PS21246-EP Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Dual-In-Line Intelligent Power Module 25 Amperes/600 Volts Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 3.070.02 79.00.5 M 0.500.04 12.81.0 B 1.220.02 31.00.5 N 2.98 75.6 C 0.320.02 8.00.5 P 0.020.01 0.50.2 D 2.640.01 67.00.3 Q E 0.530.01 Dia. 13.40.2 Dia. 0.180.01 Dia. 4.50.2 Dia. R 0.02 Max. 0.5 Max. S 0.08 2.0 28.00.5 T 0.030.002 0.60.05 3.80.2 U 0.1 2.5 F 0.840.02 21.40.5 G 1.100.02 H 0.150.01 Description: DIP and mini-DIP IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 4th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. J 0.110.01 2.80.3 V 0.030.01 0.80.2 K 0.390.01 10.00.3 W 0.07 1.75 Max. L 0.790.01 20.00.3 X 0.40.01 1.00.2 Applications: Washing Machines Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: PS21246-EP is a 600V, 25 Ampere DIP Intelligent Power Module. Note: P suffix designates lead-free leadframe. 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21246-EP IntellimodTM Module Dual-In-Line Intelligent Power Module 25 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature* Symbol PS21246-EP Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature (See TC Measure Point Illustration) TC -20 to 100 C Mounting Torque, M4 Mounting Screws -- 13 in-lb Module Weight (Typical) -- 54 Grams Heatsink Flatness Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate -- -50 to 100 m VCC(prot.) 400 Volts VISO 2500 Volts *The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150C (@TC 100C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) 125C (@TC 100C). **VD = VDB = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive, Less than 2s IGBT Inverter Sector Collector-Emitter Voltage Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C, Instantaneous Value (Pulse)) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25C, per 1 Chip) VCES 600 Volts IC 25 Amperes ICP 50 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 59.5 Watts Control Sector Supply Voltage (Applied between VP1-VPC, VN1-VNC) 2 VD 20 Volts Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) VDB 20 Volts Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC) VCIN -0.5 ~ 5.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts Fault Output Current (Sink Current at FO Terminal) IFO 15 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts http://store.iiic.cc/ Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21246-EP IntellimodTM Module Dual-In-Line Intelligent Power Module 25 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units -- 1.0 mA IGBT Inverter Sector Collector Cutoff Current ICES VCE = VCES, Tj = 25C -- VCE = VCES, Tj = 125C -- -- 10 mA Diode Forward Voltage VEC Tj = 25C, -IC = 25A, VCIN = 5V -- 2.5 3.4 Volts Collector-Emitter Saturation Voltage VCE(sat) Inductive Load Switching Times IC = 25A, Tj = 25C, VD = VDB = 15V, VCIN = 0V -- 1.55 2.15 Volts IC = 25A, Tj = 125C, VD = VDB = 15V, VCIN = 0V -- 1.65 2.25 Volts ton VCC = 300V, VD = 15V, 0.1 0.8 1.3 S trr IC = 25A, -- 0.1 -- S tC(on) Tj = 125C, -- 0.3 0.7 S toff Inductive Load (Upper-Lower Arm), -- 1.5 2.6 S tC(off) VCIN = 5V(off), 0V(on) -- 0.8 1.7 S TC Measure Point 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21246-EP IntellimodTM Module Dual-In-Line Intelligent Power Module 25 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-VUFS, 13.5 15.0 16.5 Volts -- 4.25 8.50 mA -- 0.50 1.00 mA VVFB-VVFS, VWFB-VWFS Circuit Current ID VD = 15V, VCIN = 5V, VDB = 15V, Total of VP1-VPC, VN1-VNC VD = 15V, VCIN = 5V, VDB = 15V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS Fault Output Voltage VFOH VSC = 0V, FO Circuit: 10k to 5V Pull-up 4.9 -- -- Volts VFOL VSC = 1V, FO Circuit: 10k to 5V Pull-up -- 0.8 1.2 Volts VFO(sat) VSC = 1V, IFO = 15mA 0.8 1.2 1.8 Volts PWM Input Frequency fPWM TC 100C, Tj 125C -- 15 -- kHz Allowable Dead Time tDEAD Relates to Corresponding Input Signal for 2.5 -- -- S Blocking Arm Shoot-through (-20C TC 100C) Short Circuit Trip Level* VSC(ref) Tj = 25C, VD = 15V* 0.45 0.5 0.55 Volts UVDBt Trip Level, Tj 125C 10.0 -- 12.0 Volts UVDBr Reset Level, Tj 125C 10.5 -- 12.5 Volts UVDt Trip Level, Tj 125C 10.3 -- 12.5 Volts UVDr Reset Level, Tj 125C 10.8 -- 13.0 Volts tFO CFO = 22nF 1.0 1.8 -- mS ON Threshold Voltage (H-side) Vth(on) Applied between 0.8 1.4 2.0 Volts OFF Threshold Voltage (H-side) Vth(off) UP, VP, WP-VPC 2.5 3.0 4.0 Volts Supply Circuit Under-voltage Fault Output Pulse Width** ON Threshold Voltage (L-side) Vth(on) Applied between 0.8 1.4 2.0 Volts OFF Threshold Voltage (L-side) Vth(off) UN, VN, WN-VNC 2.5 3.0 4.0 Volts * Short Circuit protection is functioning only at the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 25.5A. **Fault signal is asserted when the low-arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} . 4 http://store.iiic.cc/ Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21246-EP IntellimodTM Module Dual-In-Line Intelligent Power Module 25 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT -- -- 2.1 C/Watt Rth(j-c)D Each FWDi -- 3.0 4.5 C/Watt Case to Fin Per Module. -- -- 0.067 C/Watt Min. Typ. Value Units 0 300 400 Volts Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage Symbol Condition VCC Applied between P-N Terminals VD Applied between VP1-VPC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-VUFS, 13.5 15.0 16.5 Volts -1 -- 1 V/s VVFB-VVFS, VWFB-VWFS Control Supply dv/dt dVD/dt, dVDB/dt Input ON Voltage VCIN(on) Applied between UP, VP, WP-VPC 0 ~ 0.65 Volts Input OFF Voltage VCIN(off) Applied between UN, VN, WN-VNC 4.0 ~ 5.5 Volts PWM Input Frequency fPWM TC 100C, Tj 125C -- 5 -- kHz Arm Shoot-through Blocking Time tDEAD For Each Input Signal 2.5 -- -- S http://store.iiic.cc/ 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21246-EP IntellimodTM Module Dual-In-Line Intelligent Power Module 25 Amperes/600 Volts 6