LANGUAGE PRODUCT SPECIFICATION JAPANESE ENGLISH SCOPE 1.25mm This specification covers the 1.25mm Pitch Wire To Board Connector series. PRODUCT NAME AND PART NUMBER Product Name Part Number I.D.T. Receptacle Housing Assembly LEAD FREE S/T Wefer Assembly 1-ROW S/T Positive Lock LEAD FREE S/T Wefer Assembly 1-ROW S/T Friction Lock LEAD FREE R/A Wefer Assembly 1-ROW R/A Friction Lock LEAD FREE Refer to the drawings. RATINGS AND APPLICABLE WIRE Item Rated Voltage(MAX.) Rated Current(MAX.) and Applicable Wires AWG #26 1.5 A AWG #28 1.0 A Standard rms 0.80.9 mm Insulation O.D. : 0.80.9 mm Condition:30maximum temperature rise and when passing to every circuit. * *2*3 Ambient temperature Range *1 : Non-operating connectors after reflow must follow the operating temperature range condition. *2 : Including terminal temperature rise. *3 : Applicable wires must also meet the specified temperature range. REV. B C SHEET 19 110 REVISE ON PC ONLY REVISED J2012-0805 '11/12/12 R.HORI C REV. DESCRIPTION DESIGN CONTROL STATUS J DOCUMENT NUMBER PS-54596-018 TITLE: 1.25mm PITCH WIRE TO BOARD CONN. THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION WRITTEN BY: N.YOSHIDA CHECKED BY: M.YAGI APPROVED BY: YO.ITO DATE: YR/MO/DAY 2003/02/07 FILE NAME SHEET PS54596018.doc 1 OF 10 EN-37(019) LANGUAGE PRODUCT SPECIFICATION JAPANESE ENGLISH PERFORMANCE Electrical Performance Test Condition Item 4-1-1 Contact Resistance Insulation Resistance 4-1-2 4-1-3 Dielectric Strength 4-1-4 Contact Resistnce on I.D.T. Portion 20mV 10mA (JIS C5402 5.4) Mate connectors, measure by dry circuit, 20mV MAX., 10mA MAX. (JIS C5402 5.4) AC500V (JIS C5402 5.2 / MIL-STD-202 302) Mate connectors,apply 500V AC between adjacent terminal. (JIS C5402 5.2 / MIL-STD-202 Method 302) AC500V 1 1mA (JIS C5402 5.1 / MIL-STD-202 301) Mate connectors,apply 750V AC for 1 minute between adjacent terminal. Current leakage 1mA maximum (JIS C5402 5.1 / MIL-STD-202 Method 301) 20mV 10mA I.D.T. the applicable wire on to the terminal, measure by dry circuit, 20mV MAX., 10mA. REVISE ON PC ONLY Requirement 20 milliohms maximum 1000 Megaohms minimum No Breakdown 10 milliohms maximum TITLE: 1.25mm PITCH WIRE TO BOARD CONN. C SEE SHEET 1 OF 10 REV. DESCRIPTION DOCUMENT NUMBER PS-54596-018 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO INC. AND MUST NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME SHEET 2 of 10 EN-37-1(019) PS54596018.doc LANGUAGE PRODUCT SPECIFICATION JAPANESE ENGLISH Mechanical Performance Test Condition Item 4-2-1 4-2-2 Insertion / Withdrawal force I.D.T. pull out force Requirement 25 3 mm Refer to paragraph 6 Insert and withdraw connectors, at a rate of 253 mm per minute. 25 3 mm (JIS C5402 6.8) Fix the I.D.T terminal, apply axial pull out force on the speed rate of 253 mm/minute. (JIS C5402 6.8) Axial direction Vertical direction AWG#26 14.7 N minimum AWG#28 11.8 N minimum UL3619 () AWG#26 14.7 N minimum AWG#26 9.8 N minimum AWG#28 8N minimum UL3619 () AWG#26 7.8 N minimum 253 mm 4-2-3 Pin Retention Force Apply axial push force at the speed rate of 253 mm per minute. REVISE ON PC ONLY 9.8 N minimum TITLE: 1.25mm PITCH WIRE TO BOARD CONN. C SEE SHEET 1 OF 10 REV. DESCRIPTION DOCUMENT NUMBER PS-54596-018 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO INC. AND MUST NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME SHEET 3 of 10 EN-37-1(019) PS54596018.doc LANGUAGE PRODUCT SPECIFICATION Environmental Performance and Others Test Condition Item 4-3-1 4-3-2 Repeated Mate/Un-mate Temperature Rise 1 10 30 When mate and un-mated up to 30 cycles repeatedly at a rate of 10 cycles per minute. (Removed ejector) (UL 498) Mate connector and measure the temperature rise of contact when the maximum AC rated current is passed. (UL 498) DC 1mA 3 105510 Hz/ 1.5mm 2 (MIL-STD-202 201) 4-3-3 JAPANESE ENGLISH Vibration Exposure Mate connectors and subject to the following vibration conditions, for a period of 2 hours in each of 3 mutually perpendicular axes, passing DC 1 mA during the test. Amplitude : 1.5 mm P-P Frequency : 10-55-10 Hz in 1 minute. Duration : 2 hours in each of X-, Y-, Zaxes. (MIL-STD-202, Method 201) REVISE ON PC ONLY Requirement Contact Resistance 40 milliohms maximum Temperature Rise 30 C maximum Appearance No Damage Contact Resistance 40 milliohms maximum Discontinuity 1 microsec. maximum TITLE: 1.25mm PITCH WIRE TO BOARD CONN. C SEE SHEET 1 OF 10 REV. DESCRIPTION DOCUMENT NUMBER PS-54596-018 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO INC. AND MUST NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME SHEET 4 of 10 EN-37-1(019) PS54596018.doc LANGUAGE PRODUCT SPECIFICATION JAPANESE ENGLISH Environmental Performance and Others (Continued) Test Condition Item DC 1mA 6 490 m/s2 (50G) 3 (JIS C60068-2-27/MIL-STD-202 213) 4-3-4 Mechanical shock Mate connectors and subject to the following shock conditions. 3 times of shocks shall be applied for each 6 directions along 3 mutually perpendicular axes, passing DC 1 mA current during the test. (Total of 18 shocks) Test pulse : Half Sine Peak value : 490 m/s2 (50 G) Duration : 11 ms (JIS C60068-2-27/MIL-STD-202 Method 213) 1052 C 96 12 (JIS C60068-2-2/MIL-STD-202 108) 4-3-5 Heat Resistance Mate connectors and expose to 1052 C for 96 hours. Upon completion of the exposure period, the test specimens shall be conditioned at ambient room conditions for 1 to 2 hours, after which the specified measurements shall be performed. (JIS C60068-2-2/MIL-STD-202 Method 108) REVISE ON PC ONLY Requirement Appearance No Damage Contact Resistance 40 milliohms maximum Discontinuity 1 microsec. maximum Appearance No Damage Contact Resistance 40 milliohms maximum TITLE: 1.25mm PITCH WIRE TO BOARD CONN. C SEE SHEET 1 OF 10 REV. DESCRIPTION DOCUMENT NUMBER PS-54596-018 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO INC. AND MUST NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME SHEET 5 of 10 EN-37-1(019) PS54596018.doc LANGUAGE PRODUCT SPECIFICATION JAPANESE ENGLISH Environmental Performance and Others (Continued) Test Condition -403 C 96 12 (JIS C60068-2-1) Item 4-3-6 Cold Resistance Mate connectors and expose to -403 C for 96 hours. Upon completion of the exposure period, the test specimens shall be conditioned at ambient room conditions for 1 to 2 hours, after which the specified measurements shall be performed. (JIS C60068-2-1) 602 C 9095%96 12 (JIS C60068-2-3/MIL-STD-202 103) 4-3-7 Humidity Exposure Mate connectors and expose to 602 C, relative humidity 90 to 95% for 96 hours.upon completion of the exposure period, thetest spedimens shall be conditioned at ambient room conditions for 1 to 2 hours,after which the specified mesurements shall be performed. (JIS C60068-2-3/MIL-STD-202 Method 103) Requirement Appearance No Damage Contact Resistance 40 milliohms maximum Appearance No Damage Contact Resistance 40 milliohms maximum Dielectric Strength Insulation Resistance -553 C30 +1052 C 30 1 5 5 12 Appearance (JIS C0025) 4-3-8 Temperature Cycling Mate connectors and subject to the following conditions for 5 cycles. Upon completion of the exposure period, the specimens shall be conditioned at ambient room conditions for 1 to 2 hours, after which the specified measurements shall be performed. 1 cycle a) -552 C 30 minutes b)+1052 C 30 minutes Transit time shall be within 5 minutes. (JIS C0025) REVISE ON PC ONLY Contact Resistance 4-1-3 Must meet 4-1-3 100 Megaohms minimum No Damage 40 milliohms maximum TITLE: 1.25mm PITCH WIRE TO BOARD CONN. C SEE SHEET 1 OF 10 REV. DESCRIPTION DOCUMENT NUMBER PS-54596-018 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO INC. AND MUST NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME SHEET 6 of 10 EN-37-1(019) PS54596018.doc LANGUAGE PRODUCT SPECIFICATION JAPANESE ENGLISH Environmental Performance and Others (Continued) Test Condition 352 C 51% 484 (JIS C60068-2-11/MIL-STD-202 101) Item 4-3-9 4-3-10 4-3-11 Salt Spray Exposure SO2 Gas Solderability Requirement Appearance No Damage Contact Resistance 40 milliohms maximum 402 C 505 ppm 24 Appearance No Damage Mate connectors and expose to 505 ppm SO2 Gas, ambient temperature 402 C for 24 hours. Contact Resistance 40 milliohms maximum Solder Wetting 90 90% of immersed area must show no voids,pin holes Mate connectors and expose to the following salt mist conditions.Upon completion of hte exposure period, salt deposits shall be removed by a gentle wash or dip in running water, after which the specified measurements shall be performed. NaCl solution Concentration : 51 % Spray time : 484 hours Ambinet temperature : 352 C (JIS C60068-2-11/MIL-STD-202 Method 101) 1.2 mm 2453 C 30.5 Dip soldertails in flux then immerse in solder bath at 245 3C up to 0.8 mm form the bottom of the housing for 30.5 sec. Reference Standard REVISE ON PC ONLY TITLE: 1.25mm PITCH WIRE TO BOARD CONN. C SEE SHEET 1 OF 10 REV. DESCRIPTION DOCUMENT NUMBER PS-54596-018 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO INC. AND MUST NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME SHEET 7 of 10 EN-37-1(019) PS54596018.doc LANGUAGE PRODUCT SPECIFICATION Test Condition Solder bath method 1.2mm260550.5 Item JAPANESE ENGLISH Requirement Dip soldertails into the molten solder <held at 2605C> up to 1.2 mm from the bottom of the housing. The dwell time shall be 50.5 sec. 4-3-12 Resistance to Soldering Heat Soldering iron method 38010 34 Appearance No Damage Apply a 38010 of soldering iron to solder tails for 34 seconds. However, without too much pressure to the connector. PRODUCT SHAPE, DIMENSIONS AND MATERIALS Refer to the drawing. REVISE ON PC ONLY TITLE: 1.25mm PITCH WIRE TO BOARD CONN. C SEE SHEET 1 OF 10 REV. DESCRIPTION DOCUMENT NUMBER PS-54596-018 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO INC. AND MUST NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME SHEET 8 of 10 EN-37-1(019) PS54596018.doc LANGUAGE PRODUCT SPECIFICATION JAPANESE ENGLISH INSERTION AND WITHDRAWAL FORCE No. of CKT. Withdrawal force (MIN.) Insertion force (MAX.) Unit * Friction lock type Positive lock type 1 st. 6 th. 30 30 th. 6 th. 30 30 th. 1 st. 1 st. 6 th. 30 30 th. 2 N 27.4 25.4 25.4 0.3 0.3 0.3 2.9 2.5 2.2 3 N 30.4 28.4 28.4 0.45 0.45 0.45 3.5 2.8 2.5 4 N 33.4 31.4 31.4 0.6 0.6 0.6 4.1 3.1 2.8 5 N 36.4 34.4 34.4 0.75 0.75 0.75 4.7 3.4 3.1 6 N 39.4 37.4 37.4 0.9 0.9 0.9 5.3 3.7 3.4 7 N 42.4 40.4 40.4 1.05 1.05 1.05 5.9 4 3.7 8 N 45.4 43.4 43.4 1.2 1.2 1.2 6.5 4.3 4 9 N 48.4 46.4 46.4 1.35 1.35 1.35 7.1 4.6 4.3 10 N 51.4 49.4 49.4 1.5 1.5 1.5 7.7 4.9 4.6 11 N 54.4 52.4 52.4 1.65 1.65 1.65 8.3 5.2 4.9 12 N 57.4 55.4 55.4 1.8 1.8 1.8 8.9 5.5 5.2 13 N 60.4 58.4 58.4 1.95 1.95 1.95 9.5 5.8 5.5 14 N 63.4 61.4 61.4 2.1 2.1 2.1 10.1 6.1 5.8 15 N 66.4 64.4 64.4 2.25 2.25 2.25 10.7 6.4 6.1 16 N 69.4 67.4 67.4 2.4 2.4 2.4 11.3 6.7 6.4 17 N 72.4 70.4 70.4 2.55 2.55 2.55 11.9 7 6.7 18 N 75.4 73.4 73.4 2.7 2.7 2.7 12.5 7.3 7 19 N 78.4 76.4 76.4 2.85 2.85 2.85 13.1 7.6 7.3 20 N 81.4 79.4 79.4 3 3 3 13.7 7.9 7.6 *2 Released a positive lock, and measure. REVISE ON PC ONLY TITLE: 1.25mm PITCH WIRE TO BOARD CONN. C SEE SHEET 1 OF 10 REV. DESCRIPTION DOCUMENT NUMBER PS-54596-018 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO INC. AND MUST NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME SHEET 9 of 10 EN-37-1(019) PS54596018.doc LANGUAGE PRODUCT SPECIFICATION JAPANESE ENGLISH REV. REV. RECORD DATE EC NO. WRTTN: CH'K: A PROPOSED '03/05/01 J2003-2786 N.YOSHIDA M.YAGI B REVISED '07/06/29 J2007-3530 M.NABEI K.TOYODA C REVISED '11/12/12 J2012-0805 R.HORI K.ASAKAWA REVISE ON PC ONLY TITLE: 1.25mm PITCH WIRE TO BOARD CONN. C SEE SHEET 1 OF 10 REV. DESCRIPTION DOCUMENT NUMBER PS-54596-018 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO INC. AND MUST NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME SHEET 10 of 10 EN-37-1(019) PS54596018.doc