A
• Connector system available in wire-to-wire,
wire-to-board and wire-to-panel configurations.
• Two shell sizes: Size 8 (1-4) or Size 11 (5-9)
contact positions
• Utilizes existing Mini-Universal MATE-N-LOK
stamped and formed contacts designed for up
to 500 mating cycles when plated with gold or
up to 50 cycles with tin plating.
• Ideal for Industrial, Instrumentation and
Transportation applications where size,
contact density and environmental exposure
are primary concerns.
• Nylon housings offer good resistance to a wide
range of chemical agents while the IP67 sealing
helps prevent ingress of dirt or fluids that could
have an adverse effect on the contact interface.
• Pre-positioned 1/4 turn coupling ring with positive lock
and alignment features
• Unique contact pattern for each position size helps
prevent accidental mating with other position sizes
• Sealed to IP67 (Protected against immersion in water
up to 1 meter for 30 minutes)
• Front or rear jam nut mounting
• No assembly required
• Receptacle available in free-hanging or panel mount
versions
• Alternate keys available
Technical Support
Internet: www.tycoelectronics.com
E-mail:
newproducts@tycoelectronics.com
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-792-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Miniatur e Circular
Plastic Connectors (CPC)
•USR rated at 600 V, 7 A with 18 AWG wire per UL 1977
CNR rated at 600 V, 6 A with 18 AWG wire per C22.2 No. 182.3M-1987
USR/CNR rated at 600 V, 2 A with 30 AWG wire
•Dielectric withstanding voltage: 2200 VAC maximum
KEY FEATURES
FOR MORE INFORMATION
•Field repairable contacts
•Positive latching
•Housing: Single piece design, plastic
•Wire termination: Crimp
•Operating temperature: - 67˚F to 221˚F
[-55˚C to +105˚C]
•Mating application:
- wire-to-wire
- wire-to-panel (able to be sealed at the panel -
jam nut mounting)
- wire-to-board (vertical and right-angle)
Note: Receptacles accept pin contacts and plugs accept
socket contacts
Revised 04/04 1309175
new product
DESCRIPTION
APPLICATIONS
ELECTRICAL
MECHANICAL
STANDARDS & SPECS
•Design Objectives: 108-2079 •UL File No. E28476
Miniatur e CPC
Plug Assembly
(Order socket contacts separately — see page 4)
Receptacle Assembly, Free-Hanging
(Order pin contacts separately — see page 4)
Receptacle Assembly, Panel Mount
(Order pin contacts separately — see page 4)
.827
[21.0]
5/8-24
UNEF-2A
Thread Jam Nut shown for
reference only.
Must be ordered
separately.
Flange Seal shown for
reference only.
Must be ordered
separately.
1/2-20 UNF-2A
White Alignment Dot
Alignment
Indicator
.555
[14.1]
1.142
[29.0]
Positive
Lock
Indicator
White
Aignment
Dots
Alignment
Indicator Slots
.413
[10.48]
.669 [17]
1.142±.010
[29.0±0.25]
.551
[14.0]
.551
[14.0]
.606
[15.39]
1/2-20 UNF-2A
Thread
White
Alignment
Dot
.55
[14.1]
.06
[1.5]
1.14
[29.0]
CABLE ASSEMBLIES
•Wide variety of custom discrete type cable assemblies, termi-
nated with Terminals and Splices, Soft Shell, and Circular
Plastic Connectors and other crimp and mass-terminated
products.
•Capability to produce custom overmolded assemblies and
insert and injection molding.
•Jacketed cable assemblies and discrete wire: Subminiature-D,
SCSI, Circular Plastic, VHDCI, USB and Shielded Data Link
•For more information on our cable assembly capabilities, see
our website at www.tycoelectronics.com/cables
PRODUCT DIMENSIONS
Shell Size 8 (4 Position shown)
•Seal, Wire Entry: Elastomer, Yellow or White
•Seal, Peripheral: Elastomer, Gray
•Housing: Thermoplastic, Black
•Protector, Seal: Thermoplastic, Natural
•Ring, Coupling: Thermoplastic, Black
•Nut, Jam Brass, Nickel Plated
•Plate, Seal Retention: Thermoplastic, Black
MATERIALS
2
Miniatur e CPC
PRODUCT DIMENSIONS
Shell Size 11 (9 Position shown)
Receptacle Assembly, Free-Hanging
(Order pin contacts separately — see page 4)
Receptacle Assembly, Panel-Mount
(Order pin contacts separately — see page 4)
3/4-20
UNEF-2
A
Thread
Jam Nut & Flange
Seal shown for reference
only. Must be ordered
separately.
.555
[14.1]
.689
[17.5]
.059 [1.5]
1.14
[29.0]
Positive Lock
Indicator
3/4-20
UNEF-2A
Thread
.555
[14.1]
.689
[17.5]
.059 [1.5]
1.14
[29.0]
.902
[22.9]
.413
[10.48]
Positive
Lock
Indicator Alignment
Indicator Slots
White
Alignment
Dots
.866 [22]
1.14 ± .010
[29 ± 0.25]
Plug Assembly
(Order socket contacts separately — see page 4)
3
Strain Reliefs
Flange Seals
Accessories (Note: All accessories must be ordered separately.)
Shell Dimensions Part
Size A B Number
8 .60 [15.3] 0.26 [6.6] 1445420-1
11 .73 [18.5] 0.33 [8.5] 1445420-2
Jam Nuts
Shell Dimensions Part
Size A B Thread Number
8 .75 [19.0] .125 [3.2] 5/8-24 UNEF-2B 1604196-1
11 .875 [22.25] .125 [3.2] 3/4-20 UNEF-2B 1445904-1
Heat Shrink Boots
Shell Dimensions Part
Size A B Number
8 2.00 [50.8] .75 [19.0] 1546997-1
11 2.50 [63.5] 1.00 [25.4] 1546921-1
Shell Dimensions Part Number
Size A B Straight Right-Angle
8 .925 [23.5] .709 [18.0] 1445730-1 1445771-1
11 1.10 [28.0] .964 [24.5] 1445856-1 1546746-11
1546746-22
1Open Style 2With Cover AA
B
B
see table
for threads
Dust Caps
Shell Dimensions Part
Size A B Number
8 .795 [20.2] .551 [14.0] 1604089-1
11 .89 [22.6] .736 [18.7] 1604089-2
∅ A± .025 ∅ B± .025
1.49±010
[37.9±0.25]
.094
[2.4]
.146 [3.7]
AB
Sealant Length
Contact Part Numbers Socket
Wire Size Ins. Pin Brass Phos. Bronze HDM Hand
Range Dia. Finish Strip Loose Strip Loose Strip Applicator Tool
AW G [m m2] Range Form Piece Form Piece Form Part No. Part No.
30-26 .035-.050 Pre-tin 770835-1 794059-1 770834-1 794058-1 770834-4 567418-1290717-2
[.05-.12] .889-.127 Duplex1770835-3 794059-3 770834-3 794058-3 770834-6 567418-22or
567418-3290870-14
26-22 .047-.069 Pre-tin 770901-1 770985-1 770902-1 770986-1 770902-4 567066-3391529-1
[.12-.3] 1.19-1.75 Duplex1770901-3 770985-3 770902-3 770986-3 770902-6 567066-43or
567066-5390758-14
22-18 .059-.110 Pre-tin 770903-1 770987-1 770904-1 770988-1 770904-4 567067-1291522-1
[.3-.8] 1.50-2.39 Duplex1770903-3 770987-3 770904-3 770988-3 770904-6 567067-22or
567067-3290759-14
Miniatur e CPC
1309175-2.5M-GIC-FP-04/04-0G3B Printed on recycled paper.
©2002, 2003 and 2004 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMPOMATOR, AMP-O-LECTRIC, MATE-N-LOK and TYCO are trademarks.
C
PRODUCT OFFERING
1Duplex Finish— Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin-lead in crimping area over .000050 [.00127]
min. nickel underplate on entire contact
2HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K
Machine, -3 is used on AMP-O-LECTRIC Model G Machine.
3HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used on AMP-O-LECTRIC Model K
Machine, -5 is used on AMP-O-LECTRIC Model G Machine.
4Economy Hand Tool for Field Repair only.
Pin (for Receptacles) Socket (for Plugs)
Contact Extraction Tool
Part No. 189727-1
Instruction Sheet 408-4118
Insertion Tip (Seal Protector)
(For inserting socket contacts applied to small diameter wire)
Part No. 1604816-1
Contact Insertion Tool
(For inserting contacts applied to small diameter wire)
Part No. 455830-1
Instruction Sheet 408-7984
.671 [17.04] .659 [16.74]
4
STANDARD STOCKED PART NUMBERS
Arrangement Housing Part Numbers
Shell No. of Insulation Panel Mount Free-Hanging Posted, Vertical Posted, R-Angle
Size Pos. Diameter Range Receptacle Receptacle Receptacle Receptacle Plug
81
.035-.059 [0.89-1.5]* 1445539-1 1445526-1 1776009-1 1776016-1 1445536-1
.059-.110 [1.5-2.39] 1445539-3 1445526-3 1445536-3
82
.035-.059 [0.89-1.5]* 1445538-1 1445522-1 1776010-1 1776017-1 1445535-1
.059-.110 [1.5-2.39] 1445538-3 1445522-3 1445535-3
83
.035-.059 [0.89-1.5]* 1445537-1 1445510-1 1776011-1 1776018-1 1445534-1
.059-.110 [1.5-2.39] 1445537-3 1445510-3 1445534-3
84
.035-.059 [0.89-1.5]* 1445421-1 1445389-1 1445969-1 1604185-1 1445390-1
.059-.110 [1.5-2.39] 1445421-3 1445389-3 1445390-3
11 5 .035-.059 [0.89-1.5]* 1445824-1 1445829-1 1776012-1 1776019-1 1445820-1
.059-.110 [1.5-2.39] 1445824-3 1445829-3 1445820-3
11 6 .035-.059 [0.89-1.5]* 1445823-1 1445828-1 1738513-1 1776020-1 1445819-1
.059-.110 [1.5-2.39] 1445823-3 1445828-3 1445819-3
11 7 .035-.059 [0.89-1.5]* 1445822-1 1445827-1 1776013-1 1776021-1 1445818-1
.059-.110 [1.5-2.39] 1445822-3 1445827-3 1445818-3
11 8 .035-.059 [0.89-1.5]* 1445821-1 1445826-1 1776014-1 1776022-1 1445817-1
.059-.110 [1.5-2.39] 1445821-3 1445826-3 1445817-3
11 9 .035-.059 [0.89-1.5]* 1445816-1 1445825-1 1776015-1 1776023-1 1445807-1
.059-.110 [1.5-2.39] 1445816-3 1445825-3 1445807-3
Note: Alternate keys available (115˚part numbers shown in above chart)
*Insertion Tip (Seal Protector) Part No. 1604816-1 recommended for use when inserting socket contacts
within this insulation range.
Housing Part Numbers
Contact and Tooling
Part Numbers
