Uninterruptible power supply
MINI-DC-UPS/24DC/2
© PHOENIX CONTACT - 01/2007
Data Sheet
INTERFACE
Especially compact and easy-to-use, the new MINI-DC-UPS/
24 DC/2 is a combination of the power supply unit and an un-
interruptible power supply in the conventional ME housing. It
secures the operation of all connected 24 V consumers in the
electrical systems both in the case of an error-free supply
network and in the event of mains interferences.
The combined solution enables a slim design with dimensi-
ons of 67.5 x 99 x 107 mm. The wide-range input allows input
voltages between 85 V AC and 264 V AC; 2 A is provided at
the output with a regulated and adjustable output voltage
between 22.5 V DC and 29.5 V DC. The rechargeable bat-
tery module supplies an output voltage between 27.9 V DC
and 19.2 V DC in the buffer mode. A 0.8 Ah or a 1.3 Ah re-
chargeable battery module is used depending on the re-
quired buffer time: The module thus supplies 2 A for five mi-
nutes with the 0.8 Ah rechargeable battery module or 2 A for
30 minutes with the 1.3 Ah rechargeable battery module. The
buffer time varies depending on the load current.
Description
Danger!
Components with dangerously high voltage and high stored energy are located in the device!
Never carry out work on live parts!
Depending on the ambient temperature and the load, the housing can become very hot!
Make sure you always use the the latest documentation.
It can be downloaded at www.download.phoenixcontact.com.
A conversion table is available on the Internet at
www.download.phoenixcontact.com/general/7000_en_00.pdf.
The system availability is increased using extensive signa-
ling through control lamps and active switching outputs. The
charging process of the rechargeable battery module, the
operational readiness, the buffer mode and the alarm mes-
sages are displayed before the rechargeable battery module
is discharged. The service life of the rechargeable battery
module can be increased by optimum battery management;
for example, a temperature-compensated charging protects
the rechargeable battery module at high ambient temperatu-
res. An integrated timeout minimizes installation costs consi-
derably.
103123_00_en
MINI-DC-UPS/24DC/2
103123_00_en PHOENIX CONTACT 2
Description Type Order No. Pcs./Pkt.
Uninterruptible power supply MINI-DC-UPS/24DC/2 2866640 1
Accessories Type Order No. Pcs./Pkt.
Battery module, 24 V DC, 0.8 Ah MINI-BAT/24DC/0.8AH 2866666 1
Battery module, 24 V DC, 1.3 Ah MINI-BAT/24DC/1.3AH 2866417 1
Input data
Input nominal voltage range 100 V AC ... 240 V AC
AC input voltage range 85 V AC ... 264 V AC
DC input voltage range 100 V DC ... 350 V DC
Buffer period (settable: 0.5 min; 1 min; 2 min; 3 min; 5 min; 10 min; 15 min; 20 min; 30 min;
continuous)
Current consumption Approx. 0.6 A (230 V AC)
Approx. 1.1 A (115 V AC)
Inrush current limitation/I2t < 34 A (< 1.1 A2s)
Power failure bypass (refer to the diagram)
Typical response time 100 ms
Power factor (cos phi) Approx. 0.5
Protective circuitry Varistor
Input fuse, integrated 3.15 A (slow-blow, internal)
Output data
Nominal output voltage 24 V DC
Setting range of the output voltage 22.5 V DC ... 29.5 V DC (normal mode; in the buffer mode, dependent on a bat-
tery voltage of 27.9 V DC ... 19.2 V DC)
Output current 2 A
Derating From +60°C 2.5% per Kelvin
Output current limit Max. 3 A
Max. capacitive load Unlimited
Control deviation < 1 % (change in load, static 10% ... 90%)
Power loss Max 2,5 W (buffer mode)
Power loss nominal load max. 15 W
Maximum power dissipation idling 3.8 W
Efficiency > 82 % (typical)
Ascent time < 100 ms
Residual ripple < 50 mVPP
Peak switching voltages < 100 mVPP
Connection in parallel Yes, for redundancy
Surge protection against internal surge voltages Yes, < 35 V DC
Resistance to reverse feed 35 V DC
Signal output Power OK
Status display Green LED (Power OK: LED permanently lit)
Order data
Technical data
MINI-DC-UPS/24DC/2
103123_00_en PHOENIX CONTACT 3
Signal output Alarm
Output description Relay output
Continuous current 200 mA
Output voltage 24 V
Status display LED red (malfunction/alarm: LED permanently lit)
Signal output Battery charge
Output description Relay output
Continuous current 200 mA
Output voltage 24 V
Status display Yellow LED (Battery charge/battery is being charged: LED flashing)
Signal output Battery mode
Output description Relay output
Continuous current 200 mA
Output voltage 24 V
Status display Yellow LED (Battery mode/buffer mode: LED permanently lit)
Standards
Electrical Equipment for Machinery EN 60204
Safety transformers for power supply units EN 61558-2-17
Electrical safety (of information technology equipment) EN 60950/VDE 0805 (SELV)
UL/C-UL recognized UL 60950
Industrial control equipment UL/C-UL Listed UL 508
Electronic equipment for use in electrical power installations EN 50178/VDE 0160 (PELV)
SELV EN 60950 (SELV)
EN 60204 (PELV)
Safe isolation DIN VDE 0100-410
DIN VDE 0106-1010
Protection against electric shock, basic requirements for safe isolation in
electrical equipment
DIN VDE 0106-101
General data
Insulation voltage input/output 2 kV (routine test)
4 kV (type test)
Installation position Horizontal DIN rail NS 35, EN 60715
Degree of protection IP20
Class of protection II
MTBF > 500 000 h in acc. with IEC 61709 (SN 29500)
Housing version Polyamide PA, color: green
Width 67,5 mm
Height 99 mm
Depth 107 mm
Weight 0.45 kg
MINI-DC-UPS/24DC/2
103123_00_en PHOENIX CONTACT 4
Climatic data
Ambient temperature (operation) -25 °C ... 70 °C (> 60°C derating)
Ambient temperature (storage/transport) -40 °C ... 85 °C
Max. permissible relative humidity (operation) 95 % (at 25°C, no condensation)
Vibration (operation) < 15 Hz, amplitude ±2.5 mm in acc. with IEC 60068-2-6
15 Hz ... 150 Hz, 2.3g, 90 min.
Shock 30g in all directions in acc. with IEC 60068-2-27
Pollution degree in acc. with EN 50178 2
Climatic class 3K3 (in acc. with EN 60721)
Conformance with EMC directive 89/336/EEC
Immunity to interference in acc. with EN 61000-6-2
Discharge of static electricity in acc. with EN 61000-4-2
Housing Level 3
Contact discharge 6 kV
Discharge in air 8 kV
Comments Criterion B
Electromagnetic HF field in acc. with EN 61000-4-3
Housing Level 3
Frequency range 80 MHz ... 2 GHz
Field intensity 10 V/m
Comments Criterion A
Fast transients (burst) in acc. with EN 61000-4-4
Input 4 kV (level 4 - asymmetrical: conductor to ground)
Output 2 kV (level 3 - asymmetrical: conductor to ground)
Signal 1 kV (level 2 - asymmetrical: conductor to ground)
Comments Criterion B
Surge voltage capacities (surge) in acc. with EN 61000-4-5
Input 4 kV (level 4 - asymmetrical: conductor to ground)
2 kV (level 4 - symmetrical: conductor to conductor)
Output 2 kV (Level 3 - asymmetrical)
1 kV (Level 3 - symmetrical)
Signal 2 kV (Level 3 - asymmetrical)
Comments Criterion B
Conducted disturbance in acc. with EN 61000-4-6
Input/Output/Signal Level 3
Frequency range 10 kHz ... 80 MHz
Voltage 10 V
Comments Criterion A
Emitted interference in acc. with EN 61000-6-3
Radio interference voltage in acc. with EN 55011 EN 55011 (EN 55022) Class B, area of application: Industry and residential
Emitted radio interference in acc. with EN 55011 EN 55011 (EN 55022) Class B, area of application: Industry and residential
Note:
Criterion A: Normal operating behavior within the defined limits.
Criterion B: Temporary impairment to operational behavior that is corrected by the device itself
EN 55011 corresponds to CISPR11 / EN 55022 corresponds to CISPR22
EN 61000 corresponds to IEC 1000
MINI-DC-UPS/24DC/2
103123_00_en PHOENIX CONTACT 5
L(+)
N(-) +24 V/2A
Alarm
Remote
On/Off
Bat. Mode
Battery
Charge
t...[min]
PS
R1
R2
Block diagram
R1
OFF
Bat.- Charge
Bat.- Mode
22,5-28,5
VDC
t min
max
[]
Alarm
ON
Remote
OUTDC24V 2A
IN AC 100- 240 V
L(+) N(-)
Battery
R2
0,5
12
Alarm
Bat.-Mode
Bat.-Charge
Power in OK
Overload
3
5
10
15
20
30
MINI DC-UPS
MINI-DC-UPS/24DC/2
Order-No.: 28 66 64 0
Power Supply
INPUT OUTPUT
INDUSTRIAL
CONTROL
EQUIPMENT
43KA
!
!
Read installation instructions
before connecting to mains
www.interface.phoenixcontact.com
INFORMATION
TECHNOLOGY
EQUIPMENT
AC:
DC:
100-240V~
50-60Hz
Range:
85-264V~
1.55-0.5A
24V
2A
100-350V
0.8-0.2A
US
C
UL
CUS
LISTED
APPROVALS
DC:
TEMPERATURE
-25
-25 ... + 70°C
-13 ... + 158°F
(>60°C/+140°F Derating)
1
7
"
!
0
9
2
8
456
3
Structure
1AC input
2DC output
3Rechargeable battery connection
4Active relay output: Alarm
5Active relay output: Battery mode
6Active relay output: Battery charge
7Potentiometer 22.5 V DC ... 29.5 V DC
8Remote shutdown (R1, R2)
9Red control lamp: Alarm
10 Yellow control lamp: Battery mode/ Battery charge
11 Green control lamp: Power In OK / Overload
12 Buffer time setting 0.5 min ... 30 min and continuous
[mm2]AWG [Nm]
solid stranded Torque
Input 0.2 - 2.5 0.2 - 2.5 24 - 12 0.5 - 0.6
Output 0.2 - 2.5 0.2 - 2.5 24 - 12 0.5 - 0.6
Signal 0.2 - 2.5 0.2 - 2.5 14 - 24 0.5 - 0.6
Input data
Input nominal voltage range 100 V AC ... 240 V AC
AC input voltage range 85 V AC ... 264 V AC
DC input voltage range 100 V DC ... 350 V DC
Input fuse, integrated 3.15 A (slow-blow, internal)
Type of connection COMBICON screw/plug connection
Stripping length 8 mm
Output data
Nominal output voltage 24 V DC
Setting range of the output voltage 22.5 V DC ... 29.5 V DC (normal mode; in the buffer mode, dependent on a
battery voltage of 27.9 V DC ... 19.2 V DC)
Output current 2 A
Type of connection COMBICON screw/plug connection
Stripping length 8 mm
MINI-DC-UPS/24DC/2
103123_00_en PHOENIX CONTACT 6
Safety and warning notes
The power supply units are built-in devices. The device may only be installed and put into operation by qua-
lified personnel. The corresponding national regulations (e.g. VDE, DIN) must be observed.
Danger!
Components with dangerously high voltage and high stored energy are located in the device!
Never carry out work on live parts!
Depending on the ambient temperature and the load, the housing can become very hot!
Before startup please ensure:
The mains connection has been carried out by a competent person and protection against electric
shock is guaranteed!
All feed lines are sufficiently protected and dimensioned!
All output lines are dimensioned according to the maximum output current of the device or separately
protected!
Sufficient convection is guaranteed!
Installation
In order for the device to function in the man-
ner intended. it is not necessary to observe
any minimum spacing to other devices.
The power supply unit can be snapped onto all
DIN rails in acc. with EN 60715. They must be
horizontal (connecting terminal blocks above
and below).
Installation position
Assembly
Position the module with the DIN rail guide on the upper edge
of the DIN rail, and snap it in with a downward motion.
Dismantling
Pull the snap lever open with the aid of a screwdriver and
slide the module out at the lower edge of the DIN rail.
MINI-DC-UPS/24DC/2
103123_00_en PHOENIX CONTACT 7
+
LN -
+
LN -
L
N
PE
L
PEN L
N
+
LN -+
LN
-
L2
L3
L1
TN
-
STN
-
C
TT iT
Connection, network forms 100...240 V AC networks
The 100...240 V AC connection is made using the L and N
screw connections.
The device can be connected to 1-phase AC networks or to
two of the phase conductors of three-phase systems (TN, TT
or IT networks in acc. with VDE 0100-300/IEC 60364-3) with
nominal voltages of 100 V AC ...240 V AC.
For operation on two of the phase conductors
of a three-phase system, an isolating facility for
all poles must be provided.
Input
The 100-...240 V AC connection is established using the L
and N screw connections.
The device must be installed in acc. with the regulations as
in EN 60950. It must be possible to disconnect the device
using a suitable isolating facility outside the power supply.
The primary side line protection, for example, is suitable. For
device protection, there is an internal fuse. Additional device
protection is not necessary.
If an internal fuse is triggered, there is most
probably a malfunction in the device. In this
case, the device must be inspected in the
factory!
R1
OFF
Bat.- Charge
Bat.- Mode
22,5-28,5
VDC
tmin
max[]
Alarm
ON
Remote
OUTDC24V 2A
IN AC 100- 240 V
L(+) N(-)
Battery
R2
0,5
12
Alarm
Bat.-Mode
Bat.-Charge
Power in OK
Overload
3
5
10
15
20
30
MINI DC-UPS
MINI-DC-UPS/24DC/2
Order-No.: 28 66 64 0
Power Supply
INPUT OUTPUT
INDUSTRIAL
CONTROL
EQUIPMENT
43KA
!
!
Read installation instructions
before connecting to mains
www.interface.phoenixcontact.com
INFORMATION
TECHNOLOGY
EQUIPMENT
AC:
DC:
100-240V~
50-60Hz
Range:
85-264V~
1.55-0.5A
24V
2A
100-350V
0.8-0.2A
US
C
UL
CUS
LISTED
APPROVALS
DC:
TEMPERATURE
-25
-25 ... + 70°C
-13 ... + 158°F
(>60°C/+140°F Derating)
1
MINI-DC-UPS/24DC/2
103123_00_en PHOENIX CONTACT 8
R1
OFF
Bat.- Charge
Bat.- Mode
22,5-28,5
VDC
tmin
max[]
Alarm
ON
Remote
OUTDC24V 2A
IN AC 100- 240 V
L(+) N(-)
Battery
R2
0,5
12
Alarm
Bat.-Mode
Bat.-Charge
PowerinO
K
Overload
3
5
10
15
20
30
MINI DC-UPS
MINI-DC-UPS/24DC/2
Order-No.: 28 66 64 0
Power Supply
INPUT OUTPUT
INDUSTRIAL
CONTROL
EQUIPMENT
43KA
!
!
Read installation instructions
before connecting to mains
www.interface.phoenixcontact.com
INFORMATION
TECHNOLOGY
EQUIPMENT
AC:
DC:
100-240V~
50-60Hz
Range:
85-264V~
1.55-0.5A
24V
2A
100-350V
0.8-0.2A
US
C
UL
CUS
LISTED
APPROVALS
DC:
TEMPERATURE
-25
-25 ... + 70°C
-13 ... + 158°F
(>60°C/+140°F Derating)
Control lamps
Active switching
outputs
DC output
Output
The connection is established through the "OUT DC 24 V, +, –" screw connections. The set output voltage is 24 V DC at
the time of delivery. The output voltage from 22.5 V DC to 29.5 V DC can be set on the potentiometer.
Signaling outputs
Signal outputs are connected using "Alarm", "Bat.-Mode" and "Bat.-Charge" terminal blocks. Three control lamps and three
active switching outputs are provided for function monitoring.
State Power In OK Battery mode/ Battery charge Alarm
Supply voltage OK, rechargeable
battery is being charged
LED on LED is flashing; Battery mode
output: 0 V, Battery charge: 24 V
LED off; output: 0 V
Supply voltage OK, rechargeable
battery charged (normal mode)
LED on LED off; Battery mode / Battery
charge output: 0 V
LED off; output: 0 V
Buffer mode LED off LED on; Battery mode output: 24 V,
Battery charge: 0 V
LED off; output: 0 V
Rechargeable battery discharged,
UBAT < 20.4 V DC
LED off LED on; Battery mode / Battery
charge output: 0 V
LED on; output: 24 V
Rechargeable battery test nega-
tive
LED on LED off; Battery mode / Battery
charge output: 0 V
LED on; output: 24 V
Buffer time over and remote shut-
down activated
LED off LED off; Battery mode / Battery
charge output: 0 V
LED off; output: 0 V
MINI-DC-UPS/24DC/2
103123_00_en 9
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany
Phone: +49-(0) 5235-3-00 • Fax: +49-(0) 5235-3-4 12 00
www.phoenixcontact.com
Rechargeable battery module
The rechargeable battery module is connected to the power
supply unit through the "Battery +" and the "Battery –" termi-
nal blocks. The fuse of the rechargeable battery module
must be removed when installing or replacing the module.
The following rechargeable battery modules are recommen-
ded:
MINI-BAT 24DC/0.8Ah (order no. 2866666),
MINI-BAT 24DC/1.3Ah (order no. 2866417)
The buffer mode might be terminated after the preset time or
due to an external shutdown. If the device is to be switched
off after a certain period, the time for it is set using the selec-
tor switch at the front of the device. The device can be swit-
ched on in the buffer mode again after reconnecting the
power supply.
2
0,5
0
30 60 90 1200
1,0
1,5
150 180 210 240
Buffer time[min]
Current [A]
MINI-BAT 24DC/0,8Ah
MINI-BAT 24DC/1,3Ah
Remote shutdown ("Remote")
The device has a remote shutdown with a UPS function for deliberate shutdown. Remote shutdown must be deactivated
for the device to switch over to the buffer mode in the event of a supply voltage failure.
Remote shutdown inactive
– The "Remote shutdown R1" and "Remote shutdown R2" terminal points are short-circuited (e.g. with a plug-in bridge)
OR 24 V DC is present at the "Remote shutdown R2" terminal point.
– The power supply unit switches over to the buffer mode in the event of a supply voltage failure.
Remote shutdown active
– The "Remote shutdown R1" and "Remote shutdown R2" terminal points are not short-circuited (e.g. with a plug-in bridge)
OR 0 V is present at the "Remote shutdown R2" terminal point.
- All LEDs are off.
– The power supply does not switch over to the buffer mode in the event of a supply voltage failure; the device switches
off. The rechargeable battery module is charged when the supply voltage is reconnected, but the device remains switched
off until the remote shutdown is activated.
– The connected consumers are fed as long as the supply voltage is available.
Function
Output voltage
In the normal mode, the output voltage of the device conforms to the setting on the potentiometer (22.5 V DC ... 29.5 V DC).
If the supply voltage fails, the buffer mode is activated without any interruption and the output voltage is supplied by the
rechargeable battery module. The output voltage is now directly dependent on the battery voltage and is UBAT - 0.5 V.
An alarm signal is triggered if the output voltage drops below 20.4 V in the buffer mode. If the output voltage drops to 19.2
V due to a completely discharged rechargeable battery module, the device switches off and remains switched off. The de-
vice switches on automatically only after reconnecting the power supply. The device is electronically protected against short
circuit and idling.