404 Westridge Dr.
Watsonville, CA 95076
Tel: 800-525-1609
Fax: 831-761-6544
www.applied-motion.com
#006BB3
#FFFFFF
When over a dark color...
#383838 85%k
76%C
68%M
67%Y
90%K
DistributeD by:
BLDC
Motors & Drives
For more information visit: www.applied-motion.com/BLDC
10/15/2012 925-0013 A
8
• High performance, low cost, brushless speed control systems
• 30 to 105 watts continuous shaft output
• Operates from 12 to 48V DC power supply
• Driver can supply up to 6.25A continuous, 12.5A peak
• Excellent speed stability
• Eight digital inputs for commanding a variety of functions
• Two digital outputs for interfacing to other equipment
• Two on board potentiometers plus 12 bit analog input for setting speed, ac-
celeration, deceleration
Accessories
RC-050 Regeneration Clamp
The RC-050 regeneration clamp is for use where regeneration from the motor may be
excessive for the power supply. In these cases the RC-050 is connected between the
drive and power supply and absorbs regenerated energy.
Power Supplies
Applied Motion offers the following DC power supplies for use with the brushless DC
drives and motors.
PS50A24: 50 Watts at 24 VDC, recommended for BL030-H03-G motor.
PS150A24: 150 Watts at 24 VDC, recommended for BL060-H03-G motor.
PS320A48: 320 Watts at 48 VDC, recommended for BL105-H03-G motor.
Extension Cable
For applications where motors and drives are separated by more than 30cm (1 foot)
3
2
s
IO Connections
1
3
5
7
9
11
13
15
17
2
4
6
8
10
12
14
16
18
INCOM
ANA_GND
ANA_IN
FAULT
-
SPDOUT
-
SPDOUT+
FAULT+
GND
5V
SPEEDSEL2
SPEEDSEL1
SPEEDSEL0
STOPMODE
SPEEDSET
ENABLE
DIR
5V
STOP
DIGITAL INPUTS
DIGITAL
OUTPUTS
ANALOG
INPUT
BD5 Drive
•High performance, low cost
speed control drive
•Operates from 12 to 48V DC
power supply
•Output current: up to
6.25Arms continuous, 12.5A
peak
•Eight digital inputs for com-
manding a variety of functions
•Two digital outputs for inter-
facing to other equipment
•Two on board potentiometers
plus 12 bit analog input for
setting speed, acceleration,
deceleration
BD5 Dimensions
65
100
30
For more information go to
www.applied-motion.com/BLDC
3
2
s
IO Connections
1
3
5
7
9
11
13
15
17
2
4
6
8
10
12
14
16
18
INCOM
ANA_GND
ANA_IN
FAULT
-
SPDOUT
-
SPDOUT+
FAULT+
GND
5V
SPEEDSEL2
SPEEDSEL1
SPEEDSEL0
STOPMODE
SPEEDSET
ENABLE
DIR
5V
STOP
DIGITAL INPUTS
DIGITAL
OUTPUTS
ANALOG
INPUT
BD5 Drive
•High performance, low cost
speed control drive
•Operates from 12 to 48V DC
power supply
•Output current: up to
6.25Arms continuous, 12.5A
peak
•Eight digital inputs for com-
manding a variety of functions
•Two digital outputs for inter-
facing to other equipment
•Two on board potentiometers
plus 12 bit analog input for
setting speed, acceleration,
deceleration
BD5 Dimensions
65
100
30
For more information go to
www.applied-motion.com/BLDC
5
4
Brushless Drive Technical Specifications
POWER AMPLIFIER:
AMPLIFIER TYPE Triple half bridge, 4 quadrant
CURRENT CONTROL 4 state PWM at 10 kHz
OUTPUT CURRENT BD5-G1-AH: 1.75Arms cont, 3.5Arms peak (5 seconds max)
BD5-G2-AH: 3.6Arms cont, 7.2Arms peak (5 seconds max)
BD5-G3-AH: 6.25Arms cont, 12.5Arms peak (5 seconds max)
POWER SUPPLY External 12 - 48 VDC power supply required
Under-voltage alarm: 8.5 VDC
Over-voltage shutdown: 62 VDC
CONTROLLER:
MODE OF OPERATION Velocity control. Speed can be selected by digital input from on-board potentiometer, external analog signal, or 7
preset speeds. Accel/decel rate set by on-board potentiometer
DIGITAL INPUTS Eight inputs, 5-24 VDC, bidirectional (can be driven by sinking or sourcing signals) 2 kHz max freq response. Com-
mon terminal (INCOM) can be connected to an external power supply (5 to 24 VDC), or internally connected to 5V or
GND (selected by internal DIP switches)
CW/CCW: selects direction of motor shaft rotation
STP: commands motor to stop quickly using electromagnetic braking
EN/RE: removes power from motor windings
M0,M1,M2: selects one of seven preset speeds
STMD: selects which mode of stopping is used
SPST: selects whether speed is set by on-board pot or external analog signal
DIGITAL OUTPUTS 30 VDC max, 80 mA max, open collector, open emitter.
FLT is a dedicated fault output.
SPO is a dedicated tachometer output (30 pulses per revolution).
Both outputs can be recongred at the factory for qualied OEM applications.
ANALOG INPUT AIN referenced to GND, Range = 0 to 5 VDC, Resolution = 12 bits, 5v = 4500 rpm.
COMMUNICATION INTERFACE RS-232 (for factory conguration only)
APPROVALS:
AGENCY APPROVALS RoHS
CE PENDING
PHYSICAL:
OPERATING TEMPERATURE 0 to 100°C (32 to 212°F) Internal temperature of the electronics section
AMBIENT TEMPERATURE 0 to 40°C (32 to 104°F) When mounted to a suitable heatsink
HUMIDITY 90% max, non-condensing
MASS 6.0 oz (170 g)
Motor Specifications
PART # POWER RELATED
VOLTAGE RATED CURRENT RATED TORQUE KE ROTOR
INERTIA MASS
W cont. VDC A cont. A peak N-M cont. N-M peak V/krpm g-cm2g
BL030-H03-G 30 24 1.75 3.5 0.065 0.13 3.65 38.8 320
BL060-H03-G 60 24 3.6 7.2 0.13 0.26 2.7 72 550
BL105-H03-G 105 24 6.25 12.5 0.225 0.45 2.65 114 830
Motor Dimensions
3
340±20
6
±1
L
1.5
±1
20
15
5.5±0.1
BRUSHLESS DC MOTOR
BL105-H03-G
4500r/min
Ins.Class E
MADE IN CHINA
No.xxxxxx
YY-MM-DD
IP40
24VDC
6.25A
105W
0.225N·M
0
-
±0.1
0.025
42
37.6 h7
4- 3.5±0.1
±0.1
50
90°
6- 0.006
0
Motor Length (L)
BL030-H03-G 46mm
BL060-H03-G 70mm
BL105-H03-G 100mm
5
4
Brushless Drive Technical Specifications
POWER AMPLIFIER:
AMPLIFIER TYPE Triple half bridge, 4 quadrant
CURRENT CONTROL 4 state PWM at 10 kHz
OUTPUT CURRENT BD5-G1-AH: 1.75Arms cont, 3.5Arms peak (5 seconds max)
BD5-G2-AH: 3.6Arms cont, 7.2Arms peak (5 seconds max)
BD5-G3-AH: 6.25Arms cont, 12.5Arms peak (5 seconds max)
POWER SUPPLY External 12 - 48 VDC power supply required
Under-voltage alarm: 8.5 VDC
Over-voltage shutdown: 62 VDC
CONTROLLER:
MODE OF OPERATION Velocity control. Speed can be selected by digital input from on-board potentiometer, external analog signal, or 7
preset speeds. Accel/decel rate set by on-board potentiometer
DIGITAL INPUTS Eight inputs, 5-24 VDC, bidirectional (can be driven by sinking or sourcing signals) 2 kHz max freq response. Com-
mon terminal (INCOM) can be connected to an external power supply (5 to 24 VDC), or internally connected to 5V or
GND (selected by internal DIP switches)
CW/CCW: selects direction of motor shaft rotation
STP: commands motor to stop quickly using electromagnetic braking
EN/RE: removes power from motor windings
M0,M1,M2: selects one of seven preset speeds
STMD: selects which mode of stopping is used
SPST: selects whether speed is set by on-board pot or external analog signal
DIGITAL OUTPUTS 30 VDC max, 80 mA max, open collector, open emitter.
FLT is a dedicated fault output.
SPO is a dedicated tachometer output (30 pulses per revolution).
Both outputs can be recongred at the factory for qualied OEM applications.
ANALOG INPUT AIN referenced to GND, Range = 0 to 5 VDC, Resolution = 12 bits, 5v = 4500 rpm.
COMMUNICATION INTERFACE RS-232 (for factory conguration only)
APPROVALS:
AGENCY APPROVALS RoHS
CE PENDING
PHYSICAL:
OPERATING TEMPERATURE 0 to 100°C (32 to 212°F) Internal temperature of the electronics section
AMBIENT TEMPERATURE 0 to 40°C (32 to 104°F) When mounted to a suitable heatsink
HUMIDITY 90% max, non-condensing
MASS 6.0 oz (170 g)
Motor Specifications
PART # POWER RELATED
VOLTAGE RATED CURRENT RATED TORQUE KE ROTOR
INERTIA MASS
W cont. VDC A cont. A peak N-M cont. N-M peak V/krpm g-cm2g
BL030-H03-G 30 24 1.75 3.5 0.065 0.13 3.65 38.8 320
BL060-H03-G 60 24 3.6 7.2 0.13 0.26 2.7 72 550
BL105-H03-G 105 24 6.25 12.5 0.225 0.45 2.65 114 830
Motor Dimensions
3
340±20
6
±1
L
1.5
±1
20
15
5.5±0.1
BRUSHLESS DC MOTOR
BL105-H03-G
4500r/min
Ins.Class E
MADE IN CHINA
No.xxxxxx
YY-MM-DD
IP40
24VDC
6.25A
105W
0.225N·M
0
-
±0.1
0.025
42
37.6 h7
4- 3.5±0.1
±0.1
50
90°
6- 0.006
0
Motor Length (L)
BL030-H03-G 46mm
BL060-H03-G 70mm
BL105-H03-G 100mm
7
6
Speed Torque Curves
BLDC Motor Part Numbering System
BL = Brushless DC Motor
RESERVED
Frame Size
G = 42mm
Standard Part Numbers:
BL030-H03-G
BL060-H03-G
BL105-H03-G
Voltage
3 = 24 VDC
Wattage Rating
030 = 30 watts
060 = 60 watts
105 = 105 watts
Feedback
H = Hall devices only
BL000-000-0
BLDC Drive Part Numbering System
0.06
0.08
0.1
0.12
0.14
o
rque(N‐m)
BL030‐H03‐G
peak
continuous
0
0.02
0.04
0 1000 2000 3000 4000 5000 6000
T
o
Speed(RPM)
01
0.15
0.2
0.25
0.3
o
rque(N‐m)
BL060‐H03‐G
peak
continuous
0
0.05
0
.
1
0 1000 2000 3000 4000 5000 6000
T
o
Speed(RPM)
0.20
0.25
0.30
0.35
0.40
0.45
0.50
rque(N‐m)
BL105‐H03‐G
peak
continuous
0.00
0.05
0.10
0.15
0 1000 2000 3000 4000 5000 6000
T
Speed(RPM)
BD5-G1-AH
Output Current
5 = 5 A rms cont
10 = 10 A rms cont
Motor Frame Size
G = 42 mm
Feedback
H = Hall devices
Series
BLDC Series
Motor Winding
1 = 30 W, 24 V
2 = 60 W, 24 V
3 = 105 W, 24 V
Order this BD5 model...
1. BD5-G1-AH
2. BD5-G2-AH
3. BD5-G3-AH
Communication
A = RS-232 (for factory configuration only)
For use with this BL motor...
1. BL030-H03-G
2. BL060-H03-G
3. BL105-H03-G
7
6
Speed Torque Curves
BLDC Motor Part Numbering System
BL = Brushless DC Motor
RESERVED
Frame Size
G = 42mm
Standard Part Numbers:
BL030-H03-G
BL060-H03-G
BL105-H03-G
Voltage
3 = 24 VDC
Wattage Rating
030 = 30 watts
060 = 60 watts
105 = 105 watts
Feedback
H = Hall devices only
BL000-000-0
BLDC Drive Part Numbering System
0.06
0.08
0.1
0.12
0.14
o
rque(N‐m)
BL030‐H03‐G
peak
continuous
0
0.02
0.04
0 1000 2000 3000 4000 5000 6000
T
o
Speed(RPM)
01
0.15
0.2
0.25
0.3
o
rque(N‐m)
BL060‐H03‐G
peak
continuous
0
0.05
0
.
1
0 1000 2000 3000 4000 5000 6000
T
o
Speed(RPM)
0.20
0.25
0.30
0.35
0.40
0.45
0.50
o
rque(N‐m)
BL105‐H03‐G
peak
continuous
0.00
0.05
0.10
0.15
0 1000 2000 3000 4000 5000 6000
T
o
Speed(RPM)
BD5-G1-AH
Output Current
5 = 5 A rms cont
10 = 10 A rms cont
Motor Frame Size
G = 42 mm
Feedback
H = Hall devices
Series
BLDC Series
Motor Winding
1 = 30 W, 24 V
2 = 60 W, 24 V
3 = 105 W, 24 V
Order this BD5 model...
1. BD5-G1-AH
2. BD5-G2-AH
3. BD5-G3-AH
Communication
A = RS-232 (for factory configuration only)
For use with this BL motor...
1. BL030-H03-G
2. BL060-H03-G
3. BL105-H03-G
404 Westridge Dr.
Watsonville, CA 95076
Tel: 800-525-1609
Fax: 831-761-6544
www.applied-motion.com
#006BB3
#FFFFFF
When over a dark color...
#383838 85%k
76%C
68%M
67%Y
90%K
DistributeD by:
BLDC
Motors & Drives
For more information visit: www.applied-motion.com/BLDC
10/15/2012 925-0013 A
8
• High performance, low cost, brushless speed control systems
• 30 to 105 watts continuous shaft output
• Operates from 12 to 48V DC power supply
• Driver can supply up to 6.25A continuous, 12.5A peak
• Excellent speed stability
• Eight digital inputs for commanding a variety of functions
• Two digital outputs for interfacing to other equipment
• Two on board potentiometers plus 12 bit analog input for setting speed, ac-
celeration, deceleration
Accessories
RC-050 Regeneration Clamp
The RC-050 regeneration clamp is for use where regeneration from the motor may be
excessive for the power supply. In these cases the RC-050 is connected between the
drive and power supply and absorbs regenerated energy.
Power Supplies
Applied Motion offers the following DC power supplies for use with the brushless DC
drives and motors.
PS50A24: 50 Watts at 24 VDC, recommended for BL030-H03-G motor.
PS150A24: 150 Watts at 24 VDC, recommended for BL060-H03-G motor.
PS320A48: 320 Watts at 48 VDC, recommended for BL105-H03-G motor.
Extension Cable
For applications where motors and drives are separated by more than 30cm (1 foot)
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Applied Motion:
BD5-G1-AH BD5-G2-AH BD5-G3-AH BL030-H03-G BL030-H03-GP005 BL030-H03-GP014 BL030-H03-GP019
BL030-H03-GP029 BL030-H03-GP051 BL030-H03-GP100 BL060-H03-G BL060-H03-GP005 BL060-H03-GP014
BL060-H03-GP019 BL060-H03-GP051 BL105-H03-G BL105-H03-GP005 BL105-H03-GP014 BL180-H04-H BL120-
H03-H BD10-I8-AH BD10-H5-AH BL300-H04-I BL060-H03-H BL090-H03-G BD10-I7-AH BL100-H03-I