Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module
Dual-In-Line Intelligent
Power Module
25 Amperes/600 Volts
PS21246-EP
1
Dimensions Inches Millimeters
A 3.07±0.02 79.0±0.5
B 1.22±0.02 31.0±0.5
C 0.32±0.02 8.0±0.5
D 2.64±0.01 67.0±0.3
E 0.53±0.01 Dia. 13.4±0.2 Dia.
F 0.84±0.02 21.4±0.5
G 1.10±0.02 28.0±0.5
H 0.15±0.01 3.8±0.2
J 0.11±0.01 2.8±0.3
K 0.39±0.01 10.0±0.3
L 0.79±0.01 20.0±0.3
Dimensions Inches Millimeters
M 0.50±0.04 12.8±1.0
N 2.98 75.6
P 0.02±0.01 0.5±0.2
Q 0.18±0.01 Dia. 4.5±0.2 Dia.
R 0.02 Max. 0.5 Max.
S 0.08 2.0
T 0.03±0.002 0.6±0.05
U 0.1 2.5
V 0.03±0.01 0.8±0.2
W 0.07 1.75 Max.
X 0.4±0.01 1.0±0.2
Outline Drawing and Circuit Diagram
Description:
DIP and mini-DIP IPMs are
intelligent power modules that
integrate power devices, drivers,
and protection circuitry in an ultra
compact dual-in-line transfer-mold
package for use in driving small
three phase motors. Use of 4th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
Applications:
£ Washing Machines
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS21246-EP is a 600V, 25 Ampere
DIP Intelligent Power Module.
Note: P suffix designates lead-free
leadframe.
PS21246-EP
Intellimod™ Module
Dual-In-Line Intelligent Power Module
25 Amperes/600 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PS21246-EP Units
Power Device Junction Temperature* Tj -20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature (See TC Measure Point Illustration) TC -20 to 100 °C
Mounting Torque, M4 Mounting Screws — 13 in-lb
Module Weight (Typical) — 54 Grams
Heatsink Flatness — -50 to 100 µm
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate VISO 2500 Volts
*The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) ≤125°C (@TC ≤ 100°C).
**VD = VDB = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage VCES 600 Volts
Collector Current, ± (TC = 25°C) IC 25 Amperes
Peak Collector Current, ± (TC = 25°C, Instantaneous Value (Pulse)) ICP 50 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation (TC = 25°C, per 1 Chip) PC 59.5 Watts
Control Sector
Supply Voltage (Applied between VP1-VPC, VN1-VNC) VD 20 Volts
Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) VDB 20 Volts
Input Voltage (Applied between UP
, VP
, WP-VPC, UN, VN, WN-VNC) VCIN -0.5 ~ 5.5 Volts
Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts
Fault Output Current (Sink Current at FO Terminal) IFO 15 mA
Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts
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PS21246-EP
Intellimod™ Module
Dual-In-Line Intelligent Power Module
25 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1.0 mA
VCE = VCES, Tj = 125°C — — 10 mA
Diode Forward Voltage VEC Tj = 25°C, -IC = 25A, VCIN = 5V — 2.5 3.4 Volts
Collector-Emitter Saturation Voltage VCE(sat) IC = 25A, Tj = 25°C, VD = VDB = 15V, VCIN = 0V — 1.55 2.15 Volts
IC = 25A, Tj = 125°C, VD = VDB = 15V, VCIN = 0V — 1.65 2.25 Volts
Inductive Load Switching Times ton VCC = 300V, VD = 15V, 0.1 0.8 1.3 µS
trr IC = 25A, — 0.1 — µS
tC(on) Tj = 125°C, — 0.3 0.7 µS
toff Inductive Load (Upper-Lower Arm), — 1.5 2.6 µS
tC(off) VCIN = 5V(off), 0V(on) — 0.8 1.7 µS
TC Measure Point
PS21246-EP
Intellimod™ Module
Dual-In-Line Intelligent Power Module
25 Amperes/600 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15.0 16.5 Volts
VDB Applied between VUFB-VUFS, 13.5 15.0 16.5 Volts
VVFB-VVFS, VWFB-VWFS
Circuit Current ID VD = 15V, VCIN = 5V, VDB = 15V, — 4.25 8.50 mA
Total of VP1-VPC, VN1-VNC
VD = 15V, VCIN = 5V, VDB = 15V, — 0.50 1.00 mA
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
Fault Output Voltage VFOH VSC = 0V, FO Circuit: 10k Ω to 5V Pull-up 4.9 — — Volts
VFOL VSC = 1V, FO Circuit: 10k Ω to 5V Pull-up — 0.8 1.2 Volts
VFO(sat) VSC = 1V, IFO = 15mA 0.8 1.2 1.8 Volts
PWM Input Frequency fPWM TC ≤ 100°C, Tj ≤ 125°C — 15 — kHz
Allowable Dead Time tDEAD Relates to Corresponding Input Signal for 2.5 — — µS
Blocking Arm Shoot-through (-20°C ≤ TC ≤ 100°C)
Short Circuit Trip Level* VSC(ref) Tj = 25°C, VD = 15V* 0.45 0.5 0.55 Volts
Supply Circuit Under-voltage UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts
UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts
UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts
UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts
Fault Output Pulse Width** tFO CFO = 22nF 1.0 1.8 — mS
ON Threshold Voltage (H-side) Vth(on) Applied between 0.8 1.4 2.0 Volts
OFF Threshold Voltage (H-side) Vth(off) UP
, VP
, WP-VPC 2.5 3.0 4.0 Volts
ON Threshold Voltage (L-side) Vth(on) Applied between 0.8 1.4 2.0 Volts
OFF Threshold Voltage (L-side) Vth(off) UN, VN, WN-VNC 2.5 3.0 4.0 Volts
* Short Circuit protection is functioning only at the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 25.5A.
**Fault signal is asserted when the low-arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of
CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
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PS21246-EP
Intellimod™ Module
Dual-In-Line Intelligent Power Module
25 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Rth(j-c)Q Each IGBT — — 2.1 °C/Watt
Rth(j-c)D Each FWDi — 3.0 4.5 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module. — — 0.067 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Value Units
Supply Voltage VCC Applied between P-N Terminals 0 300 400 Volts
Control Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15.0 16.5 Volts
VDB Applied between VUFB-VUFS, 13.5 15.0 16.5 Volts
VVFB-VVFS, VWFB-VWFS
Control Supply dv/dt dVD/dt, dVDB/dt -1 — 1 V/µs
Input ON Voltage VCIN(on) Applied between UP
, VP
, WP-VPC 0 ~ 0.65 Volts
Input OFF Voltage VCIN(off) Applied between UN, VN, WN-VNC 4.0 ~ 5.5 Volts
PWM Input Frequency fPWM TC ≤ 100°C, Tj ≤ 125°C — 5 — kHz
Arm Shoot-through Blocking Time tDEAD For Each Input Signal 2.5 — — µS
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PS21246-EP
Intellimod™ Module
Dual-In-Line Intelligent Power Module
25 Amperes/600 Volts
6
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
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