Connectors for Copper Conductors C o m p r e s s i o n Two-Way Splice Connectors - Standard Barrel Certified to 600V and Recommended up to 35 kV Material: E High-Conductivity Wrought Copper Electro Tin Plate Finish: A Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost. WIRE SIZE CAT. NO. 54504 54505 54506 54507 54508 54509 54510 54511 53962 54512 54513 53964 54514 54515 54516 53968 54518 54520 54522-TB 53969 54523-TB 54528 54530 Dimensions in. (mm) Code Flex Class G, H, I, K, M* A B Die Set Cat. No. Color Code #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG #8 AWG, 37/24, #8 Weld #6 AWG, 61/24, #6 Weld, 133/0.014 #4 AWG, 91/24, 133/0.0177, 49/0.029 125/24, #4 Weld #2 AWG, 150/24, 175/24, #2 Weld, 133/0.0223 225/24, #1 Weld, 133/0.0254 1/0 AWG, 275/24, 1/0 Weld, 427/0.0155, 133/0.0282 2/0 AWG, 325/24, 2/0 Weld, 133/0.0316, 259/0.0227, 427/0.0177 375/24, 179 kcmil, 133/0.0355, 259/0.0255, 427/0.0199 3/0 AWG, 450/24, 3/0 Weld, 703/0.0154 4/0 AWG, 550/24, 4/0 Weld, 133/0.0399, 259/0.0286, 637/0.0183 4/0 AWG, 550/24, 4/0 Weld, 133/0.0399, 259/0.0286, 637/0.0183 - - - 300 kcmil, 775/24 (313 kcmil) - - - 1325/24 = 500/535 kcmil, 427/0.0342 - - - 1.00 (25.4) 1.00 (25.4) 1.00 (25.4) 1.25 (31.8) 1.50 (38.1) 1.63 (41.4) 1.75 (44.5) 1.75 (44.5) 1.81 (46.0) 1.88 (47.8) 2.25 (57.2) 2.13 (54.1) 2.13 (54.1) 2.25 (57.2) 2.75 (69.9) 3.00 (76.2) 2.75 (69.9) 3.00 (76.2) 3.25 (82.6) 3.00 (76.2) 3.00 (76.2) 3.63 (92.2) 4.13 (104.9) 0.27 (6.9) 0.30 (7.6) 0.37 (9.4) 0.41 (10.4) 0.47 (11.9) 0.52 (13.2) 0.57 (14.5) 0.63 (16.0) 0.70 (17.8) 0.70 (17.8) 0.77 (19.6) 0.79 (20.1) 0.83 (21.1) 0.90 (22.9) 0.93 (23.6) 1.13 (28.7) 1.11 (28.2) 1.18 (30.0) 1.23 (31.2) 1.24 (31.5) 1.30 (33.0) 1.50 (38.1) 1.67 42.4) 21 24 29 33 37 42 45 50 50 54 62 62 66 71 76 87 87 94 99 99 106 125 140 Red Blue Grey Brown Green Pink Black Orange Orange Purple Yellow Yellow White Red Blue Brown Brown Green Pink Pink Black N/A N/A 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1000 kcmil 1250 kcmil *Contact Technical Services for specific stranding listings. Tooling: pp. 116-145 Die Selector Chart: pp.146-153 For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Two-Way Splice Connectors - Long Barrel Certified to 600V and Recommended up to 35 kV Applications 54 DIE 54 DIE PURPLE PURPLE 54 DIE Dimensions in. (mm) E DIA. Die Code Color Code CAT. NO. 1.75 (44.5) 0.27 (6.9) 1.75 (44.5) 0.31 (7.9) 1.75 (44.5) 0.39 (9.9) 1.88 (47.8) 0.43 (11.0) 21 24 29 33 Red Blue Grey Brown #2, 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 2.00 (50.8) 0.49 (12.4) 37 Green 225/24 = 90.8 kcmil 1/0, 275/24 = 111 kcmil 2/0, 325/24 = 131 kcmil 450/24 = 182 kcmil 4/0, 550/24 = 222 kcmil 2.00 (50.8) 2.13 (54.1) 2.25 (57.2) 2.75 (69.9) 3.38 (85.9) 42 45 50 54 62 Pink Black Orange Purple Yellow 54814 54815 54816 54818 54820 54823 58524 58526* 54828 54833 54839 Code Flex Class G, H, I, K, M 54804 54805 54806 54807 #8 AWG #6 AWG #4 AWG #2 AWG #8, 37/24 = 14.9 kcmil #6, 61/24 = 24.6 kcmil #4, 91/24 = 36.7 kcmil 125/24 = 50.4 kcmil 54808 #1 AWG 54809 54810 54811 54812 54813 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil A For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. 48 PURPLE WIRE SIZE 54 DIE CAT. NO. PURPLE Finish: A High-Conductivity Wrought Copper Electro Tin Plate T&B 4/0 Material: E 0.54 (13.7) 0.59 (15.0) 0.65 (16.5) 0.72 (18.3) 0.79 (20.1) WIRE SIZE Code 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 900 kcmil 1000 kcmil 1500 kcmil 2000 kcmil Flex Class G, H, I, K, M 250, 650/24 = 262 kcmil - 775/24 = 313 kcmil 350, 925/24 = 373 kcmil 1100/24 = 444 kcmil 500, 1325/24 = 535 kcmil 1600/24 = 646 kcmil 750, 1925/24 = 777 kcmil - - - *CSA approved code cable only Tooling: pp. 116-145 Die Selector Chart: pp. 146-153 Dimensions in. (mm) A 3.50 (88.9) 3.75 (95.3) 3.75 (95.3) 4.75 (120.6) 4.25 (108.0) 4.75 (120.6) 5.00 (127.0) 5.50 (139.7) 5.63 (143.0) 5.63 (143.0) 7.06 (179.3) Die Color Code Code E 0.87 (22.1) 66 White 0.95 (24.1) 71 Red 0.98 (24.9) 76 Blue 1.11 (28.2) 87 Brown 1.21 (30.7) 94 Green 1.34 (34.0) 106 Black 1.39 (35.3) 106 Black 1.51 (38.4) 115 Yellow 1.56 (39.6) 125 N/A 1.56 (39.6) 125 N/A 2.13 (54.1) - N/A For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.