Low Prole Bayonet Connectors
MIL-DTL-38999 Series II
8T SERIES
3
8T Series | Low Prole Bayonnet Connectors
Presentation
Contents
38999 bayonet circular connector for more compacity
The design and performances of the 8T connectors meet the most severe requirements set for applications in
military and civil aerospace. With the increasing requirement for Space, Weight and Power (SWaP) reduction,
SOURIAU has more than doubled its 8T range. It features:
• Lower prole design: Lightweight, space saving (30% shorter compared to 8LT Series)
• High reliability: EMI shielding, excellent shock vibration and uid resistance, QPL approuved
• A high contact density: From 1 to 128 contacts
• A wide range: 11 different shells available, 43 layouts available from size 8 to 24
Typical applications .......................................... 6
Features & Benets .......................................... 7
A large offer ..................................................... 8
Main characteristics ......................................... 9
A versatile range available ............................... 9
A universal product platform ............................ 10
Contact layouts ................................................ 13
Overview
Technical features ............................................. 16
Ordering information ....................................... 17
Dimensions ...................................................... 19
Aluminum backshells ........................................ 24
Aluminum protective caps ............................... 27
Standard Series
Contacts / Filler plugs ...................................... 30
Tooling / Wiring instruction .............................. 31
Gaskets ............................................................. 33
Orientations ...................................................... 33
Dummy receptacles .......................................... 33
Backshells assembly ......................................... 34
Coordinates for PC tail contacts ....................... 36
Cross reference list ........................................... 45
Common Section
Box mount interconnect solutions ................... 48
Rack and panel ................................................. 48
microComp® Series .......................................... 49
Double ange .................................................. 49
Integrated clinch nut or helicoils ...................... 50
PC tail contacts without shoulder ..................... 50
Range Extension
8T SERIES
© 2019 SOURIAU - SOURIAU is a registered trademark
Overview
8T Series
Typical applications ................................................................................................ 6
Features & Benets ................................................................................................ 7
A large offer ............................................................................................................ 8
Main characteristics ................................................................................................ 9
A versatile range available ..................................................................................... 9
A universal product platform .................................................................................. 10
Worldwide sales network ........................................................................................ 10
Contact layouts ....................................................................................................... 11
Contact layouts (matrix) .......................................................................................... 13
6
8T Series | Overview
Typical applications
Civil and Military Aerospace
Communication Equipment
Marine Equipment
Missiles and Weapon Systems
Medical Instrumentation
Armored Carrier and Tanks
© Mikhail / Shutterstock
© Dell / Fotolia © JPS / Fotolia © Aleksey Stemmer / Fotolia
© Gennadiy Poznyakov / Fotolia
© Dougg / Fotolia
7
8T Series | Overview
Features & Benets
QPL
QUICK
MATING
LOW
PROFILE
LARGE
OFFER
RoHS
MIL-DTL-38999 Qualied
38 qualied layouts.
High reliability: EMI shielding, excellent shock vibration
and uid resistance.
Versatility
11 different shells, 43 layouts available from size 8 to 24.
High contact density: from 1 to 128 contacts.
Crimp contacts with rear release and a retainer metallic clip.
Environment friendly
RoHS black zinc nickel plating available.
RoHS nickel plating available.
Space and weight saving
Lower prole connector design: integrated backshell and
short grommet versions.
30% shorter compared to 38999 Series I.
Fast and secure mating
Bayonet quick coupling system.
Audible, sensitive and visible coupling.
8
8T Series | Overview
A large offer
8T5
MS27484T
8T15
Plug with
grounding ring
Plug without
grounding ring
8T6
MS27473T
8T16
Backshells
6 styles of backshells,
Straight or right angle,
4 platings available
Please see page 24.
Metalic caps
Caps for plug or receptacle,
Cord with eyelet or ring
2 platings available
Please see page 27.
Square ange receptacle
front mounting In line receptacle
Jam nut receptacle
Square ange receptacle
rear mounting
8T0
MS27472T
8T4
MS27499E
8T10
8T3
MS27497T
8T2
MS27508E
8T1
8T7
MS27474T
PLUGS RECEPTACLES
PC Tail
receptacles
available
ACCESSORIES
9
8T Series | Overview
Main characteristics
Shell size comparison
8T Series shorter for all shell
types compared to 8LT Series
Space
Saving
8T
38999 Series ll
Example: 8T5
8LT
38999 Series l
Example: 8LT5
30
%
Shorter
Short grommet Integrated backshell With accessory threads
Receptacle Receptacle Plug Receptacle Plug
Square
ange
+
Rear
mounting
Square
ange
+
Front
mounting
Square
ange
+
Front
mounting
With
grounding
ring
Without
grounding
ring
Square
ange
+
Front
mounting
Square
ange
+
Rear
mounting
In line Jam nut
With
grounding
ring
Without
grounding
ring
8T2 8T4 8T10 8T15 8T16 8T0 8T3 8T1 8T7 8T5 8T6
A versatile range available
Box
Solutions
Versatility
Square flange rear mounting,
Square flange front mounting,
Integrated backshell,
Jam nut receptacle
FROM YOUR NEED...
...TO OUR SOLUTION!
10
8T Series | Overview
. High density
. Lightweight version of Series I
. Scoop proof, bayonet coupling
. Mounting: screws or jam nut
. Shell: Aluminum alloy
. Plating: Cadmium or nickel
. VG 96912 German specification
. JN 1003 Typhoon specification
. High density MIL-spec circular
. Scoop proof, fast screw coupling
. Composite light-weight version
. Hermetic version
. QPL approved
. Quadrax and ELIO® version
. Specific design: clinch nuts,
high power, double flange, ...
. High density MIL-spec circular
. Scoop proof
. Bayonet coupling
. Mounting: screws or jam nut
. Shell: Aluminum alloy
. Plating: Cadmium or nickel
. QPL approved
. Numerous layouts
A universal product platform
38999
Series I
MIL-DTL-38999
8LT Series
38999
Series III
MIL-DTL-38999
8D Series
VG96912 &
JN1003
8ST Series
SOURIAU-SUNBANK is recognized as one of the top international manufacturers of
connectors for harsh environment and is continuously strengthening its leading
position through its solid structure as an international group. Today the SOURIAU-
SUNBANK group has a strong worldwide global presence on 4 continents.
Our international presence is reinforced by franchised and value added distributors
in many countries. We also rely upon an extensive network of distributors and
resellers worldwide. This coverage, together with a strong commitment towards
service, ensures rapid responses to the specic needs of our customers.
Worldwide sales network
Operations and Sales Ofces
Value Added Distributors and Franchised
Please consult our
"8D Series MIL-DTL-38999 Series III /
EN3645" online catalog on:
www.esterline-connection-technologies.com
Please consult our
"8LT Series MIL-DTL-38999 Series I"
online catalog on:
www.esterline-connection-technologies.com
Please consult our
"8ST Series VG96912 / JN1003"
online catalog on:
www.esterline-connection-technologies.com
11
8T Series | Overview
Contact layouts
* Layout not available on 8T2 & 8T4 (short grommet). On demand only, please consult us.
** Layout not available on 8T2 & 8T4 (short grommet) / Layout available on other types (long
grommet) but only with male insert. For female version or short grommet, please consult us.
Contact #22D
Contact #20
Contact #16
Contact #12
08
6#22D
Service M
3#20
Service I
35 98
10
7#20
Service I
6#20
Service I
5#20
Service I
05* 98 99
13#22D
Service M
35
12
4#16
Service I
6#22D
2#12
Service M
10#20
Service I
22#22D
Service M
8#20
Service I
04* 08** 35 98
26*
3#16
Service I
03
14
5#16
Service II
8#20
4#16
Service I
37#22D
Service M
19#20
Service I
18#20
Service I
14#20
1#16
Service I
05* 18* 19* 35 97*
15*
16
26* 35 99
2#16
21#20
Service I
6#12
or 6#12 Coax
Service I
08*
8#16
Service II
26#20
Service I
55#22D
Service M
06
12
8T Series | Overview
20
16#16
Service II
41#20
Service I
37#20
2#16
Service I
79#22D
Service M
11#12
Service I
11* 16 35 39 41
22
53#20
Service I
55#20
Service I
100#22D
Service M
21#16
Service II
21* 35 53* 55
32#20
Service I
32
24
61#20
Service I
128#22D
Service M
29#16
Service I
12#12
12#16
Service I
19#12
Service I
19* 24* 29* 35 61*
48#20
8#16
Service I
04
* Layout not available on 8T2 & 8T4 (short grommet). On demand only, please consult us.
Contact #22D
Contact #20
Contact #16
Contact #12
35
11#16
Service II
32#20
Service I
66#22D
Service M
26#20
2#16
Service I
28
11* 32
18
13
8T Series | Overview
Contact layouts (matrix)
OK SOURIAU's layout
Q SOURIAU's layout & layout according to corresponding norm
(1) Not qualied for short grommet version (8T2 & 8T4)
(2) Not qualied for 8T4 short grommet version
Shell Size Layout Service 8T MIL-DTL-38999
(QPL) HE309 Number of
Contacts #22D #20 #16 #12
08 08-35 M OK Q Q 6 6
08-98 I OK Q Q 3 3
10
10-05 I OK Q (1) 5 5
10-35 M OK Q Q 13 13
10-98 I OK Q Q 6 6
10-99 I OK Q 7 7
12
12-03 I OK Q 3 3
12-04 I OK Q (1) Q 4 4
12-08 I OK 8 8
12-26 M OK 8 6 2
12-35 M OK Q Q 22 22
12-98 I OK Q Q 10 10
14
14-05 II OK Q (1) Q 5 5
14-15 I OK Q (1) 15 14 1
14-18 I OK Q 18 18
14-19 I OK Q 19 19
14-35 M OK Q Q 37 37
14-97 I OK Q Q 12 8 4
16
16-06 I OK Q Q 6 6 or 6 Coax
16-08 II OK Q (1) Q 8 8
16-26 I OK Q (1) Q 26 26
16-35 M OK Q Q 55 55
16-99 I OK Q Q 23 21 2
18
18-11 II OK Q (1) Q 11 11
18-28 I OK Q 28 26 2
18-32 I OK Q Q 32 32
18-35 M OK Q Q 66 66
20
20-11 I OK 11 11
20-16 II OK Q Q 16 16
20-35 M OK Q Q 79 79
20-39 I OK Q (2) Q 39 37 2
20-41 I OK Q Q 41 41
22
22-21 II OK Q (1) Q 21 21
22-32 I OK Q 32 32
22-35 M OK Q Q 100 100
22-53 I OK Q 53 53
22-55 I OK Q 55 55
24
24-04 I OK Q 56 48 8
24-19 I OK Q (1) Q 19 19
24-24 II OK Q (1) 24 12 12
24-29 I OK Q (1) Q 29 29
24-35 M OK Q Q 128 128
24-61 I OK Q (1) Q 61 61
8T SERIES
© 2019 SOURIAU - SOURIAU is a registered trademark
Standard Series
8T Series
Technical features ................................................................................................... 16
Ordering information .............................................................................................. 17
Dimensions:
Plugs: 8T5, 8T15, 8T6 & 8T16 types ................................................................. 19
In line receptacle: 8T1 type ............................................................................... 20
Jam nut receptacle: 8T7 type ............................................................................ 20
Square ange receptacles: 8T0, 8T2, 8T3, 8T4 & 8T10 types ........................... 21
Receptacle with straight PC tail contacts ................................................................ 23
Mated/unmated connectors ................................................................................... 23
Aluminum backshells .............................................................................................. 24
Aluminum protective caps ...................................................................................... 27
16
8T Series | Low Prole Bayonnet Connectors
Mechanical
• Shell: Aluminum alloy
• Plating:
Black zinc nickel (Z)
Nickel (F)
Olive green cadmium (B)
Hard anodized (C)
• Insulator: Thermoplastic
• Grommet and seal: Silicone elastomer
• Contact: Copper alloy
• Plating: Gold over nickel
• Endurance:
500 mating cycles
• Shock: 300g, 3ms duration
• Vibration:
Random 100 to 1000Hz - 1g2/Hz
• Contact retention (mini force in N):
Size 22D: 44N Size 16: 110N
Size 20: 67N Size 12: 110N
Electrical
• Test voltage (Vrms):
• Contact resistance:
Size 22D: 14.6mΩ
Size 20: 7.3mΩ
Size 16: 3.8mΩ
Size 12: 3.5mΩ
• Insulation resistance:
≥ 5000MΩ (at 500Vdc)
• Contact rating:
Size 22D: 5A Size 16: 13A
Size 20: 7.5A Size 12: 23A
• Shell continuity (with EMI ring):
Black zinc nickel plating: 2.5mΩ
Olive green plating: 2.5mΩ
Nickel plating: 1mΩ
Environmental
• Temperature range:
Zinc nickel plating (Z): -65°C +175°C
Cadmium plating (B): -65°C +175°C
Nickel plating (F): -65°C +200°C
Hard anodized (C): -65°C +200°C
• Sealing (mated connectors):
Differential pressure 1 bar
Leakage ≤ 8cm3/h
• Salt spray to:
MIL-STD 1344 method 1001:
. 500 hours (plating B & Z)
. 48 hours (plating F & C)
NFC 93422: 48 hours (plating F & C)
• Damp heat:
MIL-C 38999: 10 cycles (24 hours)
NFC 93422: 56 days
• Resistance to uids:
To MIL-L 38999:
MIL-L 7808, MIL-L 23699, MIL-H 5606,
MIL-A 8243, MIL-C 87936, MIL-G 3056,
MIL-T 5624 (JP5); hydraulic uids; solvents
To NFC 93422:
F 46, F 54, 0/180, H 515, H 542, XH 45
Description
• Low prole / No scoop proof
• Bayonet locking system
• 11 shell types
• 43 layouts
• High density connector from 1 to 128 contacts
• Excellent shock vibration and uid resistance
• QPL qualied
• Standards:
- MIL-C 38999 Series II
- NFC 93422 HE 309
- VG 96912 Series II
- PAN 6433-1
- BS 9522 N 003
Technical features
Service Sea level at 21 000 m
M 1300 800
I 1800 1000
II 2300 1000
17
8T Series | Low Prole Bayonnet Connectors
Basic Series 8T 0 - 14 B 35 P N
Shell type:
0: Square ange receptacle (front mount with accessory threads)
1: In line receptacle (with accessory threads)
2: Square ange receptacle (rear mount without accessory threads)
3: Square ange receptacle (rear mount with accessory threads)
4: Square ange receptacle (front mount without accessory threads)
5: Plug with RFI shielding
6: Plug without RFI shielding
7: Jam nut receptacle (with accessory threads)
10: Square ange receptacle (front mount, rear knurling)
15: Plug with RFI shielding (rear knurling)
16: Plug without RFI shielding (rear knurling)
Contact style: (for more information please see page 30)
-: Connectors with standard crimp contacts
L: Receptacle with long PC tail
C: Receptacle with short PC tail
P: Receptacle with solder cup
Shell size: 08; 10; 12; 14; 16; 18; 20; 22; 24
Plating:
Z: Black zinc nickel
F: Nickel
B: Olive drab cadmium
C: Hard anodized
Contact layout: See pages 11 to 13
Contact type:
P: Pin
S: Socket
A: Connector supplied less pin contact or with specic contacts (connector marking : A + orientation)
B: Female connector without contact or with special contacts (connector marking : B + orientation)
Orientation: N, A, B, C & D
Special custom:
None: Standard plastic cap
M: Antistatic plastic cap
L: For P and S contact type only, connector delivered without contacts, connector marking P or S (without L)
Ordering information
SOURIAU part number
18
8T Series | Low Prole Bayonnet Connectors
MIL-DTL-38999 Series II part number
HE309 Series part number
Basic Series MS 27497T 14 B 35 P
Shell type & Class:
27472T: Square ange receptacle (front mount with accessory threads)
27508E: Square ange receptacle (rear mount without accessory threads)
27497T: Square ange receptacle (rear mount with accessory threads)
27499E: Square ange receptacle (front mount without accessory threads)
27484T: Plug with RFI shielding
27473T: Plug without RFI shielding
27474T: Jam nut receptacle (with accessory threads)
27472E: Square ange receptacle (front mount, with accessory threads and backnut)
27484E: Plug with RFI shielding (with accessory threads and backnut)
27473E: Plug without RFI shielding (with accessory threads and backnut)
Shell size: 08; 10; 12; 14; 16; 18; 20; 22; 24
Plating:
Z: Black zinc nickel
B: Olive drab cadmium
F: Nickel
Contact layout: See pages 11 to 13
Contact type:
P: Pin
S: Socket
A: Connector supplied less pin contact or with specic contacts (connector marking : A + orientation)
B: Female connector without contact or with special contacts (connector marking : B + orientation)
Orientation:
empty: N
A, B, C & D
L: For P and S contact type only, connector delivered without contacts, connector marking P or S (without L)
Basic Series HE309 03 T 10 35 P N 6 L
Shell type:
03: Square ange receptacle with thread for back tting
05: Square ange receptacle without thread for back tting
06: Plug without RFI shielding
07: Jam nut receptacle
Class:
T: Sealed
Shell size: 08; 10; 12; 14; 16; 18; 20; 22; 24
Contact layout: See pages 11 to 13
Contact type:
P: Pin
S: Socket
Orientation: N, A, B, C & D
Plating:
6: Nickel
7: Olive drab cadmium
8: Hard anodized
Specication
-: Connector delivered with contacts
L: Connector delivered without contacts
19
8T Series | Low Prole Bayonnet Connectors
Note: All dimensions are in millimeters (mm)
Plug 8T5 type & 8T15 type
Dimensions
8T5 type
Plug with
accessories thread,
with grounding ring
8T15 type
Plug with
integrated backshell,
with grounding ring
A
8T5 type
ØB
8T5/8T15 types
C
8T15 type
Plug 8T6 type & 8T16 type
Shell size 08 10 12 14 16 18 20 22 24
AMin. 21.31 21.31 21.31 21.31 21.31 21.31 21.31 21.31 21.31
Max. 22.65 22.65 22.65 22.65 22.65 22.65 22.65 22.65 22.65
ØB ±0.1 19.03 21.78 26.13 29.33 32.48 35.28 38.83 41.63 44.83
CMin. 23.43 23.43 23.43 23.43 23.43 23.43 23.43 23.43 23.43
Max. 23.63 23.63 23.63 23.63 23.63 23.63 23.63 23.63 23.63
8T6 type
Plug with
accessories thread,
without grounding ring
8T16 type
Plug with
integrated backshell,
without grounding ring
ØB
8T6/8T16 types
C
8T16 type
A
8T6 type
Shell size 08 10 12 14 16 18 20 22 24
AMin. 21.26 21.26 21.26 21.26 21.26 21.26 21.26 21.26 21.26
Max. 22.59 22.59 22.59 22.59 22.59 22.59 22.59 22.59 22.59
ØB+0 19 21.75 26.10 29.30 32.45 35.25 38.80 41.60 44.80
CMin. 23.38 23.38 23.38 23.38 23.38 23.38 23.38 23.38 23.38
Max. 23.57 23.57 23.57 23.57 23.57 23.57 23.57 23.57 23.57
-0.15
20
8T Series | Low Prole Bayonnet Connectors
Note: All dimensions are in millimeters (mm)
In-line receptacle 8T1 type
Dimensions
Jam nut receptacle 8T7 type
11.28 ±0.06 9.08 ±0.79
1.57 ±0.08 ØD
ØA
ØB
C
8T1 type
In line receptacle
with accessories thread
Shell size 08 10 12 14 16 18 20 22 24
ØA ±0.07 13.19 16.14 20.43 23.65 26.78 29.95 33.13 36.30 39.50
ØB ±0.08 11.96 14.93 19.00 22.17 25.35 28.52 31.70 34.87 38.05
C ±0.25 14.38 18.68 21.98 25.38 27.58 31.11 34.38 37.78 41.78
ØD ±0.27 17.80 22.10 25.40 28.80 31.00 34.40 37.80 41.20 45.20
A B D
ØF
ØC
Max. panel
thickness: 2.8 2.5 ±0.22
E
G
ØH
Panel cut-out
8T7 type
Jam nut receptacle
with accessories thread
Shell size 08 10 12 14 16 18 20 22 24
A ±0.12 11.13 11.13 11.13 11.13 11.13 11.13 11.79 11.79 11.79
B ±0.99 8.36 8.36 8.36 8.36 8.36 8.36 7.70 7.70 7.70
ØC ±0.08 12.01 14.98 19.05 22.22 25.40 28.57 31.75 34.92 38.10
D27.40 30.61 33.75 36.96 40.10 43.31 46.45 51.23 54.41
E ±0.37 31.85 35.02 38.20 41.37 45.34 48.10 51.30 54.46 57.63
ØF ±0.32 35.05 38.24 41.42 44.59 49.36 51.35 54.50 57.55 60.85
G 0 21.08 24.26 27.53 30.68 33.86 37.06 40.03 43.21 46.38
ØH +0.25 22.46 25.58 28.80 31.98 35.15 38.28 41.50 44.68 47.85
Max tightening
torque (mN) 9 10 13 20 23 25 26 27 29
-0.25
0
21
8T Series | Low Prole Bayonnet Connectors
Dimensions
Note: All dimensions are in millimeters (mm)
Square ange receptacle 8T0 type, 8T4 type & 8T10 type
8T0/8T4/8T10 types
C
D
ØE
Panel cut-out
ØG
D
D
8.12 ±0.07 12.25 ±0.79
1.57 ±0.08
B
ØA
8T0 type
Square ange
receptacle with
accessories thread,
front mounting
8.12 ±0.07 7.8
1.57 ±0.08
B
ØA
8T4 type
Square ange
receptacle with
short grommet,
front mounting
8T0 type 8T4 type 8T10 type
8.12 ±0.07 13.85 ±0.05
1.57 ±0.08
B
ØA
8T10 type
Square ange
receptacle with
integrated backshell,
front mounting
Shell size 08 10 12 14 16 18 20 22 24
ØA ±0.08 12.96 14.93 19.00 22.17 25.35 28.52 31.70 34.87 38.05
B Max. 3.71 3.71 3.71 3.71 3.71 3.71 4.27 4.27 4.27
CMin. 20.52 23.73 26.11 28.50 30.86 33.22 36.42 39.60 42.77
Max. 21.03 24.23 26.59 28.98 31.34 33.73 36.91 40.08 43.26
D15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93
ØE Min. 3.08 3.08 3.08 3.08 3.08 3.08 3.08 3.08 3.71
Max. 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.99
ØF 14.15 17.32 21.69 24.87 28.04 31.22 34.39 37.57 40.74
ØG ±0.15 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91
22
8T Series | Low Prole Bayonnet Connectors
Dimensions
Note: All dimensions are in millimeters (mm)
Square ange receptacle 8T2 type & 8T3 type
8T2/8T3 types
ØF
E
D
8T2 type
ØA
ØB
C
1.63 ±0.09
11.29 ±0.07
4.74 ±0.12
8T3 type
ØA
ØB
C
1.63 ±0.09
11.29 ±0.07 9.08 ±0.79
8T3 type
Square ange
receptacle with
accessories thread,
rear mounting
8T2 type
Square ange
receptacle with
short grommet,
rear mounting
Panel cut-out
ØG
E
E
ØH
Shell size 08 10 12 14 16 18 20 22 24
ØA ±0.08 13.25 16.20 20.49 23.71 26.84 30.01 33.19 36.36 39.56
ØB ±0.09 12.02 14.99 19.06 22.25 25.41 28.58 31.76 34.93 38.11
C Max. 3.71 3.71 3.71 3.71 3.71 3.71 4.27 4.27 4.27
DMin. 20.57 23.78 26.16 28.55 30.91 33.27 36.47 39.65 42.82
Max. 21.10 24.31 26.69 29.08 31.71 34.10 37.28 40.45 43.63
E15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93
ØF Min. 3.08 3.08 3.08 3.08 3.08 3.08 3.08 3.08 3.71
Max. 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.99
G ±0.15 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91
ØH Min. 14.15 17.32 21.69 24.87 28.04 31.22 34.39 37.57 40.74