Document Number: 28339 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com
Revision: 04-Apr-11 1
This document is subject to change without notice.
THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
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Aluminum Capacitors,
Power High Ripple Current Snap-In
198 PHR-SI
Vishay BCcomponents
Fig. 1
FEATURES
• Polarized aluminum electrolytic capacitors,
non-solid electrolyte
• Large types, miniaturized dimensions,
cylindrical aluminum case, insulated with a
blue sleeve
• Very high ripple current capability
• Keyed polarity version available
• High reliability
• Compliant to RoHS Directive 2002/95/EC
APPLICATIONS
• Motor control and industrial systems
• Smoothing and filtering
• Standard and switched mode power supplies
• Energy storage in pulse systems
MARKING
The capacitors are marked (where possible) with the
following information:
• Rated capacitance (in μF)
• Tolerance code on rated capacitance, code letter in
accordance with IEC 60062 (M for ± 20 %)
• Rated voltage (in V)
• Date code (YYMM)
• Name of manufacturer
• Code for factory of origin
• “-” sign to identify the negative terminal, visible from the
top and side of the capacitor
• Code number
• Climatic category in accordance with IEC 60068
QUICK REFERENCE DATA
DESCRIPTION VALUE
Nominal case size (Ø D x L in mm) 22 x 25 to 35 x 60
Rated capacitance range
(E6/E12 series), CR56 μF to 680 μF
Tolerance on CR± 20 %
Rated voltage range, UR400 V and 450 V
Category temperature range - 25 °C to + 85 °C
Endurance test at 85 °C 7000 h
Useful life at 85 °C 15 000 h
Shelf life at 0 V, 85 °C 1000 h
Based on sectional specification IEC 60384-4/EN130300
Climatic category IEC 60068 25/085/56
198
PHR-SI
057
PSM-SI
157
PUM-SI
smaller
dimensions
longer life
higher ripple
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(μF)
UR (V)
400 450
56 22 x 25 22 x 25
68 22 x 25 22 x 30
82 -22 x 30
-25 x 25
100 22 x 30 22 x 35
-25 x 30
120
22 x 35 22 x 40
25 x 30 25 x 30
-30 x 25
150 22 x 40 25 x 40
25 x 35 30 x 30
180
25 x 40 25 x 40
30 x 30 30 x 35
35 x 25 35 x 25
220
25 x 45 25 x 50
30 x 35 30 x 40
35 x 30 35 x 30
www.vishay.com For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28339
2Revision: 04-Apr-11
This document is subject to change without notice.
THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
198 PHR-SI
Vishay BCcomponents Aluminum Capacitors,
Power High Ripple Current Snap-In
DIMENSIONS in millimeters AND AVAILABLE FORMS
TWO TERMINAL SNAP-IN
Fig. 2 - Two terminal snap-in Fig. 3 - Mounting hole diagram
THREE TERMINAL SNAP-IN
Fig. 4 - Three terminal snap-in Fig. 5 - Mounting hole diagram
270 30 x 40 30 x 45
35 x 30 35 x 35
330 30 x 45 30 x 50
35 x 35 35 x 40
390 30 x 50 35 x 45
35 x 40 -
470 35 x 45 35 x 50
560 35 x 50 35 x 60
680 35 x 60 35 x 60
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(μF)
UR (V)
400 450
+ TERMINAL
- TERMINAL
Ø D
L + 2
max.
L
Bottom view 5.8 + 0
- 1
The minus terminal can be marked with a black dot or with an imprinted
“-” sign.
10 ± 0.1
Ø 2 ± 0.1 (2 x)
+ TERMINAL
- TERMINAL
Ø D
L + 2
max.
L
Bottom view
minus pole
marking 4 ± 0.5
The negative terminal has TWO pins which are BOTH electrically
connected.
10 ± 0.1
3.3 ± 0.1
4.75 ± 0.1
Ø 2.5 ± 0.1
Ø 2 ± 0.1 (2 x)
The 10 mm spacing of the 2 pin
snap-in is used as the base layout
and a third hole is added.
The third hole is closer to the
negative primary hole so that
polarization is always maintained,
together with added mechanical
stability.
Document Number: 28339 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com
Revision: 04-Apr-11 3
This document is subject to change without notice.
THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
198 PHR-SI
Aluminum Capacitors,
Power High Ripple Current Snap-In Vishay BCcomponents
Table 1
Note
• Unless otherwise specified, all electrical values in table 2 apply
at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %
ORDERING EXAMPLE
Electrolytic capacitor 198 PHR-SI
470 μF/450 V; ± 20 %
Nominal case size: Ø 35 mm x 50 mm
2-terminal snap-in:
Ordering code: MAL2 198 57471 E3
Former 12NC: 2222 198 57471
3-terminal snap-in:
Ordering code: MAL2 198 77471 E3
Former 12NC: 2222 198 77471
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
Ø D x L
Ø Dmax. Lmax.
MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX DIMENSIONS
L x W x H
(mm)
22 x 25 23 27 12 100 260 x 250 x 39
22 x 30 23 32 16 100 260 x 250 x 44
22 x 35 23 37 20 100 260 x 250 x 49
22 x 40 23 42 23 100 260 x 250 x 54
25 x 25 26 27 20 100 290 x 280 x 39
25 x 30 26 32 22 100 290 x 280 x 44
25 x 35 26 37 24 100 290 x 280 x 49
25 x 40 26 42 27 100 290 x 280 x 54
25 x 45 26 47 32 100 290 x 280 x 59
25 x 50 26 52 38 100 290 x 280 x 64
30 x 25 31 27 25 100 340 x 330 x 39
30 x 30 31 32 30 100 340 x 330 x 44
30 x 35 31 37 35 100 340 x 330 x 49
30 x 40 31 42 40 100 340 x 330 x 54
30 x 45 31 47 45 100 340 x 330 x 59
30 x 50 31 52 50 100 340 x 330 x 64
35 x 25 36 27 33 50 390 x 198 x 39
35 x 30 36 32 40 50 390 x 198 x 44
35 x 35 36 37 48 50 390 x 198 x 49
35 x 40 36 42 55 50 390 x 198 x 54
35 x 45 36 47 63 50 390 x 198 x 59
35 x 50 36 52 72 50 390 x 198 x 64
35 x 60 36 62 87 50 390 x 198 x 74
ELECTRICAL DATA
SYMBOL DESCRIPTION
CRrated capacitance at 100 Hz
IRrated RMS ripple current at 100 Hz, 85 °C
IL1 max. leakage current after 1 min at UR
IL5 max. leakage current after 5 min at UR
ESR typ./max. equivalent series resistance at 100 Hz
Ztyp./max. impedance at 10 kHz
www.vishay.com For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28339
4Revision: 04-Apr-11
This document is subject to change without notice.
THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
198 PHR-SI
Vishay BCcomponents Aluminum Capacitors,
Power High Ripple Current Snap-In
Table 2
CUSTOMIZED PRODUCTS
If you are unable to find the capacitor you require, please contact your local Vishay BCcomponents sales organization; we are
able to design and manufacture customized capacitors to meet your specific requirements.
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
100 Hz
85 °C
(A)
IL1
1 min
(μA)
IL5
5 min
(μA)
TYP.
ESR
100 Hz
(m)
MAX.
ESR
100 Hz
(m)
TYP. Z
10 kHz
(m)
MAX. Z
10 kHz
(m)
ORDERING CODE
MAL2198.......
2-TERM. 3-TERM.
400
56 22 x 25 0.72 138 49 918 1706 521 1085 56569E3 76569E3
68 22 x 25 0.79 167 59 762 1405 434 905 56689E3 76689E3
100 22 x 30 1.00 244 84 520 956 297 610 56101E3 76101E3
120 22 x 35 1.14 292 100 433 796 247 450 46121E3 26121E3
120 25 x 30 1.14 292 100 438 796 252 450 36121E3 16121E3
150 22 x 40 1.33 364 124 348 637 199 363 66151E3 86151E3
150 25 x 35 1.33 364 124 351 637 202 363 36151E3 16151E3
180 25 x 40 1.51 436 148 293 531 169 295 36181E3 16181E3
180 30 x 30 1.49 436 148 305 531 180 295 66181E3 86181E3
180 35 x 25 1.56 436 148 327 531 200 295 26181E3 76181E3
220 25 x 45 1.75 532 180 241 434 139 280 36221E3 90008E3
220 30 x 35 1.56 532 180 250 434 147 280 26221E3 76221E3
220 35 x 30 1.81 532 180 259 434 155 280 16221E3 86221E3
270 30 x 40 1.95 652 220 205 354 121 263 36271E3 16271E3
270 35 x 30 1.93 652 220 222 354 137 263 66271E3 86271E3
330 30 x 45 2.22 796 268 169 290 101 210 36331E3 16331E3
330 35 x 35 2.18 796 268 181 290 112 210 66331E3 86331E3
390 30 x 50 2.50 940 316 145 245 86 175 36391E3 16391E3
390 35 x 40 2.44 940 316 154 245 95 175 66391E3 86391E3
470 35 x 45 2.72 1132 380 129 203 80 153 36471E3 16471E3
560 35 x 50 3.03 1348 452 110 171 70 133 46561E3 26561E3
680 35 x 60 3.53 1636 548 91 140 57 110 46681E3 26681E3
450
56 22 x 25 0.71 155 54.4 865 1706 561 1100 57569E3 77569E3
68 22 x 30 0.82 188 65.2 709 1405 564 1100 57689E3 77689E3
82 22 x 30 0.89 225 77.8 592 1165 459 900 47829E3 27829E3
82 25 x 25 0.91 225 77.8 604 1165 473 900 57829E3 77829E3
100 22 x 35 1.02 274 94 485 956 360 700 47101E3 27101E3
100 25 x 30 1.05 274 94 491 956 365 700 57101E3 77101E3
120 22 x 40 1.14 328 112 406 796 305 600 47121E3 27121E3
120 25 x 30 1.13 328 112 415 796 316 600 57121E3 77121E3
120 30 x 25 1.16 328 112 431 796 336 600 67121E3 87121E3
150 25 x 40 1.36 409 139 328 637 261 500 47151E3 27151E3
150 30 x 30 1.36 409 139 340 637 275 500 57151E3 77151E3
180 25 x 40 1.47 490 166 277 531 207 400 47181E3 27181E3
180 30 x 35 1.54 490 166 282 531 213 400 57181E3 77181E3
180 35 x 25 1.46 490 166 316 531 252 400 67181E3 87181E3
220 25 x 50 1.71 598 202 226 434 127 263 47221E3 27221E3
220 30 x 40 1.75 598 202 232 434 177 350 57221E3 77221E3
220 35 x 30 1.72 598 202 248 434 197 350 67221E3 87221E3
270 30 x 45 1.98 733 247 191 354 147 300 47271E3 27271E3
270 35 x 35 1.96 733 247 202 354 160 300 57271E3 77271E3
330 30 x 50 2.22 895 301 158 290 117 250 47331E3 27331E3
330 35 x 40 2.22 895 301 167 290 128 250 57331E3 77331E3
390 35 x 45 2.46 1057 355 142 245 100 200 57391E3 77391E3
470 35 x 50 2.73 1273 427 120 203 88 175 57471E3 77471E3
560 35 x 60 3.10 1516 508 100 171 75 150 57561E3 77561E3
680 35 x 60 3.30 1840 616 88 140 70 140 57681E3 77681E3
Document Number: 28339 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com
Revision: 04-Apr-11 5
This document is subject to change without notice.
THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
198 PHR-SI
Aluminum Capacitors,
Power High Ripple Current Snap-In Vishay BCcomponents
RIPPLE CURRENT AND USEFUL LIFE
Fig. 6 - Multiplier of ripple current (IR) as a function of air-flow
Note
• Calculation example for case Ø D x L = 35 mm x 25 mm.
Therefore the maximum ripple current multiplier at 70 °C, 300 Hz and 2 m/s air-flow = 1.57 x 1.17 x 1.35 = 2.48.
ADDITIONAL ELECTRICAL DATA
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage 400 V versions Us=1.1xU
R
Reverse voltage 1V
Current
Leakage current after 1 min at URIL1 0.006 CR x UR + 4 μA
after 5 min at URIL5 0.002 CR x UR + 4 μA
Inductance
Equivalent series inductance (ESL) all case sizes typ. 19 nH
max. 25 nH
MAXIMUM RIPPLE CURRENT MULTIPLIER
PARAMETER CONDITION MAXIMUM RIPPLE CURRENT MULTIPLIER VALUE
Ambient temperature (Tamb) 70 °C from nomogram; see Fig. 7 1.57
Operating frequency (f) 300 Hz from frequency table; see Table 3 1.17
Air-flow 2 m/s from air-flow; see Fig. 6 1.35
1.0
1.1
1.2
1.3
1.4
1.5
1.6
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
(1)
(2)
(3)
(4)
air velocity (m/s)
IR forced
IR free
Curve 1: case
Ø D x L = 35 mm x 25 mm
Curve 2: case
Ø D x L = 22 mm x 25 mm
Curve 3: case
Ø D x L = 35 mm x 50 mm
Curve 4: case
Ø D x L = 22 mm x 40 mm
www.vishay.com For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28339
6Revision: 04-Apr-11
This document is subject to change without notice.
THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
198 PHR-SI
Vishay BCcomponents Aluminum Capacitors,
Power High Ripple Current Snap-In
Fig. 7 - Multiplier of useful life as a function of ambient temperature and ripple current load
Table 3
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
FREQUENCY
(Hz) IR MULTIPLIER
50 0.86
100 1.00
300 1.17
600 1.24
1000 1.29
10 000 1.40
1.3
1.2
1.1
1.0
0.8
0.5
0.0
40 50 60 70 80 90
Tamb (°C)
IA
IR
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
(1)
45
60
30
20
10
8
5
4
3
2
2.5
1.5
1
1.2
15
MGA 453
life multiplier
IA = actual ripple current at 100 Hz
IR = rated ripple current at 100 Hz and 85 °C
(1) Useful life at 85 °C and UR applied: 15 000 h
Document Number: 28339 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com
Revision: 04-Apr-11 7
This document is subject to change without notice.
THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
198 PHR-SI
Aluminum Capacitors,
Power High Ripple Current Snap-In Vishay BCcomponents
Table 4
TEST PROCEDURES AND REQUIREMENTS
TEST PROCEDURE
(quick reference) REQUIREMENTS
NAME OF TEST REFERENCE
Endurance
IEC 60384-4/
EN130300
subclause 4.13
Tamb =85C; UR applied;
7000 h
C/C: ± 10 %
ESR 2 x spec. limit
IL5 spec. limit
Useful life CECC 30301
subclause 1.8.1
Tamb =85C; UR and IR applied;
15 000 h
C/C: ± 30 %
ESR 3 x spec. limit
IL5 spec. limit
Shelf life
(storage at
high temperature)
IEC 60384-4/
EN130300
subclause 4.17
Tamb =85C; no voltage applied;
1000 h
after test: UR to be applied for 30 min,
24 h to 48 h before measurement
C/C: ±15 %
ESR 2 x spec. limit
IL5 2 x spec. limit
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