Output filters FN 5010 Universal sine wave output filter for motor drives Smoothing of PWM drive output voltage Efficient motor protection Increase of motor service life Reduction of audible motor noise Reduction of parasitic losses Improvement of system reliability Technical specifications Nominal operating voltage: Motor frequency: Switching frequency: Rated currents: Motor cable length: Impedance (uk): Residual ripple voltage: High potential test voltage: Protection category: Overload capability: Temperature range (operation and storage): Insulation class: Flammability corresponding to: Design corresponding to: Conversion of the PWM output signal 3x 400VAC (FN 5010) 3x 690VAC (FN 5010HV) 0 to 70Hz 4 to 16kHz 2.5 to 610A @ 40C max. 400m shielded max. 300m unshielded 10% @ nominal voltage, 50Hz & rated current <5% P -> E 3000VAC for 3 sec P -> P 2000VAC for 3 sec IP00 (filters up to 150A according to VBG4) 2x rated current at switch on for 30 seconds, 1.5x rated current for 1 minute, once per hour -25C to +85C (25/085/21) T40/F (155C) UL94V-2 or better EN61558-2-20 (VDE0570-2-20) Typical applications (symmetrical voltage components) of overheating and eddy current losses. Elimination of premature motor damage caused by high dv/dt, over voltages, motor Significantly increased service life of electric motors. Reduction of the pulse load of motor drive IGBT`s and the parasitic losses on long motor drives into a smooth sine wave with low residual ripple. By January 2006 Typical electrical schematic Features and benefits Approvals Motor drive applications with long motor cables shielded motor cables. Pumps Cost effective and space saving open frame Conveyors filter design. HVAC applications Vacuum impregnation ensures less Elevators humming noise and high durability. General automation tasks Applications with multiple motors in parallel > Components > FN 5010 Filter selection table Filter Rated current @ 40C Typical motor power rating* Nominal inductance Nominal Typical capacitance power loss** FN 5010-2.5-99 FN 5010-3.5-99 FN 5010-4.5-99 FN 5010-6.5-99 FN 5010-8-99 FN 5010-10-99 FN 5010-13-99 FN 5010-18-99 FN 5010-24-99 FN 5010-32-99 FN 5010-42-99 FN 5010-48-99 FN 5010-60-99 FN 5010-75-99 FN 5010-90-99 FN 5010-110-99 FN 5010-150-99 FN 5010-180-99 FN 5010-210-99 FN 5010-270-99 FN 5010-325-99 FN 5010-410-99 FN 5010-480-99 FN 5010-510-99 FN 5010-610-99 [A] 2.5 3.5 4.5 6.5 8 10 13 18 24 32 42 48 60 75 90 110 150 180 210 270 325 410 480 510 610 [kW] 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 30 37 45 55 75 90 110 132 160 200 250 315 355 [mH] 22.4 16 11 8.4 7.2 4.2 4.2 3.5 2.4 2 1.58 1.5 1.1 0.9 0.8 0.7 0.5 0.4 0.4 0.3 0.3 0.2 0.185 0.17 0.14 [F] 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2 7 4 4 4 5 5 7 10 10 12 12 18 20 20 25 [W] 50 54 66 70 73 91 124 144 191 273 252 340 290 340 360 400 716 820 1065 1230 1820 1830 2100 2255 2520 FN 5010HV-2.5-99 FN 5010HV-3.5-99 FN 5010HV-4.5-99 FN 5010HV-6.5-99 FN 5010HV-8-99 FN 5010HV-10-99 FN 5010HV-13-99 FN 5010HV-18-99 FN 5010HV-24-99 FN 5010HV-32-99 FN 5010HV-42-99 FN 5010HV-48-99 FN 5010HV-60-99 FN 5010HV-75-99 FN 5010HV-90-99 FN 5010HV-110-99 FN 5010HV-150-99 FN 5010HV-180-99 FN 5010HV-210-99 FN 5010HV-270-99 FN 5010HV-325-99 FN 5010HV-410-99 FN 5010HV-480-99 FN 5010HV-510-99 FN 5010HV-610-99 2.5 3.5 4.5 6.5 8 10 13 18 24 32 42 48 60 75 90 110 150 180 210 270 325 410 480 510 610 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 160 200 250 315 355 400/450 450 500 61 43.5 33.5 23.5 19 15.2 11.7 8.4 6.3 4.7 3.6 3.1 2.5 2 1.75 1.38 1 0.85 0.73 0.56 0.47 0.37 0.32 0.3 0.25 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.2 2.2 4.7 4.7 4.7 5.6 5.6 10 10 12 18 18 22 28 36 36 44 60 64 63 73 83 102 124 136 189 264 254 380 528 631 793 898 1121 1140 1392 1495 1612 1876 2225 2400 2740 Input/Output connections Cu. -99 -99 -99 -99 -99 -99 -99 -99 [kg] 2.6 2.6 3 5.4 6.6 6.6 7.3 11.5 14 16 22 28 35 42 46 58 75 88 115 150 194 206 255 290 330 [kg] 0.68 1.05 1.1 2.1 2.2 2.6 3.2 3.6 5 6.8 7.4 8.8 10.9 11.5 12.8 13 14.8 1.4 2.1 2.1 5.2 5.2 6.5 6.5 7.7 10.9 11.2 14 21 23.8 28 32 37.5 -99 -99 -99 -99 -99 -99 -99 -99 5.8 6.6 7.5 11.2 13.3 15.8 18.9 27.2 29.7 46.5 53.6 66 70.7 78 94.7 112 152 181 200 210 232 277 289 303 335 0.86 1.55 2.4 3.95 4.35 5.7 6 9.5 11 15.7 16.4 16.9 17.4 19.6 25.2 27.8 29.6 2.3 3.4 3.4 4.9 6.3 8.4 8.4 13 17.8 19.6 26.6 35 47.6 49.7 51.4 53.9 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 * General purpose 4-pole (1500r/min) AC induction motor rated 400V/50Hz for FN 5010 filters, 690V/50Hz for FN 5010HV filters. ** Exact value depends upon the motor cable type and length, switching frequency, motor frequency and further stray parameters within the system. Weight Al. Total [kg] > Components > FN 5010 Typical block schematic Mechanical data 2.5 to 42A types 180 to 610A types 48 to 150A types > Components > FN 5010 Dimensions FN 5010 A B B1 C D E F G 2.5 and 3.5A 4.5A 6.5 8 and 10A 13A 18A 24A 32A 42A 48A 60A 75A 90A 110A 150A 180A 210A 270A 325 and 410A 480A 510A 610A 125 125 155 155 190 190 210 210 230 240 240 300 300 300 420 420 420 420 480 500 500 500 65 75 80 95 100 120 125 135 140 210 220 210 215 237 217 235 260 295 310 340 370 370 110 110 118 118 125 125 135 135 150 <B <B <B <B <B <B <B <B <B <B <B <B <B 180 180 205 205 230 230 260 260 285 290 290 345 345 345 470 470 470 470 580 670 670 670 100 100 130 130 170 170 175 175 180 190 190 240 240 240 370 370 370 370 430 430 430 430 45 55 55 70 58 78 85 95 122 125 135 134 139 161 142 157 182 217 234 238 248 268 5x8 5x8 8 x 12 8 x 12 8 x 12 8 x 12 8 x 12 8 x 12 8 x 12 8 x 12 8 x 12 11 x 15 11 x 15 11 x 15 11 x 15 11 x 15 11 x 15 11 x 15 13 x 18 13 x 18 13 x 18 13 x 18 2.5mm 2.5mm 4mm 4mm 4mm 10mm 10mm 10mm 10mm 10mm 16mm 35mm 35mm 50mm 50mm O11 O11 O11 O11 O11 O11 O11 All dimensions in mm; 1 inch = 25.4mm Tolerances according: ISO2768 / EN22768 Dimensions FN 5010HV A B B1 C D E F G 2.5 to 4.5A 6.5A 8A 10A 13A 18 and 24A 32A 42A 48A 60A 75A 90A 110A 150A 180A 210 and 270A 325A 410A 480A 510A 610A 155 190 190 210 210 230 300 300 360 360 360 420 420 420 480 480 480 480 480 480 480 95 110 120 125 135 160 215 232 235 241 261 228 248 288 350 340 350 350 360 370 360 118 125 125 135 135 <B <B <B <B <B <B <B <B <B <B <B <B <B <B <B <B 205 230 230 260 260 290 345 345 420 420 420 470 470 470 470 580 580 690 690 690 790 130 170 170 175 175 180 240 240 310 310 310 370 370 370 430 430 430 430 430 430 430 70 68 78 85 95 122 135 152 136 142 157 153 173 213 258 248 258 258 268 278 268 8 x 12 8 x 12 8 x 12 8 x 12 8 x 12 8 x 12 11 x 15 11 x 15 11 x 15 11 x 15 11 x 15 11 x 15 11 x 15 11 x 15 13 x 18 13 x 18 13 x 18 13 x 18 13 x 18 13 x 18 13 x 18 2.5mm 4mm 4mm 4mm 4mm 10mm 10mm 10mm 10mm 16mm 35mm 35mm 50mm 50mm O11 O11 O11 O11 O11 O11 O11 All dimensions in mm; 1 inch = 25.4mm Tolerances according: ISO2768 / EN22768 Your local partner: To find your local partner within Schaffner's global network, please go to www.schaffner.com February 2006