Table of contents
1FN3 linear motors
10 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2
3.5 Service and inspection intervals ............................................................................................ 73
3.5.1 Safety instructions for maintenance ....................................................................................... 73
3.5.2 Maintenance ........................................................................................................................... 78
3.5.3 Checking the insulation resistance ........................................................................................ 80
3.5.4 The inspection and change intervals for the coolant ............................................................. 81
4 Motor components and options ............................................................................................................. 83
4.1 Motor components ................................................................................................................. 83
4.1.1 Overview of the motor construction ....................................................................................... 83
4.1.2 Temperature monitoring and thermal motor protection ......................................................... 85
4.1.2.1 Temperature monitoring circuits Temp-S and Temp-F .......................................................... 85
4.1.2.2 Technical features of temperature sensors ........................................................................... 88
4.1.3 Encoders ................................................................................................................................ 91
4.1.4 Hall Sensor Box ..................................................................................................................... 95
4.1.5 Braking concepts.................................................................................................................... 97
4.2 Options ................................................................................................................................... 99
5 Configuration ....................................................................................................................................... 103
5.1 Configuring software ............................................................................................................ 103
5.1.1 SIZER configuration tool ...................................................................................................... 103
5.1.2 STARTER drive/commissioning software ............................................................................ 104
5.2 Configuring workflow ............................................................................................................ 104
5.2.1 Mechanical boundary conditions.......................................................................................... 106
5.2.2 Type of duty cycle ................................................................................................................ 109
5.2.3 Calculating forces................................................................................................................. 113
5.2.4 Selection of the primary sections ......................................................................................... 114
5.2.5 Specifying the number of secondary sections ..................................................................... 116
5.2.6 Operation in the area of reduced magnetic coverage.......................................................... 118
5.2.7 Checking the dynamic mass ................................................................................................ 119
5.2.8 Selecting the power module ................................................................................................. 119
5.2.9 Calculation of the required infeed ........................................................................................ 120
5.3 Examples ............................................................................................................................. 121
5.3.1 Positioning in a specified time .............................................................................................. 121
5.3.2 Gantry with transverse axis .................................................................................................. 130
5.3.3 Dimensioning the cooling system ........................................................................................ 132
5.3.3.1 Basic information.................................................................................................................. 132
5.3.3.2 Example: Dimensioning the cooling ..................................................................................... 133
5.4 Mounting .............................................................................................................................. 136
5.4.1 Safety instructions for mounting........................................................................................... 136
5.4.2 Mechanical design ............................................................................................................... 139
5.4.3 Specifications for mounting linear motors ............................................................................ 140
5.4.4 Procedure when installing the motor ................................................................................... 142
5.4.4.1 Comply with the installation dimensions .............................................................................. 143
5.4.4.2 Motor installation procedures ............................................................................................... 144
5.4.5 Assembling individual motor components ........................................................................... 150
5.4.6 Cooler connection ................................................................................................................ 158
5.4.6.1 Primary section cooling connection ..................................................................................... 158
5.4.6.2 Secondary section cooling connection ................................................................................ 160