General Purpose Relays
Industrial Relays
KUP Series Panel Plug-in Relay
08-2011, Rev. 0811
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company
Datasheets and product specification
according to IEC 61810-1 and to be used
only together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
1
Potter & Brumfield
AgCdO, 4 pole (continued)
1/3HP, 120VAC
1/2HP, 250VAC
Total load not to exceed 30 A, 28 VDC, 120 VAC and 20 A, 250 VAC
AgSnOInO
10A, 277VAC, pf = 0.8 100x103
Mechanical endurance 10x106 ops.
Coil Data
Coil voltage range 5 to 110VDC
6 to 240VAC
Coil insulation system according UL Class B
Coil versions, DC coil
Coil Rated Operate Coil Rated coil
code voltage voltage resistance power
VDC VDC Ω±10% W
1, 2 and 3 pole
5 5 3.75 21 1.2
6 6 4.5 32.1 1.125
12 12 9.0 120 1.2
24 24 18.0 472 1.25
48 48 36.0 1800 1.3
110 110 82.5 10000 1.25
4 pole
5 5 3.75 14 1.8
6 6 4.5 20 1.8
12 12 9.0 80 1.8
24 24 18.0 320 1.8
48 48 36.0 1250 1.85
110 110 82.5 6720 1.8
All figures are given for coil without preenergization, at ambient temperature +23°C.
Coil versions, AC coil
Coil Rated Operate Coil Rated coil
code voltage voltage resistance power
VAC VAC Ω±15% VA
1 and 2 pole
6 6 5.1 6 2.0
12 12 10.2 24 2.0
24 24 20.4 85 2.0
120 120 102.0 2250 2.1
240 240 204.0 9110 2.1
3 and 4 pole
6 6 5.1 4.2 2.8
12 12 10.2 18 2.8
24 24 20.4 72 2.8
120 120 102.0 1700 2.9
240 240 204.0 7200 2.9
All figures are given for coil without preenergization, at ambient temperature +23°C.
n AC coils: 5-240VAC, 50/60 Hz.; DC coils 6-110VDC
n Contact arrangements of 1 form X, 1-3 form A and 1-4 form C
n Wide selection of termination and mounting styles
n PC terminals available
n Push-to-test button and indicator lamp options
n Sockets available for panel, DIN rail or PCB mounting
n Class B coil insulation
Typical applications
Vending, commercial sewing, tool/die equipment, robotics, timers, welding,
HVAC, medical, power generators
Approvals
UL E22575; CSA LR15734
Technical data of approved types on request
Contact Data
Contact arrangement 1 Form X (NO-DM); 1-3 Form A (NO); 1-4 Form C (CO)
Rated voltage 240VAC
Rated current 10A
Contact material Ag AgCdO AgSnOInO
Min. recommended contact load
100mA, 12VDC 300mA, 12VDC 300mA, 12VDC
Frequency of operation 360 ops./hr 360 ops./hr 360 ops./hr
Operate/releases time max. 15/10ms
Bounce time max. 17ms
Contact ratings
Type Load Cycles
UL 508
Ag, 1, 2 and 3 pole
5A, 240VAC
5A, 28VDC
1/6HP, 120VAC
2.5A, 120VAC, tungsten
1/3HP, 240VAC
0.5A, 120VDC
5FLA, 15LRA, 250VAC
Ag, 4 pole
5A, 240VAC
2.5A, 120VAC, tungsten
0.5A, 120VDC
1/6HP, 120VAC
1/3HP, 240VAC
AgCdO, 1, 2 and 3 pole
10A, 240VAC
10A, 32VDC
5FLA, 15LRA, 250VAC
1/3HP, 120VAC
5A, 120VAC, tungsten
1/2HP, 250VAC
0.5A, 125VDC
10FLA, 40LRA, 125VAC
3A, 600VAC
1/2HP, 480VAC
1/2HP, 600VAC
1HP, 480 VAC, 3 phase
AgCdO, 4 pole
10A, 240VAC
5A, 120VAC, tungsten
0.5A, 120VDC
10A, 28VDC, resistive
10FLA, 30LRA, 125VAC
5FLA, 15LRA, 250 VAC 30x103
125VA, 250 VAC
General Purpose Relays
Industrial Relays
KUP Series Panel Plug-in Relay (Continued)
08-2011, Rev. 0811
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company
Datasheets and product specification
according to IEC 61810-1 and to be used
only together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
2
Potter & Brumfield
Other Data (continued)
Category of environmental protection
IEC 61810 RT0 - open relay; RTI - dust protected
Terminal type Quick connects (QC), .187, .205 or .250;
PCB-THT
Terminal retention, push force
QC .205 17 lbs for 3s
QC .187, QC .250, PCB 25 lbs for 3s
Weight 85g
Packaging/unit tray/25 pcs., box/150pcs.
Accessories
For details see datasheet Sockets and Accessories, KUP Relays
Product Code Description
27E893 DIN socket (use 20C318 clip)
27E121 Track mount socket (use 20C314 clips)
27E043 Chassis mount/solder eyelet socket (use 20C254 clip)
27E046 Chassis mount/PCB socket (use 20C254 clip)
27E067 Chassis mount/quick connect socket (use 20C254 clip)
27E396 Snap-in/quick connect socket (use 20C254 clip)
Insulation Data
Initial dielectric strength
between open contacts 1200Vrms
between contact and coil 2200Vrms
between adjacent contacts 2200Vrms
Initial insulation resistance
between insulated elements 100MΩ, 500VDC
Other Data
Material compliance: EU RoHS/ELV, China RoHS, REACH, Halogen content
refer to the Product Compliance Support Center at
www.te.com/customersupport/rohssupportcenter
Ambient temperature
DC coil Enclosed relays, 4 pole: -45ºC to 50ºC
Enclosed relays, 1-3 pole: -45ºC to 70ºC
Open relays: 15ºC higher maximum
AC coil Enclosed relays, 3 and 4 pole: -45°C to +45°C
Enclosed relays, 1 and 2 pole: -45ºC to +55ºC
Open relays: 15°C higher maximum
Maximum allowable ambient temperature vs voltage (KUP enlcosed)
Dimensions
KU bracket type
2.43 MAX.*
(61.72)
2.33 MAX.**
(59.18)
2.29 MAX.***
(58.17)
1.437
(36.50)
.19
(4.8)
.63
(16.0)
(2) #6-32 THREAD
TAPPED HOLES
2.27 MAX.*
(57.7)
2.171 MAX.**
(55.14)
2.125 MAX.***
(53.98)
.16
(4.1)
.63
(16.0)
XX
X
KU stud type
2.27 MAX.*
(57.7)
2.171 MAX.**
(55.14)
2.125 MAX.***
(53.98) 1.391
(35.33)
.065
(1.65)
1.39 MAX.*
(35.3)
1.29 MAX.**
(32.8)
1.25 MAX.***
(31.8)
.437
(11.10)
.218
(5.54)
1.282 MAX.
(35.56)
1.468 MAX.
(37.29)
1 2 3
4 5 6
7 8 9
A B
.150
TAB WIDTH
(3.81)
.31
(7.9)
.109 MAX.
(2.77)
#6-32
THREAD
1.687 MAX.
(42.85)
.031 REF.
(.79)
.031 REF
.
(.79)
Seated Heights For KU (open) Relays
1.391” (35.33mm) for #6-32 stud
with .218” (5.54mm) locating tab.
1.52” (38.6mm) for bracket
with 2-#6 32 tapped holes.
1.282” (32.56mm) for #6-32 tapped core
with .125” (3.18mm) or .218” (5.54mm) locating tab.
2.046” (51.97mm) for relay
with printed circuit terminals.
STUD TYPE also available with .125” (3.18mm)
tab, as well as without stud and locating tab.
Models without stud have core tapped #6-32
THREAD, .25” (6.4mm) minimum depth.
*Dimensions with .250” (6.35mm) terminals.
** Dimensions with .110” (2.79mm) or .205” (5.21mm) terminals.
*** Dimensions with .187” (4.75mm) terminals.
Relay front diagrams
1.406 MAX.
(35.71)
1.531 MAX.
(38.89)
1 2 3
4 5 6
7 8 9
A B
1 2 3
4 5 6
7 9
AB
1.406 MAX.
(35.71)
1.531 MAX.
(38.89)
Models with 6.35mm 1-3 pole models with 4 pole models
(.250) QC terminals all other terminals
1 2 3
4
A B
5 6 7 8
9 10 11 12 1.406 MAX.
(35.71)
1.531 MAX.
(38.89)
1 2 3 4
70°
60°
50°
40°
30°
20° 100 110 120 130 140 150 160
% of Nominal Voltage DC
Max. Ambient Temp. °C
1.8 Wa tt DC Coi l
1.2 Wa tt DC Coil
75°
70°
60°
50°
40°
30°
20° 100 110 120 130 140
% Of Nominal 60 Hz. Voltage
2.7 VA 60 Hz. COIL
2.0 VA 60 Hz. COIL
Max. Ambient Temp . °C
75°
General Purpose Relays
Industrial Relays
KUP Series Panel Plug-in Relay (Continued)
08-2011, Rev. 0811
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company
Datasheets and product specification
according to IEC 61810-1 and to be used
only together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
3
Potter & Brumfield
Terminal dimensions
4.75mm (.187) quick connect 5.21mm (.205) quick connect 1.19mm (.047) printed circuit 6.35mm (.250) quick connect
.205± .002
(5.21± .05)
.156
(3.96)
.093
(2.36)
.285
(7.24)
.316 REF.
(8.03) .032
(.81)
THICKNESS
HEADER
.035
(.89)
.156
(3.96)
.032
(.81)
THICKNESS
.093
(2.36)
HEADER
.237
(6.02)
.268 REF.
(6.81)
.047
(1.19)
.180
(4.57)
.156
(3.96)
X Is For Terminal Dimensions.
See Teminal Drawings.
KUP top flange case
KUP core / stud mount case
.125
(3.18)
.078
(1.98)
.187±.002
(4.75±.05)
.250
(6.35)
281 REF.
(7.14)
THICKNESS
.020
(.51)
HEADER
.125 DIA.
(3.18)
.035
(.89)
.250 ± .0 03
(6.35 ± .08)
HEADER
.305
(7.75)
.312
(7.92)
.106
(2.69)
.358 REF.
(9.09) THICKNESS .032
(0.81)
KUP plain case
X
X
X
X
.187 (4.75) DIA.
PUSH-TO-TEST BUTTON
AVAILABLE
.288
(7.32)
1.968 MAX.†
(49.99)
1.906 MAX.‡
(48.41)
.219 MAX.
(5.56)
1.531 MAX.
(38.89)
1 2 3
4 5 6
7 8 9
AB
1
.406 MAX.
(35.71)
1.39 MAX.*
(35.3)
1.29 MAX.**
(32.8)
1.25 MAX.***
(31.8)
1.968 MAX.†
(49.99)
1.906 MAX.‡
(48.41)
X
1.43 MAX.
(36.27)
.437 .010
(11.10 .25)
.130
(3.30) 1.74 MAX.
(44.2)
.312
(7.92)
STUD with
#6-32 THREAD
or CORE T APPED
#6-32
.085 MAX.
(2.16)
#6-32 THREAD
1.968 MAX. †
(49.99)
1.906 MAX. ‡
(48.41)
.38
(9.7)
.16
(4.1)
1 2 3
4 5 6
7 8 9
A B
1.518 MAX.
(38.56)
1.373 ± .010
(34.87 ± .25)
1.713 ± .0 03
(43.51 ± .08)
1.989 ± .0 03
(50.52)
.178 TYP.
(4.52)
2.248 MAX.
(57.10)
.078 TYP.
(1.98)
KUP bracket mount case
1.968 MAX.†
(49.99)
1.906 MAX.‡
(48.41)
.75
(19.1)
(73.7) .078 R. TYP.
(1.98)
X
1.531 MAX.
(38.89)
TYP.
(7.92)
.375
(9.53) .437
(11.10)
X
2.500
(63.50)
X
.625 TYP.
(15.88)
.06
(1.52)
1.128
(28.65)
1
.406
MAX.
(35.71)
PUSH-TO-TEST BUTTON
AVAILABLE
.07
(1.8)
KUP stud on end case
† Dimensions with .250” (6.35mm) terminals.
‡ Dimensions with .187” (4.75mm and .205” 5.21mm) terminals.
*Dimensions with .250” (6.35mm) terminals.
** Dimensions with .110” (2.79mm) or .205”(5.21mm) terminals.
*** Dimensions with .187” (4.75mm) terminals.
Terminal assignment
1 Form X 1 Form C 2 Form C 3 Form C 4 Form C
1 Form A (delete 2) 2 Form A (delete 1 & 3) 3 Form A (delete 1, 2 & 3)
46
A B AB
7
5
2
7
4
AB
1
9
6
3
AB
7
4
1
9
6
3
8
5
2
AB
9
1
5
10
2
6
11
7
34
8
12
Dimensions (continued)
General Purpose Relays
Industrial Relays
KUP Series Panel Plug-in Relay (Continued)
08-2011, Rev. 0811
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company
Datasheets and product specification
according to IEC 61810-1 and to be used
only together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
4
Potter & Brumfield
Product code structure Typical product code KUP -14 A 1 5 -120
Type
KU Open style relay KUP Enclosed relay
Contact arrangement
1 1 form A (1 NO) 3 1 form X (1 NO-DM) 5 1 form C (1 CO)
7 2 form A (2 NO) 11 2 form C (2 CO) 12 3 form A (3 NO)
14 3 form C (3 CO) 17 4 form C (4 CO)
Coil Input
A AC, 50/60Hz D DC
Mounting and options
KU
1 #6-32 mounting stud, 5.54mm (.218in) locating tab
3 #6-32 tapped core, 3.18mm (.125in) locating tab
4 #6-32 tapped core, 5.54mm (.218in) locating tab
5 #6-32 tapped core, no locating tab
KUP
1 Socket mount (plain) case
2 Socket mount (plain) case with push-to-test button 1)
3 Socket mount (plain) case with indicator lamp 2)
4 Socket mount (plain) case with indicator lamp and push-to-test button 1) 2)
5 Bracket mount case
A Plain case with #6-32 stud and locating tab
E Plain case with #6-32 tapped core and locating tab
T Top flange case 1)
1) Not available with four pole models (Contact arrangement 17).
2) Indicator lamps are available on models with the following coils: 6-24VAC and VDC, 110VDC and 120-240VAC.
Only models with 120-240VAC coils are UL recognized.
Terminal and contact material
1 and 2 pole models
1 4.75mm (.187in) quick connect/solder; Ag, 5A 3 1.19mm (.047in) PCB; Ag, 5A
5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 7 1.19mm (.047in) PCB; AgCdO, 10A
J 6.35mm (.250in) quick connect/solder; Ag, 5A K 6.35mm (.250in) quick connect/solder; AgCdO, 10A
P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A S 1.19mm (.047in) PCB, AgSnOInO; 10A
W 6.35mm (.250in) quick connect/solder; AgSnOInO, 10A
3 pole models
1 4.75mm (.187in) quick connect/solder; Ag, 5A 3 1.19mm (.047in) PCB; Ag, 5A
5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 7 1.19mm (.047in) PCB; AgCdO, 10A
P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A S 1.19mm (.047in) PCB, AgSnOInO; 10A
4 pole models
1 4.75mm (.187in) quick connect/solder; Ag, 5A 3) 3 1.19mm (.047in) PCB; Ag, 5A
4 2.79mm (.110in) quick connect/solder; Ag, 5A 5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 3)
7 1.19mm (.047in) PCB; AgCdO, 10A 9 2.79mm (.110in) quick connect/solder; AgCdO, 10A
P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A 3) S 1.19mm (.047in) PCB, AgSnOInO; 10A
U 2.79mm (.110in) quick connect/solder; AgSnOInO, 10A 2)
3) 4 pole KUP with 4.75mm (.187in) terminals will not plug into sockets. Must use 2.79mm (.110) terminals for socket mounting.
Au flashed contact option
Leave Blank No Au flashing on contacts
F Optional Au flashing on contacts
Coil voltage
Coil code: please refer to coil versions table
PCB layout
Bottom view on solder pins
1 form X version 3 pole version 4 pole version
(Omit unnecessry holes for
form A and 2 pole types)
.875
(22.23)
.626
(15.90)
.076 DIA. TYP.
(1.93)
.626
(15.90)
.328
(8.33)
.437
(11.10)
.875
(22.23)
.076 DIA. TYP.
(1.93)
.206
(5.23)
.328
(8.33)
.510
(12.95)
.170
(4.32)
.076 DIA. TYP.
(1.93)
.626
(15.90)
.340
(8.64)
1.020
(25.91)
.206
(5.23)
General Purpose Relays
Industrial Relays
KUP Series Panel Plug-in Relay (Continued)
08-2011, Rev. 0811
www.te.com
© 2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. company
Datasheets and product specification
according to IEC 61810-1 and to be used
only together with the ‘Definitions’ section.
Datasheets and product data is subject to the
terms of the disclaimer and all chapters of
the ‘Definitions’ section, available at
http://relays.te.com/definitions
Datasheets, product data, ‘Definitions’ sec-
tion, application notes and all specifications
are subject to change.
5
Potter & Brumfield
Product Code Arrangement Material Coil Terminals Mounting Part Number
KUP-5A15-24 1 form C, 1 CO AgCdO 24VAC 4.75mm (.187in) QC Socket mount, plain case 6-1393118-0
KUP-5A15-120 120VAC 5-1393119-9
KUP-5A15-240 240VAC 6-1393118-1
KUP-5A55-120 120VAC Bracket mount case 6-1393118-3
KUP-5D15-12 12VDC Socket mount, plain case 6-1393118-6
KUP-5D15-24 24VDC 6-1393118-7
KUP-5D55-12 12VDC Bracket mount case 7-1393118-0
KUP-5D55-24 24VDC 7-1393118-1
KUP-11A11-120 2 form C, 2 CO Ag 120VAC Socket mount, plain case 1-1393117-7
KUP-11A15-12 AgCdO 12VDC 1-1393117-8
KUP-11A15-24 24VAC 2-1393117-1
KUP-11A15-120 120VAC 1-1393117-9
KUP-11A15-240 240VAC 2-1393117-2
KUP-11A35-120 120VAC Socket mount case w/ indicator lamp 2-1393117-5
KUP-11A55-24 24VAC Bracket mount case 3-1393117-0
KUP-11A55-120 120VAC 2-1393117-9
KUP-11AT5-120 Top flange case 1-1393117-4
KUP-11D11-24 Ag 24VDC Socket mount, plain case 4-1393117-2
KUP-11D15-5 AgCdO 5VDC 4-1393117-8
KUP-11D15-12 12VDC 4-1393117-4
KUP-11D15-24 24VDC 4-1393117-5
KUP-11D15-36 36VDC 4-1393117-6
KUP-11D15-110 110VDC 4-1393117-3
KUP-11D35-24 24VDC Socket mount case w/ indicator lamp 5-1393117-3
KUP-11D55-6 6VDC Bracket mount case 6-1393117-0
KUP-11D55-12 12VDC 5-1393117-6
KUP-11D55-24 24VDC 5-1393117-8
KUP-11D55-48 48VDC 5-1393117-9
KUP-11D55-110 110VDC 5-1393117-5
KUP-14A11-120 3 form C, 3 CO Ag 120VAC Socket mount, plain case 7-1393117-3
KUP-14A15-12 AgCdO 12VAC 7-1393117-7
KUP-14A15-24 24VAC 7-1393117-9
KUP-14A15-120 120VAC 7-1393117-8
KUP-14A15-240 240VAC 8-1393117-0
KUP-14A25-120 120VAC Socket mount w/ test button 8-1393117-3
KUP-14A35-120 Socket mount w/ indicator lamp 8-1393117-7
KUP-14A35-240 240VAC 8-1393117-9
KUP-14A35F-120 AgCdO w/ Au flash 120VAC 9-1393117-0
KUP-14A45-120 AgCdO Socket mount w/ test button, indicator lamp 9-1393117-4
KUP-14A55-24 24VAC Bracket mount case 1393118-2
KUP-14A55-120 120VAC 9-1393117-9
KUP-14A55-240 240VAC 1393118-3
KUP-14D11-24 Ag 24VDC Socket mount, plain case 1-1393118-0
KUP-14D15-6 AgCdO 6VDC 1-1393118-8
KUP-14D15-12 12VDC 1-1393118-3
KUP-14D15-24 24VDC 1-1393118-4
KUP-14D15-48 48VDC 1-1393118-7
KUP-14D15-110 110VDC 1-1393118-2
KUP-14D25-24 24VDC Socket mount w/ test button 2-1393118-3
KUP-14D35-24 Socket mount w/ indicator lamp 2-1393118-7
KUP-14D35-110 110VDC 2-1393118-6
KUP-14D35F-110 AgCdO w/ Au flash 2-1393118-9
KUP-14D45-110 AgCdO Socket mount w/ test button, indicator lamp 3-1393118-1
KUP-14D55-12 12VDC Bracket mount case 3-1393118-7
KUP-14D55-24 24VDC 3-1393118-8
KUP-17A19-120 4 form C, 4 CO 120VAC 2.79mm (.110in) QC Socket mount, plain case 4-1393118-2
KUP-17A55-24 24VAC Bracket mount case 4-1393118-6
KUP-17D19-24 24VDC Socket mount, plain case 5-1393118-0
KUP-17D55-24 24VDC Bracket mount case 5-1393118-3