HBB SERIES
OCTOBER 2008
PART NUMBER CONFIGURATOR
HBB (Military)
Contact technology guarantees high reliability•
Push lock to mate connectors•
Quick release latch to un-mate•
Ruggedised metal and plastic versions available•
Cable & panel mount variants•
Compact ergonomic design•
Low component count•
Gender reversible•
Polarised•
Low insertion force•
360 degree EMI/RFI shielding option•
5000+ mating cycles without EMI/RFI band•
Sealed IP67 when mated•
Finger proof to IP20•
Current rating, 300A, 500A & 750A•
Corrosion resistance to military standards•
Temperature rating -55 to +150°C•
HBB 030 P A 1 X L A A 000
Series
HBB 000
00E
No variant
EMI band tted (metal plug connector only)
030
P
*
050
R
L
High Power Military
300 Amp
Plug
Crimp Contact, * see table on reverse
500 Amp
Receptacle
Crimp Lug (Lug ordered separately)
Standard Variations
Backshell Exit Angle
Backshell Style
Current Rating
Shell Gender
Contact Termination
Shell Polarising
Contact Gender
Shell Body Material (High Strength)
0
A
0
A
B
C
A
B
C
X
Y
1
A
B
No backshell or metal connector
0°
No backshell
90 degree backshell (plug only)
Straight backshell (Metal plug only)
Plastic receptacle to accept boot
Note: plug connectors supplied without
backshells are designed to accept lipped
heat shrink boots
Polarised Code A, contact cap Black
Polarised Code B, contact cap Orange
Polarised Code C, contact cap Blue
Pin, Gold Plated
Socket, Gold Plated
(1.27μm gold on mating surfaces)
Contact sales ofce for other options; 750 amp variant, further panel sealing alternatives & crimp lugs
Contact sales ofce for other exit angles
Thermoplastic, Black
Aluminium alloy, Zn/Co plated
Aluminium alloy, electroless Nickel plated
HBB SERIES
OCTOBER 2008
Contact sales ofce for full range of crimp contacts
Crimp Contact Size Codes
300 Amp Connector 500 Amp Connector
Code Conductor Size Crimp Barrel Conductor Size Crimp Barrel
(mm²) Bore (mm) (mm²) Bore (mm)
P - - 95 13.5
Q - - 95 14.5
R 50 10.0 - -
S 50 11.0 - -
V - - 120 15.0
W - - 120 16.2
PART NUMBER CONFIGURATOR (Contd.)
HBB 030 P A 1 X LA A 000
Contact Termination
36,0
Ø27,4
Ø37,5
BACKSHELL
(IF FITTED)
M8 x 1,25
THREADED HOLE
(LUG TERMINATION)
73,3
52,5
54,8
29,36
29,36
38,1
38,1
n 3,4M8 x 1,25
THREADED HOLE
(LUG TERMINATION)
PANEL O RING SEAL
OPTION TO
ACCEPT BOOT
33,716,3
5,0 MAX
PANEL THICKNESS
Ø27,6 MAX
24,4
HBB SERIES
JULY 2008 Diagrams are not to scale. All dimensions are in mm.
300 Amp - Plastic Receptacle
300 Amp - Plastic Plug
Power Connector (quick release)
Power Connector (quick release)
32,0
43,0
Ø37,5
M8 x 1,25
THREADED HOLE
(LUG TERMINATION)
STRAIGHT
BACKSHELL
(IF FITTED)
90 ~ BACKSHELL
(IF FITTED)
82,8
75,3
60,2
63,0
38,1
38,1
29,36
29,36
Ø3,4 M8 x 1,25
THREADED HOLE
(LUG TERMINATION)
PANEL O RING SEAL
16,333,7
5,0 MAX
PANEL THICKNESS
Ø26,6 MAX
HBB SERIES
JULY 2008Diagrams are not to scale. All dimensions are in mm.
300 Amp - Metal Receptacle
Power Connector (quick release)
Power Connector (quick release)
300 Amp - Metal Plug
Ø31,4
40,0
Ø45,5
BACKSHELL
(IF FITTED)
M10 x 1,5
THREADED HOLE
(LUG TERMINATION)
72,3
70,0
93,8
44,5
34,92
44,5
34,92
Ø4,2
OPTION TO
ACCEPT BOOT
M10 x 1,5
THREADED HOLE
(LUG TERMINATION)
PANEL O RING SEAL
44,723,5
5,0 MAX
PANEL THICKNESS
31,2
Ø35,6 MAX
HBB SERIES
JULY 2008 Diagrams are not to scale. All dimensions are in mm.
500 Amp - Plastic Receptacle
500 Amp - Plastic Plug
Power Connector (quick release)
Power Connector (quick release)
37,0
46,5
Ø45,5
90 ~ BACKSHELL
(IF FITTED)
M10 x 1,5
THREADED HOLE
(LUG TERMINATION)
STRAIGHT
BACKSHELL
(IF FITTED)
77,4
99,8
92,1
74,6
44,5
34,92
44,5
34,92
Ø4,2 M10 x 1,5
THREADED HOLE
(LUG TERMINATION)
PANEL O RING SEAL
23,544,7
5,0 MAX
PANEL THICKNESS
Ø34,6 MAX
HBB SERIES
JULY 2008Diagrams are not to scale. All dimensions are in mm.
Power Connector (quick release)
500 Amp - Metal Plug
500 Amp - Metal Receptacle
Power Connector (quick release)
HBB SERIES
JULY 2008 Diagrams are not to scale. All dimensions are in mm.
Panel Cut-Outs
NOTES:
1. MAXIMUM PANEL THICKNESS 5.0 MM
2. IF PANEL IS MORE THAN 3.0 MM THICK FIXING HOLES TO BE CSK OR CHEESE HEAD SCREWS ARE TO BE USED
Panel Cut-Outs
Power Connector (quick release)
Power Connector (quick release)
300 Amp - Plastic
500 Amp - Plastic
300 Amp - Metal
500 Amp - Metal
EXIT ANGLE A (0 ~) EXIT ANGLE J (120 ~)
ALIGNMENT MARK
120 ~
HBB SERIES
JULY 2008Diagrams are not to scale. All dimensions are in mm.
Metal connectors are supplied with backshells un-tted.
Hypertac Crimp Lugs must be used with 90° Backshell Connectors
Two examples of backshell exit angles
Straight Crimp
Plastic connectors are supplied with backshells tted at a specied angle (15° increments)
and are not removable, see gure below.
Straight Crimp Terminations
The following straight crimps are available:
300 amp connector 35 & 50mm2
500 amp connector 70, 95 & 120mm2
Backshell Cable Sizes
These are the maximum size cables that can be
accomodated in backshells:
300 amp connector 70mm2 (Ø12mm conductor)
500 amp connector 120mm2 (Ø15mm conductor)
Hypertac Crimp Lugs
90° Backshell Exit Angles
General Information
Hole Diameter Crimp Size Part No.
(mm) (mm2)
8 35 HBB-936
8 50 HBB-905
8 70 HBB-910
10 95 HBB-937
10 120 HBB-921