-0xAx 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 467 Technical data and characteristics 6.2 Data sheets and characteristics Data sheet of 1FN3900-4NB20-0xAx 1FN3900-4NB20-0xAx Technical data Designation Unit Value DC-link voltage UDC V 600 Water cooling flow temperature TVORL C 35 Rated temperature TN C 120 Rated force FN N 10400 Rated current IN A 56.7 Maximum velocity at rated force vMAX,FN m/min 127 Rated power loss PV,N kW 5.29 Maximum force FMAX N 17600 Maximum current IMAX A 119 Maximum velocity at maximum force vMAX,FMAX m/min 68.6 Maximum electric power drawn PEL,MAX kW 43.5 Static force F0* N 7460 Stall current I0 * A 40.1 Force constant at 20 C kF,20 N/A 186 Voltage constant kE Vs/m 62.1 Motor constant at 20 C kM,20 N/W0.5 172 Motor winding resistance at20 C RSTR,20 0.393 Phase inductance LSTR mH 10.8 Attraction force FA N 34700 Thermal time constant tTH s 180 Pole width M mm 23 Mass of the primary section mP kg 82 Mass of the primary section with precision cooler mP,P kg 85.1 Mass of a secondary section mS kg 7.5 Mass of a secondary section with heatsink profiles mS,P kg 7.9 Maximum dissipated thermal output QP,H,MAX kW 4.68 Recommended minimum volume flow rate VP,H,MIN l/min 6.5 Coolant temperature rise TP,H K 10.4 Pressure drop pP,H bar 2.17 Maximum dissipated thermal output QP,P,MAX kW 0.139 Recommended minimum volume flow rate VP,P,MIN l/min 6.5 Pressure drop pP,P bar 2.64 General conditions Data at the rated point Limit data Physical constants Primary section main cooler data Primary section precision cooler data 1FN3 linear motors 468 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 1FN3900-4NB20-0xAx Technical data Designation Unit Value Maximum dissipated thermal output QS,MAX kW 0.464 Recommended minimum volume flow rate VS,MIN l/min 6.5 Pressure drop per meter of heatsink profile pS bar 0.0313 Pressure drop per combi distributor pKV bar 0.269 Pressure drop per coupling point pKS bar 0.282 Secondary section cooling data 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 469 Technical data and characteristics 6.2 Data sheets and characteristics Characteristics for 1FN3900-4NB20-0xAx 1FN3 linear motors 470 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Technical data and characteristics 6.2 Data sheets and characteristics 6.2.8 Additional characteristic curves The attraction force FA between the primary section and the secondary section track depends on the air gap. The variable FA listed in the motor data sheets refers to the nominal air gap. The following diagram shows the relative variation of the attraction force FA as a function of the air gap. In this case, the air gap is the geometrical distance of the primary section from the secondary section track with a cover. Figure 6-9 Dependency of the attraction force of the air gap for motors of product family 1FN3 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 471 Technical data and characteristics 6.2 Data sheets and characteristics The motor force FM depends on the air gap. The variables FN and FMAX stated in the motor data sheets refer to the nominal air gap. The following diagram shows the relative variation of the two motor forces as a function of the air gap. In this case, the air gap is the geometrical distance of the primary section from the secondary section track with a cover. Figure 6-10 Dependency of the motor force of the air gap for motors of product family 1FN3 1FN3 linear motors 472 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Preparation for use 7 WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to the permanent magnet fields of the secondary sections. * Observe the information in Chapter "Danger from strong magnetic fields (Page 29)". WARNING Incorrect packaging, storage and/or incorrect transport Risk of death, injury and/or material damage can occur if the devices are packed, stored, or transported incorrectly. * Always follow the safety instructions for storage and transport. * When transporting or lifting machines or machine parts with the motors installed, protect the components from moving unintentionally. * Always correctly and carefully carry out storage, transport and lifting operations. * Only use suitable devices and equipment that are in perfect condition. * Only use lifting devices, transport equipment and suspension equipment that comply with the appropriate regulations. * IATA regulations must be observed when components are transported by air. * Mark locations where secondary sections are stored with warning and prohibit signs according to the tables in Chapter "Supplied pictograms". * Observe the warning instructions on the packaging. * Always wear safety shoes and safety gloves. * Take into account the maximum loads that personnel can lift and carry. The motors and their components can weigh more than 13 kg. * Primary sections and secondary sections must always be transported and stored in the packaged condition. - Replace any defective packaging. Correct packaging offers protection against sudden forces of attraction that can occur in the immediate vicinity of a secondary section. Further, when correctly packaged, you are protected against hazardous motion when storing and moving the secondary section. - Only use undamaged original packaging. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 473 Preparation for use 7.1 Transporting Note Original packaging Keep the packaging of components with permanent magnets where possible! When reusing the original packaging do not cover safety instructions that are possibly attached. When required, use transparent adhesive tape for the packaging. 7.1 Transporting Note UN number for permanent magnets UN number 2807 is allocated to permit magnets as hazardous item. When shipping products that contain permanent magnets by sea or road, no additional packaging measures are required for protection against magnetic fields. 7.1.1 Ambient conditions for transportation Based on DIN EN 60721-3-2 (for transportation) Table 7- 1 Climatic ambient conditions Lower air temperature limit: - 5 C (deviates from 3K3) Upper air temperature limit: + 40 C Lower relative humidity limit: 5% Upper relative humidity limit: 85% Rate of temperature fluctuations: Max. 0.5 K/min Condensation: Not permissible Formation of ice: Not permissible Transportation: Class 2K2 Transport is only permissible in locations that are fully protected against the weather (in halls or rooms). 1FN3 linear motors 474 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Preparation for use 7.1 Transporting Table 7- 2 Biological ambient conditions Transportation: Table 7- 3 Class 2B1 Chemical ambient conditions Transportation: Table 7- 4 Class 2C1 Mechanically active ambient conditions Transportation: Table 7- 5 Class 2S2 Mechanical ambient conditions Transportation: 7.1.2 Class 2M2 Packaging specifications for air transportation When transporting products containing permanent magnets by air, the maximum permissible magnetic field strengths specified by the appropriate IATA Packing Instruction must not be exceeded. Special measures may be required so that these products can be shipped. Above a certain magnetic field strength, shipping requires that you notify the relevant authorities and appropriately label the products. Note The magnetic field strengths listed in the following always refer to values for the DC magnetic field specified in the IATA packaging instruction 953. If the values change, then we will take this into account in the next edition. Products whose highest field strength exceeds 0.418 A/m, as determined at a distance of 4.6 m from the product, require shipping authorization. This product will only be shipped with previous authorization from the responsible national body of the country from where the product is being shipped (country of origin) and the country where the airfreight company is based. Special measures need to be taken to enable the product to be shipped. When shipping products whose highest field strength is equal to or greater than 0.418 A/m, as determined at a distance of 2.1 m from the product, you have a duty to notify the relevant authorities and appropriately label the product. When shipping products whose highest field strength is less than 0.418 A/m, as determined at a distance of 2.1 m from the product, you do not have to notify the relevant authorities and you do not have to label the product. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 475 Preparation for use 7.1 Transporting To achieve mutual optimal weakening of the magnetic fields (magnetic interference fields) the original and individual packaging of two secondary sections must always be stacked on one another in pairs, alternating according to the following diagram. In each case, edge A-B of the lower individual package must be placed on the edge C-D of the upper individual package. Figure 7-1 Packing for secondary sections and correct stacking The precondition for correctly stacking two secondary sections is an offset within a secondary section pair of less than 1 cm, which must be guaranteed for the complete duration of the air transport. To achieve this, fix the original individual packaging, e.g. using adhesive packaging tape. When required, use transparent adhesive packaging tape in order not to cover any safety instructions. If the individual packages with the secondary sections are not stacked pairwise alternating on top of one another, the magnetic fields strengthen one another. If the offset within a secondary section pair is larger than 1 cm during the complete duration of the air transport, then the magnetic fields also strengthen one another. In bulk packaging, secondary section pairs (each pair stacked alternating, according to the diagram "Packaging for secondary sections and correct stacking") can be arranged as required. 1FN3 linear motors 476 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Preparation for use 7.1 Transporting Table 7- 6 Packaging specifications for 1FN3xxx-xSxxx-xxxx secondary sections Not subject to notification and labeling requirements A single secondary section is packaged in its original individual packaging Two secondary sections each are packaged in the original individual packaging and correctly stacked in pairs Subject to notification and labeling requirements Subject to authorization X X 2) Secondary sections are packaged in the original individual packaging and can be arbitrarily arranged X 1) 1) If the secondary section is also packed in a ferromagnetic sheet metal case in addition to the original individual packaging, e.g. manufactured out of iron with a thickness of greater than 0.5 mm, then when shipping, you only have to notify the relevant authorities and attach appropriate labels. 2) If an offset within a secondary section pair of less than 1 cm cannot be guaranteed for the duration of the complete air transport, then for transportation you have to notify the relevant authorities and attach appropriate labels. Example 1 Original individual packages with secondary section pairs with the Article number 1FN3xxxxSxxx-xxxx are correctly stacked in new packaging (bulk packaging). The shipment is not subject to notification and labeling requirements Example 2 A maximum of one additional original individual packaging with one secondary section may be added to the new (bulk) packaging from example 1. This individual secondary section can be arbitrarily aligned, a sheet metal case to provide additional shielding is not required. The shipment of the complete new package is then subject to notification and labeling requirements. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 477 Preparation for use 7.1 Transporting 7.1.3 Lifting primary sections NOTICE Damage to the primary section when incorrectly lifted Improper use of lifting equipment and slings can lead to permanent deformation and damage to the primary section. * Always ensure the primary section is horizontal when lifting and transporting it. * To fasten the suspension ropes for lifting the primary section, use - the threaded holes on the top of the primary section - Eye bolts acc. to DIN 580 * To lift and transport in a horizontal position, screw in the eye bolts in diagonally opposing threaded holes of the primary section. Choose the threaded holes with the greatest possible distance from one another. * If the unit must be lifted and transported in a vertical position, you must screw in the eye bolts in adjacent threaded holes directly on a front end of the primary section. * The locating surfaces of the eye bolts must positioned flat and over the whole surface on the top of the primary section. * Observe the specifications for thread depths and screw-in depths in the primary section (Specifications for mounting linear motors (Page 140)). The values cited in this chapter also apply to the eye bolts. If the threaded pins of the eye bolts are too long, you must ensure that the maximum screw-in depth is adhered to, using washers if necessary. * All of the suspension ropes must be the same length. When lifting and transporting in a horizontal position, the taut suspension ropes must form an angle of at least 50 between the rope and the primary section. The center of gravity of the primary section must be centered between the threaded holes that are used and lie vertically under the hook of the crane. * Two suspension ropes and two eyebolts are sufficient to lift and transport the primary section. The primary section may incline to one side during this, however. * If you use four suspension ropes and four eye bolts, the load is optimally distributed, which means that a sideward inclination is ruled out. * The positioning of the primary section with suspension ropes on the provided installation position is not permitted. 1FN3 linear motors 478 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Preparation for use 7.2 Storage Figure 7-2 Correct lifting of primary sections 7.2 Storage 7.2.1 Ambient conditions for long-term storage Based on DIN EN 60721-3-1 (for long-term storage) Table 7- 7 Climatic ambient conditions Lower air temperature limit: - 5 C (deviates from 3K3) Upper air temperature limit: + 40 C Lower relative humidity limit: 5% Upper relative humidity limit: 85% Rate of temperature fluctuations: Max. 0.5 K/min Condensation: Not permissible Formation of ice: Not permissible Long-term storage: Class 1K3 and class 1Z1 have a different upper relative humidity Storage is only permissible in locations that are fully protected against the weather (in halls or rooms). 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 479 Preparation for use 7.2 Storage Table 7- 8 Biological ambient conditions Long-term storage: Table 7- 9 Class 1B1 Chemical ambient conditions Long-term storage: Table 7- 10 Class 1C1 Mechanically active ambient conditions Long-term storage: Table 7- 11 Class 1S2 Mechanical ambient conditions Long-term storage: 7.2.2 Class 1M2 Storage in rooms and protection against humidity The motors can be stored for up to two years under the following conditions: Storing indoors Apply a preservation agent (e.g. Tectyl) to bare external components if this has not already been carried out in the factory. Store the motors as described in Section "Ambient conditions for long-term storage". The storage room/area must satisfy the following conditions: - Dry - Dust-free - Free of any vibration - Well ventilated - Protected against extreme weather conditions - The air inside the room or space must be free of any aggressive gases Protect the motor against shocks and humidity. Make sure that the motor is covered properly. 1FN3 linear motors 480 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Preparation for use 7.2 Storage Protection against humidity If a dry storage area is not available, then take the following precautions: Wrap the motor in humidity-absorbent material. Then wrap it in foil so that it is air tight. Include several bags of desiccant in the sealed packaging. Check the desiccant and replace it as required. Place a humidity meter in the sealed packaging to indicate the level of air humidity inside it. Inspect the motor on a regular basis. Protecting the cooling system for motors with integrated cooling Before you store the motor after use, perform the following actions: Empty the cooling channels. Blow out the cooling ducts with dry, compressed air so that the cooling ducts are completely empty. Seal the connections of the cooling system. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 481 Preparation for use 7.2 Storage 1FN3 linear motors 482 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8 NOTICE Destruction of the motor if it is directly connected to the three-phase line supply The motor will be destroyed if it is directly connected to the three-phase line supply. * Only operate the motors with the appropriately configured converters. WARNING Risk of electric shock If you connect the voltage to the primary section as individual component, then there is a risk of electric shock as there is no touch protection. * Only connect a voltage if the motor component is installed in the assembled machine. WARNING Risk of electric shock due to incorrect connection If you incorrectly connect the motor this can result in death, serious injury, or extensive material damage. The motors require an impressed sinusoidal current. * Connect the motor in accordance with the circuit diagram provided in this documentation. * Refer also to the documentation for the drive system used. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 483 Electrical connection WARNING Risk of electric shock Voltage is induced at the power connections of the primary section each time a primary section moves with respect to a secondary section - and vice versa. When the motor is switched on, the power connections of the primary section are also live. If you touch the power connections you may suffer an electric shock. * Only mount and remove electrical components if you have been qualified to do so. * Only work on the motor when the system is in a no-voltage condition. * Do not touch the power connections. Correctly connect the power connections of the primary section or properly insulate the cable connections. * Do not disconnect the power connection if the primary section is under voltage (live). * When connecting up, only use power cables intended for the purpose. * First connect the protective conductor (PE). * Attach the shield through a large surface area. * First connect the power cable to the primary section before you connect the power cable to the converter. * First disconnect the connection to the converter before you disconnect the power connection to the primary section. * In the final step, disconnect the protective conductor (PE). 1FN3 linear motors 484 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.1 Permissible line system types WARNING Electric shock caused by high leakage currents When touching conductive parts of the machine, high leakage currents can result in an electric shock. * For high leakage currents, observe the increased requirements placed on the protective conductor. The requirements are laid down in standards DIN EN 61800-5-1 and DIN EN 60204-1. * For high leakage currents, attach warning symbols to Power Drive System. WARNING Risk of electric shock as a result of residual voltages There is a risk of electric shock if hazardous residual voltages are present at the motor connections. Even after switching off the power supply, active motor parts can have a charge exceeding 60 C. In addition, even after withdrawing the connector 1 s after switching off the voltage, more than 60 V can be present at the free cable ends. * Wait for the discharge time to elapse. 8.1 Permissible line system types Permissible line system types and voltages The following table shows the permissible line voltages of TN line supply systems for the motors. Table 8- 1 Permissible line voltages of TN line supply systems, resulting DC link voltages and converter output voltages Permissible line supply voltage resulting DC link voltage UDC Converter output voltage (rms value) Ua max 400 V 600 V (controlled) 425 V (controlled) 528 V (uncontrolled) 380 V (uncontrolled) 634 V (uncontrolled) 460 V (uncontrolled) 480 V When using the SINAMICS S120 drive system, the motors are always approved for operation on the following line supplies: TN line systems with grounded neutral point TT line systems with grounded neutral point IT line systems 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 485 Electrical connection 8.2 Motor circuit diagram When operated on IT line systems, a protective device should be provided that switches off the drive system in the case of a ground fault. In operation with a grounded external conductor, an isolating transformer with grounded neutral (secondary side) must be connected between the line supply and the drive system. This protects the winding insulation from excessive stress. 8.2 Motor circuit diagram The circuit diagram of the primary section looks like this: Figure 8-1 Circuit diagram for primary section 8.3 System integration 8.3.1 Drive system Components The drive system that feeds a motor comprises an infeed module, a power module and a control module. For the SINAMICS S120 drive system, these modules are called "Line Modules", "Motor Modules" and "Control Units". Line Modules can be regulated with feedback (ALM, Active Line Module), unregulated with feedback (SLM, Smart Line Module), or unregulated without feedback (BLM, Basic Line Module). To operate several motors simultaneously on a single drive system, either one Motor Module per motor or one Motor Module for several motors can be provided, depending on the application. The appropriate choice of Line Module is primarily determined by the power consumption of the motors used. Other important related factors are the line voltage, regenerative feedback, and the DC-link voltage. The following figures show examples of system integrations with connection of Temp-S and Temp-F via an SME12x. 1FN3 linear motors 486 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration To connect an absolute value encoder EnDat with 1 VPP, order designation EnDat01 or EnDat02, or SSI with 1 VPP , you require the SME125. To connect an incremental encoder (sin/cos 1 VPP), you require the SME120. Figure 8-2 System integration with SME12x and separate signal and power cables (example) The following figure only applies to peak load motors. Figure 8-3 System integration with SME12x and combined cable for the signal and power connection (example) 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 487 Electrical connection 8.3 System integration The following diagram shows an example of a motor integrated into a system with Temp-S and Temp-F connected via TM120. An incremental encoder (sin/cos 1 VPP) or absolute encoder (EnDat with 1 VPP, order designation EnDat01 or EnDat02, or SSI with 1 VPP) is connected via SMC20. Figure 8-4 System integration with TM120 and SMC20 (example) The following diagram shows an example of a motor integrated into a system with Temp-S and Temp-F connected via TM120. A DRIVE-CLiQ encoder is connected directly to the TM120. Figure 8-5 System integration with TM120 (example) 1FN3 linear motors 488 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration Power and signal connection Only ring cable lugs are suitable for the power and signal connection at the motor end. Only plug connectors with a full thread are suitable for the onward adapter cable. This is the reason that cable extensions, for example, to the converter or to the SME12x, must also have a full thread connectors. SPEED-CONNECT connections are not compatible. Requirements The choice of Motor Module depends on the rated current or the maximum current of the motor. The encoder system depends on the application Note Read the corresponding documentation about open-loop and closed-loop control systems. NOTICE Damaged main insulation In systems where direct drives are used on controlled infeeds, electrical oscillations can occur with respect to ground potential. These oscillations are, among other things, influenced by: * The lengths of the cables * The rating of the infeed/regenerative feedback module * The type of infeed/regenerative feedback module (particularly when an HFD commutating reactor is already present) * The number of axes * The size of the motor * The winding design of the motor * The type of line supply * The place of installation The oscillations lead to increased voltage loads and may damage the main insulation! * To dampen the oscillations we recommend the use of the associated Active Interface Module or an HFD reactor with damping resistor. For specific details, refer to the documentation of the drive system being used or contact your local Siemens office. Note The corresponding Active Interface Module or the appropriate HFD line reactor must be used to operate the Active Line Module controlled infeed unit. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 489 Electrical connection 8.3 System integration 8.3.2 Sensor Module SME12x Sensor Module External SME12x is a module to evaluate: Incremental encoders with sin/cos 1 VPP interface (SME120) Absolute encoders with EnDat interface (SME125) Temperature sensors The temperature sensors in the motor do not have safe electrical separation in order to achieve better thermal contact to the motor winding. The SME12x evaluates the temperature sensors with safe electrical separation. Information about the SME12x is provided in the "SINAMICS S120 Control Units and Additional System Components" Equipment Manual. 8.3.3 TM120 Terminal Module The TM120 Terminal Module is a module for evaluating temperature signals. The temperature sensors in the motor do not have safe electrical separation in order to achieve better thermal contact to the motor winding. Terminal Module TM120 evaluates the temperature sensors with safe electrical separation. Information about the TM120 is provided in the Equipment Manual "SINAMICS S120 Control Units and Additional System Components". 8.3.4 SMC20 Sensor Module The Sensor Module Cabinet-Mounted SMC20 is a module to evaluate: Incremental encoders with sin/cos 1 VPP interface Absolute encoders with EnDat interface Information about the SMC20 is provided in the "SINAMICS S120 Control Units and Additional System Components" Equipment Manual. 8.3.5 Pin assignments and connection types The 1FN3050 motors either have a permanently connected combined cable or two separate permanently connected cables for the power connection and the signal connection. There is a choice of 0.5 m length and preassembled connectors (size 1 or M17) or 2 m length and open conductor ends for these cables. The 1FN3100 to 1FN3900 motors are provided with separate cables for the power connection and signal connection. To connect these motors, use the connection cover with metric cable glands directly on the integrated terminal panel. 1FN3 linear motors 490 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration Peak load motors from this series are also available with a combined cable. Connect the combined cable via a connection cover with PG cable gland on the terminal panel. Separate power and signal cables with their own connectors make electrical connection simpler, for example to a SME12x Sensor Module. You also avoid use of a terminal block. Combined cable for the power and temperature sensor connection As standard, this connection type is only intended for peak load motors. Continuous load motors can be upgraded as required. The combined cable has 4 power cores (3 phases and PE) and 2x2 signal cores for the temperature sensors. Connect the combined cable directly at the integrated terminal panel. Use angled ring cable lugs for the ends of the cables. You will find connection types for connection of temperature sensors and core assignments in Chapter "Signal connection (Page 500)". Figure 8-6 PIN assignments of the plug-in connectors for combined cables Connect the cables at the motor end with EMC-compliant metallic PG cable glands. This allows cable connections with low bending radii in all directions. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 491 Electrical connection 8.3 System integration Prefabricated adapter cables 6FX8002-5LMx0 with straight heavy-gauge threaded joint and connector are available for the MOTION-CONNECT connection system, as are direct cables 6FX8002-5LMx5 without connector. These cables allow quick connection to the motor using angular ring cable lugs and heavy-gauge threaded joints with an integrated EMC-compliant shield support. You will find the article numbers for these items in the catalog or on the Internet at https://eb.automation.siemens.com using the search term "MOTION-CONNECT". Separate power and temperature sensor cables This connection type is standard for peak and continuous load motors. The power cable has 4 power cores (3 phases and PE). The temperature sensor cable has 2x2 signal cores. Connect both cables to the terminal panel. Insert the cables into the terminal panel with two metric cable glands. You will find connection types for connection of temperature sensors and core assignments in Chapter "Signal connection (Page 500)". Figure 8-7 PIN assignments of the plug-in connectors for signal cables 1FN3 linear motors 492 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration Figure 8-8 PIN assignments of the plug-in connectors for power cables 8.3.6 Terminal panel Terminal panel and connector pin assignment Note Preassemble the cables before installing If the primary section is already installed, the terminal panel may be difficult to access. * Install the cables in the terminal panel before installing the primary section in the machine. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 493 Electrical connection 8.3 System integration The following figures show the terminal assignment of the terminal panel for various peak load motor types. The terminal panel of peak load and continuous load motors is identical. The only difference is that the dimensions of the casing are larger on the continuous load motor. However, this is of no significance for the electrical connection. With the EN 60034-8:2002 standard the terminal markings have changed. For the old terminal markings, see Appendix. Figure 8-9 Terminal panel for the motors 1FN3100 to 1FN3150 1FN3 linear motors 494 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration Figure 8-10 Terminal panel for the motors 1FN3300 to 1FN3900 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 495 Electrical connection 8.3 System integration Connection cover The terminal panel is sealed with degree of protection IP65 using a cover with connection thread. The following figure shows the different connection cover versions and their potential applications. Figure 8-11 Connection cover variants 1FN3 linear motors 496 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration Note Connection cover Connection covers for 1FN3300 - 900 with a "0" in the 16th position of the article number are not compatible with primary sections as of a serial number YFFNxxx. Always use the connection cover supplied with the associated seal. The supplied screws and the tightening torques are listed in following table. Table 8- 2 Connection cover screws supplied and tightening torques Motor type 1FN3... Screw compliant with Tightening torque DIN EN ISO 4762 100, 150 M4x20-A2 2.2 Nm 300, 450, 600, 900 M5x20-A4 3.4 Nm Disassembly of the connection cover NOTICE Damage to the seal The seal can be damaged during disassembly of the connection cover. * When unscrewing the connection cover, take care that the seal stays completely in the groove in the connection cover. * Carefully remove the seal from the motor if necessary. Then press the seal back into the groove of the connection cover. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 497 Electrical connection 8.3 System integration 8.3.7 Power connection Connection assignment Table 8- 3 Power connection for linear motor Converter Primary section U2 U V2 V W2 W For information on connecting the power, also refer to the diagrams relating to "System integration". The direction of motion of the primary or secondary section is positive if the primary section is connected to phase sequence U, V, W. See "Direction of motion of the motor (Page 35)". Number of conductors and cable cross-sections Cables that are connected to the motor must have four conductors for the power cable / four conductors for the signal cable. The cross-section for each of the signal cable conductors is 0.5 mm2. The cross-section of the power cable conductors is based on the rated current of the motor. The rated current of the motor must be less than the current carrying capacity of the cable according to DIN EN 60204-1 (laying system C). The table below specifies the maximum permissible rated current of the motor for different cross-sections of the power cable conductors. Table 8- 4 Maximum permissible rated current with different cross-sections of the power cable conductors Power cable conductor cross-section 2.5 mm2 4 mm2 6 mm2 10 mm2 16 mm2 25 mm2 Maximum permissible rated current 21 A 28 A 36 A 50 A 66 A 84 A Note Connection of large cable cross-sections Connecting cables with conductor cross-sections of more than 16 mm2 is not possible at the motor terminal panel. If the rated current of a motor requires power conductors with a crosssection of 25 mm2, please contact your local Siemens office. 1FN3 linear motors 498 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration Connection of circuit breaker For the following configurations, you require a circuit breaker for each primary section: Several primary sections are connected in parallel to one Motor Module. The current-carrying capacity of the feeder cable cross-section is less than the current load capability of the Motor Module. Connect all of the primary sections to be connected in parallel to a Motor Module via a circuit breaker. Connect phases U, V, W of the primary section in question to the corresponding terminals of the associated circuit breaker: U - L1 V - L2 W - L3 Connect phases U, V, W of the Motor Module to the circuit breaker terminals: U - T1 V - T2 W - T3 Connect the auxiliary NO contacts of the circuit breaker in series. Connect the auxiliary NO contacts to an input on the CU/NCU. Connect the auxiliary NO contact to an external drive fault of the drive using BICO technology. This means that when a circuit breaker trips, the complete drive is shut down (OFF2). You can also evaluate the auxiliary NO contact of the circuit breaker using the PLC. Adjust the circuit breaker to the rated current of the motor feeder cables +10%. Avoiding false circuit breaker tripping At the following link you can find information in the Internet on the topic of "Influence of highfrequency currents on thermal overload trips of circuit breakers (3RV, 3VU) and overload relays (3RU, 3UA)" and "Additional effects that can result in false trips". FAQ entry ID: 24153083 http://support.automation.siemens.com/WW/llisapi.dll?func=cslib.csinfo&objid=24153083&no deid0=20358027&caller=view&lang=de&extranet=standard&viewreg=WW&u=NDAwMDAxN wAA&siteID=cseus 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 499 Electrical connection 8.3 System integration 8.3.8 Signal connection No direct connection of the temperature monitoring circuits WARNING Risk of electric shock when incorrectly connecting the temperature monitoring circuit In the case of a fault, circuits Temp-S and Temp-F do not provide safe electrical separation with respect to the power components. * Use, for example, the TM120 or the SME12x to connect the Temp-S and Temp-F temperature monitoring circuits. You therefore comply with the directives for safe electrical separation according to DIN EN 61800-5-1 (previously safe electrical separation according to DIN EN 50178). Correctly connecting temperature sensors NOTICE Motor destroyed as a result of overtemperature The motor can be destroyed as a result of overtemperature if you do not correctly connect the temperature sensors. * When connecting temperature sensor cables with open conductor ends, pay attention to the correct assignment of conductor colors. Note Observe the polarity Carefully note the polarity when connecting the KTY. The following shows various connection variants for the temperature sensors. These illustrations apply to the operation of 1FN3 linear motors with the SINAMICS S120 drive system. The IDs A, B or C are used to identify the conductor assignments of the temperature sensor cables in the following tables. 1FN3 linear motors 500 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration Identification for cables with open conductor ends or ring-type lugs Identification for plug connections Figure 8-12 Connection variants for temperature sensors for the SINAMICS S120 drive system 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 501 Electrical connection 8.3 System integration Table 8- 5 Conductor assignments of the temperature sensor cables - Table A Conductor color Interface White -1R2: -KTY or Pt1000 black +1R1: +KTY or Pt1000 red 1TP1: PTC Yellow 1TP2: PTC Applies to permanently connected combination cable with open conductor ends for 1FN3050 Table 8- 6 Conductor assignments of the temperature sensor cables - Table B Conductor color Interface White -1R2: -KTY or Pt1000 Brown +1R1: +KTY or Pt1000 Green 1TP1: PTC Yellow 1TP2: PTC Applies to cable 6FX8002-2SL01-..., 6FX8002-2SL02-..., 6FX8002-2SL20-... and permanently connected sensor cable with open conductor ends for 1FN3050 Table 8- 7 Conductor assignments of the temperature sensor cables - Table C Conductor color Pin White 1 Brown 2 Green 3 Yellow 4 Gray 5 Pink 6 Green/yellow Applies to cable 6FX8002-2SL00-...; the conductor colors also apply for cable 6FX8002-1BD00-... (sold by the meter) 1FN3 linear motors 502 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration Temperature sensor connection - standard Connect the signal cable as follows: Using a plug connector at the SME12x (Sensor Module External) With open cable ends at the TM120 The SME12x or the TM120 is connected to the converter via DRIVE-CLiQ. See the diagrams for "System integration (Page 486)". Note Checking the shutdown circuit Before commissioning and switching on for the first time, carefully check that the Temp-S temperature monitoring circuit correctly shuts down the system when it responds via the SME12x or the TM120. Typical characteristic R() of a PTC temperature sensor according to DIN 44081 is provided in Chapter "Technical features of temperature sensors (Page 88)". Connection of the temperature sensors via SME12x 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 503 Electrical connection 8.3 System integration Pin assignment of the temperature sensor - SME12x interface Figure 8-13 Pole layout of the temperature sensor - SME12x interface Table 8- 8 Pole layout of the temperature sensor - SME12x interface Conductor assignment for cable 6FX8002-2SL00- .... Pin Sensor contact white 1 -1R2: -KTY or Pt1000 brown 2 +1R1: +KTY or Pt1000 green 3 1TP1: PTC yellow 4 1TP2: PTC gray 5 - pink 6 - green/yellow PE Note You require signal connector with Article No. 6FX2003-0SU07 to connect the motor to the SME12x. 1FN3 linear motors 504 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration Connection of the temperature sensors via TM120 The terminal assignment for the channels of the temperature sensor inputs can be freely selected on the TM120. Table 8- 9 Terminal assignment for the temperature sensor inputs on the TM120 (example) Conductor assignment for cable 6FX8002-2SL00- .... Duct / clamp Sensor contact white 1 -1R2: -KTY or Pt1000 brown 2 +1R1: +KTY or Pt1000 green 3 1TP1: PTC yellow 4 1TP2: PTC gray 5 - pink 6 - - 7 - - 8 - green/yellow PE Protective conductor connection on the shield connection plate 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 505 Electrical connection 8.3 System integration 8.3.9 Shielding, grounding, and equipotential bonding Important notes regarding shielding, grounding and equipotential bonding The correct installation and connection of the cable shields and protective conductors is of crucial importance, not only for personal safety but also for noise emission and noise immunity. WARNING Risk of electric shock! Hazardous touch voltages can be present at unused cores and shields if they have not been grounded or insulated. * Connect the cable shields to the respective housings through the largest possible surface area. Use suitable clips, clamps or screw couplings to do this. * Connect unused conductors of shielded or unshielded cables and their associated shields to the grounded enclosure potential at one end as minimum. Alternatively: Insulate conductors and their associated shields that are not used. The insulation must be able to withstand the rated voltage. Further, unshielded or incorrectly shielded cables can lead to faults in the drive - particularly the encoder - or in external devices, for example. Electrical charges that are the result of capacitive cross coupling are discharged by connecting the cores and shields. NOTICE Device damage as a result of leakage currents for incorrectly connected protective conductor High leakage currents may damage other devices if the motor protective conductor is not directly connected to the power module. * Connect the motor protective conductor (PE) directly at the power unit. NOTICE Device damage as a result of leakage currents for incorrect shielding High leakage currents may damage other devices if the motor power cable shield is not directly connected to the power module. * Connect the power cable shield at the shield connection of the power module. Note Apply the EMC installation guideline of the converter manufacturer. For Siemens converters, this is available under document order No. 6FC5297-AD30-0P. 1FN3 linear motors 506 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Electrical connection 8.3 System integration 8.3.10 Requirements for the motor supply cables The cables must be appropriately selected corresponding to the mechanical forces caused by high rates of acceleration and speeds. Further, they must be suitable for the bending stresses that occur. Permissible motor feeder cable lengths The permissible length of the power cable between the motor and the infeed unit depends on the rated power or the rated output current of the infeed unit. Example, Motor Module, shielded cable: up to 50 m power cable length at the rated output current IN 9 A, up to 70 m power cable length at the rated output current 9 A < IN 18 A, up to 100 m power cable length from a rated output current IN 30 A The permissible signal cable length from the motor to the Control Unit depends on the type of signal cable being used. Because of EMC influence occurring on drive systems, we always recommend that shielded cables are used. NOTICE Damage to cables Cables subject to high acceleration rates can wear more quickly. The cables permanently connected to the motor cannot be replaced if they are damaged. * Observe the permissible acceleration rates for the cables. * Do not use a cable carrier for the cables permanently attached to the motor. You will find MOTION-CONNECT cables from the terminal box provided by the customer or extensions for the power and signal connection in the catalog. General notes for routing electric cables Drives with linear motors are subject to a high dynamic load. It must be ensured that vibration is not transferred to the connectors by suitably routing the cables or by providing strain relief close to the connector (distance < 10 Dmax). Dmax is the maximum cable diameter (see Catalog). Note Also observe the information in the catalog 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 507 Electrical connection 8.3 System integration Using the cables in the cable carrier Note When laying cables, carefully observe the instructions given by the cable carrier manufacturer! To maximize the service life of the cable carrier and cables, cables in the carrier made from different materials must be installed in the cable carrier with spacers. The chambers must be filled evenly to ensure that the position of the cables does not change during operation. The cables should be distributed as symmetrically as possible according to their mass and dimensions. If possible, use only cables with equal diameters in one chamber. Cables with very different outer diameters should be separated by spacers. The cables must not be fixed in the carrier and must have room to move. It must be possible to move the cables without applying force, in particular in the bending radii of the carrier. The specified bending radii must be adhered to. The cable fixings must be attached at both ends at an appropriate distance away from the end points of the moving parts in a dead zone. A tension relief must be installed at least at the ends of the cable carrier. Be sure to mount the cables along the casing without crushing them. The cables are to be taken off the drum free of twists, i.e. roll the cables off the drum instead of taking them off in loops from the drum flange. 1FN3 linear motors 508 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9 The following installation drawings apply to the peak load motor and the continuous load motor. There are extremely minimal construction differences between the two motor designs. These are negligible and have therefore been omitted in the installation drawings. The dimension variables and accompanying dimensioning tables ensure that the correct installation dimensions can be assigned to the respective motor. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 509 Assembly drawings/dimension sheets 9.1 Position tolerance for mounting holes 9.1 Position tolerance for mounting holes Mounting holes The following figure shows the position tolerances according to DIN EN ISO 1101 of the mounting holes of the primary section and secondary section track. This information must be available at the user's installation location. Figure 9-1 Position tolerances for mounting holes For secondary section tracks larger than 4 m, you must make the hole pattern for the secondary sections according to the position tolerance. 1FN3 linear motors 510 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.2 Installation dimensions 9.2 Installation dimensions Specifying the installation dimensions No individual tolerances are specified for the primary section and the secondary section. The tolerances for the primary and secondary sections are coordinated with the reference installation height of the complete motor. You therefore only have to consider the tolerances of the mounting height for the design. You will find detailed data on the installation dimensions and tolerances in Chapter "Mounting (Page 136)". 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 511 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 9.3 1FN3050, 1FN3100, 1FN3150 9.3.1 1FN3050 Figure 9-2 Installation dimensions for 1FN3050 motor with one cable connection 1FN3 linear motors 512 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Figure 9-3 Installation dimensions for the 1FN3050 motor with one cable connection (cross sections and details) 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 513 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Figure 9-4 Installation dimensions for 1FN3050 motors with two cable connections 1FN3 linear motors 514 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Figure 9-5 Installation dimensions for 1FN3050 motors with two cable connections (cross sections and details) 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 515 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Dimensions of the peak load primary section 1FN3050 Size Variable Unit 1FN3050-... Length lP mm 255 Longitudinal hole pattern lP1 mm 52.5 Total longitudinal hole pattern lP2 mm 157.5 Position 1st hole longitudinal pattern lP3 mm 63 Position of the magnetically active surface lP4 mm 247 Magnetically active length lP,AKT mm 210 Main cooler connector position (width) bHK mm 55 Width without precision cooler bP mm 67 Transverse hole pattern bP1 mm 30 Total transverse hole pattern bP2 mm - Precision cooler connector spacing bPK mm 17 Precision cooler width bPK1 mm 76 Precision cooler connection position bPK2 mm 68 Main cooler connection spacing hHK mm 17 Main cooler connection position (height) hHK1 mm 26.4 Motor height with additional coolers hM1 mm 63.4 Motor height with precision cooler hM2 mm 60.4 Motor height without additional cooler hM3 mm 48.5 Motor height with heatsink profile without precision cooler hM4 mm 51.5 Height of primary section without precision cooler hP1 mm 35.8 Height of primary section with precision cooler hP2 mm 47.7 Precision cooler height hPK mm 11.9 Precision cooler connector position (height) hPK1 mm 6 Mounting screw thread MP 1W 2W 3W 4W 5W M5 Version with one connecting cable (end of the Article No. ...0HA1) Cable 1 position (width) bL1 mm 24.5 Cable 1 position (height) hL1 mm 17.9 Version with 2 connecting cables (end of the Article No. ...0EA1 bzw 0FA1) Power cable position L1 (width) bL1 mm 16 Power cable position L1 (height) hL1 mm 11.9 Signal cable position L2 (width) bL2 mm 33 Signal cable position L2 (height) hL2 mm 23.9 1FN3 linear motors 516 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Dimensions of the continuous load primary section 1FN3050 Size Variable Unit 1FN3050-... 1N 2N Length of primary section lP mm 162 267 Longitudinal hole pattern lP1 mm 52.5 52.5 Total longitudinal hole pattern lP2 mm 52.5 157.5 First hole position of longitudinal pattern lP3 mm 71 71 Position of the magnetically active surface lP4 mm 155.6 260.6 Magnetically active length lP,AKT mm 116.6 221.6 Main cooler connector position (width) bHK mm 55 55 Width without precision cooler bP mm 67 67 Transverse hole pattern bP1 mm 30 30 Power cable position (width) bL1 mm 18.5 18.5 Signal cable position (width) bL2 mm 33 33 Precision cooler connector spacing bPK mm 17 17 Precision cooler width bPK1 mm 76 76 Precision cooler connection position bPK2 mm 67.5 67.5 Main cooler connection spacing hHK mm 17 17 Main cooler connection position (height) hHK1 mm 26.4 26.4 Motor height with additional coolers hM1 mm 74.3 74.3 Motor height with precision cooler hM2 mm 71.3 71.3 Motor height without additional cooler hM3 mm 59.4 59.4 Motor height with heatsink profile without precision cooler hM4 mm 62.4 62.4 Height of primary section without precision cooler hP1 mm 46.7 46.7 Height of primary section with precision cooler hP2 mm 58.6 58.6 Power cable position (height) hL1 mm 14.6 14.6 Signal cable position (height) hL2 mm 32.1 32.1 Precision cooler height hPK mm 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 Mounting screw thread MP M5 M5 3N 4N 5N 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 517 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Dimensions of the secondary section of 1FN3050 Size Variable Unit 1FN3050-4SAxx Secondary section length IS mm 120 Hole pattern (longitudinal) IS1 mm 60 Total hole pattern (longitudinal) IS2 mm lS1 x (2xN2-1) First hole position of hole pattern (longitudinal) IS4 mm 31.3 Incline IS5 mm 5 Width without heatsink profile bS mm 58 Hole pattern (transverse) bS1 mm 44 Width with heatsink profile bKP1 mm 75 Heatsink profile connector spacing bKP2 mm 67 Height without heatsink profile with cover hS1 mm 11.8 Height with heatsink profile with cover hS2 mm 14.8 Mounting screw clamp length hS3 mm 9 Screw countersink diameter (outer) dS1 mm 10 Hole diameter (outer) dS2 mm 5.5 Hole diameter (inner) dS3 mm - Screw countersink diameter (inner) dS4 mm - Secondary section mounting screws (outside) MS1 mm DIN EN ISO 4762 - M5 Secondary section mounting screws (inside) MS2 mm - Dimensions of the secondary section end pieces of 1FN3050 Size Variable Unit 1FN3050-0TF00 1FN3050-0TC00 1FN3050-0TG00 1FN3050-0TJ00 Maximum length lA mm 42.5 42.5 Hole position (right) lA1 mm 30 30 Hole distance to secondary section hole IS3 mm 60 60 Maximum width bA mm 79 79 G 1/8 cooler connector position (height) hA1 mm 6 - Hole pattern (transverse) bA1 mm 44 44 Maximum height (block) hA mm 13.8 10.8 1FN3 linear motors 518 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 9.3.2 Figure 9-6 1FN3100, 1FN3150 Installation dimensions for the motors 1FN3100 and 1 FN3150 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 519 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Figure 9-7 Installation dimensions for the motors 1FN3100 and 1FN3150 (cross sections and details) 1FN3 linear motors 520 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Dimensions of the peak load primary sections 1FN3100 Size Variable Unit 1FN3100-... 1W 2W 3W 4W 5W Length without connection cover lP mm 150 255 360 465 570 Longitudinal hole pattern lP1 mm 52.5 52.5 52.5 52.5 52.5 Total longitudinal hole pattern lP2 mm 52.5 157.5 262.5 367.5 472.5 Position 1st hole longitudinal pattern lP3 mm 63 63 63 63 63 Position of the magnetically active surface lP4 mm 142 247 352 457 562 Connection cover length lP5 mm 9 9 9 9 9 Magnetically active length lP,AKT mm 105 210 315 420 525 Main cooler connector position (width) bHK mm 84 84 84 84 84 Width without precision cooler bP mm 96 96 96 96 96 Transverse hole pattern bP1 mm 30 30 30 30 30 Total transverse hole pattern bP2 mm - - - - - Precision cooler connector spacing bPK mm - 17 17 17 17 Precision cooler width bPK1 mm - 105 105 105 105 Precision cooler connection position bPK2 mm - 97 97 97 97 Main cooler connection spacing hHK mm 17 17 17 17 17 Main cooler connection position (height) hHK1 mm 26.4 26.4 26.4 26.4 26.4 Motor height with additional coolers hM1 mm - 63.4 63.4 63.4 63.4 Motor height with precision cooler hM2 mm - 60.4 60.4 60.4 60.4 Motor height without additional cooler hM3 mm 48.5 48.5 48.5 48.5 48.5 Motor height with heatsink profile without precision cooler hM4 mm 51.5 51.5 51.5 51.5 51.5 Height of primary section without precision cooler hP1 mm 35.8 35.8 35.8 35.8 35.8 Height of primary section with precision cooler hP2 mm - 47.7 47.7 47.7 47.7 Precision cooler height hPK mm - 11.9 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm - 6 6 6 6 Mounting screw thread MP M5 M5 M5 M5 M5 Version with one connecting cable (end of the Article No. ...0AA1) PG thread position (width) bPG mm 42 42 42 42 42 PG thread position (height) hPG mm 17.9 17.9 17.9 17.9 17.9 PG thread diameter GPG PG16 PG16 PG16 PG16 PG16 Version with 2 connecting cables (end of the Article No. ...0BA1) Thread position (height) hM mm 17.9 17.9 17.9 17.9 17.9 Thread 1 position (width) bM1 mm 26.5 26.5 26.5 26.5 26.5 Thread 2 position (width) bM2 mm 31 31 31 31 31 Thread 1 diameter GM1 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 Thread 2 diameter GM2 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 521 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Dimensions of the continuous load primary sections 1FN3100 Size Variable Unit 1FN3100-... 1N 2N 3N 4N Length without connection cover lP mm 162 267 372 477 Longitudinal hole pattern lP1 mm 52.5 52.5 52.5 52.5 Total longitudinal hole pattern lP2 mm 52.5 157.5 262.5 367.5 Position 1st hole longitudinal pattern lP3 mm 71 71 71 71 Position of the magnetically active surface lP4 mm 155.6 260.6 365.6 470.6 Connection cover length lP5 mm 9 9 9 9 Magnetically active length lP,AKT mm 116.6 221.6 326.6 431.6 Main cooler connector position (width) bHK mm 84 84 84 84 Width without precision cooler bP mm 96 96 96 96 Transverse hole pattern bP1 mm 30 30 30 30 Thread 1 position (width) bM1 mm 26.5 26.5 26.5 26.5 Thread 2 position (width) bM2 mm 31.0 31.0 31.0 31.0 Precision cooler connector spacing bPK mm 17 17 17 17 Precision cooler width bPK1 mm 105 105 105 105 Precision cooler connection position bPK2 mm 97 97 97 97 Main cooler connection spacing hHK mm 17 17 17 17 Main cooler connection position (height) hHK1 mm 26.4 26.4 26.4 26.4 Motor height with additional coolers hM1 mm 74.3 74.3 74.3 74.3 Motor height with precision cooler hM2 mm 71.3 71.3 71.3 71.3 Motor height without additional cooler hM3 mm 59.4 59.4 59.4 59.4 Motor height with heatsink profile without precision cooler hM4 mm 62.4 62.4 62.4 62.4 Height of primary section without precision cooler hP1 mm 46.7 46.7 46.7 46.7 Height of primary section with precision cooler hP2 mm 58.6 58.6 58.6 58.6 Thread position (height) hM mm 17.9 17.9 17.9 17.9 Precision cooler height hPK mm 11.9 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 6 6 Thread 1 diameter GM1 M20x1.5 M20x1.5 M20x1.5 M20x1.5 Thread 2 diameter GM2 M20x1.5 M20x1.5 M20x1.5 M20x1.5 Mounting screw thread MP M5 M5 M5 5N M5 1FN3 linear motors 522 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Dimensions of the peak load primary sections 1FN3150 Size Variable Unit 1FN3150-... 1W 2W 3W 4W 5W Length without connection cover lP mm 150 255 360 465 570 Longitudinal hole pattern lP1 mm 52.5 52.5 52.5 52.5 52.5 Total longitudinal hole pattern lP2 mm 52.5 157.5 262.5 367.5 472.5 Position 1st hole longitudinal pattern lP3 mm 63 63 63 63 63 Position of the magnetically active surface lP4 mm 142 247 352 457 562 Connection cover length lP5 mm 9 9 9 9 9 Magnetically active length lP,AKT mm 105 210 315 420 525 Main cooler connector position (width) bHK mm 114 114 114 114 114 Width without precision cooler bP mm 126 126 126 126 126 Transverse hole pattern bP1 mm 45 45 45 45 45 Total transverse hole pattern bP2 mm - - - - - Precision cooler connector spacing bPK mm 17 17 17 17 17 Precision cooler width bPK1 mm 135 135 135 135 135 Precision cooler connector position bPK2 mm 127 127 127 127 127 Main cooler connector spacing hHK mm 17 17 17 17 17 Main cooler connector position (height) hHK1 mm 26.4 26.4 26.4 26.4 26.4 Motor height with additional coolers hM1 mm 65.4 65.4 65.4 65.4 65.4 Motor height with precision cooler hM2 mm 62.4 62.4 62.4 62.4 62.4 Motor height without additional cooler hM3 mm 50.5 50.5 50.5 50.5 50.5 Motor height with heatsink profile without precision cooler hM4 mm 53.5 53.5 53.5 53.5 53.5 Height of primary section without precision hP1 cooler mm 35.8 35.8 35.8 35.8 35.8 Height of primary section with precision cooler hP2 mm 47.7 47.7 47.7 47.7 47.7 Precision cooler height hPK mm 11.9 11.9 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 6 6 6 Mounting screw thread MP M5 M5 M5 M5 M5 Version with one connecting cable (end of the Article No. ...0AA1) PG thread position (width) bPG mm 42 42 42 42 42 PG thread position (height) hPG mm 17.9 17.9 17.9 17.9 17.9 PG thread diameter GPG PG16 PG16 PG16 PG16 PG16 Version with 2 connecting cables (end of the Article No. ...0BA1) Thread position (height) hM mm 17.9 17.9 17.9 17.9 17.9 Thread 1 position (width) bM1 mm 26.5 26.5 26.5 26.5 26.5 Thread 2 position (width) bM2 mm 31 31 31 31 31 Thread 1 diameter GM1 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 Thread 2 diameter GM2 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 523 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Dimensions of the continuous load primary sections 1FN3150 Size Variable Unit 1FN3150-... 1N 2N 3N 4N Length without connection cover lP mm 162 267 372 477 Longitudinal hole pattern lP1 mm 52.5 52.5 52.5 52.5 Total longitudinal hole pattern lP2 mm 52.5 157.5 262.5 367.5 Position 1st hole longitudinal pattern lP3 mm 71 71 71 71 Position of the magnetically active surface lP4 mm 155.6 260.6 365.6 470.6 Connection cover length lP5 mm 9 9 9 9 Magnetically active length lP,AKT mm 116.6 221.6 326.6 431.6 Main cooler connection position (width) bHK mm 114 114 114 114 Width without precision cooler bP mm 126 126 126 126 Transverse hole pattern bP1 mm 45 45 45 45 Thread 1 position (width) bM1 mm 26.5 26.5 26.5 26.5 Thread 2 position (width) bM2 mm 31.0 31.0 31.0 31.0 Precision cooler connector spacing bPK mm 17 17 17 17 Precision cooler width bPK1 mm 135 135 135 135 Precision cooler connection position bPK2 mm 127 127 127 127 Main cooler connector spacing hHK mm 17 17 17 17 Main cooler connection position (height) hHK1 mm 26.4 26.4 26.4 26.4 Motor height with additional coolers hM1 mm 76.3 76.3 76.3 76.3 Motor height with precision cooler hM2 mm 73.3 73.3 73.3 73.3 Motor height without additional cooler hM3 mm 61.4 61.4 61.4 61.4 Motor height with heatsink profile without precision cooler hM4 mm 64.4 64.4 64.4 64.4 Height of primary section without precision cooler hP1 mm 46.7 46.7 46.7 46.7 Height of primary section with precision cooler hP2 mm 58.6 58.6 58.6 58.6 Thread position (height) hM mm 17.9 17.9 17.9 17.9 Precision cooler height hPK mm 11.9 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 6 6 Thread 1 diameter GM1 M20x1.5 M20x1.5 M20x1.5 M20x1.5 Thread 2 diameter GM2 M20x1.5 M20x1.5 M20x1.5 M20x1.5 Mounting screw thread MP M5 M5 M5 5N M5 1FN3 linear motors 524 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Dimensions of the secondary section of 1FN3100 Size Variable Unit 1FN3100-4SAxx Secondary section length IS mm 120 Hole pattern (longitudinal) IS1 mm 60 Total hole pattern (longitudinal) IS2 mm lS1 x (2xN2-1) First hole position of hole pattern (longitudinal) IS4 mm 30.6 Incline IS5 mm 3.7 Width without heatsink profile bS mm 88 Hole pattern (transverse) bS1 mm 74 Width with heatsink profile bKP1 mm 105 Heatsink profile connector spacing bKP2 mm 97 Height without heatsink profile with cover hS1 mm 11.8 Height with heatsink profile with cover hS2 mm 14.8 Mounting screw clamp length hS3 mm 9 Screw countersink diameter (outer) dS1 mm 10 Hole diameter (outer) dS2 mm 5.5 Hole diameter (inner) dS3 mm - Screw countersink diameter (inner) dS4 mm - Secondary section mounting screws (outside) MS1 mm DIN EN ISO 4762 - M5 Secondary section mounting screws (inside) MS2 mm - 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 525 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Dimensions of the secondary section of 1FN3150 Size Variable Unit 1FN3150-4SAxx Secondary section length IS mm 120 Hole pattern (longitudinal) IS1 mm 60 Total hole pattern (longitudinal) IS2 mm lS1 x (2xN2-1) First hole position of hole pattern (longitudinal) IS4 mm 30.4 Incline IS5 mm 3.3 Width without heatsink profile bS mm 118 Hole pattern (transverse) bS1 mm 104 Width with heatsink profile bKP1 mm 135 Heatsink profile connector spacing bKP2 mm 127 Height without heatsink profile with cover hS1 mm 13.8 Height with heatsink profile with cover hS2 mm 16.8 Mounting screw clamp length hS3 mm 11 Screw countersink diameter (outer) dS1 mm 10 Hole diameter (outer) dS2 mm 5.5 Hole diameter (inner) dS3 mm - Screw countersink diameter (inner) dS4 mm - Secondary section mounting screws (outside) MS1 mm DIN EN ISO 4762 - M5 Secondary section mounting screws (inside) MS2 mm - Dimensions of the secondary section end pieces of 1FN3100 Size Variable Unit 1FN3100-0TF00 1FN3100-0TC00 1FN3100-0TG00 1FN3100-0TJ00 Maximum length lA mm 42.5 42.5 Hole position (right) lA1 mm 30 30 Hole distance to secondary section hole IS3 mm 60 60 Maximum width bA mm 109 109 G 1/8 cooler connector position (height) hA1 mm 6 - Hole pattern (transverse) bA1 mm 74 74 Maximum height (block) hA mm 13.8 10.8 1FN3 linear motors 526 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Dimensions of the secondary section end pieces of 1FN3150 Size Variable Unit 1FN3150-0TF00 1FN3150-0TC00 1FN3150-0TG00 1FN3150-0TJ00 Maximum length lA mm 42.5 42.5 Hole position (right) lA1 mm 30 30 Hole distance to secondary section hole IS3 mm 60 60 Maximum width bA mm 139 139 G 1/8 cooler connector position (height) hA1 mm 6 - Hole pattern (transverse) bA1 mm 104 104 Maximum height (block) hA mm 15.8 12.8 9.3.3 Mounting the Hall sensor box Mounting the Hall sensor box onto the peak load motors 1FN3050 - 1FN3150 Figure 9-8 Hall sensor box (HSB) with straight cable outlet for motors 1FN3050, 1FN3100 and 1FN3150 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 527 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Figure 9-9 Hall sensor box (HSB) with lateral cable outlet for motors 1FN3050, 1FN3100 and 1FN3150 1FN3 linear motors 528 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Mounting the Hall sensor box onto the continuous load motors 1FN3050 - 1FN3150 Figure 9-10 Mounting the Hall sensor box (HSB) with straight cable outlet for motors 1FN3050-xN ... 150-xN 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 529 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Figure 9-11 Mounting the Hall sensor box (HSB) with lateral cable outlet for motors 1FN3050-xN ... 150-xN 1FN3 linear motors 530 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 9.3.4 Heatsink profiles Figure 9-12 Heatsink profile with plug-type coupling for motors with sizes 1FN3050, 1FN3100 and 1FN3150 Figure 9-13 Heatsink profile with hose connector nipple, right, for motors of sizes 1FN3050, 1FN3100 and 1FN3150, example 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 531 Assembly drawings/dimension sheets 9.3 1FN3050, 1FN3100, 1FN3150 Figure 9-14 Heatsink profile with hose connector nipple, left, for motors of sizes 1FN3050, 1FN3100 and 1FN3150, example 1FN3 linear motors 532 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 9.4 Figure 9-15 1FN3300, 1FN3450 Installation dimensions for motors 1FN3300 - 1FN3450 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 533 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Figure 9-16 Installation dimensions for motors 1FN3300 - 1FN3450 (cross sections and details) 1FN3 linear motors 534 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Dimensions of the peak load primary sections 1FN3300 Size Variable Unit 1FN3300-... 2W 3W 4W Length without connection cover lP mm 221 1W 382 543 704 Longitudinal hole pattern lP1 mm 80.5 80.5 80.5 80.5 Total longitudinal hole pattern lP2 mm 80.5 241.5 402.5 563.5 Position 1st hole longitudinal pattern lP3 mm 90 90 90 90 Position of the magnetically active surface lP4 mm 211 372 533 694 Connection cover length lP5 mm 11 11 11 / 281) 11 Magnetically active length lP,AKT mm 161 322 483 644 Main cooler connector position (width) bHK mm 128.5 128.5 128.5 128.5 Width without precision cooler bP mm 141 141 141 141 Transverse hole pattern bP1 mm 60 60 60 60 Total transverse hole pattern bP2 mm - - - - Precision cooler connector spacing bPK mm - 17 17 17 Precision cooler width bPK1 mm - 150 150 150 Precision cooler connector position bPK2 mm - 141.5 141.5 141.5 Main cooler connector spacing hHK mm 19 19 19 19 Main cooler connector position (height) hHK1 mm 32.9 32.9 32.9 32.9 Motor height with additional coolers hM1 mm - 79 79 79 Motor height with precision cooler hM2 mm - 76 76 76 Motor height without additional cooler hM3 mm 64.1 64.1 64.1 64.1 Motor height with heatsink profile without precision cooler hM4 mm 67.1 67.1 67.1 67.1 Height of primary section without precision cooler hP1 mm 46.7 46.7 46.7 46.7 Height of primary section with precision cooler hP2 mm - 58.6 58.6 58.6 Precision cooler height hPK mm - 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm - 6 6 6 Mounting screw thread MP M8 M8 M8 M8 5W Version with one connecting cable (end of the Article No. ...0AA1) PG thread position (width) bPG mm 53.5 53.5 53.5 53.5 PG thread position (height) hPG mm 23.4 23.4 23.4 23.4 PG thread diameter GPG mm PG21 PG21 PG21 / PG291) PG21 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 535 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Size Variable Unit 1FN3300-... 1W 2W 3W 4W 5W Version with 2 connecting cables (end of the Article No. ...0BA1) Thread position (height) hM mm 23.4 23.4 23.4 23.4 Thread 1 position (width) bM1 mm 53.5 53.5 53.5 53.5 Thread 2 position (width) bM2 mm 41.5 41.5 41.5 41.5 Thread 1 diameter GM1 M20x1.5 M20x1.5/ M20x1.5/ M20x1.5/ M32x1.52) M32x1.52) M32x1.52) M20x1.5 M20x1.5 M20x1.5 Thread 2 diameter 1) GM2 M20x1.5 Valid for motor 1FN3300-3WG00; 2) valid for motors 1FN3300-2WG00, 1FN3300-3WG00 and 1FN3300-4WC00 1FN3 linear motors 536 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Dimensions of the continuous load primary sections 1FN3300 Size Variable Unit 1FN3300-... 1N 2N 3N 4N Length without connection cover lP mm 238 399 560 721 Longitudinal hole pattern lP1 mm 80.5 80.5 80.5 80.5 Total longitudinal hole pattern lP2 mm 80.5 241.5 402.5 563.5 Position 1st hole longitudinal pattern lP3 mm 102 102 102 102 Position of the magnetically active surface lP4 mm 231.8 392.8 553.8 714.8 Connection cover length lP5 mm 11 11 11 11 Magnetically active length lP,AKT mm 179 340 501 662 Main cooler connector position (width) bHK mm 128.5 128.5 128.5 128.5 Width without precision cooler bP mm 141 141 141 141 Transverse hole pattern bP1 mm 60 60 60 60 Thread 1 position (width) bM1 mm 53.5 53.5 53.5 53.5 Thread 2 position (width) bM2 mm 41.5 41.5 41.5 41.5 Precision cooler connector spacing bPK mm 17 17 17 17 Precision cooler width bPK1 mm 150 150 150 150 Precision cooler connector position bPK2 mm 141.5 141.5 141.5 141.5 Main cooler connector spacing hHK mm 19 19 19 19 Main cooler connector position (height) hHK1 mm 32.9 32.9 32.9 32.9 Motor height with additional coolers hM1 mm 92.9 92.9 92.9 92.9 Motor height with precision cooler hM2 mm 89.9 89.9 89.9 89.9 Motor height without additional cooler hM3 mm 78.0 78.0 78.0 78.0 Motor height with heatsink profile without precision cooler hM4 mm 81.0 81.0 81.0 81.0 Height of primary section without precision cooler hP1 mm 60.6 60.6 60.6 60.6 Height of primary section with precision cooler hP2 mm 72.5 72.5 72.5 72.5 Thread position (height) hM mm 30.3 30.3 30.3 30.3 Precision cooler height hPK mm 11.9 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 6 6 Thread 1 diameter GM1 M20x1.5 M20x1.5 M32x1.5 M32x1.5 Thread 2 diameter GM2 M20x1.5 M20x1.5 M20x1.5 M20x1.5 Mounting screw thread MP M8 M8 M8 5N M8 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 537 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Dimensions of the peak load primary sections 1FN3450 Size Variable Unit 1FN3450-... 2W 3W 4W Length without connection cover lP mm 382 543 704 Longitudinal hole pattern lP1 mm 80.5 80.5 80.5 Total longitudinal hole pattern lP2 mm 241.5 402.5 563.5 Position 1st hole longitudinal pattern lP3 mm 90 90 90 Position of the magnetically active surface lP4 mm 372 533 694 Connection cover length lP5 mm 11 11 / 28* 11 / 28* Magnetically active length lP,AKT mm 322 483 644 Main cooler connector position (width) bHK mm 175.5 175.5 175.5 Width without precision cooler bP mm 188 188 188 Transverse hole pattern bP1 mm 80 80 80 Total transverse hole pattern bP2 mm - - - Precision cooler connector spacing bPK mm 17 17 17 Precision cooler width bPK1 mm 197 197 197 Precision cooler connector position bPK2 mm 188.5 188.5 188.5 Main cooler connector spacing hHK mm 19 19 19 Main cooler connector position (height) hHK1 mm 32.9 32.9 32.9 Motor height with additional coolers hM1 mm 81 81 81 Motor height with precision cooler hM2 mm 78 78 78 Motor height without additional cooler hM3 mm 66.1 66.1 66.1 Motor height with heatsink profile without precision cooler hM4 mm 69.1 69.1 69.1 Height of primary section without precision cooler hP1 mm 46.7 46.7 46.7 Height of primary section with precision cooler hP2 mm 58.6 58.6 58.6 Precision cooler height hPK mm 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 6 Mounting screw thread MP M8 M8 M8 1W 5W Version with one connecting cable (end of the Article No. ...0AA1) PG thread position (width) bPG mm 53.5 53.5 53.5 PG thread position (height) hPG mm 23.4 23.4 23.4 PG thread diameter GPG PG21 PG21 / PG291) PG21 / PG291) 1FN3 linear motors 538 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Size Variable Unit 1FN3450-... 1W 2W 3W 4W 5W Version with 2 connecting cables (end of the Article No. ...0BA1) Thread position (height) hM mm 23.4 23.4 23.4 Thread 1 position (width) bM1 mm 53.5 53.5 53.5 Thread 2 position (width) bM2 mm Thread 1 diameter GM1 Thread 2 diameter 1) GM2 41.5 41.5 41.5 M32x1.5/ M32x1.5/ M32x1.5 M20x1.52) M20x1.52) M20x1.5 M20x1.5 M20x1.5 Valid for motors 1FN3450-3WE00 and 1FN3450-4WE00; 2) valid for motors 1FN3450-2WA50, 1FN3450-2WC00 and1FN3450-3WB00 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 539 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Dimensions of the continuous load primary sections 1FN3450 Size Variable Unit 1FN3450-... 2N 3N 4N Length without connection cover lP mm 399 560 721 Longitudinal hole pattern lP1 mm 80.5 80.5 80.5 Total longitudinal hole pattern lP2 mm 241.5 402.5 563.5 Position 1st hole longitudinal pattern lP3 mm 102 102 102 Position of the magnetically active surface lP4 mm 392.8 553.8 714.8 Connection cover length lP5 mm 11 11 11 Magnetically active length lP,AKT mm 340 501 662 Main cooler connector position (width) bHK mm 175.5 175.5 175.5 Width without precision cooler bP mm 188 188 188 Transverse hole pattern bP1 mm 80 80 80 Thread 1 position (width) bM1 mm 53.5 53.5 53.5 Thread 2 position (width) bM2 mm 41.5 41.5 41.5 Precision cooler connector spacing bPK mm 17 17 17 Precision cooler width bPK1 mm 197 197 197 Precision cooler connection position bPK2 mm 188.5 188.5 188.5 Main cooler connection spacing hHK mm 19 19 19 Main cooler connector position (height) hHK1 mm 32.9 32.9 32.9 Motor height with additional coolers hM1 mm 94.9 94.9 94.9 Motor height with precision cooler hM2 mm 91.9 91.9 91.9 Motor height without additional cooler hM3 mm 80.0 80.0 80.0 Motor height with heatsink profile without precision cooler hM4 mm 83.0 83.0 83.0 Height of primary section without precision cooler hP1 mm 60.6 60.6 60.6 Height of primary section with precision cooler hP2 mm 72.5 72.5 72.5 Thread position (height) hM mm 30.3 30.3 30.3 Precision cooler height hPK mm 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 6 Thread 1 diameter GM1 M32x1.5 M32x1.5 M32x1.5 Thread 2 diameter GM2 M20x1.5 M20x1.5 M20x1.5 Mounting screw thread MP M8 1N M8 5N M8 1FN3 linear motors 540 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Dimensions of the secondary section of 1FN3300 Size Variable Unit 1FN3300-4SAxx Secondary section length IS mm 184 Hole pattern (longitudinal) IS1 mm 92 Total hole pattern (longitudinal) IS2 mm lS1 x (2xN2-1) First hole position of hole pattern (longitudinal) IS4 mm 49.2 Incline IS5 mm 5.6 Width without heatsink profile bS mm 134 Hole pattern (transverse) bS1 mm 115 Width with heatsink profile bKP1 mm 151 Heatsink profile connector spacing bKP2 mm 143 Height without heatsink profile with cover hS1 mm 16.5 Height with heatsink profile with cover hS2 mm 19.5 Mounting screw clamp length hS3 mm 13 Screw countersink diameter (outer) dS1 mm 15 Hole diameter (outer) dS2 mm 9 Hole diameter (inner) dS3 mm - Screw countersink diameter (inner) dS4 mm - Secondary section mounting screws (outside) MS1 mm DIN 6912 - M8 Secondary section mounting screws (inside) MS2 mm - 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 541 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Dimensions of the secondary section of 1FN3450 Size Variable Unit 1FN3450-4SAxx Secondary section length IS mm 184 Hole pattern (longitudinal) IS1 mm 92 Total hole pattern (longitudinal) IS2 mm lS1 x (2xN2-1) First hole position of hole pattern (longitudinal) IS4 mm 48.9 Incline IS5 mm 5 Width without heatsink profile bS mm 180 Hole pattern (transverse) bS1 mm 161 Width with heatsink profile bKP1 mm 197 Heatsink profile connector spacing bKP2 mm 189 Height without heatsink profile with cover hS1 mm 18.5 Height with heatsink profile with cover hS2 mm 21.5 Mounting screw clamp length hS3 mm 15 Screw countersink diameter (outer) dS1 mm 15 Hole diameter (outer) dS2 mm 9 Hole diameter (inner) dS3 mm - Screw countersink diameter (inner) dS4 mm - Secondary section mounting screws (outside) MS1 mm DIN 6912 - M8 Secondary section mounting screws (inside) MS2 mm - Dimensions of the secondary section end pieces of 1FN3300 Size Variable Unit 1FN3300-0TF00 1FN3300-0TC00 1FN3300-0TG00 1FN3300-0TJ00 Maximum length lA mm 58.5 58.5 Hole position (right) lA1 mm 30 30 Hole distance to secondary section hole IS3 mm 92 92 Maximum width bA mm 155 155 G 1/8 cooler connector position (height) hA1 mm 6 - Hole pattern (transverse) bA1 mm 115 115 Maximum height (block) hA mm 18.5 15.5 1FN3 linear motors 542 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Dimensions of the secondary section end pieces of 1FN3450 Size Variable Unit 1FN3450-0TF00 1FN3450-0TC00 1FN3450-0TG00 1FN3450-0TJ00 Maximum length lA mm 58.5 58.5 Hole position (right) lA1 mm 30 30 Hole distance to secondary section hole IS3 mm 92 92 Maximum width bA mm 201 201 G 1/8 cooler connector position (height) hA1 mm 6 - Hole pattern (transverse) bA1 mm 161 161 Maximum height (block) hA mm 20.5 17.5 9.4.1 Mounting the Hall sensor box Mounting the Hall sensor box onto the peak load motors 1FN3300 - 1FN3450 Figure 9-17 Hall sensor box (HSB) with straight cable outlet for motors 1FN3300 and 1FN3450 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 543 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Figure 9-18 Hall sensor box (HSB) with lateral cable outlet for motors 1FN3300 and 1FN3450 1FN3 linear motors 544 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Mounting the Hall sensor box onto continuous load motors 1FN3300 - 1FN3450 Figure 9-19 Mounting the Hall sensor box (HSB) with straight cable outlet for motors 1FN3300-xN ... 450-xN 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 545 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Figure 9-20 Mounting the Hall sensor box (HSB) with lateral cable outlet for motors 1FN3300-xN ... 450-xN 1FN3 linear motors 546 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 9.4.2 Heatsink profiles Figure 9-21 Heatsink profile with plug-type coupling for motors of sizes 1FN3300 and 1FN3450 Figure 9-22 Heatsink profile with hose connector nipple, right, for motors of sizes 1FN3300 and 1FN3450, example 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 547 Assembly drawings/dimension sheets 9.4 1FN3300, 1FN3450 Figure 9-23 Heatsink profile with hose connector nipple, left, for motors of sizes 1FN3300 and 1FN3450, example 1FN3 linear motors 548 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.5 1FN3600 9.5 Figure 9-24 1FN3600 Installation diagram of the motor 1FN3600 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 549 Assembly drawings/dimension sheets 9.5 1FN3600 Figure 9-25 Installation diagram of the motor 1FN3600 (cross sections and details) 1FN3 linear motors 550 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.5 1FN3600 Dimensions of the peak load primary sections 1FN3600 Size Variable Unit 1FN3600-... 1W 2W 3W 4W Length without connection cover lP mm 382 543 704 Longitudinal hole pattern lP1 mm 80.5 80.5 80.5 Total longitudinal hole pattern lP2 mm 241.5 402.5 563.5 Position 1st hole longitudinal pattern lP3 mm 90 90 90 Position of the magnetically active surface lP4 mm 372 533 694 Connection cover length lP5 mm 11 11 11 Magnetically active length lP,AKT mm 322 483 644 Main cooler connector position (width) bHK mm 235.5 235.5 235.5 Width without precision cooler bP mm 248 248 248 Transverse hole pattern bP1 mm 80 80 80 Total transverse hole pattern bP2 mm 160 160 160 Precision cooler connector spacing bPK mm 17 17 17 Precision cooler width bPK1 mm 257 257 257 Precision cooler connector position bPK2 mm 248.5 248.5 248.5 Main cooler connector spacing hHK mm 19 19 19 Main cooler connector position (height) hHK1 mm 32.9 32.9 32.9 Motor height with additional coolers hM1 mm 86 86 86 Motor height with precision cooler hM2 mm 76 76 76 Motor height without additional cooler hM3 mm 64.1 64.1 64.1 Motor height with heatsink profile without precision cooler hM4 mm 74.1 74.1 74.1 Height of primary section without precision cooler hP1 mm 46.7 46.7 46.7 Height of primary section with precision cooler hP2 mm 58.6 58.6 58.6 Precision cooler height hPK mm 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 6 Mounting screw thread MP M8 M8 M8 5W Version with one connecting cable (end of the Article No. ...0AA1) PG thread position (width) bPG mm 53.5 53.5 53.5 PG thread position (height) hPG mm 23.4 23.4 23.4 PG thread diameter GPG PG21 PG21 PG21 Version with 2 connecting cables (end of the Article No. ...0BA1) Thread position (height) hM mm 23.4 23.4 23.4 Thread 1 position (width) bM1 mm 53.5 53.5 53.5 Thread 2 position (width) bM2 mm 41.5 41.5 41.5 M32x1.5 M32x1.5 M20x1.5 M20x1.5 Thread 1 diameter GM1 M20x1.51) Thread 2 diameter GM2 M20x1.5 1) Valid for motor 1FN3600-2WA50... 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 551 Assembly drawings/dimension sheets 9.5 1FN3600 Dimensions of the continuous load primary sections 1FN3600 Size Variable Unit 1FN3600-... 2N 3N 4N Length without connection cover lP mm 399 560 721 Longitudinal hole pattern lP1 mm 80.5 80.5 80.5 Total longitudinal hole pattern lP2 mm 241.5 402.5 563.5 Position 1st hole longitudinal pattern lP3 mm 102 102 102 Position of the magnetically active surface lP4 mm 392.8 553.8 714.8 Connection cover length lP5 mm 11 11 11 Magnetically active length lP,AKT mm 340 501 662 Main cooler connector position (width) bHK mm 235.5 235.5 235.5 Width without precision cooler bP mm 248 248 248 Transverse hole pattern bP1 mm 80 80 80 Total transverse hole pattern bP2 mm 160 160 160 Thread 1 position (width) bM1 mm 53.5 53.5 53.5 Thread 2 position (width) bM2 mm 41.5 41.5 41.5 Precision cooler connector spacing bPK mm 17 17 17 Precision cooler width bPK1 mm 257 257 257 Precision cooler connector position bPK2 mm 248.5 248.5 248.5 Main cooler connection spacing hHK mm 19 19 19 Main cooler connector position (height) hHK1 mm 32.9 32.9 32.9 Motor height with additional coolers hM1 mm 99.9 99.9 99.9 Motor height with precision cooler hM2 mm 89.9 89.9 89.9 Motor height without additional cooler hM3 mm 78.0 78.0 78.0 Motor height with heatsink profile without precision cooler hM4 mm 88.0 88.0 88.0 Height of primary section without precision cooler hP1 mm 60.6 60.6 60.6 Height of primary section with precision cooler hP2 mm 72.5 72.5 72.5 Thread position (height) hM mm 30.3 30.3 30.3 Precision cooler height hPK mm 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 6 Thread 1 diameter GM1 M32x1.5 M32x1.5 M32x1.5 Thread 2 diameter GM2 M20x1.5 M20x1.5 M20x1.5 Mounting screw thread MP M8 1N M8 5N M8 1FN3 linear motors 552 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.5 1FN3600 Dimensions of the secondary section of 1FN3600 Size Variable Unit 1FN3600-4SAxx Secondary section length IS mm 184 Hole pattern (longitudinal) IS1 mm 92 Total hole pattern (longitudinal) IS2 mm lS1 x (2xN2-1) First hole position of hole pattern (longitudinal) IS4 mm 48.6 Incline IS5 mm 4.9 Width without heatsink profile bS mm 240 Hole pattern (transverse) bS1 mm 111 Width with heatsink profile bKP1 mm 247 Heatsink profile connector spacing bKP2 mm 17 Height without heatsink profile with cover hS1 mm 16.5 Height with heatsink profile with cover hS2 mm 26.5 Mounting screw clamp length hS3 mm 20 Screw countersink diameter (outer) dS1 mm 15 Hole diameter (outer) dS2 mm 9 Hole diameter (inner) dS3 mm 6.6 Screw countersink diameter (inner) dS4 mm 11 Secondary section mounting screws (outside) MS1 mm DIN 6912 - M8 Secondary section mounting screws (inside) MS2 mm DIN 6912 - M6 Dimensions of the secondary section end pieces of 1FN3600 Size Variable Unit 1FN3600-0TJ00 Maximum length lA mm 58.5 Hole position (right) lA1 mm 30 Hole distance to secondary section hole IS3 mm 92 Maximum width bA mm 251 G 1/8 cooler connector position (height) hA1 mm 66 Hole pattern (transverse) bA1 mm 222 Maximum height (block) hA mm 25.5 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 553 Assembly drawings/dimension sheets 9.5 1FN3600 9.5.1 Mounting the Hall sensor box Mounting the Hall sensor onto the peak load motor 1FN3600 Figure 9-26 Hall sensor box (HSB) with straight cable outlet for 1FN3600 motors 1FN3 linear motors 554 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.5 1FN3600 Figure 9-27 Hall sensor box (HSB) with lateral cable outlet for 1FN3600 motors 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 555 Assembly drawings/dimension sheets 9.5 1FN3600 Mounting the Hall sensor box onto the continuous load motor 1FN3600 Figure 9-28 Mounting the Hall sensor box (HSB) with straight cable outlet for 1FN3600-xN motors 1FN3 linear motors 556 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.5 1FN3600 Figure 9-29 Mounting the Hall sensor box (HSB) with lateral cable outlet for 1FN3600-xN motors 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 557 Assembly drawings/dimension sheets 9.5 1FN3600 9.5.2 Heatsink profiles Figure 9-30 Heatsink profile with plug-type coupling for motors of size 1FN3600 Figure 9-31 Heatsink profile with hose connector nipple, R/L, for motors of size 1FN3600, example 1FN3 linear motors 558 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.6 1FN3900 9.6 Figure 9-32 1FN3900 Installation diagram of the motor 1FN3900 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 559 Assembly drawings/dimension sheets 9.6 1FN3900 Figure 9-33 Installation diagram of the motor 1FN3900 (cross sections and details) 1FN3 linear motors 560 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.6 1FN3900 Dimensions of the peak load primary sections 1FN3900 Size Variable Unit 1FN3900-... 2W 3W 4W Length without connection cover lP mm 382 543 704 Longitudinal hole pattern lP1 mm 80.5 80.5 80.5 Total longitudinal hole pattern lP2 mm 241.5 402.5 563.5 Position 1st hole longitudinal pattern lP3 mm 90 90 90 Position of the magnetically active surface lP4 mm 372 533 694 Connection cover length lP5 mm 11 11 11 / 281) Magnetically active length lP,AKT mm 322 483 644 Main cooler connector position (width) bHK mm 329.5 329.5 329.5 Width without precision cooler bP mm 342 342 342 Transverse hole pattern bP1 mm 80 80 80 Total transverse hole pattern bP2 mm 240 240 240 Precision cooler connector spacing bPK mm 17 17 17 Precision cooler width bPK1 mm 351 351 351 Precision cooler connector position bPK2 mm 342.5 342.5 342.5 Main cooler connector spacing hHK mm 19 19 19 Main cooler connector position (height) hHK1 mm 32.9 32.9 32.9 Motor height with additional coolers hM1 mm 88 88 88 Motor height with precision cooler hM2 mm 78 78 78 Motor height without additional cooler hM3 mm 66.1 66.1 66.1 Motor height with heatsink profile without precision cooler hM4 mm 76.1 76.1 76.1 Height of primary section without precision cooler hP1 mm 46.7 46.7 46.7 Height of primary section with precision cooler hP2 mm 58.6 58.6 58.6 Precision cooler height hPK mm 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 6 Mounting screw thread MP M8 M8 M8 1W 5W Version with one connecting cable (end of the Article No. ...0AA1) PG thread position (width) bPG mm 53.5 53.5 53.5 PG thread position (height) hPG mm 23.4 23.4 23.4 PG thread diameter GPG PG21 PG21 PG21 / PG291) Version with 2 connecting cables (end of the Article No. ...0BA1) Thread position (height) hM mm 23.4 23.4 23.4 Thread 1 position (width) bM1 mm 53.5 53.5 53.5 Thread 2 position (width) bM2 mm 41.5 41.5 41.5 Thread 1 diameter GM1 M32x1.5 M32x1.5 M32x1.5 Thread 2 diameter GM2 M20x1.5 M20x1.5 M20x1.5 1) Valid for 1FN3900-4WB50 and 1FN3900-4WC00 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 561 Assembly drawings/dimension sheets 9.6 1FN3900 Dimensions of the continuous load primary sections 1FN3900 Size Variable Unit 1FN3900-... 2N 3N 4N Length without connection cover lP mm 399 560 721 Longitudinal hole pattern lP1 mm 80.5 80.5 80.5 Total longitudinal hole pattern lP2 mm 241.5 402.5 563.5 Position 1st hole longitudinal pattern lP3 mm 102 102 102 Position of the magnetically active surface lP4 mm 392.8 553.8 714.8 Connection cover length lP5 mm 11 11 11 Magnetically active length lP,AKT mm 340 501 662 Main cooler connector position (width) bHK mm 329.5 329.5 329.5 Width without precision cooler bP mm 342 342 342 Transverse hole pattern bP1 mm 80 80 80 Total transverse hole pattern bP2 mm 240 240 240 Thread 1 position (width) bM1 mm 53.5 53.5 53.5 Thread 2 position (width) bM2 mm 41.5 41.5 41.5 Precision cooler connector spacing bPK mm 17 17 17 Precision cooler width bPK1 mm 351 351 351 Precision cooler connection position bPK2 mm 342.5 342.5 342.5 Main cooler connection spacing hHK mm 19 19 19 Main cooler connection position (height) hHK1 mm 32.9 32.9 32.9 Motor height with additional coolers hM1 mm 101.9 101.9 101.9 Motor height with precision cooler hM2 mm 91.9 91.9 91.9 Motor height without additional cooler hM3 mm 80.0 80.0 80.0 Motor height with heatsink profile without precision cooler hM4 mm 90.0 90.0 90.0 Height of primary section without precision cooler hP1 mm 60.6 60.6 60.6 Height of primary section with precision cooler hP2 mm 72.5 72.5 72.5 Thread position (height) hM mm 30.3 30.3 30.3 Precision cooler height hPK mm 11.9 11.9 11.9 Precision cooler connector position (height) hPK1 mm 6 6 6 Thread 1 diameter GM1 M32x1.5 M32x1.5 M32x1.5 Thread 2 diameter GM2 M20x1.5 M20x1.5 M20x1.5 Mounting screw thread MP M8 1N M8 5N M8 1FN3 linear motors 562 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.6 1FN3900 Dimensions of the secondary section of 1FN3900 Size Variable Unit 1FN3900-4SAxx Secondary section length IS mm 184 Hole pattern (longitudinal) IS1 mm 46 Total hole pattern (longitudinal) IS2 mm lS1 x (4xN2-1) First hole position of hole pattern (longitudinal) IS4 mm 25.5 Incline IS5 mm 4.5 Width without heatsink profile bS mm 334 Hole pattern (transverse) bS1 mm 158 Width with heatsink profile bKP1 mm 341 Heatsink profile connector spacing bKP2 mm 17 Height without heatsink profile with cover hS1 mm 18.5 Height with heatsink profile with cover hS2 mm 28.5 Mounting screw clamp length hS3 mm 22 Screw countersink diameter (outer) dS1 mm 15 Hole diameter (outer) dS2 mm 9 Hole diameter (inner) dS3 mm 6.6 Screw countersink diameter (inner) dS4 mm 11 Secondary section mounting screws (outside) MS1 mm DIN 6912 - M8 Secondary section mounting screws (inside) MS2 mm DIN 6912 - M6 Dimensions of the secondary section end pieces of 1FN3900 Size Variable Unit 1FN3900-0TJ00 Maximum length lA mm 58.5 Hole position (right) lA1 mm 30 Hole distance to secondary section hole IS3 mm 69 Maximum width bA mm 345 G 1/8 cooler connector position (height) hA1 mm 6 Hole pattern (transverse) bA1 mm 316 Maximum height (block) hA mm 27.5 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 563 Assembly drawings/dimension sheets 9.6 1FN3900 9.6.1 Mounting the Hall sensor box Mounting the Hall sensor box onto the peak load motor 1FN3900 Figure 9-34 Hall sensor box (HSB) with straight cable outlet for 1FN3900 motors 1FN3 linear motors 564 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.6 1FN3900 Figure 9-35 Hall sensor box (HSB) with lateral cable outlet for 1FN3900 motors 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 565 Assembly drawings/dimension sheets 9.6 1FN3900 Mounting the Hall sensor box to the continuous load motor 1FN3900 Figure 9-36 Mounting the Hall sensor box (HSB) with straight cable outlet for 1FN3900-xN motors 1FN3 linear motors 566 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Assembly drawings/dimension sheets 9.6 1FN3900 Figure 9-37 Mounting the Hall sensor box (HSB) with lateral cable outlet for 1FN3900-xN motors 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 567 Assembly drawings/dimension sheets 9.6 1FN3900 9.6.2 Heatsink profiles Figure 9-38 Heatsink profile with plug-type coupling for motors of size 1FN3900 Figure 9-39 Heatsink profile with hose connector nipple, R/L, for motors of size 1FN3900, example 1FN3 linear motors 568 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Coupled motors 10.1 10 Operating motors connected to an axis in parallel If the motor force of a single motor is not sufficient for the drive application, you can distribute the required motor torque over two or more motors. Mount the motors on the same slide of an axis. The motors are then mechanically coupled. You have two options for supplying the individual motors: Each motor is operated on its own Motor Module with its own encoder. This operation does not represent an electrical parallel connection. The motors only operate together mechanically. This version is not discussed in this manual. All of the motors are connected to the same Motor Modules. In this case, the article numbers of all of the motors involved must be the same. The motors are then electrically connected in parallel, and operate in the parallel mode. If you have any questions in this regard, then contact your local Siemens office. For example, you can obtain information about optimally engineering or dimensioning drive systems with linear motors operating in parallel. Note Country-specific safety requirements for parallel operation Country-specific safety requirements and regulations apply when connecting motors in parallel at a Motor Module. For example, in the US, for special motor protection, carefully comply with the requirements laid down in standards NFPA 70 and NFPA 79. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 569 Coupled motors 10.2 Master and stoker Notes on parallel operation The motor power cables must be the same length in order to ensure uniform current distribution. To operate multiple motors in parallel, you will have to provide space for additional motors and cables. Plan the additional installation space required. Add the masses of each primary section involved to the total mass of the slide of the axis. The air gap must be identical on all primary sections. The primary sections connected in parallel must be coupled with sufficient mechanical rigidity. The phase position of the EMFs of the primary sections connected in parallel must match. To achieve this, in the installed state, the position of every primary section with respect to the magnet grid of its secondary section must be the same. 10.2 Master and stoker Mechanical arrangements The first motor in an axis is called the "master". The master defines the positive direction of motion of the axis. The second and each additional motor are called "stokers". The following definitions also apply to each additional stoker. Which of the arrangements described below is the preferable solution depends on the space requirement and the cable routing. You can arrange two primary sections, to be operated electrically connected in parallel, on either a single secondary section track or on two individual secondary section tracks. The cable outlets can run in the same or opposite direction. This results in the four mechanical arrangements shown below for the master and stokers electrically connected in parallel: 1FN3 linear motors 570 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Coupled motors 10.2 Master and stoker Tandem arrangement: Master and stoker with the same cable outlet direction on the same secondary section track Janus arrangement: Master and stoker with opposite cable outlet directions on the same secondary section track Parallel arrangement: Master and stoker with the same cable outlet direction on a separate secondary section track Anti-parallel arrangement: Master and stoker with opposite cable outlet directions on a separate secondary section track Note Requirements of coupled motors * Check the phase angles of the EMFs * Ensure that there is a sufficiently rigid mechanical coupling. * Position the motors as close together as possible. * The electrical parallel connection is not suitable for gantry applications. If you connect linear motors in parallel on a shared secondary section track, the primary sections must be positioned with a defined distance between them. This produces matching phase angles of the EMFs. For separate secondary section tracks, you must also consider the position of the tracks relative to each other. Check whether the phase angles of the EMFs differ by no more than 10 (see SINAMICS S120 Commissioning Manual). 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 571 Coupled motors 10.2 Master and stoker 10.2.1 Tandem arrangement For the tandem arrangement, the distance A between the holes must correspond to an integer positive multiple of the pole pair width. Note Offset factors Offset factors i, iMIN are exclusively integer factors. A Distance between the reference holes of the primary sections i Integer offset factor, e.g. 30, 31, 32, ... iMIN Smallest integer permissible offset factor M Pole width according to Chapter "Technical data and characteristics (Page 165)" Shortest tandem arrangement: Distance A = iMIN x 2M i = iMIN iMIN is large enough to provide enough space for supply cables between the master and stoker. Extended tandem arrangement: Distance A = i x 2M i > iMIN 1FN3 linear motors 572 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Coupled motors 10.2 Master and stoker Power connection Table 10- 1 10.2.2 Power connection in a tandem arrangement of two primary sections Motor Module Master Stoker U2 U U V2 V V W2 W W Janus arrangement The cable outlet of the primary section is opposing. For this reason, two phases must be interchanged on the stoker. Note Offset factor The offset factor i is an integer factor only. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 573 Coupled motors 10.2 Master and stoker A Distance between the reference holes of the primary sections M Minimum distance between reference holes according to the table below "Minimum distances between master and stoker" D Housing distance, distance between the primary section housings i Integer offset factor M Pole width according to Chapter "Technical data and characteristics (Page 165)" Shortest Janus arrangement: i = 0, therefore A = M. This arrangement permits the shortest distance D between the primary section housings. Extended Janus arrangement: i is a positive integer, e.g. 1, 2, 3, ... Distance A = M + i x 2M Inverse Janus arrangement: i is a positive integer, e.g. -1, -2, -3, ... This arrangement has advantages for cable routing. 1FN3 linear motors 574 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Coupled motors 10.2 Master and stoker Power connection Table 10- 2 Power connection in a Janus arrangement of two primary sections Motor Module Master Stoker U2 U U V2 V W W2 W V Minimum distances between master and stoker NOTICE Phases V and W interchanged Minimum distance M between the master and stoker when phases V and W are interchanged is stated in the table above. If a different minimum distance M is required, you must interchange other phases. * In this case, contact your local Siemens office or "Technical Support". You will find contact data in Chapter "Introduction". Note Design differences between peak and continuous load motors The design differences between peak and continuous load motors result in different distances between housings D and minimum distances M. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 575 Coupled motors 10.2 Master and stoker Table 10- 3 Minimum distances between master and stoker Primary section type Peak load motor Same length 1FN3050-xW Distance between housings D Minimum distance M 3.5 mm 72.5 mm 10.2 mm 111.2 mm 25.5 mm 102.5 mm 46.2 mm 157.2 mm 1FN3100-xW 1FN3150-xW 1FN3300-xW 1FN3450-xW 1FN3600-xW 1FN3900-xW Continuous load motor 1FN3050-xN 1FN3100-xN 1FN3150-xN 1FN3300-xN 1FN3450-xN 1FN3600-xN 1FN3900-xN 10.2.3 Parallel arrangement The phase sequence U, V, W of the master and stoker is identical because the cable outlet direction is the same. When the positioning of the master and stoker is correct, the pole layout is identical on the two primary sections. In the parallel arrangement, you can offset the primary sections by the distance A or the secondary section tracks by the length B, if required. Note Offset factor The offset factor i is an integer factor only. 1FN3 linear motors 576 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Coupled motors 10.2 Master and stoker A Distance between the reference holes of the primary sections B Offset of the secondary sections with respect to one another i Integer offset factor, e.g. 0, 1, 2, ... M Pole width according to Chapter "Technical data and characteristics (Page 165)" Shortest parallel arrangement: i = 0 and B = 0, resulting in the distance A = 0. This enables the simplest arrangement of the two secondary section tracks. Extended parallel arrangement: Distance A = B + i x 2M Power connection Table 10- 4 Power connection in a parallel arrangement of two primary sections Motor Module Master Stoker U2 U U V2 V V W2 W W 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 577 Coupled motors 10.2 Master and stoker 10.2.4 Anti-parallel arrangement The cable outlet direction of the primary section is opposite. For this reason, two phases must be interchanged for the phase sequence of the master and stoker. Note Offset factor The offset factor i is an integer factor only. A Distance between the reference holes of the primary sections B Offset of the secondary sections with respect to one another M Minimum distance between reference holes according to the table "Minimum distances between master and stoker" in Chapter "Janus arrangement (Page 573)" i Integer offset factor, e.g. ..., -2, -1, 0, 1, 2, ... M Pole width (see "Technical data") Shortest anti-parallel arrangement: B=0 i = -1, -2, -3, ... This arrangement permits a minimum slide length. Distance A = M + i x 2M Extended anti-parallel arrangement: Distance A = M + B + i x 2M 1FN3 linear motors 578 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Coupled motors 10.2 Master and stoker Table 10- 5 Constant minimum offset between the master and stoker Primary section type Same length Peak load motor Minimum offset M 1FN3050-xW 72.5 mm 1FN3100-xW 1FN3150-xW 1FN3300-xW 111.2 mm 1FN3450-xW 1FN3600-xW 1FN3900-xW Continuous load motor 1FN3050-xN 102.5 mm 1FN3100-xN 1FN3150-xN 1FN3300-xN 157.2 mm 1FN3450-xN 1FN3600-xN 1FN3900-xN Power connection Table 10- 6 Power connection in a anti-parallel arrangement of two primary sections Motor Module Master Stoker U2 U U V2 V W W2 W V NOTICE Phases V and W interchanged You will find the minimum distance M between the master and the stoker for interchanging phases V and W in the table in Chapter "Janus arrangement (Page 573)". If a different minimum distance M is required, you must interchange other phases. Note that the minimum distance M then changes. * In this case, contact your local Siemens office or "Technical Support". You will find contact data in Chapter "Introduction". 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 579 Coupled motors 10.2 Master and stoker 10.2.5 Double-sided arrangement The following versions exist for designing double-sided motors: Version (A) The secondary section support is a plate with bolted-on standard secondary section segments. The support plate can be made of a magnetically active or inactive material (e.g. aluminum, fiberglass reinforced plastic). Two standard primary sections are energized. Compared with single-sided: * More compact design * Little additional cost for design * Low mass reduction Version (B) The secondary section support is an especially prepared plate with single magnets stuck on both sides. The support plate must be made of magnetically active material (iron, steel) for the magnetic return path. Two standard primary sections are energized. Compared with single-sided: * Medium additional cost for design * Medium mass reduction Version (C) The secondary section support is a plate with embedded single magnets. The support plate can be made of a magnetically inactive material (e.g. aluminum, fiberglass reinforced plastic). One standard primary section and one primary section with an inverse winding (inverse magnetic pole layout) are energized. Compared with single-sided: * Highest additional cost for design * Highest mass reduction A1 = B1 = C1 Primary sections with standard winding C2 Row of embedded magnets A2 Bolted-on standard secondary section segments C3 Secondary section support made of magnetically inactive material A3 Secondary section support made of magnetically active or inactive material C5 Primary section with inverse winding A4 = B4 = C4 Direction of motion N Magnet row starts with a north pole B2 Row of glued-on magnets S Magnet row starts with a south pole B3 Secondary section support made of magnetically active material 1FN3 linear motors 580 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Coupled motors 10.2 Master and stoker If you are planning different cable outlet directions or offsets for the primary section position or the secondary section track, request support from Siemens (motorsupport.motioncontrol@siemens.com). Power connection Table 10- 7 Power connection in a double-sided arrangement of two primary sections Motor Module Master Stoker U2 U U V2 V V W2 W W Design of the mounting plate It is your responsibility to manufacture the mounting plate for the application-specific secondary section track. Obtain advice on this from the your local Siemens office. The mounting plate must be rigid enough to transmit the motor forces during operation. The mounting plate must be rigid enough to transmit the motor forces during operation. For the magnetic return path in version (B), a support plate is required that is at least 8 mm thick. In a double-sided arrangement, the forces of attraction theoretically cancel each other out. However, there is usually some asymmetry in the air gap. This means that approx. 25% of the attraction force of a motor remain exerted on the support plate. The support plate must not sag as a result. Configuration Double-sided motors are mainly configured in the normal way. Only difference: In this case, the dynamic mass is the mass of the secondary section system. This means that the following must be taken into consideration: The mass of the secondary sections or the mass of the magnetic material The mass of the (special) secondary section covers The mass of the mount of the support plate The mass of the guide elements The mass of the length measuring system 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 581 Coupled motors 10.3 Connection examples for parallel operation 10.3 Connection examples for parallel operation WARNING Risk of electric shock! Hazardous touch voltages can be present at unused cores and shields if they have not been grounded or insulated. * Refer to the Chapter "Shielding, grounding and equipotential bonding". System integration for coupled motors 1FN3 linear motors 582 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Coupled motors 10.3 Connection examples for parallel operation The following connection diagrams show the power and signal connection of two linear motors electrically connected in parallel in a tandem arrangement as an example. Table 10- 8 Power connection when operating two linear motors in a tandem arrangement in parallel Motor Module Master Stoker Tandem arrangement Figure 10-1 U2 U U V2 V V W2 W W Connecting the PTC 120 C via SME12x 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 583 Coupled motors 10.3 Connection examples for parallel operation Figure 10-2 Connecting the PTC 120 C via TM120 1FN3 linear motors 584 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 A Appendix A.1 Recommended manufacturers Information regarding third-party products Note Recommendation relating to third-party products This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. A.1.1 Manufacturers of braking elements Schaeffler KG www.schaeffler.com Zimmer GmbH Technische Werkstatten www.zimmer-gmbh.com 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 585 Appendix A.1 Recommended manufacturers A.1.2 Manufacturers of cold water units Helmut Schimpke Industriekuhlanlagen GmbH + Co. KG www.schimpke.de BKW Kalte-Warme-Versorgungstechnik GmbH www.bkw-kuema.de Rittal GmbH & Co. KG www.rittal.de Pfannenberg GmbH www.pfannenberg.com Hydac International GmbH www.hydac.com A.1.3 Manufacturers of anti-corrosion agents TYFOROP CHEMIE GmbH Anti-corrosion protection: www.tyfo.de Tyfocor Clariant Produkte (Deutschland) GmbH Anti-corrosion protection: www.clariant.de Antifrogen N A.1.4 Manufacturers of connectors for cooling Rectus GmbH www.rectus.de 1FN3 linear motors 586 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Appendix A.1 Recommended manufacturers A.1.5 Manufacturers of plastic hose manufacturers Festo AG & Co. KG www.festo.com Rectus GmbH www.rectus.de A.1.6 Manufacturers of connector nipples and reinforcing sleeves Serto GmbH www.serto.de A.1.7 Manufacturers of spacer foils SAHLBERG GmbH & Co. KG www.sahlberg.de 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 587 Appendix A.2 List of abbreviations A.2 List of abbreviations Abbreviations BGV Binding national health and safety at work regulations (in Germany) CE Communaute Europeenne DIN Deutsches Institut fur Normung (German standards organization) EC European Union EMC Electromagnetic compatibility EMF Electromotive force EN Europaische Norm (European standard) FAQ Frequently Asked Questions HFD High-frequency damping HSB Hall Sensor Box HW Hardware IATA International Air Transport Association IEC International Electrotechnical Commission IP International Protection or Ingress Protection; type of protection fur electric devices according to DIN EN 60529 ISO International Standardization Organization KTY Temperature sensor with progressive, almost linear characteristic LU Length Unit NC Numerical control PDS Power drive system PE Protection Earth (protective conductor) PELV Protective extra low voltage PLC Programmable logic controller Pt Platinum PTC Temperature sensor with positive temperature coefficient RoHS Restriction of (the use of certain) Hazardous Substances S1 "Uninterrupted duty" mode S2 "Short-time duty" mode S3 "Intermittent periodic duty" mode SMC Sensor Module Cabinet SME Sensor Module External SSI Synchronous Serial Interface SW Software 1FN3 linear motors 588 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Appendix A.3 Environmental compatibility Temp-F Circuit for monitoring the temperature the motor winding Temp-S Temperature monitoring circuit for switching off the drive at overtemperature TM Terminal Module VDE Association of Electrical Engineering, Electronics and Information Technology (in Germany) WMS Position measuring system; incl. WMS: incremental position measuring system; abs. WMS: absolute position measuring system A.3 Environmental compatibility A.3.1 Environmental compatibility during production The packaging material is made primarily from cardboard. Energy consumption during production was optimized. Production has low emission levels. A.3.2 Disposal Recycling and disposal For environmentally-friendly recycling and disposal of your old device, please contact a company certified for the disposal of waste electrical and electronic equipment, and dispose of the old device as prescribed in the respective country of use. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 589 Appendix A.3 Environmental compatibility A.3.2.1 Guidelines for disposal WARNING Injury or material damage if not correctly disposed of If you do not correctly dispose of direct drives or their components (especially components with permanent magnets), then this can result in death, severe injury and/or material damage. * Ensure that direct drives and their associated components are correctly disposed of. Main constituents of a proper disposal procedure Complete demagnetization of the components that contain permanent magnets Components that are to be recycled should be separated into: - Electronics scrap (e.g. encoder electronics, Sensor Modules) - Electrical scrap (e.g. motor windings, cables) - Scrap iron (e.g. laminated cores) - Aluminum - Insulating materials No mixing with solvents, cold cleaning agents, or residue of paint, for example A.3.2.2 Disposing of secondary sections WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to the permanent magnet fields of the secondary sections. * Observe the information in Chapter "Danger from strong magnetic fields (Page 29)". 1FN3 linear motors 590 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Appendix A.4 Terminal markings according to EN 60034-8:2002 Demagnetization of the secondary sections Disposal companies specialized in demagnetization use special disposal furnaces. The insides of the disposal furnace consist of non-magnetic material. The secondary sections are put in the furnace in a solid, heat-resistant container (such as a skeleton container) made of non-magnetic material and left in the furnace during the entire demagnetization procedure. The temperature in the furnace must be at least 300 C during a holding time of at least 30 minutes. Escaping exhaust must be collected and made risk-free without damaging the environment. A.3.2.3 Disposal of packaging Packaging materials and disposal The packaging and packing aids we use contain no problematic materials. With the exception of wooden materials, they can all be recycled and should always be disposed of for reuse. Wooden materials should be burned. Only recyclable plastics are used as packing aids: Code 02 PE-HD (polyethylene) Code 04 PE-LD (polyethylene) Code 05 PP (polypropylene) Code 04 PS (polystyrene) A.4 Terminal markings according to EN 60034-8:2002 Terminal markings according to EN 60034-8:2002 With the EN 60034-8:2002 standard, the terminal markings for electrical connections have changed. The following table shows the changes that are relevant for the motors described here. Table A- 1 Terminal markings according to EN 60034-8 KTY 84 or Pt1000 PTC (Temp-F) (Temp-S) Old designation 2T1 / 2T1 1T1 / 1T2 New designation +1R1 / -1R1 1TP1 / 1TP2 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 591 Appendix A.4 Terminal markings according to EN 60034-8:2002 1FN3 linear motors 592 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Glossary Absolute position measuring system By using several reading tracks, the motor is able to recognize the current position with the absolute position measuring system immediately after switching on. The position is recognized without traversing distance and is transmitted via the serial EnDat interface. The measurement path is limited and more expensive due to the more complex measurement track Gantry operation In gantry operation, the synchronous motion of two motors is implemented via two independent axis drives including position measuring system. Incremental position measuring system To determine the position of the motor in the machine using an incremental position measuring system, the motor must travel to a reference point after being switched on. There are several reference points with the distance-coded incremental position measuring system. Higher speeds can be reached if open incremental encoders are used. Janus arrangement In a Janus arrangement, the phases V and W must be swapped for the stoker, so that master und stoker run in the same direction. The cable outlets of the motors are located on opposite sides. Master The term "Master" describes the first of two motors in an axis fed by a shared power module, which are therefore connected in parallel. Parallel connection Parallel connection of motors The parallel connection of two identical motors to one power module doubles the power available for the drive in comparison with just one such motor. Both motors must have a defined position to one another for synchronous power generation. The motors must be rigidly coupled to one another to guarantee the defined position of the motors relative to one another throughout operation. Only one position measuring system is required to control the motors. 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 593 Glossary Primary section The primary section is the electrically active component of a linear motor. It is usually the moving component. Secondary section Unlike the primary section, a secondary section is not electrically active. The secondary section track is composed of secondary sections. Secondary section track The secondary section track is usually composed of multiple secondary sections. It is usually the immobile component of a linear motor. Stoker The term "Stoker" describes the second of two motors in an axis fed by a shared power module, which are therefore connected in parallel. Parallel connection Tandem arrangement In a tandem arrangement, Master and Stoker have the same phase sequence UVW. The cable outlets of the motors are located on the same side. 1FN3 linear motors 594 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Index A Accessories, 42 Accidents First aid, 33 Air gap Characteristic curves, 471, 472 Ambient conditions, 36 Anti-corrosion protection, 71 Attraction force, 139, 471 B Braking, 97, 97 Braking concepts, 98 C Cable Cable laying regulations, 508 Cable carrier, 508 Certificates EAC, 28 EC Declaration of Conformity, 29 UL and cUL, 29 Characteristic curves Attraction force air gap, 471 Motor force air gap, 472 Check Motor assembly, 162 Configuring Duty cycle, 111 General conditions, 106 Positioning in a specified time, 121 Sequence, 104 Connection Cooling, 158, 158 Electrical, 486 Connection cover, 43, 496 Coolant Provision, 70 Water properties, 70 Cooling, 59, 59, 60 Connection, 158, 158 Primary section main cooler, 60 Primary section precision cooler, 60 Primary section secondary section cooling, 61 Secondary section cooling, 61 Cooling circuits, 65 Maintenance, 81 Parallel connection, 66 Cooling medium Anti-corrosion agent properties, 71 General properties, 70 Cooling method, 34 Coupled motors Mechanical arrangements, 570 D Degree of protection, 34 Installed motor, 72 Primary section, 71 Direction of motion, 35 Disposal, 590 Double-sided motor, 580 E Effective force of the duty cycle, 114 Encoder system, 91 Environmental compatibility, 589 Evaluation Temp-F, Temp-S, 85 Example Dimensioning of the cooling system, 133 Order, 47 G Grounding, 506 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 595 Index H Hall sensor box Holding fixture, 157 Mounting, 95 Use, 95 Heat-exchanger unit, 69 Heatsink profile, 62 Hole pattern, 510 Hotline, 5 Mounting system General rules, 140 Screw-in depth, 141 Screws, 151 Tightening torques, 140 N Noise emission, 72 I O IATA, 475 Incorrect commutation, 93 Installation situation General, 139 Insulation resistance, 80 Intake temperature, 68 Intermittent duty, 110 Operating mode Intermittent duty, 110 Short-time duty, 109 Uninterrupted duty, 109 Order designations, 40 M Packaging, 473, 474, 591 Parallel connection SME12x, 583 TM120, 584 Parallel connection of motors Double-sided motor, 580 Parallel operation, 569 Peak force, 114 Position tolerances, 510 Power module Selection, 119 Precision cooler, 60 Primary section Cooling, 60 Mounting, 157 Order designations, 40 Selection, 115 Primary section main cooler, 60 Primary section precision cooler, 60 PTC temperature sensor, 85 Magnetic field Attraction force, 139 Magnetic fields First aid in the case of accidents, 33 Occurrence, 29 Strength, 32, 74, 137 Main cooler, 60 Malfunctions Braking, 97 Motor Circuit diagram, 486 Components, 83 Configuration, 104 Disposal, 590 Options, 99 Motor assembly Check, 162 Motor circuit diagram, 486 Motor installation, 142 Procedures, 144 Motor type, 34 Mounting Hall sensor box, 95 Primary section, 157 Secondary section, 150 Secondary section cooling, 151 Secondary section cover, 153 Mounting holes, 510 P R Rating plate, 57 Rating plate data, 57 Removing Secondary section cover, 156 RoHS, 29 1FN3 linear motors 596 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 Index S T Safety instructions Disassembly, 77 Disposal, 590 Electrical connection, 483 Installing, 136 Maintenance, 73 Packaging, 473 Storage, 473 Transport, 473 Secondary section Cooling, 61 Mounting, 150 Number, 116 Order designations, 40 Secondary section cooling Mounting, 151 Secondary section cover, 44, 153 Secondary section end piece, 100, 161 Secondary section track Total length, 117 Sensor Module External SME12x, 490 Shielding, 506 Short-time duty, 109 Siemens Service Center, 5 SMC20 Sensor Module Cabinet-Mounted, 490 SME12x, 487 STARTER, 104 Storage, 473 Technical Support, 5 Temperature monitoring, 34 Terminal panel, 494 The Thermo-Sandwich(R) principle, 60 Thermal motor protection, 34 Third-party products, 7, 585 TM120, 488 TM120 Terminal Module, 490 Training, 5 Transport, 473 Type of construction, 34 U Uninterrupted duty, 109 Use for the intended purpose, 26 V Vibration response, 72 1FN3 linear motors Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2 597