Varicon(R) Series 8016 - .075" x .130" x .150" Grid Pattern FEATURES * Available in five sizes: 20, 38, 56, 90 and 120 contacts * Insertable / removable Varilok contacts * Crimp, solder, solderless wrap, and taper tab terminations * Exceptional versatility: all hardware can be mounted on plug or receptacle (see ordering code) * Actuating screw facilitates mating and unmating, locks mated connectors together * Polarizing hardware can be set to any of six positions at factory; can also be reset by user (see polarizing code) * Optional cover with top or side cable entry and clamp * Optional cable strain relief clamp with adjustable strap for large or small cable bundles (fits on sizes 38 and 56) * Plug and receptacle contacts are protected from mishandling * Guide pins and sockets ensure correct alignment when mating * U.L. recognized polyester material * Aluminum covers * CSA acceptable polyester material CABLE STRAIN RELIEF CLAMP * Adjustable for large or small cable bundles * Versatile clamp assembly permits mounting in various directions. Can be mounted on plug and/or receptacle. * Order Number 30-8026-9601 for plug and cable-tocable applications * Order Number 30-8026-9602 for receptacle applications * Available for sizes 38 and 56 .300 .400 .300 .025 TECHNICAL SPECIFICATIONS Current Rating: 8 amperes, maximum Contact Resistance: 6 milliohms, maximum Contact Material: Phosphor bronze Contact Plating: Gold, 10 microinches min., over Nickel, 50-100 microinches 14 Insulator Material: Thermoplastic 94V-O glass filled polyester Insulation Resistance: 5,000 megohms, min. (polyester) Sea Level: 1250 volts RMS 3.4" Hg: 625 volts RMS Cover and Clamp Material and Finish: Aluminum with clear chromate under grey enamel finish Commercial Specification: Covered under the components recognition program of Underwriters' Laboratory, Inc. File No. E-27610 Varicon(R) Series 8016 - Basic Components CONECTORS: Male Female (Exposed Contacts) (Recessed Contacts) Male, Jackscrew Male, Fixed Nut Female, Fixed Nut Female, Jackscrew 001/601 Style 002/602 Style 007/607 Style 008/608 Style COVERS: Top Opening Side Opening Top/side Opening (Removable Side Plate) CONTACTS: Crimp Solder Tab Wire Wrap 14.4mm Wire Wrap 19.3mm Wire Wrap .567 Solder 217 Style 218 Style 750 Style 296 Style 504 Style 15 Varicon(R) Series 8016 - Rectangular Connector - 20 Contact PLUG PLUG SOCKET SOCKET PIN LAYOUT Actuating Screw Fixed Nut Actuating Screw Fixed Nut 20 Way ORDERING CODE 00 8016 020 Prefix Series Number Number of Contacts 217 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 601 See table below 3.81 6.35 16.26 Contact Termination *000 = Contacts not fitted and ordered separately, see page 23 for full list of options O2.44 32.39 24.38 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 10 AT 1.90 = 19.00 O3.50 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 1.27 x 19.3mm 28.58 0.13 4.77 217 = Solder 0.098" x 2.49mm 10.41 0.13 504 = Solder Tail - 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm See page 26 for assembly tools. *Crimp contacts always ordered separately. See page 25 for details. 20 CONTACTS Insulator Body Type Male 00 Male 00 Male 00 Male 00 Female 00 Female 00 Female 00 Female 00 Basic P/N* 8016 8016 8016 8016 8016 8016 8016 8016 020 020 020 020 020 020 020 020 000 000 000 000 000 000 000 000 XXX XXX XXX XXX XXX XXX XXX XXX Color Thread No Cover Green Green Gray Gray Green Green Gray Gray UNC UNC Metric Metric UNC UNC Metric Metric 601 602 001 002 607 608 007 008 *Select the column desired and replace the XXX with the numbers from column. 16 COVER Top Std Side Std Clamp Clamp 603 604 605 606 903 904 905 906 609 610 611 612 909 910 911 912 Actuating Screw Y N Y N N Y N Y Fixed Nut N Y N Y Y N Y N Varicon(R) Series 8016 - Rectangular Connector - 38 Contact PLUG PLUG SOCKET SOCKET PIN LAYOUT Actuating Screw Fixed Nut Actuating Screw Fixed Nut 38 Way 00 8016 038 Prefix Series Number Number of Contacts 217 601 See table below RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 19.81 6.35 1.68 Contact Termination O3.79 *000 = Contacts not fitted and ordered separately, see page 23 for full list of options 7.24 217 = Solder 0.098" x 2.49mm 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 1.27 x 19.3mm 6 AT 3.30 = 19.81 51.13 64.31 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 3.81 6 AT 3.30 = 19.81 O5.50 57.91 0.13 ORDERING CODE 504 = Solder Tail - 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 25 for details. 11.89 0.13 8 AT 1.90 = 15.24 See page 26 for assembly tools. 38 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 038 000 Male 00 8016 038 000 Male 00 8016 038 000 Male 00 8016 038 000 Female 00 8016 038 000 Female 00 8016 038 000 Female 00 8016 038 000 Female 00 8016 038 000 XXX XXX XXX XXX XXX XXX XXX XXX COVER Top Top No Top Std Side Std Top Lge Side Lge Color Thread Cover Clamp Clamp EX Lge EX Lge Clamp Clamp Clamp Clamp Green UNC 601 603 604 619 620 631 632 Green UNC 602 605 606 621 622 633 634 Gray Metric 001 903 904 919 920 931 932 Gray Metric 002 905 906 921 922 933 934 Green UNC 607 609 610 623 624 635 636 Green UNC 608 611 612 625 626 637 638 Gray Metric 007 909 910 923 924 935 936 Gray Metric 008 911 912 925 926 937 938 Actuating Fixed Screw Nut Y N Y N N Y N Y N Y N Y Y N Y N *Select the column desired and replace the XXX with the numbers from column. 17 Varicon(R) Series 8016 - Rectangular Connector - 56 Contact PLUG - Actuating Screw SOCKET - Actuating Screw PIN LAYOUT 56 Way SOCKET - Fixed Nut ORDERING CODE 00 8016 056 Prefix Series Number Number of Contacts 217 601 See table below RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 19.81 6.35 1.68 Contact Termination O3.79 6.32 *000 = Contacts not fitted and ordered separately, see page 23 for full list of options 3.81 4 AT 3.30 = 13.20 36.10 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 49.28 217 = Solder 0.098" x 2.49mm 4 AT 3.30 = 13.20 O5.50 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 1.27 x 19.3mm 504 = Solder Tail - 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 25 for details. 56 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 056 000 Male 00 8016 056 000 Male 00 8016 056 000 Male 00 8016 056 000 Female 00 8016 056 000 Female 00 8016 056 000 Female 00 8016 056 000 Female 00 8016 056 000 XXX XXX XXX XXX XXX XXX XXX XXX 18 8 AT 1.90 = 15.24 11.89 0.13 See page 26 for assembly tools. COVER Top Top No Top Std Side Std Top Lge Side Lge Color Thread Cover Clamp Clamp EX Lge EX Lge Clamp Clamp Clamp Clamp Green UNC 601 603 604 619 620 631 632 Green UNC 602 605 606 621 622 633 634 Gray Metric 001 903 904 919 920 931 932 Gray Metric 002 905 906 921 922 933 934 Green UNC 607 609 610 623 624 635 636 Green UNC 608 611 612 625 626 637 638 Gray Metric 007 909 910 923 924 935 936 Gray Metric 008 911 912 925 926 937 938 *Select the column desired and replace the XXX with the numbers from column. 42.88 0.13 PLUG - Fixed Nut Actuating Fixed Screw Nut Y N Y N N Y N Y N Y N Y Y N Y N Varicon(R) Series 8016 - Rectangular Connector - 90 Contact SOCKET - Actuating Screw PLUG - Actuating Screw PIN LAYOUT 90 Way SOCKET - Fixed Nut PLUG - Fixed Nut ORDERING CODE 00 8016 090 Prefix Series Number Number of Contacts 217 601 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT See table below 28.58 7.93 1.72 Contact Termination O3.79 *000 = Contacts not fitted and ordered separately, see page 23 for full list of options 5.88 57.96 0.13 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 1.27 x 19.3mm 52.07 67.81 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 14 AT 3.30 = 46.20 217 = Solder 0.098" x 2.49mm O6.75 504 = Solder Tail - 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 19.43 0.13 *Crimp contacts always ordered separately. See page 25 for details. 12 AT 1.90 = 22.86 See page 26 for assembly tools. 90 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 090 000 Male 00 8016 090 000 Male 00 8016 090 000 Male 00 8016 090 000 Female 00 8016 090 000 Female 00 8016 090 000 Female 00 8016 090 000 Female 00 8016 090 000 COVER XXX XXX XXX XXX XXX XXX XXX XXX Color Thread No Cover Top Lge Clamp Green Green Gray Gray Green Green Gray Gray UNC UNC Metric Metric UNC UNC Metric Metric 601 602 001 002 607 608 007 008 603 605 903 905 609 611 909 911 Side Lge Clamp 604 606 904 906 610 612 910 912 Top EX Lge Clamp 631 633 931 933 635 637 935 937 Top EX Lge Clamp 632 634 932 934 636 638 936 938 Actuating Screw Fixed Nut Y N Y N N Y N Y N Y N Y Y N Y N *Select the column desired and replace the XXX with the numbers from column. 19 Varicon(R) Series 8016 - Rectangular Connector - 120 Contact SOCKET - Actuating Screw PLUG - Actuating Screw PIN LAYOUT 120 Way SOCKET - Fixed Nut PLUG - Fixed Nut ORDERING CODE 00 8016 120 Prefix Series Number Number of Contacts 217 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 601 See table below Contact Termination *000 = Contacts not fitted and ordered separately, see page 23 for full list of options 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 1.27 x 19.3mm 504 = Solder Tail - 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 25 for details. See page 26 for assembly tools. 120 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 120 000 Male 00 8016 120 000 Male 00 8016 120 000 Male 00 8016 120 000 Female 00 8016 120 000 Female 00 8016 120 000 Female 00 8016 120 000 Female 00 8016 120 000 COVER XXX XXX XXX XXX XXX XXX XXX XXX Color Thread No Cover Top Lge Clamp Green Green Gray Gray Green Green Gray Gray UNC UNC Metric Metric UNC UNC Metric Metric 601 602 001 002 607 608 007 008 603 605 903 905 609 611 909 911 *Select the column desired and replace the XXX with the numbers from column. 20 Side Lge Clamp 604 606 904 906 610 612 910 912 Top EX Lge Clamp 631 633 931 933 635 637 935 937 Top EX Lge Clamp 632 634 932 934 636 638 936 938 Actuating Screw Fixed Nut Y N Y N N Y N Y N Y N Y Y N Y N Varicon(R) Series 8016 Covers Part Number 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 8016 9829 9831 9829 9831 0200 0200 9821 9822 9825 9826 9838 9839 9821 9822 9825 9826 9838 9839 0380 0380 9823 9824 9827 9828 9840 9842 9823 9824 9827 9828 9840 9842 0560 0560 9832 9833 9843 9844 9832 9833 9843 9844 9834 9835 9845 9846 9834 9835 9845 9846 00 00 20 20 00 00 00 00 00 00 00 00 20 20 20 20 20 20 00 00 00 00 00 00 00 00 20 20 20 20 20 20 00 00 00 00 00 00 20 20 20 20 00 00 00 00 20 20 20 20 000 000 000 000 413 413 000 000 000 000 000 000 000 000 000 000 000 000 413 415 000 000 000 000 000 000 000 000 000 000 000 000 413 415 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 For Size 20 20 20 20 20 20 38 38 38 38 38 38 38 38 38 38 38 38 38 38 56 56 56 56 56 56 56 56 56 56 56 56 56 56 90 90 90 90 90 90 90 90 120 120 120 120 120 120 120 120 Hardware Threads UNC UNC Metric Metric UNC UNC UNC UNC UNC UNC UNC UNC Metric Metric Metric Metric Metric Metric UNC UNC UNC UNC UNC UNC UNC UNC Metric Metric Metric Metric Metric Metric UNC UNC UNC UNC UNC UNC Metric Metric Metric Metric UNC UNC UNC UNC Metric Metric Metric Metric Cable Entance Side Top Side Top Side/Top 45 Side Top Side Top Side Top Side Top Side Top Side Top Top/Side 45 Side Top Side Top Side Top Side Top Side Top Side Top Top/Side 45 Side Top Side Top Side Top Side Top Side Top Side Top Side Top Side Top Clamp Type Standard Standard Standard Standard Standard Standard Standard Standard Large Large Ex-Large Ex-Large Standard Standard Large Large Ex-Large Ex-Large Standard Standard Standard Standard Large Large Ex-Large Ex-Large Standard Standard Large Large Ex-Large Ex-Large Standard Standard Large Large Ex-Large Ex-Large Large Large Ex-Large Ex-Large Large Large Ex-Large Ex-Large Large Large Ex-Large Ex-Large Size mm (inches) 11.53 (0.454) Dia 11.53 (0.454) Dia 11.53 (0.454) Dia 11.53 (0.454) Dia 5 x 10 (0.197 x 0.394) min 5 x 10 (0.197 x 0.394) min 16.51 x 12.70 (0.650 x 0.500) 16.51 x 12.70 (0.650 x 0.500) 16.51 x 15.44 (0.650 x 0.608) 16.51 x 15.44 (0.650 x 0.608) 20.83 x 15.60 (0.820 x 0.614) 20.83 x 15.60 (0.820 x 0.614) 16.51 x 12.70 (0.650 x 0.500) 16.51 x 12.70 (0.650 x 0.500) 16.51 x 15.44 (0.650 x 0.608) 16.51 x 15.44 (0.650 x 0.608) 20.83 x 15.60 (0.820 x 0.614) 20.83 x 15.60 (0.820 x 0.614) 6 x 14 (0.236 x 0.551) min 6 x 14 (0.236 x 0.551) min 16.51 x 12.70 (0.650 x 0.500) 16.51 x 12.70 (0.650 x 0.500) 16.51 x 15.44 (0.650 x 0.608) 16.51 x 15.44 (0.650 x 0.608) 20.83 x 15.60 (0.820 x 0.614) 20.83 x 15.60 (0.820 x 0.614) 16.51 x 12.70 (0.650 x 0.500) 16.51 x 12.70 (0.650 x 0.500) 16.51 x 15.44 (0.650 x 0.608) 16.51 x 15.44 (0.650 x 0.608) 20.83 x 15.60 (0.820 x 0.614) 20.83 x 15.60 (0.820 x 0.614) 6 x 14 (0.236 x 0.551) min 6 x 14 (0.236 x 0.551) min 20.32 (0.800) Dia 20.32 (0.800) Dia 25.40 x 20.32 (1.00 x 0.800) 25.40 x 20.32 (1.00 x 0.800) 20.32 (0.800) Dia 20.32 (0.800) Dia 25.40 x 20.32 (1.00 x 0.800) 25.40 x 20.32 (1.00 x 0.800) 20.32 x 27.43 (0.800 x 1.080) 20.32 x 27.43 (0.800 x 1.080) 27.94 x 27.56 (1.100 x 1.085) 27.94 x 27.56 (1.100 x 1.085) 20.32 x 27.43 (0.800 x 1.080) 20.32 x 27.43 (0.800 x 1.080) 27.94 x 27.56 (1.100 x 1.085) 27.94 x 27.56 (1.100 x 1.085) 21 Varicon(R) Series 8016 Covers OPTIONAL REMOVABLE SIDE PLATE COVER CLAMPING AND COVER DIMENSIONS 20 CONTACTS CLAMP Minimum Size 5 x 10 (0.197 x 0.394) 5 x 10 (0.197 x 0.394) Maximum Size 10 x 10 (0.394 x 0.394) 10 x 10 (0.394 x 0.394) 38 CONTACTS CLAMP Minimum Size 6 x 14 (0.236 x 0.551) 6 x 14 (0.236 x 0.551) Maximum Size 17 x 14 (0.669 x 0.551) 17 x 14 (0.669 x 0.551) 56 CONTACTS CLAMP See page 21 for part numbers 22 Minimum Size 6 x 14 (0.236 x 0.551) 6 x 14 (0.236 x 0.551) Maximum Size 17 x 14 (0.669 x 0.551) 17 x 14 (0.669 x 0.551) Varicon(R) Series 8016 Covers CLAMPING AND COVER DIMENSIONS 90 CONTACTS 120 CONTACTS See page 21 for part numbers 23