FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Product Facts One-piece Fully Insulated Premier Line FASTON Receptacle crimp helps prevent shock and short hazards Designed for correct lead-in of tab Designed for full mating with a variety of tab styles including those with shoulders Funnel wire entry Wire Stop Visual inspection of crimp and wire brush Assemblies are color-coded by wire size Assemblies contain wire size and tab size designation Mating tab thickness marked on terminal and visible through housing (.110, .187 and .205 Series) Application tooling available to meet production requirements Tin plated copper alloy terminals UL rated at + 105C Terminates 26-10 AWG solid, fused and stranded wire (Flags terminate stranded wire only) Performance Capabilities Meets UL-310 specification for quick connect terminals; UL listed under File No. E-66717 Meets CSA C22.2, No. 153 specification for quick connect terminals; CSA Certified under File No. LR 7189 R R 600-volt application capability (1,000 volts for signs and fixtures) Ultra-Fast Fully Insulated FASTON Receptacles, Flag Receptacles and Tabs preclude the need for costly electrical safety interlocks or special protective shields to help prevent shock hazards. In addition, electrical short circuits from exposed leads are eliminated, even in equipment requiring close contact spacing. The Ultra-Fast FASTON Receptacle, Flag Receptacle and Tab are preinsulated assemblies featuring a housing molded from type 6/6 nylon material with a +130C UL temperature rating. The Ultra-Fast FASTON Receptacle housing completely encloses a tin plated copper alloy Premier FASTON receptacle which has been stress-relieved for increased durability and resistance to abuse. The FASTON receptacle is recessed sufficiently within the housing to allow its use in 600-volt applications. The receptacle portion of the terminal is designed for positive mating with a variety of tabs, including those with shoulders. The housing has a slotted membrane which is displaced by two tab shoulders allowing proper engagement of tab and receptacle while maintaining the fully insulated characteristic. Positive entry and lead-in of the tab is provided by the inner housing wall and the lead-in on the terminal rolls. This permits positive engagement, even in blind mating locations. The Ultra-Fast FASTON Tab housing completely encloses a tin plated copper alloy FASTON tab. The FASTON tab is recessed sufficiently within the housing to allow its use in 600-volt applications. The housing is designed to completely encapsulate the tab and receptacle when the two are mated. Ultra-Fast Fully Insulated FASTON Receptacles and Tabs The Ultra-Fast Fully Insulated FASTON Receptacle and Tab offers the advantage of a completely protected terminal and a wire crimp with comparable electromechanical performance to open barrel "F" crimp FASTON Terminals. The "User-Friendly" design combines easy mating with rounded corners. The .187 and .250 series receptacles incorporate a two-stage roll configuration and a cantilever mounted dimple which provides easy insertion and multiple independent points of contact for reduced tab interface resistance. Quality control is easily maintained. The nylon housing is translucent, allowing visual inspection of the termination. In addition, a crimp code on the platform hand tool is indented into the housing during the crimping operation which identifies that the proper crimp dies were used. Depending on production requirements, TE provides a complete selection of terminating equipment from hand tools to automatic lead makers. 89 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued) Test Specifications The following information and accompanying graphs are taken from TE Product Qualification Testing of Ultra-Fast FASTON product. Tests were conducted on representative production samples, and all values shown are averages of group results. The values shown are typical results and may vary due to differences in processing, application and methods of testing. Current vs. Temperature Rise (16 AWG) To test a product, it must be subjected to 500 on and off cycles at twice the rated current for the particular wire size. The temperature rise is measured on the 24th cycle and the 500th cycle. The maximum temperature rise is limited to 85C above ambient temperature with a maximum of 15C increase on any sample between the 24th and 500th cycles. Our testing of 16 AWG wire application indicated a 25.5C maximum temperature rise up to 500 cycles, with a maximum increase of 0.8C from the 24th to the 500th cycle for one sample in the test group. Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Engagement/Separation The heat generated by the current passing through a termination is a primary limit to the load-carrying capabilities of the application. A low termination resistance will produce a lower temperature rise as current is applied. In order to evaluate this characteristic, UL has established current ratings for each wire size and set a maximum temperature rise to assure safe operation. For example, 16 AWG stranded wire has a UL 310 maximum temperature rise of 30C above ambient temperature at the rated current of 10 amps. In the testing of the Ultra-Fast FASTON product applied to 16 AWG wire, the temperature rise was found to be below 10C at the rated current. In fact, the temperature rise did not exceed 30C until the current was above 20 amps, more than twice the rated current. The forces caused by the rolls of FASTON style terminals determine the contact interface integrity of a mated receptacle and tab. These forces must be high enough to prevent oxidation and corrosion from forming inside the contact area. As these forces are raised to increase the electrical performance, the engagement and separation forces for mating the contacts are significantly increased. For this reason, the Premier Low Insertion Force FASTON concept of receptacle design has been carried over to the Ultra-Fast FASTON products. This feature provides consistent engagement and separation forces while maintaining a high standard of electrical reliability. Current Cycling vs. Temperature Rise (16 AWG) Crimp Tensile Maintaining a safe temperature rise during cyclic applications of excessive current is the toughest challenge for the crimp-thru-plastic concept. The ability of the Ultra-Fast FASTON product line to meet this goal sets it apart from other preinsulated terminations. TE's experience in crimp development results in a termination that exhibits stable heating characteristics which are well within the safety requirements of the industry. UL does not have requirements for wire gauges below 22 AWG. Note: Minimum requirements are per TE specifications. 1 The crimp tensile strength of a wire-to-terminal connection is important in guarding against such hazards as wire flexing, vibration and wire strain. However, maximum tensile strength does not insure maximum electrical performance. An acceptable compromise between tensile strength and electrical performance must always be reached, using recommended crimp heights. 90 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued) Ultra-Fast Fully Insulated FASTON Receptacles Insulation Guide Housing Terminal Wire Crimp Area Tab Slot A C Material Housing -- Nylon Type 6/6 Flammability -- UL 94 V-2 Terminal -- Tin plated, copper alloy Color Code (Translucent) Violet -- 26-22 AWG Red -- 22-18 AWG Blue -- 16-14 AWG Yellow -- 12-10 AWG Carrier Strip Cutoff Wire Stop Wire Size Wire Inspection Window Funnel Entry B Max. D Receptacle Size Description Wire Range Ins. AWG Dia. Max. 26-22 .100 2.54 .120 3.05 .110/.125 Series 22-18 .230 5.84 16-14 .260 6.60 .135 3.43 .230 5.84 .187 Series .160 4.06 16-14 .260 6.60 .205 Series 22-18 .135 3.43 .135 3.43 22-18 .230 5.84 .250 Series .160 4.06 16-14 .260 6.60 12-10 1 2 3 .320 8.13 Ultra-Fast Fully Insulated FASTON Receptacles and Tabs 22-18 Dimensions Part Numbers Mating Terminal Base Tab Material A B C D Strip Loose Piece .145 .275 .138 .735 .020 x .110/.125 1 17-520366-21 Brass 7-520365-2 3.68 6.99 3.51 18.67 0.51 x 2.79/3.18 .016 x .110/.125 12-520081-21 Brass 2-520080-21 0.41 x 2.79/3.18 .160 .275 .167 .735 .020 x .110/.125 2-520084-2 Brass 2-520083-23 4.06 6.99 4.24 18.67 0.51 x 2.79/3.18 .032 x .110/.125 2-520273-2 Brass 2-520272-23 0.81 x 2.79/3.18 .020 x .110/.125 -- Brass 2-520306-23 .155 .275 .295 .865 0.51 x 2.79/3.18 3.94 6.99 7.49 21.97 .032 x .110/.125 Brass 2-520310-23 -- 0.81 x 2.79/3.18 .175 .275 .325 .865 .020 x .110/.125 2 -- Brass 3-520370-2 4.45 6.99 8.26 21.97 0.51 x 2.79/3.18 3 Brass 2-520181-2 2-520182-2 .020 x .187 0.51 x 4.75 -- Phos. Brz. 2-520181-43 .165 .336 .200 .855 4.19 8.53 5.08 21.72 .032 x .187 Brass 2-520193-23 2-520194-2 0.81 x 4.75 .020 x .187 2-520262-2 Brass 2-520261-23 0.51 x 4.75 .165 .336 .295 .935 4.19 8.53 7.49 23.75 .032 x .187 Brass 2-520274-23 2-520275-2 0.81 x 4.75 .020 x .187 3 Brass 3-350815-2 3-350816-2 0.51 x 4.75 .185 .336 .225 .855 4.70 8.53 5.72 21.72 .032 x .187 Brass 3-520124-23 3-520125-2 0.81 x 4.75 .020 x .187 3-520151-2 Brass 3-520150-23 0.51 x 4.75 .185 .336 .325 .935 4.70 8.53 8.26 23.75 .032 x .187 Brass 3-520276-23 -- 0.81 x 4.75 .020 x .205 3 -- Brass 2-521406-2 0.81 x 5.21 .195 .409 .200 .855 4.95 10.39 5.08 21.72 .032 x .205 Brass 2-521308-23 -- 0.81 x 5.21 3 2-520184-2 Brass 2-520183-2 .195 .409 .200 .855 .032 x .250 4.95 10.39 5.08 21.72 0.81 x 6.35 Phos. Brz. 2-520183-43 2-520184-4 2-520264-2 Brass 2-520263-23 .195 .409 .295 .935 .032 x .250 4.95 10.39 7.49 23.75 0.81 x 6.35 Phos. Brz. 2-520263-43 -- 3-350820-2 Brass 3-350819-23 .195 .409 .225 .855 .032 x .250 4.95 10.39 5.72 21.72 0.81 x 6.35 Phos. Brz. 3-520116-23 3-520117-2 3-520141-2 Brass 3-520140-23 .195 .409 .325 .935 .032 x .250 4.95 10.39 8.26 23.75 0.81 x 6.35 Phos. Brz. 3-520140-43 -- .250 .409 .388 .935 .032 x .250 3 4-520448-2 Brass 4-520447-2 6.35 10.39 9.86 23.75 0.81 x 6.35 UL Recognized, CSA Certified. UL Recognized 8 AMPS Max. CSA Certified. Available with black insulator -- Part Number 9-XXXXXX-2. Note: All part numbers are RoHS compliant. 91 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued) Ultra-Fast Fully Insulated FASTON Tabs Material Housing -- Nylon Type 6/6 Flammability -- UL 94 V-2 Terminal -- Tin plated, copper alloy Color Code (Translucent) Red -- 22-18 AWG Blue -- 16-14 AWG Yellow -- 12-10 AWG Description Wire Range AWG 22-18 .250 Series 16-14 12-10 .187 Series 22-18 Ins. Dia Max. .135 3.43 .230 5.84 .160 4.06 .260 6.60 .320 8.13 A .290 7.37 .290 7.37 .290 7.37 .290 7.37 .352 8.94 Dimensions B C .522 .205 13.26 5.21 .522 .295 13.26 7.49 .522 .230 13.26 5.84 .522 .325 13.26 8.26 .522 .388 13.26 9.86 D .855 21.72 .935 23.75 .855 21.72 .935 23.75 .935 23.75 Tab Terminal Base Size Material .032 x .250 0.81 x 6.35 .032 x. 250 0.81 x 6.35 .032 x. 250 0.81 x 6.35 .032 x. 250 0.81 x 6.35 .032 x .250 0.81 x 6.35 .020 x .187 .250 .448 .205 .793 0.51 x 4.75 6.35 11.38 5.21 20.14 .032 x .187 0.81 x 4.75 .135 3.43 Part Numbers Strip Loose Piece Brass 2-520102-2 2-520103-2 Brass 2-521144-2 2-521192-2 Brass 3-520106-2 3-520107-2 Brass 3-521142-2 3-521191-2 Brass 4-521097-2 4-521098-2 Brass 2-521102-2 2-521103-2 Brass 2-521104-2 2-521105-2 Ultra-Fast Fully Insulated FASTON Flag Receptacles Material Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Housing -- Nylon Type 6/6 Flammability -- UL 94 V-2 Terminal -- Tin plated, copper alloy Color Code (Translucent) Red -- 22-18 AWG Blue -- 16-14 AWG Yellow -- 12-10 AWG 1 Description Wire Range Ins. Dia. AWG Max. 22-18 .165 4.19 .185 4.70 .187 Series 16-14 .260 6.60 .205 Series 22-18 22-18 .250 Series 1 2 16-14 .165 4.19 .165 4.19 .230 5.84 .185 4.70 .260 6.60 A B Dimensions C D E Mating Tab Terminal Base Material .020 x .187 .187 .320 .235 .636 .515 0.51 x 4.75 4.75 8.13 5.97 16.15 13.08 .032 x .187 0.81 x 4.75 .020 x .187 .187 .320 .255 .632 .515 0.51 x 4.75 4.75 8.13 6.48 16.05 13.08 .032 x .187 0.81 x 4.75 .020 x .187 .187 .320 .325 .668 .565 0.51 x 4.75 4.75 8.13 8.26 16.97 14.35 .032 x .187 0.81 x 4.75 .187 .385 .235 .636 .580 .032 x .205 4.75 9.78 5.97 16.15 14.73 0.81 x 5.21 .187 .385 .235 .636 .580 .032 x .250 4.75 9.78 5.97 16.15 14.73 0.81 x 6.35 .187 .385 .295 .665 .630 .032 x .250 4.75 9.78 7.49 16.89 16.00 0.81 x 6.35 .187 .385 .255 .632 .580 .032 x .250 4.75 9.78 6.48 16.05 14.73 0.81 x 6.35 .187 .385 .325 .668 .630 .032 x .250 4.75 9.78 8.26 16.97 16.00 0.81 x 6.35 Part Numbers Strip Loose Piece Brass 2-520334-22 2-520335-2 Brass 2-520336-22 2-520337-2 Brass 3-520338-22 3-520339-2 Brass 3-520340-22 -- Brass 3-520997-22 -- Brass 2 3-521247-2 -- Brass 2-521164-22 -- Brass 2-520128-22 2-520129-2 Brass 2-520856-22 Brass 3-520132-2 3-520133-2 Brass 3-521013-22 -- 2 -- Stranded wire only. Available with black insulator -- Part Number 9-XXXXXX-2. Note: All part numbers are RoHS compliant. 92 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs Product Facts One-piece fully insulated premier line FASTON receptacle with insulation crimp helps prevent shock and short hazards Designed for correct lead-in of tab DIN IEC 380/VDE 0806/08.81 Designed for full mating with a variety of tab styles including those with shoulders DIN VDE 0700 T1/02.81 EN 60 950/09.87 DIN IEC 601-1 Part 1/VDE 0750 T1/05.82 Funnel wire entry Wire stop Visual inspection of crimp and wire brush Assemblies are color-coded by wire size Assemblies contain wire size and tab size designation Mating tab thickness marked on terminal and visible through housing (110 and 187 series) Application tooling available to meet production requirements Tin plated copper alloy terminals UL rated at +105C Terminates 22-14 AWG solid, fused and stranded wire Complies with the IEC 380, 601, 950, and UL 1950 requirements for a secondary means of insulation fixing Insulation Crimp Cross Section Ultra-Fast Plus fully insulated FASTON receptacles and tabs preclude the need for costly electrical safety interlocks or special protective shields to help prevent shock hazards. In addition, electrical short circuits from exposed leads are eliminated, even in equipment requiring close contact spacing. Performance Capabilities Meets UL-310 specification for quick connect terminals; UL listed under File No. E-66717 R Ultra-Fast Plus fully insulated FASTON receptacles and tabs offer all the advantages of the standard Ultra-Fast product plus an insulation crimp. Meets CSA C22.2, No.153 specification for quick connect terminals; CSA certified under File No. LR 7189 600-volt application capability (1,000 volts for signs and fixtures) R Ultra-Fast Plus FASTON receptacles and tabs are preinsulated assemblies featuring a co-molded housing produced from two different nylon materials. The receptacle/ tab and wire barrel portions of the housing are molded from type 6/6 nylon material with a +130C UL temperature rating. The insulation barrel is molded from a premium grade nylon selected to retain the insulation crimp shape. This premium nylon exhibits minimal springback, thus providing actual insulation crimp tensile strength as well as strain relief for applications where extreme wire dressing and/or vibration are present. The Ultra-Fast Plus FASTON receptacle housing completely encloses a tin plated copper alloy premier FASTON receptacle which has been stress relieved for increased durability and resistance to operator abuse. The FASTON receptacle is recessed sufficiently within the housing to allow its use in 600-volt applications. The receptacle portion of the terminal is designed for positive mating with a variety of tabs, including those with shoulders. The housing has a slotted membrane which is displaced by two tab shoulders allowing proper engagement of tab and receptacle while maintaining the fully insulated characteristics. Positive entry and lead-in of the tab is provided by the inner housing wall and the lead-in on the terminal rolls. This permits positive engagement, even in blind mating locations. The Ultra-Fast Plus FASTON tab housing completely encloses a tin plated copper alloy FASTON tab. The FASTON tab is recessed sufficiently within the housing to allow its use in 600-volt applications. The housing is designed to completely encapsulate the tab and receptacle when the two are mated. Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs Tested by TUV File No. E9071003 as suitable for end product certification to the following standards: Quality control is easily maintained. The nylon housing is translucent, allowing visual inspection of the termination. Depending on production requirements, TE provides a complete selection of terminating equipment from hand tools to automatic lead makers. 93 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs (Continued) Ultra-Fast Plus Fully Insulated FASTON Receptacles Material Housing -- Nylon Flammability -- UL 94 V-2 Terminal -- Tin plated, copper alloy Color Code (Translucent) Red -- 22-18 AWG Blue -- 16-14 AWG Description Wire Range Ins. Dia. AWG Range .110/.125 Series 22-18 22-18 .060-.120 1.52-3.05 .060-.135 1.52-3.43 .187 Series 16-14 .250 Series 22-18 16-14 .090-.160 2.29-4.06 .060-.135 1.52-3.43 .090-.160 2.29-4.06 A Dimensions B C D Mating Tab Terminal Base Material .020 x .110/.125 .160 .275 .167 .735 0.51 x 2.79/3.18 4.06 6.99 4.24 18.67 .032 x .110/.125 0.81 x 2.79/3.18 .020 x .187 0.51 x 4.75 .165 .336 .200 .855 4.24 8.53 5.08 21.72 .032 x .187 0.81 x 4.75 .020 x .187 0.51 x 4.75 .185 .336 .225 .855 4.70 8.53 5.72 21.72 .032 x .187 0.81 x 4.75 .195 .409 .200 .855 .032 x .250 4.95 10.39 5.08 21.72 0.81 x 6.35 .195 .409 .225 .855 .032 x .250 4.95 10.39 5.72 21.72 0.81 x 6.35 Part Numbers Strip Loose Piece Brass 2-520932-2 -- Brass 2-520979-2 -- Brass 2-520401-2 2-520409-2 Brass 2-520403-2 2-520411-2 Brass 3-520402-2 3-520410-2 Brass 3-520404-2 3-520412-2 Brass 2-520405-2 2-520407-2 Brass 3-520406-2 3-520408-2 Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs Ultra-Fast Plus Fully Insulated FASTON Tabs Material Housing -- Nylon Flammability -- UL 94 V-2 Terminal -- Tin plated, copper alloy Color Code (Translucent) Red -- 22-18 AWG Blue -- 16-14 AWG Description Wire Range Ins. Dia. AWG Range .187 Series .250 Series 22-18 22-18 16-14 A Dimensions B C D Mating Tab .060-.135 1.52-3.43 .250 .488 .205 .793 6.35 11.38 5.21 20.14 .020 x .187 0.51 x 4.75 .032 x .187 0.81 x 4.75 .060-.135 1.52-3.43 .090-.160 2.29-4.06 .290 7.37 .290 7.37 .032 x .250 0.81 x 6.35 .032 x .250 0.81 x 6.35 .522 13.26 .522 13.26 .205 5.21 .230 5.84 .855 21.72 .855 21.72 Terminal Base Material Part Numbers Strip Loose Piece Brass 2-521360-2 -- Brass 2-521361-2 -- Brass 2-521055-2 -- Brass 3-521057-2 -- Note: All part numbers are RoHS compliant. 94 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs Product Facts Reduced insertion force Designed for correct lead-in of tab Mates with typical 110, 187 and 250 series tab styles including those with shoulders 110 series accepts 22-18 AWG [0.3-1 mm2], 187 series accepts 20-16 AWG [0.5-1.4mm2] wire and 250 series accepts 22-10 AWG [0.3-5 mm2] wire Visual inspection of crimp and wire brush Terminated by automatic or semi-automatic equipment to meet production requirements Complies with the IEC 380, 601 and 950 and UL 1950 requirements for a secondary means of insulation fixing Listed by Underwriters Laboratories Inc., File No. E66717 CSA certified, File No. LR 7189 R R Technical Documents Product Specification 108-1285 108-2215 Hand Tools -- Insertion 250 Series--314916-1 250 Series Flag--314919-1 Hand Tools -- Extraction 250 Series--314917-1 The receptacles contained within the Ultra-Pod FASTON receptacle assemblies are tested and customer qualified and can be used in existing applications where insulation has been accomplished by other means. The low insertion force design provides easier tab insertion, reduces operator fatigue and improves the productivity and reliability of the end assembly operation. covers the FASTON receptacle sufficiently to provide for use in 600-volt applications. Most importantly, this insulating system helps eliminate the workplace hazards and labor costs of chemically expanded or heat shrink tubing. Ultra-Pod Fully Insulated FASTON Receptacles Application Specification 114-2124 Ultra-Pod fully insulated FASTON receptacles offer the newest in one-step automatic application of insulated quick connects. The unique integral plastic carrier designed specifically for this product allows insulated F-Crimp terminations to be produced quickly and easily. Applied cost savings are attainable with either bench or high-speed automatic termination equipment and the elimination of any secondary insulation operations. Both the crimping of the terminal and the terminal insulating occur in a single stroke of the press and applicator -- the crimping on the downstroke and the insulating on the up-stroke. Depending on production requirements, TE provides a complete selection of terminating equipment from bench press to automatic lead maker. The insulating housing is produced by a unique molding process which provides an integral carrier and eliminates the crimp location problems related to secondary carriers. This housing, produced from 130C rated 6/6 nylon, 95 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Insulation Support B D A C Description .110 Series Wire Range 22-18 Ins. Dia. Range .080-.120 2.03-3.05 A .151 3.83 Dimensions B C .224 5.69 .205 5.21 D Mating Tab UL 941 Color .020 0.51 V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural .805 20.45 .032 0.81 .020 0.51 20-16 .090-.130 2.29-3.30 .170 4.32 .295 7.49 .200 5.08 .775 19.68 .032 0.81 .187 Series 18-16 or 2-18 22-18 18-14 (2) .105 2.67 Max. .090-.130 2.29-3.30 .120-.170 3.05-4.32 .170 5.33 .195 4.95 .195 4.95 .295 7.49 .370 9.40 .370 9.40 .200 5.08 .225 5.72 .225 5.72 .775 19.68 .945 24.00 .945 24.00 .020 0.51 .032 0.81 .032 0.81 Ultra-Pod Fully Insulated FASTON Receptacles .250 Series V-0 Natural V-2 Black V-2 Natural V-0 Natural V-2 Natural V-0 Natural Material and Finish Part Numbers Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass 521228-1 521228-2 521408-24 521436-14 521436-2 521437-14 521437-22,4 520973-1 520973-2 521225-1 521225-2 520982-1 520982-2 521284-1 521284-2 521293-1 521293-2 521995-24,5 521586-1 521586-2 520988-1 520988-2 521368-1 521368-2 521997-14,5 520963-1 520963-2 521367-1 521367-2 521011-22 521011-12,3 521113-23 521637-1 521637-2 521998-24,5 521632-1 521632-2 520974-1 520974-2 521366-1 521366-2 Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Nickel Plated Steel Brass 18-14 or 2-18 (2) .105 2.67 Max. .195 4.95 .370 9.40 .225 5.72 .945 24.00 .032 0.81 2 14-10 .130-.180 3.30-4.57 .195 4.95 .370 9.40 .225 5.72 .945 24.00 .032 0.81 Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Flammability rating of plastic material. 150C rated nylon. 3 UL recognized. 4 No UL or CSA approvals. 5 VDE certified to IEC 60695-2-11 Glow Wire temps. 650C, 750C, & 850C. 1 2 Note: All part numbers are RoHS compliant. 96 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Flag Insulation Support CB D A Description Wire Range Ins. Dia. Range A Dimensions B C D Mating Tab UL 941 Color V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural .020 0.51 22-18 .060-.110 1.52-2.79 .170 4.32 .295 7.49 .485 12.32 .680 17.27 .032 0.81 .187 Series .020 0.51 18-14 or (2) 20 or (2) 18 (2) .105 Max. 2.66 .170 4.32 .295 7.49 .485 12.32 .680 17.27 .032 0.81 22-18 .050-.100 1.27-2.54 .200 5.08 .370 9.40 .585 14.86 .680 17.27 .032 0.81 Natural V-2 .250 Series 18-14 .110-.160 2.79-4.06 .200 5.08 .370 9.40 .585 14.86 .680 17.27 .032 0.81 Black (2) .105 2.66 Max. .200 5.08 .370 9.40 .585 14.86 .680 17.27 Natural V-2 Natural V-0 Natural .032 0.81 Part Numbers Brass 521470-14 521470-24 1969106-23,5 521596-14 521596-24 521598-13 521598-23 521600-14 521600-24 521471-14 521471-24 1969133-23,5 521597-14 521597-24 521599-14 521599-24 1969107-23,5 521601-14 521601-24 521050-1 521050-2 521411-1 521411-2 1969109-13,5 1969109-23,5 520971-1 520971-2 520971-4 521087-13 521282-1 521282-2 521112-1 1969110-23,5 521633-1 521633-2 Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Nickel Plated Steel Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass Ultra-Pod Fully Insulated FASTON Receptacles 18-14 or (2) 20 or (2) 18 V-0 Material and Finish Flammability rating of plastic material. UL pending for double wire terminations. 3 No UL or CSA approvals. 4 No CSA approvals. 5 VDE certified to IEC 60695-2-11 Glow Wire temps. 650C, 750C, & 850C. 1 2 Note: All part numbers are RoHS compliant. 97 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Positive Lock Insulation Support B C A D Description Wire Range Ins. Dia. Range A .187 Series 18-14 .110-.180 2.79-4.57 .186 4.72 .250 Series 1 2 18-14 .110-.180 2.79-4.57 .205 5.21 Dimensions B C .307 7.80 .370 9.40 .265 6.73 .245 6.22 D Mating Tab UL 941 Color .812 20.62 .020 0.51 V-2 Natural .950 24.13 V-0 Natural V-2 Natural V-0 Natural .032 0.81 Material and Finish Part Numbers Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass 521271-12 521271-22 521212-22 521213-12 521213-22 521317-12 521317-22 Material and Finish Part Numbers Brass Tin Plated Brass Brass Tin Plated Brass Brass Tin Plated Brass 521217-1 521217-2 521451-1 521451-2 521227-12 521227-22 Flammability rating of plastic material. UL Recognized, CSA Certified Tabs Insulation Support B C A D Description Wire Range Ins. Dia. Range A 18-14 .130-.180 3.30-4.57 .275 6.99 .250 Series Ultra-Pod Fully Insulated FASTON Receptacles 12-10 1 2 .150-.200 3.81-5.08 .275 6.99 Dimensions B C .450 11.43 .450 11.43 .310 7.87 .310 7.87 D 1.120 28.45 1.120 28.45 Tab UL 941 Color V-2 Natural V-0 Natural V-2 Natural .032 0.81 .032 0.81 Flammability rating of plastic material. No UL or CSA approvals Note: All part numbers are RoHS compliant. 98 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs Product Facts Pre-insulated terminal designed for complete and uniform reliability in the most difficult circuit environment Consists of an unplated or tin plated brass body or a tin plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel Design of the tool dies and construction of the terminal insures uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The TE Mated Tool/Terminal Concept TE compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance Terminal and the crimping tool are designed as precisely matched devices Dies are precisionengineered from the finest hard-metal alloys Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding precalibration in the crimping jaws of TE automated crimping machines The Crimp Crimping pressure does not overstress nor understress the terminal barrel -- machined dies fully bottom to the precise crimp height Resulting termination is free of contamination jaws of TE automated crimping machines. Crimping pressure can neither over-stress nor understress the terminal barrel -- machined dies fully bottom to the precise crimp height required. The resulting termination is free of contamination, is resistant to shock and critical environments, and its tensile strength approaches that of the wire itself. Temperature Rating: 105 C Wire Range 22-16 16-14 12-10 Resistant to most shock and critical environments Tensile strength approaches that of the wire itself TE compression crimping produces crimps for a given size wire and terminal that are precisely alike in appearance and performance. This is a calculated result made possible by designing the terminal and the crimping tool as precisely matched devices. The dies are precision-engineered from the finest hard-metal alloys. Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding precalibration in the crimping PIDG FASTON Receptacles and Tabs Here is a pre-insulated terminal designed for complete and uniform reliability in most difficult circuit environments. Each PIDG Terminal consists of a tin plated brass body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel. The design of the tool dies and the construction of the terminal promotes uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area. 1 R E66717 Recognized 22-16 Stranded 16-14 Stranded 12-10 Stranded R LR7189 Certified 300 V Max., 105C Max.1 UL and CSA -- Nylon. 99 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Receptacles Receptacle Style Material Related Product Data A -- No dimple with wire stop B -- Dimple with wire stop C -- No dimple, no wire stop Insulation -- Nylon Receptacle Body -- Brass per ASTM B-36 or phosphor bronze per ASTM B-139 Plating -- Tin per MIL-T-10727 except where noted. Metallic Sleeve -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Application Tooling -- reference Catalog 82042 for tooling W W L .250 .250 Low Insertion PIDG FASTON Receptacles and Tabs .205 Low Insertion Wire Size Circular Mils [mm2] Style 22-18 509-1,900 [0.26-0.96] B 16-14 2,050-5,180 [1.04-2.62] .205 Series .110 SeriesStandard .018 0.46 .032 0.81 Green Brass Yellow .250 6.35 .250 6.35 .250 6.35 .250 6.35 Phos. Brz. .018 0.46 .018 0.46 .018 0.46 .018 0.46 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .900 22.86 Red .145 3.68 Brass .016 0.41 .300 7.62 .900 22.86 Blue .173 4.39 Brass .250 6.35 .800 20.32 Red Blue .135 3.43 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 14-12 3,831-6,4701 [1.94-3.28] B .300 7.62 1.012 25.70 12-10 5,180-13,100 [2.62-6.64] B .300 7.62 1.012 25.70 B .300 7.62 B B Terminal Insulation Color Red Green Yellow Red .250 6.35 .800 20.32 .205 .187 .187 Series Brass .900 22.86 Red/Black Red 26-24 238-475 [0.12-0.24] 22-18 509-1,900 [0.26-0.96] L .170 4.32 .300 7.62 16-14 2,050-5,180 [1.04-2.62] L Blue B B L Red .900 22.86 22-18 509-1,900 [0.26-0.96] W Wire Insulation Diameter Max. .140 3.56 .140 3.56 Dimensions W L Nom. Max. .300 7.62 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] 22-18 509-1,900 [0.26-0.96] W L .250 Series Series W Blue Loose Piece Part Numbers Tape Mounted Strip Form .032 0.81 .032 0.81 640903-1* 640903-2 640902-1 640905-1* Recept. Matl. Stock Thk. Fits Tab Thk. Brass Brass .018 0.46 .018 0.46 Phos. Brz. Brass .110 SeriesLow Insertion 55675-12 55675-22 640905-2 -- . 640904-1 42844-1* 42844-3 60544-3 42844-2* -- . -- . 640907-1* 3 640907-2 4 640906-1 61198-2 61198-4 .032 0.81 184262-1 184262-2 184261-1 .016 0.41 .032 0.81 184265-1 184265-2 184264-1 Brass .016 0.41 .020 0.51 696018-1 696018-2 -- . Brass .020 0.51 .020 0.51 .032 0.81 .020 0.51 .032 0.81 640909-1* 640909-2 640911-1* 640911-2 -- . 640913-1* 640913-2 -- . Brass .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 640915-1* 640915-2 -- . Brass Brass Brass 640174-1 -- . 61197-2 . 640908-1 -- . .250 6.35 .800 20.32 B .230 5.84 .700 17.78 Yellow .082 2.08 Brass .016 0.41 .020 0.51 641321-1* 641321-2 641320-1 B .230 5.84 .800 20.32 Red .140 3.56 Brass .016 0.41 .020 0.51 640917-1* 640917-2 640916-1 B Not UL or CSA approved or listed. * Available in small packaging quantities. 1 2 Wire range is limited as noted. Unplated receptacle body. 3 4 Requires tool 90276-2 Requires die 58541-1 Note: All part numbers are RoHS compliant. 100 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Receptacles (Continued) Wire Size Circular Mils [mm2] Style 16-14 2,050-5,180 [1.04-2.62] B 16-14 509-1,900 [0.26-0.96] .187 Low Insertion 22-18 509-1,900 [0.26-0.96] .110 Standard 22-18 509-1,900 [0.26-0.96] Series .187 26-24 238-475 [0.12-0.24] .110 Low Insertion 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] Dimensions W L Nom. Max. Terminal Insulation Color Wire Insulation Diameter Max. .170 4.32 .250 6.35 Loose Piece Part Numbers Tape Mounted Strip Form 640919-1* 640919-2 640918-1 696108-1 696108-2 -- . .032 0.81 184235-1 184235-2 -- . .020 0.51 .032 0.81 .016 0.41 .020 0.51 .032 0.81 696777-2 -- . 696776-1 184268-1 184268-2 184267-1 61048-1* 61048-2 -- . 61060-1* 61060-2 61059-2 60894-1* 60894-2 60893-2 Recept. Matl. Stock Thk. Fits Tab Thk. Brass .016 0.41 .016 0.41 .020 0.51 .032 0.81 .230 5.84 .230 5.84 .800 20.32 .900 22.86 B .235 5.84 .800 20.32 Blue .170 4.32 Brass .016 0.41 B .230 5.84 .800 22.86 Red .140 3.68 Brass .016 0.41 .148 3.76 .148 3.76 .148 3.76 .734 18.64 .734 18.64 .734 18.64 Natural Brass Natural Brass Natural .110 2.79 .110 2.79 .110 2.79 Brass .012 0.30 .012 0.30 .012 0.30 .160 4.06 .700 17.78 Yellow .082 2.08 Brass .016 0.41 .020 0.51 641324-1 641324-2 -- . .160 4.06 .796 20.22 Red .140 3.56 Brass .016 0.41 .012 0.30 .016 0.41 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .016 0.41 -- . -- . 350871-1 B A A .160 4.06 A B .800 20.32 Blue Blue Red .160 4.06 .800 20.32 Blue .160 4.06 .800 20.32 Blue .140 3.56 Brass .016 0.41 Brass .170 4.32 Brass .170 4.32 Brass .016 0.41 .016 0.41 640921-1 640921-2 -- . 640923-1* 640923-2 640922-1 640925-1* 640925-2 640924-1 640929-1* 640929-2 -- . 640931-1* 640931-2 -- . 640927-1 640927-2 -- . Not UL or CSA approved or listed. *Available in small packaging quantities. Tooling for Insulated FASTON Receptacles and Tabs -- 26 to 10 AWG Wire Range Tools for Tape Mounted Terminations Tape Dies for AMP-O-LECTRIC1 Model "G" Applicator 567200-3 69877-2 59826-1* Tape Dies for AMPOMATOR CLS III G, CLS IV Applicator 687658-1 69877-2 59826-1 Tools for Strip Form Terminations AMPOMATOR CLS III G, CLS IV Applicators -- 466788-32 90185-1 90248-2 90248-2 90248-2 466554-32 59824-1 90246-1 59824-1 59827-1 90240-2 59828-1 59827-1* 90240-2 59828-1* 59827-1 90240-2 59828-1 466789-32 -- 466790-42 Hand Tool 26-24 22-18 22-18 (Natural) 16-14 14-12 12-10 PIDG FASTON Receptacles and Tabs 48518-2 59824-1 Tape Dies for 69875 AMP-TAPETRONIC No Applicator Required 69877-2 59826-1 Wire Size *Only UL and CSA approved. 1AMP-O-LECTRIC model "K" 565435-5 uses applicator 567200-2. 2Die included with applicator. Note: All part numbers are RoHS compliant. 101 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Positive Lock Receptacle W Low Insertion Force with Locking Device E L Description Wire Range Ins. Dia. Max. For Tab .250 x .032 16-14 .190 4.83 Not W .362 9.19 Dimensions L E .850 .315 21.59 8.00 Material and Finish Part Number Tin Plated Brass 165536-1 Material and Finish Part Number Tin Plated Brass 696362-1 Tin Plated Brass 696369-1 Tin Plated Brass 696372-1 Material and Finish Part Number Tin Plated Brass 156667-1 Tin Plated Brass 156666-1 UL or CSA approved or listed. Tab W E L Description For Receptacle .250 x .032 Wire Range Ins. Dia. Max. 22-18 .157 3.99 .197 5.00 .256 6.50 16-14 12-10 W .250 6.35 .250 6.35 .250 6.35 PIDG FASTON Receptacles and Tabs PIDG FASTON Flag Receptacles Dimensions L .866 22.00 .866 22.00 .950 24.13 E .300 7.62 .300 7.62 .300 7.62 W E L Description For Tab .250 x .032 Wire Range Ins. Dia. Max. 22-18 .134 3.40 .157 3.99 16-14 W .300 7.62 .300 7.62 Dimensions L E .720 .610 18.29 15.49 .720 .610 18.29 15.49 Note: All part numbers are RoHS compliant. 102 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Fully Insulated Receptacles W Insulation Sleeve -- Nylon L Description For Tab .250 x .032 Wire Range Ins. Dia. Range 22-18 .128 3.25 .165 4.19 .225 5.72 16-14 12-10 Dimensions W L .375 .891 9.53 22.63 .375 .881 9.53 22.38 .375 .998 9.53 25.35 Budget Line PIDG FASTON Receptacles Material and Finish Part Number Tin Plated Brass 696357-1 Tin Plated Brass 696366-1 Tin Plated Brass 696371-1 W Material Insulation -- PVC, UL 94V-0 Receptacle Body -- Brass Plating -- Tin Metallic Sleeve -- Copper Plating -- Tin L Wire Size Circular Mils [mm2] 22-18 .250 16-14 Dimensions W L Nom. Nom. .300 7.62 .300 7.62 .819 20.80 .819 20.80 Terminal Color Red Blue Wire Insulation Diameter Max. .150 3.81 .185 4.70 Fits Tab Thk. .032 0.81 .032 0.81 PIDG FASTON Receptacles and Tabs Series Part Numbers Loose Tape Piece Mounted 696301-1 696301-2 696302-1 696302-2 Note: All part numbers are RoHS compliant. 103 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: 350871-1