Data Sheet 24V Input Mini Family DC-DC Converter Module Features * DC input range: 18 - 36 V * Isolated output * Operation to 16 V at 75% power * * * * * * * * * * * after startup Input surge withstand: 50 V for 100 ms DC output: 3.3 - 48 V Programmable output: 10 to 110% Regulation: 0.5% no load to full load Efficiency: Up to 89% Maximum operating temp: 100 C, full load Power density: up to 80 W per cubic inch Height above board: 0.43 in. (10,9 mm) Parallelable, with N+M fault tolerance Low noise ZCS/ZVS architecture RoHS Compliant (with F or G pin option) Product Overview These DC-DC converter modules use advanced power processing, control and packaging technologies to provide the performance, flexibility, reliability and cost effectiveness of a mature power component. High frequency ZCS/ZVS switching provides high power density with low noise and high efficiency. Applications Industrial and process control, distributed power, medical, ATE, communications, defense, aerospace For details on proper operation please refer to the Design Guide & Applications Manual for Maxi, Mini, Micro Family. Part Numbering e.g. V24B12T200BL2 Output Voltage 3 V 3 = 3.3 V 5 = 5V 8 = 8V 12 = 12 V 15 = 15 V 24 = 24 V 28 = 28 V 36 = 36 V 48 = 48 V Shown actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Absolute Maximum Ratings Parameter +In to -In voltage Rating -0.5 to +53 Unit PC to -In voltage -0.5 to +7.0 Vdc PR to -In voltage -0.5 to +7.0 Vdc SC to -Out voltage -0.5 to +1.5 Vdc -Sense to -Out voltage Notes Vdc 1.0 Vdc Isolation voltage in to out 3000 Vrms Test voltage in to base 1500 Vrms Test voltage out to base 500 Vrms Test voltage Operating Temperature -55 to +100 C M-Grade Storage Temperature -65 to +125 C M-Grade 500 (260) F (C) <5 sec; wave solder 750 (390) F (C) <7 sec; hand solder 5 (0.57) in-lbs (N-m) Pin soldering temperature Mounting torque V2 4 B Product Grade Temperatures (C) Grade Operating Storage - 10 to +100 - 20 to +125 E = - 20 to +100 - 40 to +125 C = - 40 to +100 - 40 to +125 T = - 40 to +100 - 55 to +125 H = - 55 to +100 - 65 to +125 M = Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 6 each B Vout 3.3 V 5V 6.5 V 8V 12 V 15 V 24 V 28 V 36 V 48 V Output Power Pout 100 W, 150 W 150 W, 200 W 200 W 200 W 150 W, 200 W, 250 W 150 W, 200 W 150 W, 200 W, 250 W 150 W, 200 W, 250 W 150 W, 200 W 150 W, 200 W, 250 W Pin Style Finish Blank: Short Tin/Lead L: Long Tin/Lead S: Short ModuMate Gold N: Long ModuMate Gold F: Short RoHS Gold G: Long RoHS Gold 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Baseplate Blank: Slotted 2: Threaded 3: Through-hole Page 1 of 15 MODULE FAMILY ELECTRICAL CHARACTERISTICS Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature, unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate. mOdUle iNPUT sPeciFicaTiONs Parameter min Typ max Unit Operating input voltage 18 24 36 Vdc 50 Vdc 17.9 Vdc Input surge withstand Undervoltage turn-on 17.5 Undervoltage turn-off 14.8 15.3 Overvoltage turn-off/on 36.3 37.8 Parameter min <100 ms Vdc Disabled input current mOdUle OUTPUT sPeciFicaTiONs Notes Typ Output voltage setpoint 39.6 Vdc 4.0 mA PC pin low max Unit Notes 1% Vout nom. Nominal input; full load; 25 C Low line to high line; full load Line regulation 0.02 0.20 % Temperature regulation 0.002 0.005 %/C Power sharing accuracy 2 5 % 10 to 100% of full load 110 % Of nominal output voltage. For trimming below 90% of nominal, a minimum load of 10% of maximum rated power may be required. Programming range 10 +Out to -Out, +sense to -Out -- absolute maximum Ratings 3.3 V -0.5 to 4.7 5V -0.5 to 7.0 6.5 V -0.5 to 9.1 8V -0.5 to 10.9 12 V -0.5 to 16.1 15 V -0.5 to 20.0 24 V -0.5 to 31.7 28 V -0.5 to 36.9 36 V -0.5 to 47.1 48 V -0.5 to 62.9 Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc Over operating temperature range Externally applied Externally applied Externally applied Externally applied Externally applied Externally applied Externally applied Externally applied Externally applied Externally applied Note: For important information relative to applications where the converter modules are subject to continuous dynamic loading, contact Vicor applications engineering at 800-927-9474. TheRmal ResisTaNce aNd caPaciTy Parameter Baseplate to sink; flat, greased surface min Typ 0.16 max Unit C/Watt Baseplate to sink; thermal pad (P/N 20264) 0.14 C/Watt Baseplate to ambient 8.0 C/Watt Baseplate to ambient; 1000 LFM 1.9 C/Watt Thermal capacity 83 Watt-sec/C Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 2 of 15 MODULE FAMILY ELECTRICAL CHARACTERISTICS (CONT.) mOdUle cONTROl sPeciFicaTiONs Parameter min Typ max Unit Notes PC bias voltage current limit 5.50 1.5 5.75 2.1 6.00 3.0 Vdc mA PC current = 1.0 mA PC voltage = 5.5 V PC module disable 2.3 2.6 2.9 Vdc Switch must be able to sink 4 mA. See Fig. 2 4 7 ms 0.5 Vavg UV, OV, OT, module fault. See Figs. 3 and 5 PRimaRy side (PC = Primary Control; PR = Parallel) PC module enable delay PC module alarm During normal operation PC resistance 0.9 1.0 1.1 M See Fig. 3, converter off or fault mode PR emitter amplitude 5.7 5.9 6.1 Volts PR load >30 , <30 pF PR emitter current 150 PR receiver impedance 375 500 625 PR receiver threshold 2.4 2.5 2.6 Volts Minimum pulse width: 20 ns 12 modules Without PR buffer amplifier mA PR drive capability 25 C secONdaRy side (SC = Secondary Control) SC bandgap voltage 1.21 1.23 1.25 Vdc SC resistance 990 1000 1010 SC capacitance SC module alarm mOdUle GeNeRal sPeciFicaTiONs Parameter min Referenced to -Sense 0.033 F 0 Vdc With open trim; referenced to -Sense. See Fig. 7 max Unit Notes 0.5 Vdc 0.25 V per leg (sense leads must be connected to respective, output terminals) Typ Remote sense (total drop) Isolation test voltage (in to out)* 3000 Vrms Complies with reinforced insulation requirements Isolation test voltage (in to base)* 1500 Vrms Complies with basic insulation requirements Isolation test voltage (out to base)* 500 Vrms Complies with operational insulation requirements Isolation resistance 10 M Weight (E, C, T grade) 3.1 (89.3) 3.5 (100.3) 3.9 (111.3) ounces (grams) Weight (H, M grade) 3.5 (99.6) 3.9 (110.6) 4.3 (121.6) ounces (grams) Temperature limiting 100 115 Agency approvals C in to out, in to baseplate, out to baseplate See Figs. 3 and 5. Do not operate coverter >100C. UL60950-1, EN60950-1, CSA60950-1, IEC60950-1. With appropriate fuse in series with the +Input cURus, cTUVus, CE * Isolation test voltage, 1 minute or less. Note: Specifications are subject to change without notice. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 3 of 15 mOdUle sPeciFic OPeRaTiNG sPeciFicaTiONs 3.3 Vout, 150 W (e.g. V24B3V3c150Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 77.0 4.14 0 46.4 31.8 3.3 Vout, 100 W (e.g. V24B3V3c100Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current 5 Vout, 200 W (e.g. V24B5c200Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current 5 Vout, 150 W (e.g. V24B5c150Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 80.4 4.14 0 30.9 21.2 min 80.5 6.07 0 40.8 28 min 83.5 6.03 0 30.6 5 Typ 81.2 160 4.3 5 0.02 52.3 52.3 Typ 81.4 71 4.3 2.5 0.02 34.8 34.8 Typ 84.9 95 6.3 5.1 0.02 52 52 Typ 84.8 50 6.25 3.7 0.02 34.5 34.5 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 max 200 4.46 6 0.2 45.45 61.5 61.5 max 89 4.46 3 0.2 30.3 41 41 max 119 6.53 5.5 0.45 40 54.5 62 max 63 6.47 4.5 0.2 30 40.5 40.5 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 4 of 15 mOdUle sPeciFic OPeRaTiNG sPeciFicaTiONs (cONT.) 6.5 Vout, 200 W (e.g. V24B6V5c200Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 83.2 7.7 0 31.4 21.5 8 Vout, 200 W (e.g. V24B8c200Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 85.0 9.36 0 25.5 17.5 Typ 84.6 182 8.0 5.3 0.02 35.4 35.4 Typ 86.4 200 9.7 5 0.02 28.8 28.8 12 Vout, 250 W (e.g. V24B12c250Bl) Safety Approvals Pending Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 85.5 13.8 0 21.3 14.6 12 Vout, 200 W (e.g. V24B12c200Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 85.0 13.8 0 17 11.6 Typ 86.9 172 14.3 6.5 0.02 24.0 24.0 Typ 86.0 360 14.4 4.6 0.02 19.2 19.2 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 max 230 8.3 6.2 0.2 30.8 41.5 41.5 max 250 10.1 6 0.2 25 33.8 33.8 max 215 14.8 7.6 0.2 20.8 28.1 28.1 max 450 15 7.4 0.2 16.67 22.6 22.6 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 5 of 15 mOdUle sPeciFic OPeRaTiNG sPeciFicaTiONs (cONT.) 12 Vout, 150 W (e.g. V24B12c150Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 86.3 13.7 0 12.7 8.75 15 Vout, 200 W (e.g. V24B15c200Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current 15 Vout, 150 W (e.g. V24B15c150Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 85.6 17.1 0 13.5 13.5 min 86.4 17.1 0 10.2 7 Typ 87.8 200 14.3 4.5 0.02 14.4 14.4 Typ 86.6 250 17.8 3.4 0.02 15.9 16.1 Typ 87.6 200 17.8 4.4 0.02 11.5 11.5 24 Vout, 250 W (e.g. V24B24c250Bl) Safety Approvals Pending Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 86.0 27.1 0 10.6 7.3 Typ 87.0 300 28.1 7.7 0.02 12.0 12.0 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 max 250 14.9 5.4 0.2 12.5 16.9 16.9 max 313 18.5 3.8 0.2 13.33 17.3 17.3 max 250 18.5 5.4 0.2 10 13.5 13.5 max 360 29.1 9.0 0.2 10.4 14.1 14.1 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 6 of 15 mOdUle sPeciFic OPeRaTiNG sPeciFicaTiONs (cONT.) 24 Vout, 200 W (e.g. V24B24c200Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 85.4 27.5 0 8.46 5.81 24 Vout, 150 W (e.g. V24B24c150Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 86.5 27.1 0 6.37 3 Typ 87.0 260 28.5 5.1 0.02 9.8 9.8 Typ 87.7 200 28.1 4.7 0.02 7.19 7.19 28 Vout, 250 W (e.g. V24B28c250Bl) Safety Approvals Pending Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 87.2 31.5 0 9.1 6.3 28 Vout, 200 W (e.g. V24B28c200Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 85.0 31.6 0 7.29 5 Typ 88.7 133 32.7 9.6 0.02 10.3 10.3 Typ 87.0 180 32.8 4.5 0.02 8.22 8.22 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 max 325 29.5 6.2 0.2 8.33 11.5 11.5 max 250 29.1 5.1 0.2 6.25 8.44 8.44 max 166 33.8 10.5 0.2 8.9 12.1 12.1 max 225 34 5.5 0.2 7.14 9.66 9.66 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 7 of 15 mOdUle sPeciFic OPeRaTiNG sPeciFicaTiONs (cONT.) 28 Vout, 150 W (e.g. V24B28c150Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current 36 Vout, 200 W (e.g. V24B36c200Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current 36 Vout, 150 W (e.g. V24B36c150Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 86.5 31.5 0 5.46 3.75 min 87.0 40.4 0 5.67 3.89 min 86.7 40.4 0 4.25 2.91 Typ 87.8 200 32.7 4.3 0.02 6.16 6.16 Typ 88.0 200 41.9 4.5 0.02 6.39 6.39 Typ 88.0 200 41.9 4.2 0.02 4.8 4.8 48 Vout, 250 W (e.g. V24B48c250Bl) Safety Approvals Pending Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 87.6 53.8 0 5.3 3.6 Typ 89.1 182.0 55.7 7.4 0.02 6.0 6.0 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 max 250 33.9 5.2 0.2 5.36 7.24 7.24 max 250 43.4 5.3 0.2 5.55 7.51 7.51 max 250 43.4 5 0.2 4.17 5.63 5.63 max 228.0 57.6 8.5 0.2 5.2 7.0 7.0 Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25C p-p Nominal input; full load; 20 MHz bandwidth 25C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV Output voltage 95% of nominal Output voltage <250 mV 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 8 of 15 mOdUle sPeciFic OPeRaTiNG sPeciFicaTiONs 48 Vout, 200 W (e.g. V24B48c200Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current 48 Vout, 150 W (e.g. V24B48c150Bl) Parameter Efficiency Ripple and noise Output OVP setpoint Dissipation, standby Load regulation Load current Current limit Short circuit current min 86.0 53.8 0 4.25 2.91 min 87.9 53.7 0 3.19 2.19 Typ 87.5 225 55.8 5.4 0.02 4.8 4.8 Typ 88.9 125 55.7 3.7 0.02 3.6 3.6 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 max 282 57.8 5.8 0.5 4.17 5.63 5.63 max 157 57.7 4.2 0.2 3.13 4.23 4.33 Unit % mV Volts Watts % Amps Amps Amps Unit % mV Volts Watts % Amps Amps Amps Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20 MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250 mV Notes Nominal input; full load; 25 C p-p; Nominal input; full load; 20MHz bandwidth 25 C; recycle input voltage or PC to restart (>100 ms off) No load No load to full load; nominal input Output voltage 95% of nominal Output voltage <250 mV 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 9 of 15 BASIC MODULE OPERATION C2* 4.7nF C4* 4.7nF +IN F1* C1* 0.2F +OUT +S PC SC PR -S -IN -OUT C3* 4.7nF C5* 4.7nF For C1 - C5, keep leads and connections short. Figure 1 -- Basic module operation requires fusing, grounding, bypassing capacitors. * See Maxi, Mini, Micro Design Guide. Comprehensive Online Application Information The Design Guide and Applications Manual includes: * Application circuits * Design requirements * EMC considerations * Current sharing in power arrays * Thermal performance information * Recommended soldering methods * Accessory modules - filtering, rectification, front-ends * Mounting options ...and more. clicK heRe TO VieW desiGN GUide Also at vicorpower.com * PowerBench online configurators * Over 20 Application Notes * Online calculators - thermal, trimming, hold-up * PDF data sheets for ALL Vicor products Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 10 of 15 PRIMARY CONTROL - PC PIN Module Enable/Disable Module Alarm The module may be disabled by pulling PC to 0 V (2.3 V max) with respect to the -Input. This may be done with an open collector transistor, relay, or optocoupler. Converters may be disabled with a single transistor or relay either directly or via "OR'ing" diodes for 2 or more converters. See Figure 2. The module contains "watchdog" circuitry which monitors input voltage, operating temperature and internal operating parameters. In the event that any of these parameters are outside of their allowable operating range, the module will shut down and PC will go low. PC will periodically go high and the module will check to see if the fault (as an example, Input Undervoltage) has cleared. If the fault has not been cleared, PC will go low again and the cycle will restart. The SC pin will go low in the event of a fault and return to its normal state after the fault has been cleared. See Figures 3 and 5. Primary Auxiliary Supply During normal operation only, the PC Pin can source 5.7 V @ 1.5 mA. In the example shown in Figure 4, PC powers a module enabled LED. +In +IN +Out SW1 +S PC PC PR PR -S -In 1M -Out SW1, 2, & 3 shown in "Fault" position SW2 +S SW3 SC 1K -S 5.7 Vdc (0-3 mA) -IN +OUT 50 2-20 ms typ. f (VIN) SC Disable Input Undervoltage Input Overvoltage (See Note 1) Overtemperature Module Faults Auto Restart 1.23 Vdc 6K - OUT Disable = PC <2.3V 1 Not applicable for 300 Vdc input family Figure 2 -- Module enable/disable. "Module Enabled" Figure 3 -- PC/SC module alarm logic. +In +Out Fault PC +S PC SC 4k PR -S -In -Out SC 1.23 V 2-20 ms typ. Figure 5 -- PC/SC module alarm timing. Figure 4 -- LED on-state indicator. Optocoupler 40 s typ. 5.7 V +In PC 4 k +Out +In +S PC SC +Out +S SC PR -S PR -S -In -Out -In -Out Figure 6 -- Isolated on-state indicator. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Alarm 1.00V Figure 7 -- Secondary side on-state indicator. 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 11 of 15 SECONDARY CONTROL - SC PIN PARALLEL BUS - PR PIN Output Voltage Programming Parallel Operation The output voltage of the converter can be adjusted or programmed via fixed resistors, potentiometers or voltage DACs. See Figure 8. The PR pin supports paralleling for increased power with N+1 (N+M) redundancy. Modules of the same input voltage, output voltage, and power level will current share if all PR pins are suitably interfaced. Compatible interface architectures include the following: +OUT AC coupled single-wire interface. All PR pins are connected to a single communication bus through 0.001 F (500 V) capacitors. This interface supports current sharing and is fault tolerant except for the communication bus. Up to three converters may be paralleled by this method. See Figure 9. +S Error Amplifier Ru Trim Up - SC + Load 1 k + 0.033 uF Rd Trim Down 1.23 V -S 100 typ. -OUT Transformer coupled interface. For paralleling four or more converters a transformer coupled interface is required. See Figure 10. For details on parallel operation please refer to the Design Guide & Applications Manual for Maxi, Mini, Micro Family. Rd (ohms) = 1,000 Vout Vnom - Vout 4.7 nF + +IN RU (ohms) = 1,000 (Vout -1.23) Vnom - 1,000 1.23 (Vout - Vnom) Figure 8 -- Output voltage trim down and trim up circuit. 0.2 F 0.001 F Z1* - Trim Down 1. This converter is not a constant power device - it has a constant current limit. Hence, available output power is reduced by the same percentage that output voltage is trimmed down. Do not exceed maximum rated output current. +IN 0.2 F 0.001 F Z1* Parallel Bus Figure 9 -- AC coupled single-wire interface. * See Maxi, Mini, Micro Design Guide. 4.7 nF + +IN 0.2 F T1 Z1* PC Module 1 PR -IN - 4.7 nF 4.7 nF +IN T2 Trim resistor values calculated automatically: Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Module 2 PR -IN 0.2 F On-line calculators for trim resistor values are available on the vicor website at: asp.vicorpower.com/calculators/calculators.asp?calc=1 Resistor values can be calculated for fixed trim up, fixed trim down and for variable trim up or down. PC 4.7 nF 2. The trim up resistor must be connected between the SC and +S pins. Do not bypass the SC pin directly with a capacitor. 3. Do not trim the converter above maximum trim range (typically +10%) or the output over voltage protection circuitry may be activated. 4.7 nF 4.7 nF 2. The trim down resistor must be connected between the SC and -S pins. Do not bypass the SC pin directly with a capacitor. 1. The converter is rated for a maximum delivered power. To ensure that maximum rated power is not exceeded, reduce maximum output current by the same percentage increase in output voltage. Module 1 PR -IN Low inductance ground plane or bus Trim Up PC Z1* PC Module 2 PR -IN 4.7 nF Parallel Bus Figure 10 -- Transformer-coupled interface. 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 12 of 15 PARALLEL BUS OUTPUT +OUT * +S SC -S The +Out and -Out power buses should be designed to minimize and balance parasitic impedance from each module output to the load. * The +Sense pins must be tied together to form a +Sense bus. This must be Kelvin connected to +Out at a single point. The -Sense pins should be tied together to form a -Sense bus. This must be Kelvin connected to -Out at a single point. * At the discretion of the power system designer, a subset of all modules within an array may be configured as slaves by connecting SC to -S. * OR'ing diodes may be inserted in series with the +Out pins of each module to provide module output fault tolerance. * The +Sense and -Sense leads should be routed in close proximity to each other on the printed circuit board. If wires are used to connect the converters on a PCB to an external load, the Sense leads should be twisted together to reduce noise pickup. Module 1 -OUT +S +OUT +S SC -S Module 2 Load -OUT -S +OUT Module N+1 +S SC -S -OUT Figure 11 -- N+1 module array output connections. PiN sTyles* designator description Finish Notes (None) Short Tin/Lead Requires in-board, mounting L Long Tin/Lead On-board mounting for 0.065" boards S Short ModuMate Gold SurfMate or in-board socket mounting N Long ModuMate Gold On-board socket mounting F Short RoHS Gold Select for RoHS compliant in-board solder, socket, or SurfMate mounting G Long RoHS Gold Select for RoHS compliant on-board solder or socket mounting * Pin style designator follows the "B" after the output power and precedes the baseplate designator. Ex. V24B12T250BN2 -- Long ModuMate Pins Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 13 of 15 MECHANICAL DRAWINGS No. 1 2 3 4 5 6 7 8 9 converter Pins Function Label +In + Primary PC Control Parallel PR -In - -Out - -Sense Secondary Control +Sense +Out -S SC +S + Figure 12 -- Module outline PCB THICKNESS 0.062 0.010 1,57 0,25 PLATED THROUGH HOLE DIA 1.790** 45,47 0.06 R (4X) 1,5 INBOARD SOLDER MOUNT ONBOARD SOLDER MOUNT SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 0.003 2,39 0,08 0.094 0.003 2,39 0,08 (2X) 0.164 0.003 4,16 0,08 0.164 0.003 4,16 0,08 0.158 4,01 1 2 3 ALUMINUM BASEPLATE PINS STYLES SOLDER:TIN / LEAD PLATED MODUMATE: GOLD PLATED COPPER RoHS: GOLD PLATED COPPER 4 1.575** 40,00 1.900* 48.26 48,26 9 8 7 6 5 FOR SOLDERING METHODS AND PROCEDURES PLEASE REFER TO THE MAXI, MINI, MICRO DESIGN GUIDE. 0.400* 10,16 0.43 10,9 0.700* 17,78 0.195 4,95 1.000* 25,40 1.400* 35,56 ALL MARKINGS THIS SURFACE * DENOTES TOL = 0.53 13,5 Unless otherwise specified, dimensions are in inches mm decimals 0.003 0,08 0.XX ** PCB WINDOW Tol. 0.25 0.XXX angles 0.01 1 0.005 0.127 Figure 13 -- PCB mounting specifications Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 Page 14 of 15 Vicor's comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor's product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor's Standard Terms and Conditions All sales are subject to Vicor's Standard Terms and Conditions of Sale, which are available on Vicor's webpage or upon request. Product Warranty In Vicor's standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the "Express Limited Warranty"). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER. This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR'S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 24V Mini Family Set your site on VICOR at vicorpower.com Rev. 3.9 08/12