BLDC Accessories Power Supplies Motors & Drives Applied Motion offers the following DC power supplies for use with the brushless DC drives and motors. PS50A24: 50 Watts at 24 VDC, recommended for BL030-H03-G motor. PS150A24: 150 Watts at 24 VDC, recommended for BL060-H03-G motor. PS320A48: 320 Watts at 48 VDC, recommended for BL105-H03-G motor. RC-050 Regeneration Clamp The RC-050 regeneration clamp is for use where regeneration from the motor may be excessive for the power supply. In these cases the RC-050 is connected between the drive and power supply and absorbs regenerated energy. Extension Cable For applications where motors and drives are separated by more than 30cm (1 foot) #383838 8 10/15/2012 925-0013 A 85%k 404 Westridge Dr. 76%C Watsonville, CA 95076 68%M #006BB3 Tel: 800-525-1609 67%Y Fax: 831-761-6544 90%K www.applied-motion.com #FFFFFF * * * * * * * * High performance, low cost, brushless speed control systems 30 to 105 watts continuous shaft output Operates from 12 to 48V DC power supply Driver can supply up to 6.25A continuous, 12.5A peak Excellent speed stability Eight digital inputs for commanding a variety of functions Two digital outputs for interfacing to other equipment Two on board potentiometers plus 12 bit analog input for setting speed, acceleration, deceleration Distributed by: For more information visit: www.applied-motion.com/BLDC BD5 Drive BD5 Dimensions 30 * High performance, low cost speed control drive * Operates from 12 to 48V DC power supply * Output current: up to 6.25Arms continuous, 12.5A peak * Eight digital inputs for commanding a variety of functions * Two digital outputs for interfacing to other equipment * Two on board potentiometers plus 12 bit analog input for setting speed, acceleration, deceleration 65 100 For more information go to www.applied-motion.com/BLDC 2 SPEEDSEL2 SPEEDSEL1 SPEEDSEL0 STOP SPEEDSET ENABLE STOPMODE DIR 5V 17 15 13 11 9 7 5 3 1 18 16 14 12 10 8 6 4 2 INCOM ANA_GND ANA_IN 5V SPDOUTSPDOUT+ FAULTFAULT+ GND DIGITAL ANALOG OUTPUTS INPUT IO Connections DIGITAL INPUTS s 3 BD5 Drive BD5 Dimensions 30 * High performance, low cost speed control drive * Operates from 12 to 48V DC power supply * Output current: up to 6.25Arms continuous, 12.5A peak * Eight digital inputs for commanding a variety of functions * Two digital outputs for interfacing to other equipment * Two on board potentiometers plus 12 bit analog input for setting speed, acceleration, deceleration 65 100 For more information go to www.applied-motion.com/BLDC 2 SPEEDSEL2 SPEEDSEL1 SPEEDSEL0 STOP SPEEDSET ENABLE STOPMODE DIR 5V 17 15 13 11 9 7 5 3 1 18 16 14 12 10 8 6 4 2 INCOM ANA_GND ANA_IN 5V SPDOUTSPDOUT+ FAULTFAULT+ GND DIGITAL ANALOG OUTPUTS INPUT IO Connections DIGITAL INPUTS s 3 4 state PWM at 10 kHz OUTPUT CURRENT BD5-G1-AH: 1.75Arms cont, 3.5Arms peak (5 seconds max) BD5-G2-AH: 3.6Arms cont, 7.2Arms peak (5 seconds max) BD5-G3-AH: 6.25Arms cont, 12.5Arms peak (5 seconds max) External 12 - 48 VDC power supply required Under-voltage alarm: 8.5 VDC Over-voltage shutdown: 62 VDC CONTROLLER: DIGITAL OUTPUTS VDC A cont. 30 VDC max, 80 mA max, open collector, open emitter. FLT is a dedicated fault output. SPO is a dedicated tachometer output (30 pulses per revolution). Both outputs can be reconfigred at the factory for qualified OEM applications. ANALOG INPUT AIN referenced to GND, Range = 0 to 5 VDC, Resolution = 12 bits, 5v = 4500 rpm. COMMUNICATION INTERFACE RS-232 (for factory configuration only) Ke Rotor Inertia MASS N-m peak V/krpm g-cm2 g Rated Torque A peak N-m cont. BL030-H03-G 30 24 1.75 3.5 0.065 0.13 3.65 38.8 320 BL060-H03-G 60 24 3.6 7.2 0.13 0.26 2.7 72 550 BL105-H03-G 105 24 6.25 12.5 0.225 0.45 2.65 114 830 Motor Dimensions Velocity control. Speed can be selected by digital input from on-board potentiometer, external analog signal, or 7 preset speeds. Accel/decel rate set by on-board potentiometer 20 1.5 BRUSHLESS DC MOTOR L 1 1 4- 6 50 Ins.Class E IP40 YY-MM-DD No.xxxxxx MADE IN CHINA 0.1 15 BL105-H03-G 24VDC 6.25A 105W 0.225N*M 4500r/min 3.5 0.1 Eight inputs, 5-24 VDC, bidirectional (can be driven by sinking or sourcing signals) 2 kHz max freq response. Common terminal (INCOM) can be connected to an external power supply (5 to 24 VDC), or internally connected to 5V or GND (selected by internal DIP switches) CW/CCW: selects direction of motor shaft rotation STP: commands motor to stop quickly using electromagnetic braking EN/RE: removes power from motor windings M0,M1,M2: selects one of seven preset speeds STMD: selects which mode of stopping is used SPST: selects whether speed is set by on-board pot or external analog signal Rated Current 42 DIGITAL INPUTS W cont. 0.1 MODE OF OPERATION RElated VOltage 5.5 POWER SUPPLY Power 6 90 0.1 0 - 0.025 CURRENT CONTROL Part # 37.6 h7 Triple half bridge, 4 quadrant 0 - 0.006 3 AMPLIFIER TYPE Motor BL030-H03-G BL060-H03-G BL105-H03-G Length (L) 46mm 70mm 100mm 20 POWER AMPLIFIER: Motor Specifications 340 Brushless Drive Technical Specifications Approvals: AGENCY APPROVALS RoHS CE PENDING phySical: 4 OPERATING TEMPERATURE 0 to 100C (32 to 212F) Internal temperature of the electronics section AMBIENT TEMPERATURE 0 to 40C (32 to 104F) When mounted to a suitable heatsink HUMIDITY 90% max, non-condensing MASS 6.0 oz (170 g) 5 4 state PWM at 10 kHz OUTPUT CURRENT BD5-G1-AH: 1.75Arms cont, 3.5Arms peak (5 seconds max) BD5-G2-AH: 3.6Arms cont, 7.2Arms peak (5 seconds max) BD5-G3-AH: 6.25Arms cont, 12.5Arms peak (5 seconds max) External 12 - 48 VDC power supply required Under-voltage alarm: 8.5 VDC Over-voltage shutdown: 62 VDC CONTROLLER: DIGITAL OUTPUTS VDC A cont. 30 VDC max, 80 mA max, open collector, open emitter. FLT is a dedicated fault output. SPO is a dedicated tachometer output (30 pulses per revolution). Both outputs can be reconfigred at the factory for qualified OEM applications. ANALOG INPUT AIN referenced to GND, Range = 0 to 5 VDC, Resolution = 12 bits, 5v = 4500 rpm. COMMUNICATION INTERFACE RS-232 (for factory configuration only) Ke Rotor Inertia MASS N-m peak V/krpm g-cm2 g Rated Torque A peak N-m cont. BL030-H03-G 30 24 1.75 3.5 0.065 0.13 3.65 38.8 320 BL060-H03-G 60 24 3.6 7.2 0.13 0.26 2.7 72 550 BL105-H03-G 105 24 6.25 12.5 0.225 0.45 2.65 114 830 Motor Dimensions Velocity control. Speed can be selected by digital input from on-board potentiometer, external analog signal, or 7 preset speeds. Accel/decel rate set by on-board potentiometer 20 1.5 BRUSHLESS DC MOTOR L 1 1 4- 6 50 Ins.Class E IP40 YY-MM-DD No.xxxxxx MADE IN CHINA 0.1 15 BL105-H03-G 24VDC 6.25A 105W 0.225N*M 4500r/min 3.5 0.1 Eight inputs, 5-24 VDC, bidirectional (can be driven by sinking or sourcing signals) 2 kHz max freq response. Common terminal (INCOM) can be connected to an external power supply (5 to 24 VDC), or internally connected to 5V or GND (selected by internal DIP switches) CW/CCW: selects direction of motor shaft rotation STP: commands motor to stop quickly using electromagnetic braking EN/RE: removes power from motor windings M0,M1,M2: selects one of seven preset speeds STMD: selects which mode of stopping is used SPST: selects whether speed is set by on-board pot or external analog signal Rated Current 42 DIGITAL INPUTS W cont. 0.1 MODE OF OPERATION RElated VOltage 5.5 POWER SUPPLY Power 6 90 0.1 0 - 0.025 CURRENT CONTROL Part # 37.6 h7 Triple half bridge, 4 quadrant 0 - 0.006 3 AMPLIFIER TYPE Motor BL030-H03-G BL060-H03-G BL105-H03-G Length (L) 46mm 70mm 100mm 20 POWER AMPLIFIER: Motor Specifications 340 Brushless Drive Technical Specifications Approvals: AGENCY APPROVALS RoHS CE PENDING phySical: 4 OPERATING TEMPERATURE 0 to 100C (32 to 212F) Internal temperature of the electronics section AMBIENT TEMPERATURE 0 to 40C (32 to 104F) When mounted to a suitable heatsink HUMIDITY 90% max, non-condensing MASS 6.0 oz (170 g) 5 BLDC Drive Part Numbering System BD5-G1-AH 0.14 Communication A = RS-232 (for factory configuration only) To orque (Nm) Feedback H = Hall devices Motor Frame Size G = 42 mm 0.08 0.06 0.04 0 0 1000 2000 3000 4000 5000 6000 Speed (RPM) BL060H03G For use with this BL motor... 1. BL030-H03-G 2. BL060-H03-G 3. BL105-H03-G peak 0.3 continuous 0.25 To orque (Nm) 1. BD5-G1-AH 2. BD5-G2-AH 3. BD5-G3-AH 0.1 0.02 Motor Winding 1 = 30 W, 24 V 2 = 60 W, 24 V 3 = 105 W, 24 V Order this BD5 model... continuous 0.12 Series BLDC Series Output Current 5 = 5 A rms cont 10 = 10 A rms cont peak Speed Torque Curves BL030H03G BLDC Motor Part Numbering System 0.2 0.15 01 0.1 0.05 BL000-000-0 0 0 1000 2000 3000 4000 5000 6000 Speed (RPM) BL = Brushless DC Motor Feedback H = Hall devices only Voltage 3 = 24 VDC RESERVED Standard Part Numbers: BL030-H03-G BL060-H03-G BL105-H03-G To orque (Nm) Wattage Rating 030 = 30 watts 060 = 60 watts 105 = 105 watts BL105H03G Frame Size G = 42mm peak 0.50 0.45 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 continuous 0 1000 2000 3000 4000 5000 6000 Speed (RPM) 6 7 BLDC Drive Part Numbering System BD5-G1-AH 0.14 Communication A = RS-232 (for factory configuration only) To orque (Nm) Feedback H = Hall devices Motor Frame Size G = 42 mm 0.08 0.06 0.04 0 0 1000 2000 3000 4000 5000 6000 Speed (RPM) BL060H03G For use with this BL motor... 1. BL030-H03-G 2. BL060-H03-G 3. BL105-H03-G peak 0.3 continuous 0.25 To orque (Nm) 1. BD5-G1-AH 2. BD5-G2-AH 3. BD5-G3-AH 0.1 0.02 Motor Winding 1 = 30 W, 24 V 2 = 60 W, 24 V 3 = 105 W, 24 V Order this BD5 model... continuous 0.12 Series BLDC Series Output Current 5 = 5 A rms cont 10 = 10 A rms cont peak Speed Torque Curves BL030H03G BLDC Motor Part Numbering System 0.2 0.15 01 0.1 0.05 BL000-000-0 0 0 1000 2000 3000 4000 5000 6000 Speed (RPM) BL = Brushless DC Motor Feedback H = Hall devices only Voltage 3 = 24 VDC RESERVED Standard Part Numbers: BL030-H03-G BL060-H03-G BL105-H03-G To orque (Nm) Wattage Rating 030 = 30 watts 060 = 60 watts 105 = 105 watts BL105H03G Frame Size G = 42mm peak 0.50 0.45 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 continuous 0 1000 2000 3000 4000 5000 6000 Speed (RPM) 6 7 BLDC Accessories Power Supplies Motors & Drives Applied Motion offers the following DC power supplies for use with the brushless DC drives and motors. PS50A24: 50 Watts at 24 VDC, recommended for BL030-H03-G motor. PS150A24: 150 Watts at 24 VDC, recommended for BL060-H03-G motor. PS320A48: 320 Watts at 48 VDC, recommended for BL105-H03-G motor. RC-050 Regeneration Clamp The RC-050 regeneration clamp is for use where regeneration from the motor may be excessive for the power supply. In these cases the RC-050 is connected between the drive and power supply and absorbs regenerated energy. Extension Cable For applications where motors and drives are separated by more than 30cm (1 foot) #383838 8 10/15/2012 925-0013 A 85%k 404 Westridge Dr. 76%C Watsonville, CA 95076 68%M #006BB3 Tel: 800-525-1609 67%Y Fax: 831-761-6544 90%K www.applied-motion.com #FFFFFF * * * * * * * * High performance, low cost, brushless speed control systems 30 to 105 watts continuous shaft output Operates from 12 to 48V DC power supply Driver can supply up to 6.25A continuous, 12.5A peak Excellent speed stability Eight digital inputs for commanding a variety of functions Two digital outputs for interfacing to other equipment Two on board potentiometers plus 12 bit analog input for setting speed, acceleration, deceleration Distributed by: For more information visit: www.applied-motion.com/BLDC Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Applied Motion: BD5-G1-AH BD5-G2-AH BD5-G3-AH BL030-H03-G BL030-H03-GP005 BL030-H03-GP014 BL030-H03-GP019 BL030-H03-GP029 BL030-H03-GP051 BL030-H03-GP100 BL060-H03-G BL060-H03-GP005 BL060-H03-GP014 BL060-H03-GP019 BL060-H03-GP051 BL105-H03-G BL105-H03-GP005 BL105-H03-GP014 BL180-H04-H BL120H03-H BD10-I8-AH BD10-H5-AH BL300-H04-I BL060-H03-H BL090-H03-G BD10-I7-AH BL100-H03-I