CMA 0204 www.vishay.com Vishay Beyschlag High Pulse Load Carbon Film MINI-MELF Resistors FEATURES * Special carbon film technology * Surge voltage capability up to 4 kV 1.2/50 s pulse * ESD capability: 6 kV, human body model * AEC-Q200 qualified * Intrinsic sulfur resistance * Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 CMA 0204 carbon film MELF resistors with advanced pulse load capability are the perfect choice for the protection of circuitry with signal or mains input lines from surge pulses. The resistors are also suitable for circuits exposed to high levels of electromagnetic interference or electrostatic discharge. The applications are in all fields of automotive, telecommunication, industrial, and medical equipment. APPLICATIONS * Automotive * Telecommunication * Industrial * Medical equipment TECHNICAL SPECIFICATIONS DESCRIPTION CMA 0204 DIN size 0204 Metric size code RC3715M Resistance range 10 to 100 k Resistance tolerance 2% Temperature coefficient see TCR graph Rated dissipation, P70 (1) 0.4 W Operating voltage, Umax. ACRMS/DC 200 V Permissible film temperature, F max. (1) 155 C Operating temperature range (1) -55 C to 155 C Permissible voltage against ambient (insulation): 1 min; Uins Failure rate: FITobserved 300 V 0.1 x 10-9/h Note (1) Please refer to APPLICATION INFORMATION below APPLICATION INFORMATION The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. At the maximum permissible film temperature of 155 C the useful lifetime is specified for 8000 h. The designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order to maintain a desired stability. Revision: 27-Mar-17 Document Number: 28717 1 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CMA 0204 www.vishay.com Vishay Beyschlag MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION OPERATION MODE Rated dissipation, P70 STANDARD POWER 0.25 W 0.4 W -55 C to 125 C -55 C to 155 C CMA 0204 Operating temperature range Permissible film temperature, F max. 125 C 155 C 10 to 100 k 10 to 100 k 1000 h 1% 2% 8000 h 2% 4% CMA 0204 Max. resistance change at P70 for resistance range, |R/R| after: TEMPERATURE COEFFICIENT AND RESISTANCE RANGE TYPE / SIZE CMA 0204 TCR TOLERANCE RESISTANCE E-SERIES see TCR graph 2% 10 to 100 k E24 PACKAGING TYPE / SIZE CODE CMA 0204 QUANTITY PACKAGING STYLE WIDTH PITCH B3 = BL 3000 B0 10 000 Antistatic blister tape acc. IEC 60286-3 Type 2a 8 mm 4 mm PACKAGING DIMENSIONS O 180 mm / 7" O 330 mm / 13" PART NUMBER AND PRODUCT DESCRIPTION Part Number: CMA02040X4701GB300 C M A 0 2 0 4 0 X 4 7 0 1 G B 3 0 0 TYPE / SIZE VERSION TCR RESISTANCE TOLERANCE PACKAGING CMA0204 0 = neutral X = no indication 3 digit value 1 digit multiplier Multiplier 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 G=2% B3 B0 Product Description: CMA 0204 2 % BL 4K7 CMA 0204 2% BL 4K7 TYPE SIZE TOLERANCE PACKAGING RESISTANCE CMA 0204 2% BL B0 100R = 100 4K7 = 4.7 k Note * Products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION Revision: 27-Mar-17 Document Number: 28717 2 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CMA 0204 www.vishay.com Vishay Beyschlag DESCRIPTION MATERIALS Production of the CMA 0204 specialty MELF resistors with advanced pulse load capability is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous and dense carbon film is deposited on a high grade ceramic body (85 % Al2O3). Nickel plated steel termination caps are firmly pressed on the coated rods. A special laser is used to achieve the target value by smoothly cutting a helical groove in the resistive layer without damaging the ceramics. The resistors are covered by protective coating designed for electrical, mechanical and climatic protection.The terminations receive a final pure matte tin on nickel plating. Four color code rings designate the resistance value and tolerance in accordance with IEC 60062 (1). Vishay acknowledges the following systems for the regulation of hazardous substances: * IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (2) * The Global Automotive Declarable Substance List (GADSL) (3) * The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (4) for its supply chain The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are laid directly into the blister tape in accordance with IEC 60286-3, Type 2a (1). ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapor phase as shown in IEC 61760-1 (1). Solderability is specified for 2 years after production or requalification, however, excellent solderability is proven after extended storage in excess of 10 years. The permitted storage time is 20 years. The resistors are completely lead (Pb)-free, the pure matte tin plating provides compatibility with lead (Pb)-free soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, potting compounds and their processes, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. * 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) * 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU * 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. APPROVALS Where applicable the resistors are tested in accordance with EN 140 401-803 which refers to EN 60115-1, EN 60115-8 and the variety of environmental test procedures of the IEC 60068 (1) series. Vishay Beyschlag has achieved "Approval of Manufacturer" in accordance with IECQ 03-1. The release certificate for "Technology Approval Schedule" in accordance with CECC 240001 based on IECQ 03-3-1 is granted for the Vishay Beyschlag manufacturing process. The resistors are qualified according to AEC-Q200. RELATED PRODUCTS * "Professional Thin Film MELF Resistors" (www.vishay.com/doc?28713) * "Precision Thin Film MELF Resistors" (www.vishay.com/doc?28714) * "High Pulse Load Carbon Film MELF Resistors of case size 0207" (www.vishay.com/doc?28755) Notes (1) The quoted IEC standards are also released as EN standards with the same number and identical contents (2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474 (3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org (4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table Revision: 27-Mar-17 Document Number: 28717 3 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CMA 0204 www.vishay.com Vishay Beyschlag Power Dissipation P FUNCTIONAL PERFORMANCE CMA 0204 0.5 W 0 -50 0 50 70 100 C 150 Ambient Temperature amb Power Dissipation P Derating - Standard Operation CMA 0204 0.5 W 0 -50 0 50 70 100 C 150 Ambient Temperature amb Pulse Load Pmax. Derating - Power Operation 1000 CMA 0204 100 W 10 1 0.1 1 s 10 s 100 s 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Maximum pulse load, single pulse; applicable if P 0 and n 1000 and U 2 kV; for permissible resistance change (0.5 % R + 0.05 ) Single Pulse Revision: 27-Mar-17 Document Number: 28717 4 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CMA 0204 www.vishay.com Vishay Beyschlag Continuous Pulse Load Pmax. FUNCTIONAL PERFORMANCE 1000 CMA 0204 100 W 10 1 0.1 1 s 10 s 100 s 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Maximum pulse load, continuous pulse; applicable if P P (amb) and U 2 kV; for permissible resistance change (0.5 % R + 0.05 ) Pulse Voltage U Continuous Pulse 1 kV 100 V CMA 0204 10 V 10 100 1 k 10 k 100 k 1 M Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 1,2 s/50 s; 5 pulses at 12 s intervals; for permissible resistance change (0.5 % R + 0.05 ) Pulse Voltage U 1.2/50 Pulse CMA 0204 1 kV 100 V 10 V 10 100 1 k 10 k 100 k 1 M Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 10 s/700 s; 10 pulses at 1 minute intervals; for permissible resistance change (0.5 % R + 0.05 ) 10/700 Pulse Revision: 27-Mar-17 Document Number: 28717 5 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CMA 0204 www.vishay.com Vishay Beyschlag Temperature Coefficient FUNCTIONAL PERFORMANCE CMA 0204 - 100 ppm/K - 200 - 300 - 400 - 500 10 100 1 k 10 k 100 k 1 M 10 M Resistance Value R Temperature coefficient of resistance Current Noise Voltage Ratio Temperature Coefficient (TCR) (Typical Curve) CMA 0204 1 V/V 0.1 0.01 100 1 k 10 k 100 k 1 M Resistance Value R In accordance with IEC 60 195 Current Noise Voltage Ratio Revision: 27-Mar-17 Document Number: 28717 6 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CMA 0204 www.vishay.com Vishay Beyschlag TESTS AND REQUIREMENTS The testing also covers most of the requirements specified by EIA/ECA-703 and JIS-C-5201-1. All tests are carried out in accordance with the following specifications: EN 60115-1, generic specification EN 60115-8 (successor of EN 140400), sectional specification EN 140401-803, detail specification IEC 60068-2-xx, test methods The tests are carried out under standard atmospheric conditions in accordance with IEC 60068-1, 4.3, whereupon the following values are applied: Temperature: 15 C to 35 C Relative humidity: 25 % to 75 % Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). The parameters stated in the Test Procedures and Requirements table are based on the required tests and permitted limits of EN 140401-803. The table presents only the most important tests, for the full test schedule refer to the documents listed above. However, some additional tests and a number of improvements against those minimum requirements have been included. A climatic category LCT / UCT / 56 is applied, defined by the lower category temperature (LCT), the upper category temperature (UCT), and the duration of exposure in the damp heat, steady state test (56 days). The components are mounted for testing on printed circuit boards in accordance with EN 60115-8, 2.4.2, unless otherwise specified. TEST PROCEDURES AND REQUIREMENTS EN 60 115-1 CLAUSE IEC 60 068-2 (1) TEST METHOD TEST REQUIREMENTS PERMISSIBLE CHANGE (R) PROCEDURE Stability for product types: CMA 0204 4.5 - 4.8 - - - 2%R Temperature coefficient At (20 / -55 / 20) C and (20 / 125 / 20) C see Temperature Coefficient graph Endurance at 70 C: standard operation mode 4.25.1 - 4.25.3 4.24 4.37 Endurance at 70 C: power operation mode U = P 70 x R Umax.; whichever is the less severe; 1.5 h on; 0.5 h off; 70 C; 1000 h (1 % R + 0.05) 70 C; 8000 h (2 % R + 0.05) U = P 70 x R Umax.; whichever is the less severe; 1.5 h on; 0.5 h off; 70 C; 1000 h (2 % R + 0.05) 70 C; 8000 h (4 % R + 0.05) (2 % R + 0.05) - Endurance at upper category temperature 125 C; 1000 h 155 C; 1000 h (4 % R + 0.05) 78 (Cab) Damp heat, steady state (40 2C; 56 days; (93 3) % RH (1 % R + 0.1 ) 67 (Cy) Damp heat, steady state, accelerated (85 2) C (85 5) % RH U = 0.3 x P 70 x R 100 V and U = 0.3 x Umax.; (the smaller value is valid) 1000 h (2 % R + 0.1 ) 4.23 Climatic sequence: 4.23.2 2 (Bb) dry heat UCT; 16 h 4.23.3 30 (Db) damp heat, cyclic 55 C; 24 h; 90 % RH; 1 cycle 4.23.4 1 (Ab) cold LCT; 2 h 4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; (25 10) C 4.23.6 30 (Db) damp heat, cyclic 55 C; 24 h; 90 % RH; 5 cycles 4.23.7 - DC load - 10 to 100 k Resistance 1 (Aa) Revision: 27-Mar-17 Cold U= P 70 x R Umax.; 1 min LCT = -55 C; UCT = 155 C (1 % R + 0.1 ) -55 C; 2 h (0.5 % R + 0.1) Document Number: 28717 7 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CMA 0204 www.vishay.com Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS EN 60 115-1 CLAUSE IEC 60 068-2 (1) TEST METHOD TEST REQUIREMENTS PERMISSIBLE CHANGE (R) PROCEDURE Stability for product types: 10 to 100 k CMA 0204 4.19 4.13 4.22 4.38 4.17 4.18 4.29 14 (Na) Rapid change of temperature 5 cycles (0.5 % R + 0.1 ) 1000 cycles (1.5 % R + 0.1 ) Short time overload; standard operation mode U = 2.5 x P 70 x R 2 x Umax.; whichever is the less severe; 5s (0.25 % R + 0.1 ) Short time overload; power operation mode U = 2.5 x P 70 x R 2 x Umax.; whichever is the less severe; 5s (0.5 % R + 0.1 ) Vibration Endurance by sweeping; 10 Hz to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 7.5 h (0.25 % R + 0.1) Electrostatic discharge (human body model) IEC 61340-3-1 (1); 3 pos. + 3 neg. (equivalent to MIL-STD-883, method 3015) CMA 0204: 6 kV (0.5 % R + 0.05 ) Solder bath method; SnPb40; non-activated flux; (215 3) C; (3 0.3) s Good tinning ( 95 % covered); no visible damage Solder bath method; SnAg3Cu0.5 or SnAg3.5; non-activated flux; (235 3) C; (2 0.2) s Good tinning ( 95 % covered); no visible damage Solder bath method; (260 5) C; (10 1) s (0.5 % R + 0.1 ) Reflow method 2 (IR / forced gas convection); (260 5) C; (10 1) s (0.25 % R + 0.1 ) Component solvent resistance Isopropyl alcohol; 50 C; method 2 No visible damage Marking legible; no visible damage - 6 (Fc) - 58 (Td) 58 (Td) 45 (XA) 30 min at LCT; 30 min at UCT; LCT = -55 C; UCT = 125 C Solderability Resistance to soldering heat 4.30 45 (XA) Solvent resistance of marking Isopropyl alcohol; 50 C; method 1, toothbrush 4.32 21 (Ue3) Shear (adhesion) 45 N No visible damage Depth 2 mm, 3 times No visible damage; no open circuit in bent position (0.25 % R + 0.1) 4.33 21 (Ue1) Substrate bending 4.7 - Voltage proof URMS = Uins; 60 s No flashover or breakdown Flammability IEC 60695-11-5 (1), needle flame test; 10 s No burning after 30 s 4.35 - Note (1) The quoted IEC standards are also released as EN standards with the same number and identical contents Revision: 27-Mar-17 Document Number: 28717 8 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CMA 0204 www.vishay.com Vishay Beyschlag DIMENSIONS L K L1 D D1 DIMENSIONS AND MASS TYPE / SIZE CMA 0204 L (mm) D (mm) L1 min. (mm) D1 (mm) K (mm) MASS (mg) 3.6 + 0/- 0.2 1.4 + 0/- 0.1 1.8 D + 0/- 0.15 0.75 0.1 19 Note * Color code marking is applied according to IEC 60062 (1) in four bands (E24 series). Each color band appears as a single solid line, voids are permissible if at least 2/3 of the band is visible from each radial angle of view. The last color band for tolerance is approximately 50 % wider than the other bands. An interrupted brown band between the 2nd and 3rd full band identifies the special carbon film PATTERN STYLES FOR MELF RESISTORS X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING TYPE / SIZE CMA 0204 REFLOW SOLDERING G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) 1.5 1.5 1.8 4.5 1.7 1.2 1.6 4.1 Notes * The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x (1), or in publication IPC-7351 (1) The quoted IEC standards are also released as EN standards with the same number and identical contents Revision: 27-Mar-17 Document Number: 28717 9 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CMA 0204 www.vishay.com Vishay Beyschlag HISTORICAL 12NC INFORMATION Last Digit of 12NC Indicating Resistance Decade * The resistors had a 12-digit numeric code starting with 2312 * The subsequent 4 digits indicated the resistor type, specification and packaging; see the 12NC table * The remaining 4 digits indicated the resistance value: RESISTANCE DECADE LAST DIGIT 10 to 99.9 9 100 to 999 1 1 k to 9.99 k 2 10 k to 99.9 k 3 100 k to 999 k 4 - The first 3 digits indicated the resistance value - The last digit indicated the resistance decade in accordance with the 12NC Indicating Resistance Decade table Historical 12NC Example The 12NC of a CMA 0204 resistor, value 47 k with 2 % tolerance, supplied in blister tape of 3000 units per reel was: 2312 159 24703. HISTORICAL 12NC - Resistor Type and Packaging CODE 2312 ... ..... DESCRIPTION BLISTER TAPE ON REEL TYPE TOL. BL 3000 UNITS B0 10 000 UNITS CMA 0204 2% 159 2.... 149 2.... Revision: 27-Mar-17 Document Number: 28717 10 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. 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Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over time. All operating parameters, including typical parameters, must be validated for each customer application by the customer's technical experts. Product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited to the warranty expressed therein. Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining applications or for any other application in which the failure of the Vishay product could result in personal injury or death. Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. (c) 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED Revision: 08-Feb-17 1 Document Number: 91000