Waterproof Sensor I/O Connectors XS5 Waterproof Smartclick Connectors That Reduce Installation Work * A newly developed lock structure that maintains compatibility with conventional, screw-type M12 connectors. * Simply insert the Connectors, then turn them approximately 1/8 of a turn to lock. * A positive click indicates locking. * Features the same degree of protection (IP67) as conventional, screw-type M12 connectors. * Connector with cable are UL approved TM Specifications Materials and Finish Rated current 4A Item Rated voltage 250 VDC Contacts Materials Contact resistance (connector) 40 m max. (20 mV max., 100 mA max.) Insulation resistance 1,000 M min. (at 500 VDC) Dielectric strength (connector) Model Finish XS5F/H/W/R XS5M/P Phosphor bronze Nickel base, 0.4-m gold-plating Fixtures Nickel-plated zinc alloy Pin Block PBT resin (UL94V-0) 1,500 VAC for 1 min. (leakage current: 1 mA max.) O-ring Rubber Degree of protection IP67 (IEC60529) Overmolding/Cover Polyester elastomer -- Insertion tolerance 50 times min. Pulling: 100 N/15 s, Twisting: 1 N*m/15 s Standard cable Cable holding strength 100 N/15 s (for cable diameter of 6 mm) UL AWM2464, 6-mm dia. 4 cores x AWG20 (0.12/49) -- Lock strength Lock operating force 0.1 N*m to 0.25 N*m -25C to 70C Vibrationproof robot cable UL AWM2464, 6-mm dia. 4 cores x AWG20 (0.08/110) -- Ambient operating temperature range Oil-resistant 6 dia. polyurethane 4 cores x 0.5 mm2 cable (0.12/45) -- Cable Recommended Cables Core sizes Cable outer diameter (mm) 8 mm 7 to 8 mm 7 mm 6 to 8 mm 6 mm 5 to 6 mm 4 mm 4 to 5 mm 3 mm 3 to 4 mm Crimping models Soldering models -- -- Two types of connectors are available. 0.18 to 0.3mm2 0.5 to 0.75mm2 0.5 mm2 max. Screw-on models XS5C/G Brass PBT resin (UL94V-0) -- Seal Resin -- Epoxy Resin -- (UL94V-0) Power supply wires -- UL 1007 AWG20 -- 0.18 to 0.75mm2 Connection Combinations OMRON model No. Smartclick Plug Connectors M12 Plug Connectors XS5H, XS5G, XS5M XS5W (plug side) XS5R (plug side) XS2H, XS2G, XS2M XS2W (plug side) XS2R (plug side) Smartclick Socket Connectors XS5F, XS5C, XS5P XS5W (socket side) XS5R, (socket side) M12 Socket Connectors XS2F, XS2C, XS2P XS2W (socket side) XS2R (socket side) Note: TM is a registered trademark of the OMRON Corporation. : Connected by SmartclickTM twisting. : Connected by screwing. Waterproof Sensor I/O Connectors XS5 1 Probelm Solving 1 Problem Solution It is troublesome to screw the connectors together. It's a twist-and-click connection. An innovative new lock structure makes connection extremely simple. The lock mechansim is internal, so it will no longer become jammed by sputtered fluids or dust. Also the use of a movable lock bolt makes it possible to connect the Smartclick XS5 to a screw-type M12 connector. All combinations are connectable. XS5 Smartclick Plug Connector M12 plug connector XS5 Smartclick Socket Connector Twist-and-click connection Screw connection M12 socket connector Screw connection Screw connection 2 Problem Solution There's nothing to tell you that it's connected. The Smartclick XS5 "clicks" to tell you it's connected. A positive clicking feel tells you for sure that the Connector is securely locked. 3 Problem Solution It's difficult to keep track of locking torque values. Locking is done with approximately 1/8th of a turn. The Smartclick XS5 has the industry's shortest locking rotation of 1/8th of a turn. There's no need to keep track of locking torque, and this greatly reduces time and effort when wiring. 4 Problem Solution The connection sometimes vibrates loose. A bayonet lock mechanism is used. By using a bayonet mechanism, which is a common locking method, the Smartclick XS5 eliminates any concerns about loosening. 2 Waterproof Sensor I/O Connectors XS5 Connectors Connected to Cable, Socket and Plug on Cable Ends XS5W XS5W-D42@-@81-AStandard Cable XS5W-D42@-@81-FVibration-proof Robot Cable XS5W-D42@-@81-POil-resistant Polyurethane Cable TM Dimensions (Unit: mm) Straight/straight M12 6 dia. 40.7 44.7 L (Cable length) Angled/angled M12 32.3 6 dia. 28.3 Wiring Diagram for 4 Cores Straight/angled Cable color of core sheath 1 Brown 2 White 3 Blue 4 Black Terminal No. L (Cable length) 1 2 3 4 M12 32.3 6 dia. 40.7 L (Cable length) Angled/straight 28.3 M12 6 dia. 44.7 L (Cable length) Note: The overmolding on the Standard Cable (XS5W-D42@-@81-A) and the Oil-resistant Polyerethane Cable (XS5W-D42@-@81-P ) is black, and the overmolding of the Vibration-proof Robot Cable (XS5W-D42@-@81-F) is gray. Connectors Connected to Cable, Socket and Plug on Cable Ends XS5W 3 Ordering Information Cable type Standard cable Vibration-proof robot cable Oil-resistant polyurethane cable Cable length L (m) 1 2 3 5 10 1 2 3 5 10 2 5 10 Cable type Cable length L (m) Standard cable 2 5 Model Straight/straight XS5W-D421-C81-A XS5W-D421-D81-A XS5W-D421-E81-A XS5W-D421-G81-A XS5W-D421-J81-A XS5W-D421-C81-F XS5W-D421-D81-F XS5W-D421-E81-F XS5W-D421-G81-F XS5W-D421-J81-F XS5W-D421-D81-P XS5W-D421-G81-P XS5W-D421-J81-P Angled/angled -- XS5W-D422-D81-A -- XS5W-D422-G81-A -- -- -- -- -- -- -- -- -- Model Straight/angled XS5W-D423-D81-A XS5W-D423-G81-A Angled/straight XS5W-D424-D81-A XS5W-D424-G81-A Standard pack quantity UL 10 5 Yes 10 5 5 -- 1 Standard pack quantity UL 5 Yes Note: Ask your OMRON representative about other specifications. Model Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS5W - D42@ - @81 - @ 1 2 34 5 6 78 9 1. Type W: Connectors connected to cable, socket and plug on cable ends 2. AC/DC (Mating Section Form) D: DC 3. Connector Poles 4: 4 poles 4. Contact Plating 2: 0.4-m gold plating 5. Cable Connection Directions 1: Straight/straight 2: Angled/angled 3: Straight (XS5F)/angled (XS5H) 4: Angled (XS5F)/straight (XS5H) 4 6. Cable Length A: 0.3 m G: 5 m B: 0.5 m H: 7 m C: 1m J: 10 m D: 2m K: 15 m E: 3m L: 20 m F: 4m 7. Connections 8: A Brown, B White, C Blue, D Black (Numbers inside circles are terminal numbers.) 8. Connectors on One End/Both Ends 1: Both ends 9. Cable Specifications A: Standard cable F: Vibration-proof robot cable P: Oil-resistant polyurethane cable Connectors Connected to Cable, Socket and Plug on Cable Ends XS5W Connector Connected to Cable, Socket on One Cable End XS5F XS5F-D42@-@80-A Standard Cable XS5F-D42@-@80-F Vibration-proof Robot Cable XS5F-D42@-@80-P Oil-resistant Polyurethane Cable TM Dimensions (Unit: mm) Straight L (Cable length) 40.7 6 dia. 14.9 dia. M12 30 5 Wiring Diagram for 4 Cores 50 Cable Color of core sheath Brown White Blue Black (For DC use) Terminal No. 1 2 3 4 Angled L (Cable length) 25.3 6 dia. 28.3 30 5 50 Note: The overmolding on the Standard Cable (XS5F-D42@-@80-A) and the Oil-resistant Polyurethane Cable (XS5F-D42@-@80-P)is black, and the overmolding on the Vibration-proof Robot Cable (XS5F-D42@-@80-F) is gray. Ordering Information Cable type Standard cable Vibration-proof robot cable Oil-resistant polyurethane cable Cable length L (m) 1 2 3 5 10 1 2 3 5 10 2 5 10 Model Straight XS5F-D421-C80-A XS5F-D421-D80-A XS5F-D421-E80-A XS5F-D421-G80-A XS5F-D421-J80-A XS5F-D421-C80-F XS5F-D421-D80-F XS5F-D421-E80-F XS5F-D421-G80-F XS5F-D421-J80-F XS5F-D421-D80-P XS5F-D421-G80-P XS5F-D421-J80-P Angled XS5F-D422-C80-A XS5F-D422-D80-A XS5F-D422-E80-A XS5F-D422-G80-A XS5F-D422-J80-A XS5F-D422-C80-F XS5F-D422-D80-F XS5F-D422-E80-F XS5F-D422-G80-F XS5F-D422-J80-F XS5F-D422-D80-P XS5F-D422-G80-P XS5F-D422-J80-P Standard pack quantity UL 10 5 Yes 10 5 -- 1 Note: Ask your OMRON representative about other specifications. Connector Connected to Cable, Socket on One Cable End XS5F 5 Model Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS5F - D42@ - @80 - @ 1 2 34 5 6 78 9 1. Type F: Connector connected to cable, socket on one cable end 2. AC/DC (Mating Section Form) D: DC 3. Connector Poles 4: 4 poles 4. Contact Plating 2: 0.4-m gold plating 5. Cable Connection Direction 1: Straight 2: Angled 6 6. Cable Length A: 0.3 m G: 5 m B: 0.5 m H: 7 m C: 1m J: 10 m D: 2m K: 15 m E: 3m L: 20 m F: 4m 7. Connections 8: A Brown, B White, C Blue, D Black (Numbers inside circles are terminal numbers.) 8. Connectors on One End/Both Ends 0: One end 9. Cable Specification A: Standard cable F: Vibration-proof robot cable P: Oil-resistant polyurethane cable Connector Connected to Cable, Socket on One Cable End XS5F Connector Connected to Cable, Plug on One Cable End XS5H . XS5H-D42@-@80-AStandard Cable XS5H-D42@-@80-F Vibration-proof Robot Cable XS5H-D42@-@80-P Oil-resistant Polyurethane Cable TM Dimensions (Unit: mm) Straight L (Cable length) 44.7 6 dia. 30 Wiring Diagram for 4 Cores 5 50 Angled 1 2 3 4 L (Cable length) 25.3 Cable Color of core sheath Brown White Blue Black (For DC use) Terminal No. 6 dia. 32.3 30 5 50 M12 Note: The overmolding on the Standard Cable (XS5H-D42@-@80-A) and the Oil-resistant Polyurethane Cable (XS5H-D42@-@80-P) is black, and the overmolding of the Vibration-proof Robot Cable (XS5H-D42@-@81-F) is gray Ordering Information Cable type Standard cable Vibration-proof robot cable Oil-resistant polyurethane cable Cable length L (m) 0.3 1 2 5 0.3 1 2 5 0.3 2 5 Model Straight XS5H-D421-A80-A XS5H-D421-C80-A XS5H-D421-D80-A XS5H-D421-G80-A XS5H-D421-A80-F XS5H-D421-C80-F XS5H-D421-D80-F XS5H-D421-G80-F XS5H-D421-A80-P XS5H-D421-D80-P XS5H-D421-G80-P Angled XS5H-D422-A80-A XS5H-D422-C80-A XS5H-D422-D80-A XS5H-D422-G80-A XS5H-D422-A80-F XS5H-D422-C80-F XS5H-D422-D80-F XS5H-D422-G80-F XS5H-D422-A80-P XS5H-D422-D80-P XS5H-D422-G80-P Standard pack quantity UL 5 Yes 10 -- 5 Note: Ask your OMRON representative about other specifications. Connector Connected to Cable, Plug on One Cable End XS5H 7 Model Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS5H - D42@ - @80 - @ 1 2 34 5 6 78 9 1. Type H: Connector connected to cable, plug on one cable end 2. AC/DC (Mating Section Form) D: DC 3. Connector Poles 4: 4 poles 4. Contact Plating 2: 0.4-m gold plating 5. Cable Connection Direction 1: Straight 2: Angled 8 6. Cable Length A: 0.3 m G: 5 m B: 0.5 m H: 7 m C: 1m J: 10 m D: 2m K: 15 m E: 3m L: 20 m F: 4m 7. Connections 8: A Brown, B White, C Blue, D Black (Numbers inside circles are terminal numbers) 8. Connectors on One End/Both Ends 0: One end 9. Cable Specifications A: Standard cable F: Vibration-proof robot cable P: Oil-resistant polyurethane cable Connector Connected to Cable, Plug on One Cable End XS5H Assembly Connector Plugs XS5G TM Dimensions (Unit: mm) XS5G-D4C@ (Crimping Model) XS5G-D42@ (Soldering Model) Straight Connectors XS5G-D42@ (Soldering Model) Angled Connectors M12 37.7 M12 14.9 dia. 14.9 dia. 14.2 dia. 23 49.3 XS5G-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8mm) Straight Connectors 58.7 20 dia. 14.9 dia. 16 dia. XS5G-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 3, 4, or 6mm) Straight Connectors 58.7 20 dia. 14.9 dia. XS5G-D@S@ (Screw-on Connectors) Angled Connectors 14 dia. 39.7 20 dia. 39.6 14 dia. Assembly Connector Plugs XS5G 9 Ordering Information Connection Method No. of Poles Crimping Soldering 4 Screw-on 5 Screw-on Model Suitable cable dia. (mm) Straight Angled 6 mm (5 to 6) XS5G-D4C1 -- 4 mm (4 to 5) XS5G-D4C3 -- 3 mm (3 to 4) XS5G-D4C5 -- 6 mm (5 to 6) XS5G-D421 XS5G-D422 4 mm (4 to 5) XS5G-D423 XS5G-D424 3 mm (3 to 4) XS5G-D425 XS5G-D426 6 mm (5 to 6) XS5G-D4S1 XS5G-D4S2 4 mm (4 to 5) XS5G-D4S3 XS5G-D4S4 3 mm (3 to 4) XS5G-D4S5 XS5G-D4S6 8 mm (7 to 8) XS5G-D4S7 -- 7 mm (6 to 7) XS5G-D4S9 -- 6 mm (5 to 6) XS5G-D5S1 -- 4 mm (4 to 5) XS5G-D5S3 -- 3 mm (3 to 4) XS5G-D5S5 -- 8 mm (7 to 8) XS5G-D5S7 -- 7 mm (6 to 7) XS5G-D5S9 -- Standard pack quantity 10 Note: XS5G Screw-on Plugs cannot be connected side-by-side to the CN1 and CN2 connectors of XS2R or XS5R Y-Joint Sockets / Plugs XS5U (Crimping pin for XS5G) Dimensions (Unit: mm) XS5U-312@ Plug Pin Dimensions Slit 1 dia. 1.5 B A Dimension (mm) A B C No. of slits 0.18 to 0.3 XS5U-3121 (22 to 24 AWG) 22.6 6.1 0.8 1 0.5 to 0.7 XS5U-3122 (18 to 20 AWG) 22.7 6.2 1.3 0 2 dia. 2.3 dia. C dia. Model Suitable core size (mm2) Note: 1. A special tool must be used for crimping. For details, refer to the section of this datasheet entitled "Tools". 2. AWG size is based on UL1007 wire. Ordering Information Suitable core size (mm2) 10 Model 0.18 to 0.3 XS5U-3121 0.5 to 0.75 XS5U-3122 Assembly Connector Plugs XS5G Standard Pack Quantity 100 Assembly Connector Sockets XS5C TM Dimensions (Unit: mm) XS5C-D4C@ (Crimping Model) XS5C-D42@ (Soldering Model) Straight Connectors XS5C-D42C@ (Soldering Model) XS5C-D42@ (Soldering Model) Angled Connectors M12 31.8 M12 14.9 dia. 14.2 dia. 14.9 dia. 23 43.4 XS5C-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8mm) Straight Connectors 54.9 20 dia. 14.9 dia. 16 dia. XS5C-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 3, 4, or 6mm) Straight Connectors 54.9 20 dia. 14.9 dia. XS5C-D@S@ (Screw-on Connectors) Angled Connectors 14 dia. 35.9 20 dia. 14.9 dia. 39.6 14 dia. Assembly Connector Sockets XS5C 11 Ordering Information Connection Method No. of Poles Crimping Soldering 4 Screw-on 5 Screw-on Model Suitable cable dia. (mm) Straight Angled 6 mm (5 to 6) XS5C-D4C1 XS5C-D4C2 4 mm (4 to 5) XS5C-D4C3 XS5C-D4C4 3 mm (3 to 4) XS5C-D4C5 XS5C-D4C6 6 mm (5 to 6) XS5C-D421 XS5C-D422 4 mm (4 to 5) XS5C-D423 XS5C-D424 3 mm (3 to 4) XS5C-D425 XS5C-D426 6 mm (5 to 6) XS5C-D4S1 XS5C-D4S2 4 mm (4 to 5) XS5C-D4S3 XS5C-D4S4 3 mm (3 to 4) XS5C-D4S5 XS5C-D4S6 8 mm (7 to 8) XS5C-D4S7 -- 7 mm (6 to 7) XS5C-D4S9 -- 6 mm (5 to 6) XS5C-D5S1 -- 4 mm (4 to 5) XS5C-D5S3 -- 3 mm (3 to 4) XS5C-D5S5 -- 8 mm (7 to 8) XS5C-D5S7 -- 7 mm (6 to 7) XS5C-D5S9 -- Standard pack quantity 10 XS5U (Crimping pin for XS5C) Dimensions (Unit: mm) XS5U-222@ Socket Pin Dimensions Slit 1.5 B A Dimension (mm) A B C No. of slits 0.18 to 0.3 XS5U-2221 (22 to 24 AWG) 16.7 6.1 0.8 1 0.5 to 0.7 XS5U-2222 (18 to 20 AWG) 16.8 6.2 1.3 0 C dia. 2 dia. 2.3 dia. Model Suitable core size (mm2) Note: 1. A special tool must be used for crimping. For details, refer to the section of this datasheet entitled "Tools". 2. AWG size is based on UL1007 wire. Ordering Information Suitable core size (mm2) 12 Model 0.18 to 0.3 XS5U-2221 0.5 to 0.75 XS5U-2222 Assembly Connector Sockets XS5C Standard Pack Quantity 100 Y-Joint Plug/Socket Connectors XS5R TM Dimensions (Unit: mm) XS5R-D426-@11-F Connectors on Both Ends (Y-Joint Plug/Socket) 4.6 dia. CN2 1 2 3 4 CN2 1 2 4 3 35.0 Wiring Diagram 45.5 15.0 6 dia. 4 1 18.0 1 2 4 3 CN1 44.7 13.6 L (Cable length) XS5R-D426-@10-F Connectors on One Cable End (Y-Joint Socket) 15.0 1 2 3 4 CN1 8.5 Blue marking Wiring Diagram 45.5 1 2 3 4 CN2 4.6 dia. CN2 1 2 4 3 1 2 4 3 Blue White 8.5 CN1 Blue marking 13.6 +20 50 -10 XS5R-D426-1 CN2 4 3 2 1 CN1 4 3 2 1 4.5 dia. CN2 CN0 Brown Wiring Diagram 27 7 15 53 305 XS5R-D426-@ Y-Joint Plug/Socket without Cable (37) 1 2 3 4 CN1 L (Cable length) 1 2 4 3 Black 6 dia. 18.0 35.0 4 3 2 1 3 2 XS5R-D426-5 CN2 4 3 2 1 CN1 4 3 2 1 24.5 4 3 2 1 18 2 1 4 3 12.5 CN1 4 3 2 1 CN0 CN0 58.3 Blue marking Ordering Information Cable Connector Connectors on both cable ends With cable Connector on one cable end With no cable Y-Joint Plug/Socket Cable length (m) Model 0.5 XS5R-D426-B11-F 1 XS5R-D426-C11-F 2 XS5R-D426-D11-F 3 XS5R-D426-E11-F 2 XS5R-D426-D10-F 5 XS5R-D426-G10-F --- Standard pack quantity XS5R-D426-1 XS5R-D426-5 5 10 Note: 1. Ask your OMRON representative about other models and additional data. 2. XS2G and XS5G Assembled Connectors with screw connections cannot be connected to both CN1 and CN2 at the same time. Y-Joint Plug/Socket Connectors XS5R 13 Panel-mounting Sockets XS5P TM Dimensions (Unit: mm) XS5P-D426-5 Front Panel-mounting Sockets for Rear Lock Nuts 2.8 17 18 PG9 M12 White Blue 500 2 3 18 14.6 dia. 1 20 4 103 (20) Brown Black 11.9 2.5 22.1 XS5P-D427-5 Rear Panel-mounting Sockets for Front Lock Nuts 18 PG9 M12 17 2.8 500 Blue White 2 3 20 13.9 dia. 1 18 4 103 10.5 22.1 (20) Black Brown 2.5 Panel Cutout Wiring and Wire Specifications +0.1 0 dia. 15.3 Wiring Panel Cutout Dimension Panel thickness = 1 to 4 mm Note: 1. The panel cutout dimension is the same for Front-locking and Rear-locking Sockets. 2. Rotational positioning is not possible for connector rotation. Pin number Color 1 Brown 2 White 3 Blue 4 Black Wire Specifications Item Specification Specification UL1007 Nominal size AWG20 Number of wires 21 Wire diameter 0.18 Standard outer diameter 1.8 Configuration Ordering Information Type Lock With cable 14 Cable length (m) Rear lock Front lock Panel-mounting Sockets XS5P 0.5 Model XS5P-D426-5 XS5P-D427-5 Standard pack, quantity 10 Panel-mounting Plugs XS5M TM Dimensions (Unit: mm) XS5M-D426-5 Front Panel-mounting Plugs for Rear Lock Nuts 2.8 18 18 PG9 M12 White Brown 500 1 4 17 20 2 3 103 Blue (20) Black 10 2.8 22.8 XS5M-D427-5 Rear Panel-mounting Plugs for Front Lock Nuts 18 18 PG9 2.8 500 M12 White Brown 1 20 4 17 2 3 103 8 Blue Black (20) 2.8 22.8 Panel Cutout Wiring and Wire Specifications Wiring +0.1 0 dia. 15.3 Panel Cutout Dimension Panel thickness = 1 to 4 mm Note: 1. The panel cutout dimension is the same for Front-locking and Rear-locking Sockets. 2. Rotational positioning is not possible for connector rotation. Pin number Color 1 Brown 2 White 3 Blue 4 Black Wire Specifications Item Specification Specification UL1007 Nominal size AWG20 Number of wires 21 Wire diameter 0.18 Standard outer diameter 1.8 Configuration Ordering Information Type With cable Lock Rear lock Front lock Cable length (m) 0.5 Model Standard pack, quantity XS5M-D426-5 10 XS5M-D427-5 Panel-mounting Plugs XS5M 15 Tools Crimp Tool Locator XY2F-0002 XY2F-0003 Tool in open position Tool in closed position 3 2 R 6 4 PUSH POS TATE 90 I RO TE TA 7 IN L AL ST * The XY2F-0002 Crimp Tool is DMC's AFM8 (M22520/2-01). SE TO RO AI 8 90 TO Use the Crimp Tool to crimp a cable core to the XS5U or XS2U Crimping Pin used with the XS@C or XS@G Crimping Connector. SEL. NO. 1 TE TA O ER AND ON INSTA R LL TI TO 5 Selector dial (Set to 6.) Locator guide XY2F-0001 Crimp Tool Model XY2F-0003 Locator XY2F-0002 XY2F-0003 * Mount the XY2F-0003 Locator (sold separately) to the locator guide of the Crimp Tool with a screw provided with the XY2F-0003 Locator. Pin-block Extraction Tool XY2F-0001 Use this tool to extract a Pin Block from the covers in order to make wiring changes or corrections after the cover has been mounted to the pin block for Connector Assemblies (XS@C/XS@G, soldering/crimping). Model XY2F-0001 Extraction Procedure 1. Disconnecting Components * Disconnect all components on the cap side from the cover. * Make sure that the pin block is outside the Tool. Tool Pin block Pin block Cover Rubber bushing Cable clamp Cap Cover Guide Cover * Press the Tool so that the guides of the Tool are in close contact. Then pull the pin block straight. 2. Extracting Pin Block * Insert the claws of the Tool into the four holes of the cover. Guide Pin block Holes Extracting direction Precaution for Safe Use * The pin block must not be extracted from the same Connector more than 3 times, otherwise the proper degree of protection of the pin block or Connector will not be maintained. Claws 16 XS5 SmartclickTM Assembly Procedure for XS5C/XS5G Connector Assemblies 1. Connector and Cable External Diameters 3. Wiring (Processing Cable Ends) * Connectors for 6-, 4-, and 3-mm-diameter Cables (i.e., Cables that are 5 to 6, 4 to 5, and 3 to 4 mm in diameter respectively) are available. When assembling a Connector used with a cable, make sure that the external diameter of the Connector is suited to that of the cable. * Connectors for 6-mm-diameter Cables use white cable clamps. Connectors for 4- and 3-mm-diameter Cables use black cable clamps. A watertight bushing for 6-mm-diameter Cable has no stripe, that for 4-mm-diameter Cable has a single stripe, and that for 3-mmdiameter Cable has two stripes. Note: When connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of 3 to 6 mm and core sizes of 0.18 to 0.75 mm2 for crimping connectors and 0.5 mm2 maximum for soldering connectors. 2. Component Insertion 4 6 60.5 *A * Strip 10 mm of the Cable sheath and 4 mm of each core. * Before soldering cores and solder cup pins together, solder-coat each of them. * The following conditions are recommended for soldering each solder cup pin. Soldering iron: 30 to 60 W Soldering temperature: 280C to 340C Soldering period: 3 s max. * The length marked *A should be 6.5 mm max., otherwise the proper degree of protection of the connector will not be maintained. Crimping/Soldering Connectors Straight Connectors Cover Soldering Connectors Crimping Connectors Watertight Cable bushing clamp Crimping Cap 4 10 0 -4 Angled Connectors * Strip 14 mm of the Cable sheath and 4 mm of each core. Ring (Angled models only) * Cover Watertight bushing Cable clamp * Make sure that each core is not damaged and its end strands are not spread out. Cap * Mount the XY2F-0003 Locator to XY2F-0002 Crimping Tool, both of which are sold separately, and set the selector dial of the Crimping Tool to 6 for the XS5U-@@21 and to 7 for the XS5U-@@22. * After mounting the crimping pins to the Locator, fully insert the cores to the crimping pins. * A ring is not required for Screw-on Connectors. * As shown in the above illustration, connect the above components to the Cable with its end processed. Screw-on Connectors Wiring Pin clamp Confirm that you have all of the required parts. Cover Watertight bushing Press Cable clamp Cap 1 to 1.5 ( *2 Ring *1 Watertight bushing Cover * Squeeze the handle of the Crimp Tool to press-fit the cores to the crimping pins. (Squeeze the handle firmly until the handle automatically returns to the release position.) Cable clamp Cap ) * After press-fitting the cores to the pins, insert the pins into the pin clamp as shown in the illustration. Then make sure that the lead colors correspond to the pin clamp numbers that are identical to the connector pin numbers. Insulation caps and insulation tubes are included with 5-pole Connectors (XS2C-D5S@ and XS2G-D5S@). *1. Rings are not required with 7-mm and 8-mm cables. *2. Insert the waterproof bushing for 7-mm and 8-mm cables in the direction shown in the diagram. XS5 SmartclickTM 17 Assembly Procedure (continued) * Bend the cable as shown below, attached the enclosed insulation cap, and then strip the other cores. Insertion Pin Block Pin Clamp Key groove Key groove XS5C use XS5G use Key 60.5 Insulation cap * Tentatively insert the pins to the pin block holes so that the key on the pin block will coincide with the key groove on the pin clamp. Then insert the cable along with the pin clamp. * Connect the cores to pins 1 to 4. Connecting Shielded Cables to Five-pole Connectors Screw-on Connectors * Place the insulation tub on the drain line of the shield and connect it to the terminal. Cable End Processing * Four-pole Connectors * Tighten the screw and then check visually to see if there is insulation between the cores. 8 12 Drain line Insulation tube 120.5 * Loosen the screws on pins 1 to 4 and insert the cores according to the pin numbers. * Connect the cores to pins 1 to 4. * When tightening the screws, use the dedicated XW4Z-00B Screwdriver that matches with the screw-slot dimensions. * Use the dedicated Screwdriver (XW4Z-00B)* and tighten the screws securely so that the cores do not pull out (tightening torque: 0.15 to 0.2 N*m). * Five-pole Connectors * Strip the cable sheath for a total of 15 mm and strip the core covering for 8 mm for the core to connect to pin 5. 8 8 12 Conductors for pins 1 to 4 7 Conductors for pin 5 XW4Z-00B Screwdriver 4. Inserting Pin Block Pin Block (Soldering Model) Cover (Straight Model) Lock spring Polarity key (Crimping Model) * Connect the core to pin 5 (in the center) first. O-ring Positioning key (triangle mark) Triangle mark (Angled Model) * Insert the core from the side of the hold with the tab and tighten the screw securely (tightening torque: 0.15 to 0.2 N*m), and then cut off the excess wire with wire cutters. Screw * Mount the cover to the pin block so that the triangle mark on the pin block will coincide with the triangle mark on the cover. Screw Dedicated screwdriver Dedicated screwdriver Tab * If the cover is used for an Angled model, the relationship between the position of the polarity key on the engaged side and cable connection direction will be determined by the direction in which the positioning key is inserted into the cover, which can be rotated by 90. * Fully insert the positioning key until the positioning key is hidden by the casing. 18 XS5 SmartclickTM Connecting the XS5 Pin Block (Screw-mounting Connectors) 1. Connecting the XS5 Plug and Socket Cover * Align the projection on the plug cover with the polarity key on the socket, then insert the plug all the way in. Triangle mark Cover lock Polarity key Protrusion on cover aligns with polarity key. Pin block * Align the triangular marks on the pin block and cover and insert the pin block into the cover. * Press them together firmly (0.39 to 0.49 N*m) until the pin block does not come out of the cover. * Hold the knurled socket grip, then insert the projection on the plug into the groove of the socket. 5. Mounting Cap * After mounting the cover to the pin block and the cover snaps into place, tighten the cap securely by hand within a torque of 0.39 and 0.49 N*m. Note: If the cap is not tighten securely enough, the degree of protection (IP67) may not be maintained or vibration may cause the cap to become loose. Do not tighten the cap with pliers or similar tools; they may damage the cap. * Turn the knurled grips of the socket clockwise approximately 45 degrees in respect to the plug. A click will indicate that the Connectors are locked. The locking condition can also be confirmed by the alignment marks on the plug and socket. A Cap * After fully tightening the cap, length A should be approximately one of the following according to the cable external diameter and the Connector model. Cable external diameter (mm) Connector 6 mm 5 mm 4 mm 3 mm For 6-mm-dia. cable 1 0 --- --- For 4-mm-dia. cable --- 2 1 --- For 3-mm-dia. cable --- --- 2 1 Alignment marks 2. Connecting the XS5 and XS2 * Align the projection on the plug cover with the polarity key on the socket, then insert the plug all the way in. * In the same way as when connecting two XS2 Connectors, screw the knurled grip in the clockwise direction. * Use your fingers to tighten the Connectors sufficiently. 6. After Assembly * Confirm the insulation between cores after completing assembly. Recommended Cables When connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of 3 to 6 mm and core sizes of 0.18 to 0.75 mm2 for crimping connectors and 0.5 mm2 maximum for soldering connectors. Connector Arrangement For safety, when constructing a connection system between a Sensor and panel with a connector, make sure that the connector plug is on the Sensor side and the connector socket is on the panel side (i.e., the female pins are located on the power-supply side). Sensor Side (Plug) Connecting Cable (Socket) (Plug) Panel Side (Power-supply Side) (Socket) XS5 SmartclickTM 19 Safety Precautions Precautions for Correct Use Do not use the Connectors in an atmosphere or environment that exceeds the specifications. General Precautions * Do not pull excessively on the Connectors or cables. Do not install the Connectors or cables in any way that would place a load directly on the mating section or cable connections. Doing so can damage the Connectors or break the wires inside the cables. * Do not hold the cable when disconnecting Connectors. * Install the Connectors and cables where they will not be stepped on to prevent the wires inside the cables from being broken and to prevent the Connectors from being damaged. If the Connectors or cables must be installed where they might be stepped on, protect them with covers. * When mating Connectors, be sure to insert the plug all the way to the back of the socket before attempting to lock the Connectors. * Refer to the specifications for your cables before bending the cables and do not bend them past their minimum bending radius. * Do not use tools of any sort to mate the Connectors. Always use your hands. Pliers or other tools may damage the Connectors. * If sensors or switches are not attached during installation, protect the mating surface of the Connector with a XS2Z-22 Waterproof Cover of XS2Z-14/15 Dust Cover. Connector Connection and Disconnection * When connecting or disconnecting Connectors, be sure to hold the Connectors by hand. * When mating the Connectors to XS2 or other M12 Connectors, tighten the lock by hand to a torque of 0.39 to 0.49 Nm. Wiring * Always confirm wiring diagrams before wiring sensors, limit switches, or other devices. * Lay the cables so that external force is not applied to the Connectors. Otherwise, the degree of protection (IP67) may not be achieved. Degree of Protection * The degree of protection of Connectors (IP67) is not for a fully watertight structure. Do not the Connectors underwater. * Do not step on or place any objects on the Connectors. Doing so may damage the Connectors. 20 XS5 SmartclickTM Connector Terminal Boxes XW3D Simple Wiring of Sensor Actuators * Greatly reduces wiring work in combination with the XS5 Smartclick. * Insert the connector and turn 1/8 of a turn to lock the connectors. * Higher rated current to enable output applications. * Compatible with other M12 screw connectors. * Degree of protection : IP67 (IEC60529) TM Ratings and Specifications Materials and Finish Rated current 4 A/port, 12 A/Box (power line) Item Materials/finish Rated voltage 10 to 30 VDC Contacts Brass/nickel base, 0.4-m gold-plating Contact resistance (connector) 40 m max. (20 mV max., 100 mA max.) Fixtures Nickel-plated zinc alloy Case PBT resin (UL94V-O), light gray Insulation resistance 100 M min. (at 500 VDC) Bushing Rubber Dielectric strength (connector) 500 VAC for 1 min (leakage current: 1 mA max.) O-ring Rubber Degree of protection IP67 (IEC60529) PCB Glass epoxy board Insertion tolerance 50 times min. Sealing resin Urethane resin (UL94V-0) Lock strength Pulling: 100 N/15 s, Twisting: 1 N*m/15 s Cable Cable holding strength 100 N/15 s UL AWM2464 Signal lines: AWG22 Power and ground lines: AWG18 Lock operating force 0.1 N*m to 0.25 N*m Ambient operating temperature range -25 to 70C Connection Combinations Twist-and-Click Plug Connectors OMRON Model No. Connector Terminal Box XW3D Note: TM XS5H, XS5G XS5W (plug end) XS5R (plug end) is a registered trademark of the OMRON Corporation. M12 Plug Connectors XS2H, XS2G XS2W (plug end) XS2R (plug end) : Connected by Smartclick twisting. : Connected by screwing. Connector Terminal Boxes XW3D 21 Ordering Information Sensor type and wiring 3-Wire DC NPN/2-Wire DC 3-4 2-Wire DC 1-4/Without polarity 3-4 3-Wire DC PNP/2-Wire DC 1-4 Actuator wiring Actuator wiring 1-4 -- Actuator wiring 3-4 No. of ports No. of I/O Model Model Model 4 4 XW3D-P455-G11 XW3D-P452-G11 XW3D-P453-G11 8 8 XW3D-P855-G11 XW3D-P852-G11 XW3D-P853-G11 4 8 XW3D-P458-G11 -- XW3D-P457-G11 Note: 1. "1-4" and "3-4" are the connector pin numbers that are wired. 2. All cables are 5 m long. Waterproof Cover (Sold Separately) XS2Z-22 Model No. per box Material XS2Z-22 50 Brass with Ni plating Note: 1. The XW3D/XW3B/XW3A comes with a dust cover. Use the optional XS2Z-22 Waterproof Cover when an IP67 degree of protection is required. Dimensions (Unit : mm) XW3D-P45@-G11 (Model with Four Ports) Power Indicator (green LED) Operation Indicator (red LED) 73 4.5 4.5 dia. 6.9 dia. 33 54 27 5,000 100 120 4.5 dia. 10 9 27 9 30.5 82 Indication of internal wiring 6.5 13.5 20 9 9 XW3D-P85@-G11 (Model with Eight Ports) Power Indicator (green LED) Operation Indicator (red LED) 73 4.5 dia. 9 dia. 4.5 4.5 dia. 8.2 dia. 33 54 27 5,000 100 120 9 27 27 27 30.5 127 Indication of internal wiring 6.5 13.5 22 20 9 Connector Terminal Boxes XW3D 9 10 XW3D-P457-G11 (Model with Four Ports and Eight I/O) Power Indicator (green LED) Operation Indicator (red LED) 73 4.5 4.5 dia. 8.2 dia. 33 54 27 5,000 100 120 4.5 dia. 10 9 9 27 82 30.5 Indication of internal wiring 6.5 13.5 20 9 9 Wiring Diagrams Models with One I/O and One Port NPN Sensor Specifications XW3D-P@55-@11 for 3-Wire DC NPN, 2-Wire DC (Without polarity 3-4), and Actuator (1-4) 2-Wire Sensor Specifications XW3D-P@52-@11 for 2-Wire DC (polarity 1-4, without polarity 3-4) Note: Cannot be used with NPN-type Photoelectric and Proximity Sensors. Cannot be used with Proximity Sensors with polarity 3-4. 3-WIRE NPN Positive power supply Negative power supply (Brown) (Blue) (Green/ Yellow) 1 4 5 2 Lead color 2 Signal 3 (Yellow) 3 Signal 4 (Gray) 4 Signal 5 (Pink) 5 Signal 6 (Red) 6 Signal 7 (Black) 7 Signal 8 (Purple) 8 Negative power supply (Brown) (Blue) Operation Indicator (red LED) 1 4 5 2 Signal 1 1 (White) Signal 2 2 (Green) 2 Signal 3 3 (Yellow) 5 Operation Indicator (red LED) 2 Signal 4 4 (Gray) 5 2 Signal 5 5 (Pink) 5 2 Signal 6 6 (Red) 2 Signal 7 7 (Black) Note: 1. 2. 3. 4. 5. 5 3 2 Signal 8 8 (Purple) 2 Operation Indicator (red LED) Signal 3 (Yellow) 3 Signal 4 (Gray) 4 Signal 5 (Pink) 5 Signal 6 (Red) 6 Signal 7 (Black) 7 Signal 8 (Purple) 8 4 5 5 5 4 5 3 5 2 3 4 5 2 3 1 2 4 5 2 3 1 2 4 5 2 3 1 2 4 5 2 3 1 1 4 2 3 1 4 5 1 2 3 1 Signal 2 (Green) 1 4 3 4 5 2 1 2 3 1 5 5 5 1 2 1 4 3 4 4 3 3 1 1 1 4 3 4 Signal 1 (White) 1 4 (Green/ Yellow) Connector pin number Power Indicator (green LED) Lead color 5 Ground 1 2 3 1 (Blue) 1 4 3 4 5 3 1 (Brown) 3 3 4 Negative power supply 1 4 3 1 5 (Green/ Yellow) Positive power supply Connector pin number 3 4 Ground Power Indicator (green LED) Lead color 3 Signal 2 (Green) Positive power supply Connector pin number 1 Signal 1 (White) 3-WIRE PNP 2-WIRE Ground Power Indicator (green LED) PNP Sensor Specifications XW3D-P@53-@11 for 3-Wire DC PNP, 2-Wire DC (with polarity 1-4), and Actuator (3-4) 2 4 5 2 3 The above wiring diagrams are for eight-port use. Figures in parentheses indicate lead colors. The expression "white/red" means white and red stripes. Here, "1-4" and "3-4" are pin numbers. Contact numbers 5 through 8 in the above diagrams do not exist on Terminal Boxes with four ports. The lead colors for signals 1 through 4, power supply, and ground are the same. Connector Terminal Boxes XW3D 23 Models with Two I/O and One Port XW3D-P458-G11 for 3-Wire DC NPN and Actuator (1-4 or 1-2) Positive power supply Negative power supply (Brown) (Blue) Ground (Green/ Yellow) 3-WIRE NPN (2) XW3D-P457-G11 for 3-Wire PNP and Actuator (3-4 or 3-2) Positive power supply Negative power supply (Brown) (Blue) Ground (Green/ Yellow) Connector pin number Signal 1B 1 (Pink) Signal 1A 1 (White) Connector pin number Signal 1B 1 (Pink) 1 3 Signal 1A 1 (White) Lead color Lead color Signal 2B 2 (Red) 1 Signal 2B 2 (Red) 4 Signal 2A 2 (Green) 4 Signal 3B 3 (Black) Signal 3A 3 (Yellow) 4 5 2 3 Signal 2A 2 (Green) 1 Signal 3B 3 (Black) 5 5 2 3 Signal 4B 4 (Purple) Signal 4A 4 (Gray) 5 3 2 1 4 5 2 3 1 4 5 2 3 1 Signal 4A 4 (Gray) 2 5 3 Signal 4B 4 (Purple) 1 4 1 4 Signal 3A 3 (Yellow) 2 3-WIRE PNP (2) 4 5 2 3 Note: Colors given in the connection diagram are lead colors. Mounting Dimensions (Unit: mm) Three, M4 or 4.5 dia. 330.1 730.1 Note: Mounting dimensions are the same for any models. Safety Precautions Precautions for Correct Use Do not use the Connectors in an atmosphere or environment that exceeds the specifications. Connector Connection and Disconnection * Mate the connectors according to the procedure given in this datasheet. * When joining Connectors, be sure to insert the plug all the way to the back of the socket before attempting to lock the Connectors. * Do not use tools of any sort to mate the Connectors. Always use your hands. Pliers or other tools may damage the Connectors. * When mating the Connectors to XS2 or other M12 Connectors, tighten the lock by hand to a torque of 0.39 to 0.49 N*m. * Confirm in the catalog that sensors and actuators are applicable before using them. * Always turn OFF the power supply before connecting or disconnecting connectors. * Do not touch the mating surface of the connectors with wet hands. * Wipe away any water around the connectors. * Do not allow metal scraps or dust to enter the mating section. Cable Lead Polarity * Connect the cables leads using the correct polarity (Blue: Negative power supply, Brown: Positive power supply). * If the polarity is not correct, the load may not operate or the operation indicator may not light. * Always connect a load to the signal lines to operate a sensor or actuator. Applicable Connectors * Always mount a Waterproof Cover (XS2Z-22) or Dust Cover (XS2Z-15) to any unused connector on the Connector Terminal Box. Power Supply and Operation Indicators * The power supply indicator will be lit green while power is being supplied. The operation indicator will be lit red while the sensor or actuator is operating. * The XW3D is for a DC sensor or actuator. Do not use it for an AC sensor or actuator. * Connector Terminal Boxes are available with either 2-wire or 3-wire internal connections, as indicated on the case. 3-WIRE NPN 24 Connector Terminal Boxes XW3D 2-WIRE 3-WIRE PNP 3-WIRE NPN (2) 3-WIRE PNP (2) XS5 SmartclickTM Compatible Products Photoelectric Sensors Oil-resistant, Robust, Compact Photoelectric Sensor (Stainless Housing and Built-in Amplifier) E3ZM-C Sensing method Orange light Appearance Sensing distance Red light Infrared light Model NPN output PNP output 15 m E3ZM-CT61-M1TJ E3ZM-CT81-M1TJ 20 m E3ZM-CT62B-M1TJ E3ZM-CT82B-M1TJ E3ZM-CR61-M1TJ E3ZM-CR81-M1TJ E3ZM-CD62-M1TJ E3ZM-CD82-M1TJ 10 to 100 mm E3ZM-CL61H-M1TJ E3ZM-CL81H-M1TJ 10 to 150 mm E3ZM-CL62H-M1TJ E3ZM-CL82H-M1TJ 10 to 200 mm E3ZM-CL64H-M1TJ E3ZM-CL84H-M1TJ Through-beam 4m [100 mm] * Retro-reflective (Using E39-R1S) Diffuse reflective 1m BGS reflective *Separate the Sensor and Reflector by at least the distance given in parentheses. Compact Photoelectric Sensor (Built-in Amplifier) E3Z Sensing method Appearance Sensing distance 15 m Through-beam Retro-reflective with MSR function 4 m *2 *1 [100 mm] 5 to 100 mm (wide view) Model NPN output PNP output E3Z-T61-M1TJ E3Z-T81-M1TJ E3Z-R61-M1TJ E3Z-R81-M1TJ -- E3Z-D81-M1TJ E3Z-D62-M1TJ E3Z-D82-M1TJ E3Z-L61-M1TJ E3Z-L81-M1TJ Diffuse reflective 1m Narrow-beam Reflective 90 30 mm *1. The Reflector is sold separately. Select the Reflector model most suited to the application. *2. The sensing distance specified is possible when the E39-R1S used. Values in parentheses indicate the minimum required distance between the Sensor and Reflector. XS5 SmartclickTM 25 "Mini" Photoelectric Sensor with Built-in Amplifier E3T Red light Sensing method Sensing distance Appearance 1m Side-view 300 mm Model Operating mode NPN output PNP output Light-ON E3T-ST11-M1TJ E3T-ST13-M1TJ Dark-ON E3T-ST12-M1TJ E3T-ST14-M1TJ Light-ON E3T-ST21-M1TJ E3T-ST23-M1TJ Dark-ON E3T-ST22-M1TJ E3T-ST24-M1TJ Light-ON E3T-FT11-M1TJ E3T-FT13-M1TJ Dark-ON E3T-FT12-M1TJ E3T-FT14-M1TJ Light-ON E3T-FT21-M1TJ E3T-FT23-M1TJ Dark-ON E3T-FT22-M1TJ E3T-FT24-M1TJ Light-ON E3T-SR21-M1TJ E3T-SR23-M1TJ Dark-ON E3T-SR22-M1TJ E3T-SR24-M1TJ Light-ON E3T-SR31-M1TJ E3T-SR33-M1TJ Dark-ON E3T-SR32-M1TJ E3T-SR34-M1TJ Light-ON E3T-FD11-M1TJ E3T-FD13-M1TJ Dark-ON E3T-FD12-M1TJ E3T-FD14-M1TJ Light-ON E3T-SL11-M1TJ E3T-SL13-M1TJ Dark-ON E3T-SL12-M1TJ E3T-SL14-M1TJ Light-ON E3T-SL21-M1TJ E3T-SL23-M1TJ Dark-ON E3T-SL22-M1TJ E3T-SL24-M1TJ Light-ON E3T-FL11-M1TJ E3T-FL13-M1TJ Dark-ON E3T-FL12-M1TJ E3T-FL14-M1TJ Light-ON E3T-FL21-M1TJ E3T-FL23-M1TJ Dark-ON E3T-FL22-M1TJ E3T-FL24-M1TJ Through-beam Flat 500 mm 300 mm Side-view 200 mm [10 mm] * Retro-reflective Side-view 100 mm [10 mm] * Flat Diffuse reflective 5 to 30 mm Side-view 5 to 15 mm Convergent reflective 5 to 30 mm Flat 1 to 15 mm BGS reflective 1 to 30 mm *Separate the Sensor and Reflector by at least the distance given in parentheses. 26 XS5 SmartclickTM Proximity Sensors Proximity Sensors with Oil-resistant Cables (PUR Cables) Appearance 2 mm M12 3 mm M18 Shielded Sensing distance M8 M30 2-wire DC with polarity 1, 4 Pin Specifications M12 3 mm Model E2E-X3D1-M1TGJ-U NO E2E-X7D1-M1TGJ-U E2E-X10D1-M1TGJ-U 10 mm 2 mm M30 Operating mode E2E-X2D1-M1TGJ-U 7 mm M8 M18 Output configuration E2E-X2D2-M1TGJ-U 2-wire DC with polarity 1, 2 Pin Specifications 7 mm E2E-X3D2-M1TGJ-U NC E2E-X7D2-M1TGJ-U E2E-X10D2-M1TGJ-U 10 mm Note: Other models are also available that can be used with the Twist-and-Click Connectors. Ask your OMRON representative for details. Standard Proximity Sensor (PVC Cable) Appearance Shielded 2 mm M12 3 mm M18 M30 Non-shielded Sensing distance M8 M12 Output configuration Operating mode 2-wire DC with polarity 1, 4 Pin Specifications 7 mm E2E-X3D1-M1TGJ NO E2E-X7D1-M1TGJ E2E-X10D1-M1TGJ 10 mm E2E-X8MD1-M1TGJ 8 mm M18 Model E2E-X2D1-M1TGJ 14 mm 2-wire DC with polarity 1, 4 Pin Specifications E2E-X14MD1-M1TGJ NO 20 mm M30 E2E-X20MD1-M1TGJ Note: Other models are also available that can be used with the Twist-and-Click Connectors. Ask your OMRON representative for details. Spatter-Immune Proximity Sensor (Fire-retardant PVC Cable) Appearance M12 M18 Shielded M30 M12 M18 Sensing distance Output configuration Operating mode 2-wire DC with polarity 1, 4 Pin Specifications 7 mm NO E2EQ-X7D1-M1TGJ E2EQ-X10D1-M1TGJ 10 mm E2EQ-X4X1-M1TJ 4 mm 8 mm M30 Model E2EQ-X3D1-M1TGJ 3 mm 2-wire DC with polarity 3, 4 Pin Specifications NO E2EQ-X8X1-M1TJ E2EQ-X15X1-M1TJ 15 mm Note: Other models are also available that can be used with the Twist-and-Click Connectors. Ask your OMRON representative for details. Proximity Sensor with All-stainless Housing (Fire-retardant PVC Cable) Appearance Shielded Sensing distance M8 1.5 mm M12 2 mm M18 M30 5 mm Output configuration Operating mode Model E2FM-X1R5D1-M1TGJ 2-wire DC with polarity 1, 4 Pin Specifications 10 mm NO E2FM-X2D1-M1TGJ E2FM-X5D1-M1TGJ E2FM-X10D1-M1TGJ Note: Other models are also available that can be used with the Twist-and-Click Connectors. Ask your OMRON representative for details. Chip-Immune Inductive Proximity Sensor (PVC Cable) XS5 SmartclickTM 27 Appearance M12 M18 Shielded M30 M12 M18 M30 Sensing distance Output configuration Operating mode Model E2EZ-X2D1-M1TGJ 2 mm 2-wire DC with polarity 1, 4 Pin Specifications 4 mm NO E2EZ-X4D1-M1TGJ E2EZ-X8D1-M1TGJ 8 mm E2EZ-X2D1-M1TJ 2 mm 2-wire DC with polarity 3, 4 Pin Specifications 4 mm NO E2EZ-X4D1-M1TJ E2EZ-X8D1-M1TJ 8 mm Note: Other models are also available that can be used with the Twist-and-Click Connectors. Ask your OMRON representative for details. Pulse Response Proximity Sensor Appearance M12 M18 Shielded Sensing distance M18 Operating mode 3-wire DC with PNP 1, 4, 3 Pin Specifications NO E2V-X8B1-M1TJ E2V-X15B1-M1TJ 15 mm E2V-X4C1-M1TJ 4 mm 8 mm M30 Model E2V-X4B1-M1TJ 8 mm M30 M12 Output configuration 4 mm 3-wire DC with NPN 1, 4, 3 Pin Specifications NO E2V-X8C1-M1TJ E2V-X15C1-M1TJ 15 mm Note: Other models are also available that can be used with the Twist-and-Click Connectors. Ask your OMRON representative for details. Cable Amplifier Proximity Sensor Appearance Shielded Sensing distance 3 dia. 0.8 mm 5.4 dia. 1.5 mm 8 dia. 3 mm 8 dia. 2 mm Output configuration Operating mode Model E2EC-CR8D1-M1TGJ 2-wire DC polarity 1, 4 Pin Specifications NO E2EC-C1R5D1-M1TGJ E2EC-C3D1-M1TGJ 2-wire DC no polarity 3, 4 Pin Specifications NO E2EC-QC2D1-M1TGJ-T Note: Other models are also available that can be used with the Twist-and-Click Connectors. Ask your OMRON representative for details. 28 XS5 SmartclickTM Omron Electronic Components, LLC Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at the time the purchase order is accepted by Seller. Payments for Products received are due net 30 days unless otherwise stated in the invoice. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. Discounts: Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (a) the invoice is paid according to Seller's payment terms and (b) Buyer has no past due amounts owing to Seller. 3. Interest: Seller, at its option, may charge Buyer 1.5% interest per month or the maximum legal rate, whichever is less, on any balance not paid within the stated terms. 4. Orders: Seller will accept no order less than 200 U.S. dollars net billing. 5. Currencies: If the prices quoted herein are in a currency other than U.S. dollars, Buyer shall make remittance to Seller at the then current exchange rate most favorable to Seller; provided that if remittance is not made when due, Buyer will convert the amount to U.S. dollars at the then current exchange rate most favorable to Seller available during the period between the due date and the date remittance is actually made. 6. Governmental Approvals: Buyer shall be responsible for all costs involved in obtaining any government approvals regarding the importation or sale of the Products. 7. Taxes: All taxes, duties and other governmental charges (other than general real property and income taxes), including any interest or penalties thereon, imposed directly or indirectly on Seller or required to be collected directly or indirectly by Seller for the manufacture, production, sale, delivery, importation, consumption or use of the Products sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by Buyer to Seller. 8. Financial: If the financial position of Buyer at any time becomes unsatisfactory to Seller, Seller reserves the right to stop shipments or require satisfactory security or payment in advance. If Buyer fails to make payment or otherwise comply with these Terms or any related agreement, Seller may (without liability and in addition to other remedies) cancel any unshipped portion of Products sold hereunder and stop any Products in transit until Buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by Buyer. Buyer shall in any event remain liable for all unpaid accounts. 9. Cancellation; Etc: Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Seller fully against all costs or expenses arising in connection therewith. 10. Force Majeure: Seller shall not be liable for any delay or failure in delivery resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority. 11. Shipping; Delivery: Unless otherwise expressly agreed in writing by Seller: (a) All sales and shipments of Products shall be FOB shipping point (unless otherwise stated in writing by Seller), at which point title to and all risk of loss of the Products shall pass from Seller to Buyer, provided that Seller shall retain a security interest in the Products until the full purchase price is paid by Buyer; (b) Delivery and shipping dates are estimates only; and (c) Seller will package Products as it deems proper for protection against normal handling and extra charges apply to special conditions. 12. Claims: Any claim by Buyer against Seller for shortage or damage to the Products occurring before delivery to the carrier or any claim related to pricing or other charges must be presented in detail in writing to Seller within 30 days of receipt of shipment. III. PRECAUTIONS 1. Suitability: IT IS THE BUYER'S SOLE RESPOINSIBILITY TO ENSURE THAT ANY OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE BUYER'S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E) SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT. Buyer acknowledges that it alone has determined that the Products will meet their requirements of the intended use in all cases. Buyer must know and observe all prohibitions of use applicable to the Product/s. 2. Use with Attention: The followings are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference. (b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. Motorized Vehicle Application: USE OF ANY PRODUCT/S FOR A MOTORIZED VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY SELLER. 5. Programmable Products: Seller shall not be responsible for the Buyer's programming of a programmable Product. IV. WARRANTY AND LIMITATION 1. Warranty: Seller's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Seller (or such other period expressed in writing by Seller). SELLER MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT ALL OTHER WARRANTIES, NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. 2. Buyer Remedy: Seller's sole obligation hereunder shall be to replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product or, at Seller's election, to repay or credit Buyer an amount equal to the purchase price of the Product; provided that there shall be no liability for Seller or its affiliates unless Seller's analysis confirms that the Products were correctly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Seller before shipment. 3. Limitation on Liability: SELLER AND ITS AFFILIATES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. FURTHER, IN NO EVENT SHALL LIABILITY OF SELLER OR ITS AFFILITATES EXCEED THE INDIVIDUAL PRICE OF THE PRODUCT ON WHICH LIABILITY IS ASSERTED. 4. Indemnities: Buyer shall indemnify and hold harmless Seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Seller is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Products. V. INFORMATION; ETC. 1. Intellectual Property: The intellectual property embodied in the Products is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party. 2. Property; Confidentiality: Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Products are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. 3. Performance Data: Performance data is provided as a guide in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. 4. Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller's practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller's website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. Export Controls: Buyer shall comply with all applicable laws, regulations and licenses regarding (a) export of the Products or information provided by Seller; (b) sale of Products to forbidden or other proscribed persons or organizations; (c) disclosure to noncitizens of regulated technology or information. VI. MISCELLANEOUS 1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. 2. Assignment: Buyer may not assign its rights hereunder without Seller's written consent. 3. Law: These Terms are governed by Illinois law (without regard to conflict of laws). Federal and state courts in Cook County, Illinois have exclusive jurisdiction for any dispute hereunder. 4. Amendment: These Terms constitute the entire agreement between Buyer and Seller relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. 5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. XS5 SmartclickTM 29 Certain Precautions on Specifications and Use 1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information. Complete "Terms and Conditions of Sale" for product purchase and use are on Omron's website at http://www.components.omron.com - under the "About Us" tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 Global - http://www.omron.com USA - http://www.components.omron.com 847-882-2288 Cat. No. G016-E-02 30 12/08 XS5 SmartclickTM Specifications subject to change without notice Printed in USA