lL N SPECIFICATION SHEET @ molex FineAdjust Applicator QS) 63860-7200 REVISION A SCOPE Terminal Series No Wire Size Insulation Diameter Strip Length Awg (mm?) mm (in) mm (in) 5003 1-8*00 30-34 (0.05-0.02) 0.50-0.90 (.020-.035) 1.60-2.10 (.063-.083) DEFINITION OF TERMS BELL MOUTH INSUATION BEND UP CONDUCTOR TWISTING BEND DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope Page 1 of 4 UNCONTROLLED COPY Doc. No. 638607200 - Rev A 99/11/02SPECIFICATIONS Bellmouth mm (in) Cut-Off Tab Max. mm (in) Terminal Series No. Conductor Brush mm (in) 5003 1-8*00 0.05-0.30 (.002-.012) 0.20 (008) 0.00-0.70 | (.000-.028) Twist Roll Degree Terminal Series No. | Bend Up Bend Down Degree Punch Width mm Conductor Insulation 5003 1-8*00 The above conditions are guidelines to an optimum crimp. CONDITIONS 0.30 1.20 After crimping, the conductor profile should measure the following. Terminal Series Wire Size Crimp Height Pull Force Min Awg (mm7) mm (in) N (Ibs) 50031-8*00 30 (0.05) 0.48-0.53 | (.019-.021) 4.9 G1) 5003 1-8*00 32 5003 1-8*00 34 (0.03 (0.02 0.46-0.51 0.45-0.50 (.018-.020) 017-.019 Pull Force measured with no influence from the insulation crimp Page 2 of 4 UNCONTROLLED COPY 2.9 (66) 1.9 44 Doc. No. 638607200 - Rev A 99/11/02PARTS LIST Item Number | Order Number | Eng Number Description Qty | Kit Part 1 634440802 634440802 Conductor Punch 1 Y 2 634450813 634450813 Conductor Anvil 1 Y 3 634461210 634461210 Insulation Punch i Y 4 634451212 634451212 Insulation Anvil 1 Y 5 634430003 634430003 Cut-Off Plunger I Y 6 634430012 634430012 Front Plunger Retainer 1 Y 7 11-24-1067 4996-4 Cut-Off Plunger Spring 1 8 11-40-4039 8302-5 Front Plunger Striker 1 9 634430021 634430021 Lower Tooling Key 1 10 634436003 634436003 Rear Cover 1 11 11-18-4083 60707-8 Front Cover 1 12 634432402 634432402 Anvil Mount 1 13 634434025 634434025 Wire Stop l 14 634430009 634430009 Scrap Chute I 15 638004900 638004900 FineAdjust Applicator 1 70 638607270 638607270 Tool Kit (All "Y" Items) 0 NOTES 1, We recommend an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. 3. Slugs , Terminals, Dirt and Oil should be kept clear of work area. 4. This applicator should only be used in a press with a shut height of 135.8 mm (5.346). Tooling damage could result at a lower setting. 5. ** CAUTION** To prevent injury never operate this Applicator without the guarding supplied with the press or wire processing machine in place. Reference the press or wire processing manufacturers instruction manual. 6. Wear safety glasses at all times. Page 3 of 4 UNCONTROLLED COPY Doc. No. 638607200 - Rev A 99/11/02ASSEMBLY DRAWING The drawing below is a generic drawing representation. Some detail may not be shown. The FineAdjust applicator assembly and parts list can be found in the FineAdjust manual. *10-32 X 4 B.H.C.S. M4 X 10 LG. B.H.C.S. (2) M3 X 6 LG. S.H.C.S. (2) M4 X 10 LG. B.H.C.S. M4 X 20 LG. a . MM X 6 LG, S.H.C.S. SZ BA ROLL PIN M4 X 6 LG. M4 X 50 LG. $.H.C.S. S.H.C.S. Page 4 of 4 UNCONTROLLED COPY Doc. No. 638607200 - Rev A 99/11/02