General Production Programme Connectors Adaptors Unipole from 2 to 150 Amps Coaxial 50 and 75 Q Coaxial 50 Q (NIM-CAMAC) Coaxial 50 Q tor frequency up to 12 GHz Coaxial 50 Q SMA Multicoaxial 50 and 75 Q Multipole from 2 to 106 contacts High Voltage 3, 5, 8, 10, 15, 30, and 50 kV de Multi High Voltage 3, 5, and 10 kV de Triaxial 50 and 75 Quadrax Mixed: High Voltage (HV) + Low Voltage (LV) Mixed: Coax + LV Thermocouple Multithermocouple Fibre optic singlemode Fibre optic multimode Mixed: fibre optic + LV For OPTABALL fibre optic singlemode Fluidic Multifluidic Mixed: fluidic + LV Subminiature Miniature Plastic Printed circuit board Remote handling Watertight Sealed (pressure and/or vacuum) With plastic outer shell With aluminium outer shell With stainless steel outer shell With special radiation resistant insulator material With screw thread coupling for very high pressure With microswitch For BNC, C, UHF, N, CINCH connectors For GEN-RADIO, SMA connectors For TNC connectors Patch Panels Accessories Tools On request For audio-mono applications: triax or 3 contacts (with or without commutator) For audio-stereo applications: quadrax or 6 contacts For video applications: coax 75 Q For video HDTV applications: 3 coax 75 QO + 2LV For fibre optic applications Insulator for crimp contacts Crimp contacts Coaxial contacts Fibre optic contacts Fibre optic ferrules Caps Strain relief Insulating washers Double plastic panel washers Locking washers Tapered washers Hexagonal nuts Round nuts Conical nuts Earthing washers Lead-through with cable collet Spanners Crimping tools Positioners Crimping dies Extractors Fibre optic termination workstation Fibre optic polishing tools Filtered connectors Connectors with special alloy housing Mixed special connectors Assembly onto cable % Connectors, accessories, and tools found in this catalogue. Series Latching Key Shell Insert ContactLEMOs Push-Pull Self-Latching Connecting System This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute security against vibration, shock or pull on the cable, and facilitates operation in a very limited space. Fy: Fd: Fa: Notes: the forces were measured on outer shells not fitted with con- tacts. The mechanical endurance represents the number of cycles after which the latching system is still effective (1 cycle = 1 latching/unlatching 300 cycles per hour). Mechanical endurance: 5000 cycles. The values were measured according to the standard MIL-STD-1344A IN= method 2013.1. average latching force = 9 N average unmating force with axial pull on the outer release sleeve = 7 N average pull force with axial pull on the collet nut = 120 N 0,102 kg.Series and Types Standard Watertight Keyed Keyed Watertight Plastic ScrewGeneral Characteristics Outer Shell Brass LEMO series 00 connectors have a brass outer shell as standard, and this is suitable for most general purpose applications, including civilian and military. The brass outer shells have a nickel-plated surface which ensures very good protection against most atmos- pheres. Alternative protective coatings are available: Nickel-chrome offering higher protection against salt air and most corrosive agents Nickel-gold Nickel-black chrome. After the black chrome treatment, the part is coated with a protective film. Aluminium Alloy Aluminium alloy outer shells find numerous applications where light weight is a predominant factor; such as in the aeronautics and space industries, and for portable and mobile equipment. These materials have high mechanical strength and excellent resistance to corrosion. The shell surface is protected by anodizing which is avail- able in six colours: blue, yellow, black, red, green, and natural. Plastic Materials A PEEK beige coloured outer shell is available which offers excellent insulating properties and is mostly used in the medical industry. This material is suitable for gas or vapour sterilization. Other Metallic Components In general, other components are manufactured from brass. However, bronze is used where good elasticity is required (for example: earthing crown). These parts are nickel or nickel-gold plated depending on the utilization. Materials and Treatment Surface Treatment (um) Material (Standard) Nickel Chrome Gold Black Chrome Cu] Ni | Cu] Ni | Cr | Cu[ Ni | Au [Cu | Ni | Cr Brass (UNS C 38500) |[05] 3 [05/3 [o3]o5] 3 [o5] - | 1 | 2 Alu. alloy (AA 6012) anodized PEEK (MIL-P-46183) beige coloured Cu-Be (UNS C 17300) || 0.5 | 3 - - - |/05/ 3 | 15] - - - Special Brass 05} 3 - - - |05] 3 15) - - - Copper (UNS C 18700)|/ 0.5 | 3 - - - |05] 3 15] - - - Bronze (UNS C 52100) |} 0.5 | 3 - - - }05/ 3 |05) - - - Brass (UNS C 38500) || 0.5 | 3 - - - |/05/ 3 | O05] - - - Alu. alloy (AA 6012) 1) anodized Brass (UNS C 38500) | 05] 3 | - | - | - [05] 3 [05] - [| - [ - Silicone or FPM without treatment Electrical Characteristics Screen continuity: according to test MIL-STD-1344A, method 3007. plated. sleeve. A = Ammeter G = Generator Notes: the surface treatment standards are as follows: 1) nickel QQ-N-290A, or MIL- C-26074C chrome QQ-N-320B gold MIL-G-45204C type |, class 1 (1.5 pm) class 00 (0.5 um) black chrome MIL-C-14538C supplied only with aluminium alloy free or fixed sockets. Values with earthing crown and latch sleeve or inner-sleeve nickel Values with gold-plated earthing crown and nickel plated latch sleeve or inner-sleeve. Values with earthing crown and gold-plated latch sleeve or inner- Testing current: 1A mV = Millivoltmeter<. LEME. Insulator Technical Description LEMO uses virgin quality PTFE for the insulator material of coaxial connectors, which guarantees excellent insulating properties. LEMO also proposes PEEK (Polyether Etherketone). Its higher mechanical strength and excellent radiation resistance make it ideal for most applications. Technical Characteristics Test . method Unit PEEK PTFE ASTM D 149 | kV/mm | 19-25 | 17.2 - 24 ASTM D 257 | Qecm 10" 10 ASTM D 257 Q 10* 10 ASTMC 177 |W/Kem| 0.25 0.23 IEC 112 Vv CTI 150 | CTI 500 Note: the technical data contained in this chapter gives a general information about plastic materials used by ASTM D 150 = 32-35] 2-21 LEMO as electrical insulator materials. LEMO reserves ASTM D 150 - < 0.005 | < 0.0003 the right to propose new material which would have _ C 250 260 higher technical characteristics and to withdraw any material contained in this publication or others from ASTM D 570 % < 0.3 < 0.01 LEMO and its subsidiary companies. LEMO only uses _ Gy 10 2.10 granulated, powdered plastic materials or bars from specialized suppliers. LEMO is not responsible, in any UL 94 = vo vo case, for these materials. Radiation resistance PEEK Damage minimal to mild (almost always usable) PTFE mild to moderate (often satisfactory) r 1 1 1 1 t t 1 moderate to severe (unusable) 10 10 10 10 10 10 10 10 rads 10 10 10 10 10 10 10 10 Gray (Gy) y ray dose Electrical Contact Technical Description The secure, reliable electromechanical connection achieved with LEMO female contacts is mainly due to two important design features: 1. Prod proof entry which ensures perfect concentric mating even with well used and/or carelessly handled connectors. 2. The pressure spring that maintains a constant, even force on the male contact when mated. The leading edge of the spring is chamfered to slide smoothly on the male contact, preserving the gold-plated surface treatment and preventing undue wear. Contact Material LEMO female electrical contacts are made from bronze (UNS C 54400). Bronze is chosen because of its high modulus of elasticity, its excellent electrical conductivity and a high mechanical strength. LEMO male solder and print contacts are made from brass (UNS C 38500). Male crimp contacts are made from brass (UNS C 34500) which is ideal for crimping onto the electrical conductor. Conductor retention method Both male and female contacts are available in crimp, solder or print versions.Materials and Treatments Au + Ni Cu Bronze Notes: the standard surface treatments are as follows: Nickel QQ-N-290A or MIL-C-26074C Gold MIL-G-45204C, type I, class 1. Solder Contacts The conductor bucket of these contacts is machined at an angle to form a cup into which the solder can flow. Crimp Contacts The square form crimp method is used (MIL-C-22520F, type2) (photo 1). The crimp method requires a controlled compression to obtain a symmetrical deformation of the conductor strand and of the contact material. The radial hole in the side of the contact enables correct positioning of the conductor within the contact to be verified. A good crimping is char- acterized by a small conductor section reduction and by the quite closed free spaces. The LEMO crimp contacts are factory annealed to relieve internal stresses, and reduce the risk of the material work hardening during the crimping process. During this process, an induction heating machine designed by LEMOs Research and Development Department is used (photo 2). Surface treatment (um) Cu Ni | Au Material (Standard) Brass (UNS C 38500) Brass (UNS C 34500)| 0.5 3 1.5 Brass (UNS C 38500) Bronze (UNS C 54400) 0.5 3 2.0 Features of the LEMO crimp contacts: Quick and simple assembly Insulator is not heated during contact to conductor assembly High temperature applications possible Increased conductor retention force Print contacts Print contacts are available in certain connectors versions, mostly for the straight or elbow sockets models. Connec- tion is made on flexible or rigid printed circuits by sol- dering Contact Resistance in Relation to Numbers of Mating Cycles (Corrosion according to MIL-STD-202, method 101D). Contact resistance (mQ) 1000 3000 5000 cycles cycles cycles 5.6 5.7 6.1 Thickness comparison between the outside and the inside of female contacts Gold thickness?) female an) outside inside HP (um) (%) Note: 1) minimal thickness according to MIL-G-45204C, type I, class 1. | 15 | 2 | 60 | Ac test point<. LEME. Cable Fixing Cable fixing onto LEMO connectors is determined by the Material and Treatment connector model. This is achieved either with a cable collet system or with hexagonal crimping (MIL-C-22520F type 2). The collet system cable fixing is made without any spe- cific tooling. The crimping method guarantees a good electrical continuity of the shield which improves greatly the shielding efficiency of the cable/connector link. Surface Treatment Material (Standard) (ym) Cu Ni || Brass (UNS C 38500) 0.5 || Brass (UNS C 38500) 0.5 Copper (UNS C 18700) 0.5 || Brass (UNS C 38500) 0.5 G |W |] > Note: collet nut tightening torque: maximum 0.25 Nm (1N = 0.102 kg) Type C Cable Clamping This system has an earthing sleeve @ and a collet which is compressed by the collet nut @ to ensure a good clamp onto the cable. When assembling the connector, the cable shield is gripped between the earthing sleeve and the collet. yy Type E Crimping The back end of the crimp nut which receives the shield braid, is milled to ensure a good retention of the shield once crimped.Models Description ABA Adaptor from LEMO socket to BNC plug EPK Elbow socket (90) for printed circuit with FFF Straight plug, non-latching, with cable collet ABB Adaptor from LEMO fixed socket to BNC clearance under the body FFS Straight plug with cable crimping socket EPL Elbow socket (90) for printed circuit FFY Straight plug with cable collet ABC Adaptor from LEMO socket to BNC EPM Elbow socket (90) for printed circuit (long FFV Straight plug for cable crimping with socket studs) improved screen efficiency ABD Adaptor from LEMO socket to BNC fixed EPN Straight socket for press mouniting in pair FLA Elbow plug (90) with cable collet socket on printed circuit, FLR_ Elbow plug (90) with resistor ABF Adaptor from LEMO plug to BNC socket EPS Elbow socket (90) with two nuts for FLS Elbow plug (90) for cable crimping ACA Adaptor from LEMO socket to C plug printed circuit FLV Elbow plug (90) for cable crimping with ACB Adaptor from LEMO socket to C socket EPY Elbow socket (90) for printed circuit with improved screen efficiency AGG Adaptor from LEMO socket to General- two vertical sockets FPA Straight plug, non-latching, for printed cir- Radio socket type 874 ERA Fixed socket, nut fixing cuit AGH Adaptor from LEMO socket to UHF plug ERC Fixed socket, nut fixing, with slots in flange FPL Elbow plug (90) non-latching for printed ANA Adaptor from LEMO socket to N plug ERE Fixed socket, nut fixing, with conical circuit ANB Adaptor from LEMO socket to N socket lead in FRT Straight plug with resistor or shorted ANC Adaptor from LEMO socket to N fixed ERM Fixed socket, nut fixing, with microswitch FTA T-plug with two sockets in line socket ERN Fixed socket, nut fixing, with tags FTL T-plug with two sockets (90) APF Adaptor from LEMO plug to CINCH ERT Straight socket without thread, force or FTR_ Elbow plug (90) with one socket socket adhesive fit FTY Straight plug with two parallel sockets ASA Adaptor from LEMO socket to SMA plug EWF Fixed socket, nut fixing, with tags, HGP Fixed socket, nut fixing, watertight ASB Adaptor from LEMO socket to SMA vacuumtight, (back panel mounting) HGW Fixed socket, nut fixing, with rear sealing socket EWV Fixed socket, vacuumtight ring ASF Adaptor from LEMO plug to SMA socket FAA Straight plug, non-latching, nut fixing PCA Free socket with cable collet ASG Adaptor from LEMO plug to SMA plug FAB Straight plug, non-latching, riveted fixing PCS Free socket with cable crimping ECP Straight socket with two nuts FFA Straight plug with cable collet PES Fixed socket, nut fixing, with cable crim- EPA Straight socket for printed circuit FFA Straight plug with cable collet PEEK outer shell ping (back panel mounting) EPB Straight socket for printed circuit (long FFA Straight plug with cable collet and nut for PSA Fixed socket, nut fixing, with cable collet EPC EPE studs) Straight socket for printed circuit with clearance under the body Straight socket with two nuts for printed circuit FFC FFE fitting a strain relief Straight plug with flats on latch sleeve and cable collet Straight plug with front sealing ring, cable collet and nut for fitting a strain relief PSS RAD RMA SWH Fixed socket, nut fixing, with cable crim- ping Fixed coupler, nut fixing Free coupler Fixed coupler, nut fixing, vacuumtight Models with collet nut for fitting a strain relief To order models with a collet nut for fitting a strain relief, add a Z in the variant position (see page12) of the part number. Strain reliefs are available in nine colours and several sizes to accomodate different cable outside dia- meters. They are ordered separately as indicated in the Accessories section. Watertight/Vacuumtight models The fixed sockets and couplers, models HGP, HGW, EWF, EWV, SWH allow the device on which they are fitted to reach a protection index of IP66 as per IEC 529 (unmated). They are fully compatible with the non water- tight models of the same series and are widely used for portable radios, ship installations and in aircraft. Specially prepared & tested versions of these models are available for vacuumtight applications guaranteeing a lea- kage level of less than 10*mbar.|.s' (as per MIL-STD- 1344A standard method 1008). A vacuumtight model is identified by the letter at the end of the part number (certi- ficate on request). To seal both the watertight and vacuumtight models, LEMO uses an epoxy resin.Technical Characteristics Mechanical and climatical Electrical Value Standard Method Value Standard Method >18N MIL-STD-1344A | 2007.1 500 > 100 N MIL-STD-1344A | 2009.1 0.7 kV rms] IEC 130-1 1 ed} 14.5 >90N 2.1 kV rms] MIL-STD-1344A | 3001.1 > 1000 4A IEC 512-3 MIL-STD-1344A | 2016 cycles <6 mQ MIL-STD-202 F | 307 - 55C + 260C <3.5mQ | MIL-STD-1344A | 3007 >1012Q | MIL-STD-1344A | 3003.1 Note: 1) to seal both the watertight and vacuumtight models, LEMO 1.09+0.11f| IEC 169-1-1 uses and epoxy resin. The operating temperature Is limited between - - -20C and +80C. =| 1.08+0.51f] IEC 169-1-1 Voltage Standing Wave Ratio The VSWR (Voltage Standing Wave Ratio) is the value representing the power reflected in a connection. In most cases, the working frequency range is where VSWR < 1.25 Screening efficiency (EMC properties) in dB (transfer impedance in dBohm) The screening efficiency is the ratio between the electro- magnetic field inside the connector and a power source at the outside of the connector (or vice versa). T.O.8. 75.0 0 500 1500 f 50 Q (MHz) (dBQ) (dB) -10 > . 60 FFA+PCA - FFS + PCS Note: value for FFS plug and PCS socket mated (with PTFE insulator). Impedance measured under 50 Q with a RG-174 A/U cable or under 75 Q with a RG-179 B/U cable. Note: measured according to IEC-169-1-3 standard. Recommended cables Colour of connectors in anodized alu- minium alloy Standard MILG-A7_[IEC 96-2 |[CCTU 10-01A Other cable Hs When ordering a connector with an alumi- nium alloy, the outer shell colour must be RG58 C/U | 50.3.1 KX15 | Belden __ 8262 50 #22 chosen from the table variant listed below RG.142 B/U 50429 and included in the position of the part KX 3A Belden 8216 50+20 number. RG.174 AU | 50.2.1 Lemo CCH.99.281.505| 50+20 RG.178 B/U | 50.1.1 KX21A |Belden 83265 50+20 RG.179 B/U | 75.2.1 75+30 RG.180 B/U 95+50 Colour RG.187 A/U | 75.2.2 75+30 RG.188 A/U | 50.2.3 Belden 83269 50+20 | blue RG.196 A/U | 50.1.2 50+20 | yellow RG.316/U | 50.2.2 KX 22A |Belden 83284 50+20 || black Datwyler HF-2114 50+20 | red Storm 421099 50422 || natural H+S G02232D-60 50+20 | greenPart Number Example Straight plug with cable collet Variant 2) FFA.00.250.NTAC29 = straight plug with cable collet, series 00, coaxial type (50 Q), outer shell in nickel-plated brass, PTFE insulator, male solder contact, C type collet of 2.9 mm diameter. Straight socket Variant 2) ERA.00.250.NTL = fixed socket, nut fixing, series 00, coaxial type (50 Q), outer shell in nickel-plated brass, PTFE insu- lator, female solder contact. Straight fixed coupler Variant2) RAD.00.250.NTM = straight fixed coupler, nut fixing, series 00, coaxial type (50 Q), outer shell in nickel-plated brass, PTFE insulator, female-female contact. Note: 1) treatment not available for the printed circuit models 2) the variant position in the reference is used to specify the anodized colour of the housing in aluminium alloy (page 11) or models with a collet nut for fitting a strain relief Z. The strain relief can be ordered separately as indicated in the Accessories section. 3) available for the FFA model only 4) concerning the straight fixed couplers with nut fixing RAD and SWH, the first contact type mentioned is always the contact at the flange end. 5) used only for models: FTA, FTL and FTY.: Cable assembly and cable collet Cable group 1 2-4 3-8 Note <. LEME. Straight plug with flats on latch sleeve Cabl group Note 6-7 | @ | Straight plug with cable collet Straight plug with cable collet and nut for fitting a strain relief Note: the strain relief must be ordered separately (see page 29). PEEK outer shell M1: Cable assembly Straight plug with cable collet, @ Available On request 13Straight plug with front sealing ring, cable collet and nut for fitting a strain relief O Note: the strain Oo relief must be ordered separately (see page 29). Straight plug, non-latching, with cable collet Note e e Cable assembly Straight plug with cable crimping Cable | Dim. Note group | | M 1 31/23] @ 2 31/23] @ 3-4 | 31/23) @ Note: the Agha 8 31/23! 0 strain relief pone must be 5 31|23/ @ ordered DEG 6 34/26| @ pee see page 7 31/23] O 29). : M4: Cable assembly, crimp contact M5 | Cable assembly, solder contact (on request) Straight plug for cable crimping with improved screen efficiency Dim. Net L | M ote 31/23] O 31/23] O 31/23] O Note: the 31/23! @ strain relief must be 31/23] 0 ordered 34] 26] O eee see page 31/23] @ 29). Cable group Note 1 e 2-4 e 3-8 e @ Available On requestCable H group | (mm) | Note 1 15 Oo 3-4 15 e 8 15 e 6 18 e 7 15 Oo #14 Elbow plug (90) cable crimping with improved screen efficiency Note (mm) 15 15 15 15 18 15 @)/O/@/O;O}O & Straight plug, non-latching, nut fixing wor Note 25 | @ | won Note 25 | 0 | Straight plug, non-latching, for printed circuit won Note 25 | @ | @ Available On requestElbow plug (90), non-latching for printed circuit Weight (g) Note 25 | @ | ; Fixed socket, nut fixing won Note 28 | @ | : Fixed socket, nut fixing, with earthing tags won Note 28 | @ | : P5 : Panel cut-out - Fixed socket, nut fixing, with slots in flange oo Note 22 | @ | 'P3 : Panel cut-out . Fixed socket, nut fixing, with conical lead-in won Note 28 | @ | @ Available On requestStraight socket without thread, force or adhesive fit won Note 22 | @ | : Fixed socket, nut fixing, with microswitch oo Note 30 | @ | : PB : Panel cut-out Fixed socket with two nuts Weight (g) Note 33 | @ | L Weight (mm) | (g)__ | Note 14 3.4 e 12 3.3 e Straight socket for printed circuit with clearance under the body won Note 33 | @ | @ Available On requestFixed socket with two nuts, for printed circuit won Note 42 | @ | Elbow socket (90) for printed circuit H Weight (mm) | (g) | Note 10 43 e@ 13 45 e@ Elbow socket (90) for printed circuit with clearance under the body won Note 42 | @ | Elbow socket (90) with two nuts, for printed circuit oo Note 53 | @ | @ Available On requestAV AAV Straight socket for press mounting in pair on printed circuit Weight (g) Note 36 | @ | Elbow socket (90) for printed circuit, with two vertical sockets Free socket with cable collet i M1 Cable assembly @ Available On requestFree socket with cable crimping Cable | Dim. group L Note 1 30 e 2 30 e 3-4 30 e Note: the strain relief 8 30 O must be 5 30 e ordered separately 6 33 e (see page 29). Note: the strain relief must be ordered separately (see page 29). O|}@|e/@ Fixed socket, nut fixing, with cable crimping (back panel mounting) Note: the strain e relief must be ordered separately (see page 29). 4: Cable assembly, crimp contact j | Cable assembly, solder contact (on request) P5 | Panel cut-out Straight plug with resistor or shorted Resistor Weight | Note (9) shorted 4.4 Oo 50 Q 1/8W 4.4 e @ Available On request 20Elbow plug (90) with resistor Weight | Note (9) s0a18w | 56 | @ | Resistor ? Fixed coupler, nut fixing Weight (g) Note 38 | @ | . Free coupler Weight (g) Note 27 | @ | Elbow plug (90) with socket T-plug with two sockets in line won Note 78 | @ | @ Available On request 21T-plug with two sockets (90) won Note 71 | @ | Straight plug with two parallel sockets Weight (g) Note 125 | @ | * Fixed socket, nut fixing, watertight Weight (g) Note 42 | @ | Fixed socket, nut fixing, with rear sealing ring won Note 42 | @ | * Fixed socket, nut fixing, vacuumtight (back panel mounting) won Note 42 | @ | : P1: Panel cut-out @ Available On request 22/ Fixed socket, vacuumtight won Note 37 | @ | : Fixed coupler, nut fixing, vacuumtight Weight (g) Note BCENEENE 52 | @ | : P1: Panel cut-out Adaptor from LEMO plug to BNC socket Weight (g) Note 8.3 e Adaptor from LEMO plug to CINCH socket Colour Weight of the ring (g) Note white 7 e red 7 e ; Adaptor from LEMO socket to BNC plug Weight (g) Note 137 | @ | @ Available On request 23 Adaptor from LEMO socket to BNC socket won Note 17 | @ | #1 Adaptor from LEMO socket to BNC fixed socket Weight (g) Note | 214 | @ | !P7: Panel cut-out Adaptor from LEMO fixed socket to BNC socket Weight (g) Note 94 | @ | :P6: Panel cut-out . Adaptor from LEMO socket to C plug Adaptor from LEMO socket to C socket Weight (9) | 503 | e@ | Note @ Available On request 24: Adaptor from LEMO socket to General-Radio socket type 874 th Adaptor from LEMO socket to UHF plug oo Note [ 138 | @ | Adaptor from LEMO socket to N plug Adaptor from LEMO socket to N socket won Note | 61.7 | @ | Adaptor from LEMO socket to N fixed socket @ Available On request 25. Adaptor from LEMO socket to SMA plug won Note 49 | @ | : Adaptor from LEMO socket to SMA socket won Note 46 | @ | Adaptor from LEMO plug to SMA socket Weight (g) Note 46 | @ | ; Adaptor from LEMO plug to SMA plug Weight (g) Note 49 | @ | @ Available On requestDelay lines <. LEME. Assembled Cables Delay Length (ns) (cm) 0.5 10 1.0 20 2.0 30 3.0 40 4.0 50 5.0 60 6.0 80 8.0 100 10.0 150 16.0 200 20.0 300 32.0 400 64.0 500 Note: the standard cable used to manufacture these cable assemblies is CCH.99.281.505 (LEMO) as per IEC.50.2.1 standard. On request this type of cable can be replaced by other coaxial cables. Other cable lengths are available on request. Fitting of the cord Slide the plug into the loop of the cord. Place the loop into the groove in front of the collet nut and tighten the loop. , Plug Caps Weight (9) 0.7 | Note: upon request this cap can be supplied in black and the last letter G of the part number should be replaced with N. = Body material: Polyoxymethylen (POM) grey Cord material: Polyamid 6, white : O-ring material: Silicone rubber * Maximum operating temperature: 100C & Watertightness: P61 according to IEC 529. Blanking cap for fixed socket and free straight socket Note: upon request this cap can be supplied in black and the last letter G of the part number should be replaced with N. : O-ring material: Silicone rubber Maximum operating temperature: 100C Watertightness: IP61 according to IEC 529 Body material: Polyoxymethylen (POM) grey Cord material: Polyamid 6, white Fitting of the cord Slide the socket into the loop of the cord. Place the loop into the groove in front of the collet nut and tighten the loop. : Blanking cap for free socket Note: upon request this cap can be supplied in black and the last letter G of the part number should be replaced with N. : Body material: Polyoxymethylen (POM) grey Cord material: Polyamid 6, white > O-ring material: Silicone rubber Maximum operating temperature: 100C Watertightness: IP61 according to IEC 529 Blanking cap for fixed socket, free socket and coupler Weight (9) 65 | & Body material: Brass (UNS C 38500), nickel-plated (3 pm) Cable material: Stainless steel O-ring material: Silicone rubber or FPM Maximum operating temperature: 250C Watertightness: IP61 according to IEC 529 + Earthing cap Dim. Lic 12 |2.0 16 |3.2 19 |5.0 Note: the shield braid of the cable should be soldered onto the back of the cap screwed on the socket outer shell. * Material: Brass (UNS C 38500) gold-plated (0.5 pm)Note: sockets and plugs to be crimped are always supplied with a crimp ferrule. To order this accessory separately, use the above part numbers. Colour Colour Colour blue yellow red white brown orange grey black green : Strain relief @ Cable |} Dim. Nut for fitting the max | min A __ |strain relief part nb 2.8 | 25| 2.5 | FFM.00.130.LN 3.1| 28] 2.8 | FFM.00.130.LN 3.5 | 3.2| 3.2 | FFM.00.130.LN Note: a) for use with all crimp models and nut for fitting a strain relief b) the last letter of the part number G specifies the colour grey. Refer to the table to the left to define another colour and replace the letter G by the one corresponding to the colour required. Material: Polyurethan (Desmopan 786) Operating temperature: -40C + 80C Insulating washers Weight (9) 0.1 | EG Note: a) sockets and plugs mounted on panels can be fitted with insu- lating washers. The nine colours available combined with those for the strain reliefs makes colour coding possible. b) the last letter of the part number G specifies the colour grey. Refer to the table below to define another colour and replace the letter G by the one corresponding to the colour required. & Material: Polyamid (PA.6) Operating temperature: -40C + 80C Colour Colour Colour blue yellow red white brown orange grey black green Locking washer Weight (9) ES 02 | Note: sockets and plugs are always supplied with a locking washer. To order this accessory separately, use the above part number. = Material: Brass (UNS C 52100) nickel-plated (3 um) 29+ Tapered washer Weight (9) 0.2 | Note: to order this accessory separately, use the above part number. & Material: Brass (UNS C 38500) nickel-plated (3 pm) . Hexagonal nut (g) Note: sockets and plugs are supplied with a hexagonal nut as standard. To order this accessory separately, use the above Material: part number. The last letters LN of the part number refer to the Brass (UNS C 38500) nickel-plated (3 ym) nut material and treatment. If a nut in aluminium alloy is desired, Aluminium alloy (AA 6012) natural anodized replace the last letters of the part number by PT. Round nut Weight (9) 08 | Note: to order this accessory separately, use the above part number. % Material: Brass (UNS C 38500) nickel-plated (3 um) Note: to order this accessory separately, use the above part number. % Material: Brass (UNS C 38500) nickel-plated (3 pm) , Earthing Washer * Material: Brass (UNS C 27400) treated CuSnZn (2 pm)<. LEME. > Spanner for hexagonal nut Part number of the nut i] GEA.00.240.LN Material: Blackened steel - Spanner for hexagonal nut with locator for flats on socket thread Part number of the nut GEA.00.240.LN & Material: Blackened steel : Spanner for round nut Part number of the nut GEB.00.240.LN Material: Blackened steel : Spanner for assembling plug with 3 latches * Material: Blackened steel 31> Flat spanner for collet nut Dimensions L[m[n |[s 70 2 {105 | 45 78 2 = |126 | 5.0 78 2. {126 | 55 78 2 = |126 | 6.0 & Material: Chrome-plated steel Extraction tool for plugs * Material: Aluminium alloy Note: this type of tool has been produced in order to facilitate the mating and unmating of plugs and is particularly useful in high density applications. Crimping tool with die Dies Die dimension For contacts For shield A[B[L][ A |B 1.29/0.91} 2.0) 3.10 | 2.70 1.29|0.91} 2.0) 3.80 | 3.30 1.29/0.91} 2.0) 4.36 | 3.78 1.29/0.91} 2.0) 5.20 | 4.50 1.71|1.21] 2.5] 6.20 | 5.37 % Dies material: Blackened steel 32Panel cut-out Dimensions Model eee A| BIL e HGP-HGW-SWH-ECP EPE-EPS-FAB-EWF || 71] ~ [145] - EWV - | 12.0 | M7x0.5 ERC - - 9.0 | M7x0.5 ERT 78o02| - | - 7 Other models 1) 7.1} 65)145 - ABB 9.7| 9.0 | 15.0 - ABD 12.9 | 11.7 | 20.5 - ANC 16.1 | 13.7 | 24.0 - Note: 1) If these models are used with a tapered washer GBB, the panel cut-out must be according P1. Recommended mounting nut torque: 2.5 Nm. PCB drilling pattern Model Dimensions A|B[tf[u|c EPN 0.9 | 5.08] - 20] - Other models 0.8 |5.08) 80] 29 | 08 FPA 0.8 |5.08| 80] 29 | 1.0 EPE-EPS 0.8 | 5.08|14.5| 9.4 | 08 EPY | 08 [5.08] 90] 39] 08 |34 1. Cable preparation First place the strain relief (if to be used) on the cable. Strip the cable according to dimensions below. 2. Cable termination 2.1 Place the collet nut and the collet @ on the cable. Fold back the shield braid onto the conical part of the collet, and trim to the outer edge of the collet 2.2 Slide the subassembly to trap the shield braiding and solder the central conductor into the contact. 2.3 Slide the insulator @ onto the subassembly @ until it rests against the earthing sleeve of the subassembly . 2.4 Slide the assembly into the connector outer shell . Screw the collet nut into the connector outer shell using the appropriate tool and tighten to a torque of 0.25 Nm (see Tooling on page 31 and 32). Push the strain relief (if used) onto the collet nut. Note: these terminating instructions apply to the following models: M1 = FFA, FFE, FFF, PCA, PSA M2 = FFY M3 = FFC1. Cable preparation First place the strain relief (if to be used) on the cable. Strip the cable according to dimensions below. 2. Cable termination 2.1 Place crimp ferrule on the cable. Widen the shield braid. Slide the subassembly into the cable until the insulator rests against the dielectric and the cable conductor is visible through the contact ins- pection hole. 2.2 Crimp the contact with the LEMO crimping tool using the square hole (see Tooling on page 32). Gently pull the cable in order to check the crimping. 2.3 Slide the crimp ferrule onto the shield until it rests against the crimp backnut of the subassembly . Crimp with the same LEMO crimping tool using the hexagonal opening. Slide the insulator @ onto the subassembly . 2.4 Slide the assembly into the connector shell @ and screw it onto the subassembly . Tighten using the appropriate tool to a torque of 0.25 Nm (see Tooling on page 31 and 32). Push the strain relief (if used) onto the crimp ferrule . Note: these terminating instructions apply to the following models: M4 = FFS, FFV, PCS, PSS, PES1. Cable preparation First place the strain relief (if to be used) on the cable. Strip the cable according to dimensions below. 2. Cable terminating 2.1 Place the crimp ferrule on the cable. Widen the shield braid. Slide the subassembly over the cable until the insulator rests against the dielectric and the cable conductor is visible through the contact solder hole. 2.2 Solder the conductor through the hole. 2.3 Slide the crimp ferrule onto the shield until it rests against the crimp backnut of the subassembly . Crimp with the LEMO crimping tool using the hexagonal opening (see Tooling on page 32). Slide the insulator @ onto the subassembly . 2.4 Slide the assembly into the connector shell @ and screw it onto the subassembly . Tighten using the appropriate tool to a torque of 0.25 Nm (see tooling on pages 31 and 32). Push the strain reliet (if used) onto the crimp ferrule. Note: these terminating instructions apply to the following models: M5 = FFS, FFV, PCS, PSS, PES1. Cable preparation First place the strain relief (if to be used) on the cable. Strip the cable according to dimensions below. 2. Cable termination 2.1 Place crimp ferrule on the cable. Widen the shield braid. Slide the subassembly into the cable until the insulator rests against the dielectric and the cable conductor is visible through the contact ins- pection hole. 2.2 Crimp the contact with the LEMO crimping tool using the square hole (see Tooling on page 32). Gently pull the cable in order to check the crimping. 2.3 Slide the crimp ferrule onto the shield until it rests against the crimp backnut of the subassembly . Crimp with the same LEMO crimping tool using the hexagonal opening. Slide the insulator @ onto the subassembly . 2.4 Slide the assembly into the connector shell @ and screw it onto the subassembly . Tighten using the appropriate tool to a torque of 0.25 Nm (see Tooling on page 31 and 32). Push the strain relief (if used) onto the crimp ferrule . Note: these terminating instructions apply to the following models: M4 = FFS, FFV, PCS, PSS, PES1. Cable preparation First place the strain relief (if to be used) on the cable. Strip the cable according to dimensions below. 2. Cable terminating 2.1 Place the crimp ferrule on the cable. Widen the shield braid. Slide the subassembly over the cable until the insulator rests against the dielectric and the cable conductor is visible through the contact solder hole. 2.2 Solder the conductor through the hole. 2.3 Slide the crimp ferrule onto the shield until it rests against the crimp backnut of the subassembly . Crimp with the LEMO crimping tool using the hexagonal opening (see Tooling on page 32). Slide the insulator @ onto the subassembly . 2.4 Slide the assembly into the connector shell @ and screw it onto the subassembly . Tighten using the appropriate tool to a torque of 0.25 Nm (see tooling on pages 31 and 32). Push the strain reliet (if used) onto the crimp ferrule. Note: these terminating instructions apply to the following models: M5 = FFS, FFV, PCS, PSS, PESCable preparation First place the strain relief (if to be used) on the cable. Strip the cable according to dimensions below. 2. Cable terminating 2.1 Place the crimp ferrule and collet @ on the cable. Fold back the shield braid onto the conical part of the collet, and trim to outer edge of the collet. 2.2 Slide the assembly into the connector shell and tighten the collet nut using the appropriate tool to a torque of 0.25 Nm (see Tooling on page 31 and 32). Check that the cable conductor rests in the contact slot, solder the conductor through the hole. 2.3 Place the insulating sleeve @ over the soldered contact. 2.4 Close the access hole with the flat screw . Push the strain relief (if used) onto the collet nut . Note: these terminating instruc- tions apply to the following models: M6 = FLA and cable crimp | M7! Cable preparation First place the strain relief (if to be used) on the cable. Strip the cable according to dimensions below. 2.2 2.3 2.4 M7 Cable terminating Place the cable crimp ferrule @ on the cable and widen the braiding. Slide the cable into the connector shell . Check that cable conductor rests in the contact slot, tin solder the conductor through the hole. Slide the crimp ferrule over the braiding until it reaches the connector shell @. Crimp with the LEMO crimp tool using the hexagonal opening (see Tooling on page 32). Place the insulating sleeve over the soldered contact. Close the connector hole with the flat screw @. Push the strain relief (if used) onto the crimping tube @. Note: these terminating instruc- tions apply to the following models: = FLS, FLV 37<@. LEME. Dimensions and characteristics Construction and dimensions Weight (2) Conductor Dielectric Shield Sheath kg/100 Construction} Mat. o Mat. o Mat. o Mat. o m 50420 19x0.18 | CuSn 0.90 | PE 2.95 | CuSn 3.60 | PVC* | 495 3.80 50420 solid CuStAg} 0.95 | PTFE | 2.95 Cuad ond - 4.20 FEP 4.95 6.60 50420 7x0.16 | CuSt 0.48 | PE 1.50 | CuSn 2.00 | PVvC* | 2.60 1.10 50420 7x0.10 | CuStAg| 0.30 | PTFE | 0.87 | CuAg 1.40 | FEP 1.80 0.85 75+3Q 7x0.10 | CuStAg| 0.30 | PTFE | 1.50 | CuAg 2.00 | FEP 2.50 1.50 95 +50 7x0.10 | CuStAg| 0.30 | PTFE | 2.60 | CuAg 3.10 | FEP 3.60 3.20 75+3Q 7x0.10 | CuStAg| 0.30 | PTFE | 1.50 | CuAg 2.00 | PTFE | 2.60 1.60 50420 7x0.18 | CuStAg| 0.54 | PTFE | 1.50 | CuAg 2.00 | PTFE | 2.60 1.60 50420 7x0.10 | CuStAg| 0.30 | PTFE | 0.87 | CuAg 1.37 | PTFE | 2.10 1.10 50420 7x0.18 | CuStAg| 0.54 | PTFE | 1.50 | CuAg 2.10 | FEP 2.50 1.60 50420 7x0.16 | CuSt 0.48 | PE 1.52 | CuSn - PVC 2.55 - 50420 19x0.18 | CuSn 0.90 | PE 2.95 | CuSn - PVC 4.95 - 50420 7x0.10 | CuStAg| 0.30 | PTFE | 0.86 | CuAg - FEP 1.85 - 50420 7x0.17 | CuStAg| 0.51 PTFE | 1.52 | CuAg - PTFE | 2.60 - 50420 7x0.17 | CuStAg| 0.51 PTFE | 1.52 | CuAg - FEP 2.50 - 50420 7x0.16 | Cu 0.48 | PE 1.32 | Cu 1.9 PVC 2.70 1.15 50420 7x0.18 | Cu 0.54 | PE 1.50 | Cu 2.2 PoF 2.80 1.30 504202] 7x0.16 |Custdg] 0.50 | PTFE | 1.52 Cuad rea 0a] FEP | 3.05 | 1.95 504202] 7x0.16 |Cu 0.50 | PE 1.50 | Cuas |Pt95 pve | 3.10 | 2.10 Notes: all dimensions are in millimeters. 1) Fire resistant according IEC 332-1. Cu Bare copper FEP Extruded Fluorethylenpropylen PVC Polyvinylchlorid CuAg Silver-plated copper PE Polyethylen PVC* Polyvinylchlorid CuSn Tinned copper PoF Polyoletin (Qual.lla MIL-C-17) CuSt Copper-plated steel PTFE Wrapped or extruded CuStAg Silvered copper plated steel Polytetrafluorethylen VSWR effect on transmitted power Return | Transmiss. | Reflected | Transmit. | Reflected Retum | Transmiss. | Reflected | Transmit. | Reflected VSWR loss loss voltage power power VSWR loss loss voltage power power (4B) | @p) (dB) | coefficient} (%) (%) (JB) | (ap) (dB) | coefficient] (%) (%) 0 0.000 0.00 100.0 0.0 1.4 24.3 0.016 0.06 99.6 0.4 0.1 46.1 0.000 0.00 100.0 0.0 1.4 23.7 0.019 0.07 99.6 0.4 0.2 40.1 0.000 0.01 100.0 0.0 1.2 23.1 0.021 0.07 99.5 0.5 0.3 36.6 0.001 0.01 100.0 0.0 1.3 22.6 0.024 0.07 99.5 0.5 0.3 34.2 0.003 0.03 100.0 0.0 1.4 22.1 0.027 0.08 99.4 0.6 0.4 32.3 0.003 0.02 99.9 0.1 1.4 21.7 0.030 0.08 99.3 0.7 0.5 30.7 0.004 0.03 99.9 0.1 1.5 21.2 0.033 0.09 99.2 0.8 0.6 29.4 0.005 0.03 99.9 0.1 1.6 20.8 0.036 0.09 99.2 0.8 0.7 28.3 0.006 0.04 99.9 0.1 1.7 20.4 0.039 0.10 99.1 0.9 0.7 27.3 0.008 0.04 99.8 0.2 1.7 20.1 0.043 0.10 99.0 1.0 0.8 26.4 0.010 0.05 99.8 0.2 1.8 19.7 0.046 0.10 98.9 1.4 0.9 25.7 0.012 0.05 99.7 0.3 1.9 19.4 0.050 0.11 98.9 1.4 1.0 24.9 0.014 0.06 99.7 0.3 1.9 19.1 0.054 0.11 98.8 1.2 38