BRANCHE CONNECTEURS AEROMILITAIRES Single Module EN4165 Arinc 809 - BACC65 - EN4165 The concept Single Module EN4165 The DMC-M is a modular rectangular connector which was designed and developed by Deutsch in the 1980's. It has since set the modular connector standard in the Aerospace & Military industries, and is now standardised by European Specification EN4165. The modularity The DMC-M is designed to address a wide range of requirements due to its wide range of contacts arrangements : from contacts size 22 to size 8, but also coaxial, quadrax, high speed Ethernet or optical contacts. Each mated half of the DMC-M connector can contain both male and female configurations which allow you to mix input and output with signal and power supply. You can easily modify your system by simply removing modules from the shells and replace them with a new layout. This makes the DMC-M perfect for both new designs and retrofit applications. The safety The DMC-M provides a large number of insert layout possibilities. It allows different keying possibilities between plugs and receptacles. The DMC-M provides a real EMI protection following most stritgent Aerospace and Military specifications. In addition of Series II, DMC-M scoop proof Series III inserts and shells are developped to increase mating security. The reliability To increase the level of reliability of the cabin interconnections, the Single Module DMC-M is compliant with the most demanding avionic specifications, in terms of sealing, vibrations, smoke and toxicity or mechanical endurance in accordance with EN4165. The weight optimization Weight saving is commonly a high concern, the Single Module DMC-M has been designed in composite with a metallized plating for weight and mass saving. Single Module EN4165 Introduction ARINC 809 - BACC65 - EN4165 The New Standard Connector for Aircraft equipment and cabin systems. Advantages Light weight composite, modularity, color and mechanical coded, push pull coupling are the key features of this connector. In addition the EN4165 range is aluminium cable contact compliant. Electrical characteristics Temperature range Insulation resistance Maximum current : -55 C to + 175 C : 5000 M : Size 22 : 5 A Size 20 : 7,5 A Size 16 : 13 A Size 12 : 23 A Size 8 : 46 A Standard ARINC809, BACC65, EN4165 qualified Markets & Application MHz frequency Attenuation (dB) Cabin and avionic systems Military - Railway Technical characteristics Housing Plating Inserts Vibrations Durability Salt spray Contacts : : : : : : : Composite Nickel Thermoplastic and FSR 20 g 500 mating cycles 500 hours Copper alloy with gold on nickel plating Interfacial sealing: 1,1.10-2 bar EMI shielding performance 100 90 200 88 400 87 800 1000 85 85 Weight Extender Short Receptacle Receptacle 7 gr 0,015 lbs 300 88 6 gr 0,013 lbs Plug Backshell 9 gr 4 - 7gr 0,020 lbs 0,009 - 0,015 lbs Recommended mounting for receptacle screw torque 0,5 0,1 N.m or 4,4 0,9 ln. LbF When using DEUSCH integrated nut plate PN 787-0016-00 (see page 6) 1 Single Module EN4165 Schematic 1 2 3 4 5 6 7 8 8 1 2* 3 4 5 6 7 8 1 - Nut plate (option). 5 - Color coding plate (option). 2 - Short receptacle. 6 - Screws (non delivered). 2* - Extender receptacle. 7 - Plug. 3 - Sealing gasket (option). 8 - Backshell. 4 - Panel (up to 2 mm thick). 2 Single Module EN4165 Part numbering system DEUTSCH designation system for the shells Example of order Shell type Plug : 20 Short receptacle : 24 Extender receptacle : 26 DMC-MD 24 D Connector type - Coding plate Nut plate Omit : Without K : With Omit : Without T : With K - S - Shell keying Sealing gasket N-A-B-C-D-E-F-G Omit : Without S : With T Only for receptacles DEUTSCH designation system for the accessories Plating Example of order M 787 - 8055 - 20 : Nickel M Accessories type Connector type 10 : 11 : 12 : 13 : 20 : 21 : 30 : 31 : Straight chimney Clampshell Straight tie wrap O 7 Straight tie wrap O 10 45 indexable chimney 45 indexable chimney tie wrap 90 indexable chimney 90 indexable chimney tie wrap Standard designation system for the shells Example of order Sealing gasket Finish Shell type Composite nickel plated : M Monomodule : 1 EN4165 M Number of the basic standard 0 Shell keying U : Without G : With N-A-B-C-D-E-F-G 1 A D Shell type Type A Plug : 6 Short receptacle : 0 Extender receptacle : 7 Series 2 1 G 1 Coding plate Nut plate 0 : Without 1 : With 0 : Without 1 : With Only for receptacles Standard designation system for the accessories Example of order Finish Chapter EN4165 - A : Tie wrap Omit : Without M : Composite nickel plated 026 M Number of the basic standard 20 A Accessories type 10 : Straight chimney 20 : 45 indexable chimney 30 : 90 indexable chimney 10 A : Straight tie wrap O 10 20 A : 45 indexable chimney tie wrap 30 A : 90 indexable chimney tie wrap 3 Part numbering system Single Module EN4165 Backshells Plugs DMC-MD 20 N BACC65BUMN EN4165M61AN STRAIGHT CLAMPSHELL 787-8055-11M Screws delivered DMC-MD 20 A BACC65BUMA EN4165M61AA STRAIGHT CHIMNEY 787-8055-10M EN4165-026M10 STRAIGHT CHIMNEY TIE WRAP O 7 787-8055-12M DMC-MD 20 B BACC65BUMB EN4165M61AB STRAIGHT CHIMNEY TIE WRAP O 10 787-8055-13M EN4165-026M10A DMC-MD 20 C BACC65BUMC EN4165M61AC 45 INDEXABLE CHIMNEY 787-8055-20M EN4165-026M20 DMC-MD 20 D BACC65BUMD EN4165M61AD 45 INDEXABLE CHIMNEY TIE WRAP 787-8055-21M EN4165-026M20A DMC-MD 20 E EN4165M61AE 90 INDEXABLE CHIMNEY 787-8055-30M EN4165-026M30 DMC-MD 20 F EN4165M61AF 90 INDEXABLE CHIMNEY TIE WRAP 787-8055-31M EN4165-026M30A DMC-MD 20 G EN4165M61AG DEUTSCH Part numbers (DMC-M / 787) BOEING Part numbers (BACC) STANDARD Part numbers (EN4165) 4 Part numbering system Single Module EN4165 Receptacles EXTENDER Backshells STRAIGHT CLAMPSHELL 787-8055-11M Screws delivered RECEPTACLE DMC-MD 26 *X BACC65CAM*X EN4165M71A*X STRAIGHT CHIMNEY 787-8055-10M EN4165-026M10 * * * * : To be ordered separately STRAIGHT CHIMNEY TIE WRAP O 7 787-8055-12M (for BACC65 part numbers) *X A STRAIGHT CHIMNEY TIE WRAP O 10 787-8055-13M EN4165-026M10A N A B C D E F G SHORT RECEPTACLE DMC-MD 24 *X BACC65BVM*X EN4165M01A*X * * * 45 INDEXABLE CHIMNEY 787-8055-20M EN4165M20 45 INDEXABLE CHIMNEY TIE WRAP 787-8055-21M EN4165-026M21A * : To be ordered separately (for BACC65 part numbers) NO ACCESSORRY CAN BE FIXED ON THIS RECEPTACLE 90 INDEXABLE CHIMNEY 787-8055-30M EN4165M30 90 INDEXABLE CHIMNEY TIE WRAP 787-8055-31M EN4165-026M30A DEUTSCH Part numbers (DMC-M / 787) BOEING Part numbers (BACC) STANDARD Part numbers (EN4165) 5 Single Module EN4165 Part numbering system High speed chimney Note : These backshells have been specially developed for high speed wire management. Backshells have to be ordered with the DMC-M 99-02-XX inserts. (consult us) Optionnal parts for receptacle * Sealing gasket * Colored keying plate 28,80 (1,134) 25,80 (1,016) N : 787-0015-00 A : 787-0015-01 B : 787-0015-02 C : 787-0015-03 D : 787-0015-04 E : 787-0015-05 F : 787-0015-06 G : 787-0015-07 EN4165-25CN EN4165-25CA EN4165-25CB EN4165-25CC EN4165-25CD EN4165-25CE EN4165-25CF EN4165-25CG * Nut plate 30,80 (1,213) 28,80 (1,134) 28,90 (1,138) 33,50 (1,319) 25,80 (1,016) 3,40 / (0,134) 787-0016-00 EN4165-25D 787-0011-00 EN4165-25E 787-8014-00 Protective caps PROTECTION LEVEL PLUG CAP 104-0236-00 RECEPTACLE CAP 104-0235-00 RECEPTACLE AND EXTENDER CAP WITH LANYARD 787-8011-00 WITHOUT LANYARD 787-8009-00 PLUG FLIGHT CAP 787-8010-00 RECEPTACLE AND EXTENDER FLIGHT CAP 787-8017-00 EN4165M3C WITH LANYARD WITHOUT LANYARD 787-8016-00 Shipping X X - - - Dust X X X X X EMI - - X X X Low pressure sealing - - - x X mounting bracket 30,80 (1,213) 27,80 (1,094) 2,50 / (0,098) * Panel Mounting bracket * Locate mating parts * Align receptacle with bracket * Install rear dowels * Fix and snap in position * Install and fix in position 6 * Installed * Assembled LANYARD 787-8013-00 Single Module EN4165 Insert / Module Pin contacts as per MIL C 39029/58 and EN3155 EN3155 Modules Socket contacts as per MIL C 39029/57 and Details PART NUMBER CROSS 20 contacts size 22 DMC-M 20-22 A* BACI10BC2022PNB EN4165A20-22 1*A Modules Details PART NUMBER CROSS 20 contacts size 22 DMC-M 20-22 B* BACI10BC2022SNB EN4165A20-22 1*B 12 contacts size 20 DMC-M 12-20 A* BACI10BC1220P*B EN4165A12-20 1*A 12 contacts size 20 DMC-M 12-20 B* BACI10BC1220S*B EN4165A12-20 1*B 8 contacts size 16 * DMC-M 08-16 A BACI10BC0816P*B EN4165A08-16 1*A 8 contacts size 16 DMC-M 08-16 B* BACI10BC0816S*B EN4165A08-16 1*B DMC-M 04-12 A* 4 contacts size 12 4 contacts size 12 EN4165A04-12 1NA DMC-M 01-08 A* 1 contact size 8 EN4165A01-08 1*A 6 contacts size 16 + 5 contacts size 22 DMC-M 99-01 A* BACI10BC1622P*B EN4165A99-01 1*A 20 contacts size 22 6 contacts size 16 + 5 contacts size 22 3 contacts size 20 + 8 contacts size 22 8 contacts size 20 + 2 contacts size 16 1 contact size 8 6 contacts size 16 + 5 contacts size 22 DMC-MA 20-22 A* 20 contacts size 22 EN4165A20A22 1*A DMC-MA 99-01 A* 6 contacts size 16 + 5 contacts size 22 EN4165A99A01 1*A DMC-M 99-02 A* 3 contacts size 20 + 8 contacts size 22 Gigabit insert (consult factory) DMC-M 04-12 B* EN4165A04-12 1*B DMC-M 01-08 B* EN4165A01-08 1*B DMC-M 99-01 B* BACI10BC1622S*B EN4165A99-01 1*B DMC-MA 20-22 B* EN4165A20A221*B DMC-MA 99-01 B* EN4165A99A01 1*B DMC-M 99-02 B* Gigabit insert (consult factory) EN4165A99-10 1*A 8 contacts size 20 + 2 contacts size 16 EN4165A99-10 1*B DMC-M 00-00 AN 3x4+4x2 DMC-M 22-07 B* EN4165A1* Contacts size 22 EN4165A2AY221*B DMC-M 99-10 A * DMC-M 99-10 B* Blanking module Note : DMC-MA modules are Aluminium Cable contacts compliant and with EN3155-70 / 71 size 22. 5x4 DMC-M 22-05 B* Contacts size 22 EN4165A20Y221*B Distribution modules use dedicated contacts based on standard EN3155-082. 10 x 2 DMC-M 99-02 are specific modules for Ethernet 1 Giga requirement. Contacts size 22 Aluminium cable technology compliant Distribution modules DEUTSCH Part numbers (DMC-M / 787) BOEING Part numbers (BACC) STANDARD Part numbers (EN4165) 7 DMC-M 22-10 B* EN4165A2BY221*B Single Module EN4165 Dimensions Receptacles & Plug * Extender receptacle * Short receptacle 29 max. (1,142 max.) 26 max. (1,024 max.) 45 * Plug 29,10 max. (1,146 max.) 21 max. (0,827 max.) Backshell / chimney indexation 28,90 max. (1,138 max.) 29 max. (1,142 max.) 26 max. (1,024 max.) 24,60 max. (0,969 max.) 27,40 max. (1,079 max.) All backshells can be indexed in eight positions on the rear of plug and extender receptacle shell. This gives maximum flexibility during design and cable installation and reduces the number of variants and components. Mounting panel * Short receptacle 35,30 max. (1,39 max.) 5,40 max. (0,213 max.) * Straight clampshell 44,50 max. (1,752 max.) * 45 indexable chimney 60,30 max. (2,374 max.) * Extender receptacle * Straight chimney 49,10 max. (1,933 max.) 35,30 max. (1,39 max.) 13,50 max. (0,531 max.) * Straight chimney tie wrap O 7 55,30 max. (2,18 max.) * 45 indexable chimney tie wrap 64,80 max. (2,551 max.) 8 * Straight chimney tie wrap O 10 55,30 max. (2,18 max.) * 90 indexable chimney 60 max. (2,362 max.) Panel mounting cutout details Single Module EN4165 F GENERIC 2R 3 0,025 (2R 0,118 0,001) 23,30 0,1 (0,917 0,004) 21,00 0,1 (0,827 0,004) ALL PANELS ARE REPRESENTED FROM VIEW F FREE DIMENSIONS 2R 0,6 0,025 (0,024 0,001) O 3,10 0,1 4 times (0,122 0,004) 20,40 0,1 (0,803 0,004) ORIENTATION 21,00 0,1 (0,827 0,004) 20,40 0,1 (0,803 0,004) 21,00 0,1 (0,827 0,004) D1 20,40 0,1 holes (0,803 0,004) holes 18,30 0,1 (0,720 0,004) 2R 3 0,025 (2R 0,118 0,001) 1,95 0,03 (0,077 0,001) D1 Detail 20,40 0,1 (0,803 0,004) 18,30 0,1 (0,720 0,004) 7 0,1 (0,276 0,004) 2R 4,55 0,025 (2R 0,179 0,001) 4R 3 0,025 (4R 0,118 0,00 18,30 0,1 (0,720 0,004) 7 0,1 (0,276 0,004) 7 0,1 (0,276 0,004) R 4,55 0,025 (4R 0,179 0,001) 7 0,1 (0,276 0,004) Note : Dimensions are in millimeters. Each hole O 3,1 mm (O 0,122 inch) must receive a screw (screw type 4-40) Recommanded thickness panel : 0,8 mm mini (0,031 inch) - 2 mm maxi (00,079 inch). Panel coding keying 6,52 0,05 (0,257 0,002) 6,52 0,05 (0,257 0,002) 4,28 0,05 (0,168 0,002) 4,28 0,05 (0,168 0,002) 4,28 0,05 (0,168 0,002) 0,95 0,05 (0,037 0,002) 5,40 0,05 (0,213 0,002) 5,40 0,05 (0,213 0,002) 0,95 0,05 (0,037 0,002) 3,16 0,05 (0,214 0,002) Coding N 2,04 0,05 (0,080 0,002) 1,21 0,05 (0,048 0,002) Coding D Coding A 6,52 0,05 (0,257 0,002) 3,16 0,05 (0,214 0,002) 6,52 0,05 (0,257 0,002) 2,04 0,05 (0,080 0,002) 5,40 0,05 (0,213 0,002) 3,16 0,05 (0,214 0,002) Coding B Coding C 4,28 0,05 (0,168 0,002) 2,04 0,05 (0,080 0,002) 2,04 0,05 (0,080 0,002) 0,09 0,05 (0,004 0,002) 4,28 0,05 (0,168 0,002) 4,28 0,05 (0,168 0,002) 2,04 0,05 (0,080 0,002) 5,40 0,05 (0,213 0,002) 3,16 0,05 (0,214 0,002) 0,95 0,05 (0,037 0,002) 5,40 0,05 (0,213 0,002) 5,40 0,05 (0,213 0,002) 3,16 0,05 (0,214 0,002) 5,40 0,05 (0,213 0,002) Coding E Coding F Coding G Panel mounting bracket cutout details A-A 0,8 mini. (0,03 mini.) 20 0,1 (0,787 0,004) 0,8 (0,03) A 120 10 0,05 (0,394 0,002) A O 5,1 0,1 (O 0,2 0,004) O 8,1 mini. (O 0,32 mini.) 15 0,1 (0,59 0,004) Overal dimensions and characteristics are given for indication guideance only. DEUTSCH reserves the right to modify them for production improvement reasons 9 www.deutsch.net DEUTSCH GLOBAL SALES NETWORK Contact your local sales office for further information: FRANCE Connecteurs Electriques Deutsch 17, rue Lavoisier BP 117 27091 Evreux Cedex 09 FRANCE Tel: +33 2 32 23 57 00 GERMANY Compagnie Deutsch GMBH Fraunhoferstrabe.11b 82152 Martinsried GERMANY Tel: +49 89 89 91 570 INDIA DIPC 104, Prestige Omega, EPIP Zone 1st Phase, White Field Road BANGALORE 560066 INDIA Tel: +91 80 404 66 501 ISRAEL Deutsch ECM P.O. Box 5082 Ashkelon 78150 Southern Industrial Zone ISRAEL Tel: +972 8 671 9020 ITALY Deutsch Italia S.R.L. Viale Jenner 51 20159 Milano ITALY Tel: +39 02 37 617 44 JAPAN Deutsch Japan Ltd. 4-3-28 Nishidai Itabashi-ku Tokyo 175-0045 JAPAN Tel: +81 3 5922 1345 UNITED KINGDOM Deutsch UK Stanier Road St Leonards on Sea East Sussex TN38 9RF UK Tel: +44 (0) 1424 852721 USA Deutsch DAO 250 Eddie Jones Way Oceanside, CA 92054 USA Tel: +1 (760) 757-7500 Literature Code CC 787-22 - D Edition Mai 2011 For more information, technical assistance or custom solutions: email ced@deutsch.net