QUINT POWER provides:
•
Preventive function monitoring
through
professional signaling
•
Global use
due to a wide range input
•
A high level of operational safety
even in comple x
global networks
•
Reliable startup of heavy loads
due to POWER
BOOST
The reliability of a power supply determines the
availability of individual components in a system and
whether complex systems can function safely.
The globalization of markets increases the demands
placed on the power supply. A wide range input and a
high level of availability are required.
These requirements are met by Generation
2 QUINT POWER.
1. Brief Description
QUINT POWER is the universal 24 V supply of
60 – 960 W. Output currents of 2.5, 5, 10, 20, 30, and
40 A are available at an adjustable and regulated
output voltage of 22.5 – 28.5 V DC.
These devices, which are designed as primary
switched-mode regulators, operate with a high level of
efficiency so that the heat loss is kept to a minimum.
The high level of operational safety is also ensured in
complex global networks. QUINT POWER also
operates in applications where static voltage dips,
transient power supply failures or phase failure are
common.
Large capacitors ensure mains buffering of more
than 20 ms at full load. All 3-phase QUINT POWER
units provide the complete output power even in the
event of a continuous phase failure.
Reliable startup of heavy loads is ensured by a
power reserve of up to 50% - the POWER BOOST.
Preventive function monitoring diagnoses an
impermissible operating state and minimizes
downtimes in your system. An active transistor output
and an electrically isolated relay contact are provided
for remote monitoring of this state.
This signal not only provides information on the
device function, but also indicates a system overload at
an early stage.
2. Area of Application
QUINT POWER can be used globally due to the
consistent provision of a wide range input.
In this way, your entire system can be tested at any
production location in the world and can be delivered to
any location in the world without f aulty s witching of the
input voltage . This reduces storage costs and logistical
effort.
An international approval package including CB
Scheme, UL 60950 for IT equipment, and UL 508 for
industrial control equipment enables the device to be
used globally.
Saf e oper ation in adverse conditions is emphasized
by the approval of the entire product range by
Germanischer Lloyd.
1-Phase Power Supply, Primary Switch Mode
for Universal Use
QUINT-PS-100-240AC/24DC/2.5
Headquarters: © Phoenix Contact GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
Phone +49 - 52 35 - 30 0 • Fax +49 - 52 35 - 34 12 00 • www.phoenixcontact.com
Local contact: www.phoenixcontact.com/salesnetwork
PHOENIX CONTACT page 2 of 10
solid flexible torque
[mm
2
]AWG [Nm]
Input 0.2 - 2.5 0.2 - 2.5 24 - 12 0.5 - 0.6
Output 0.2 - 2.5 0.2 - 2.5 24 - 12 0.5 - 0.6
Signal 0.2 - 2.5 0.2 - 2.5 24 -12 0.5 - 0.6
Description
Power Supply
,
Primary switch mode for universal use
Technical Data
Input Data
1
Nominal input voltage
Input voltage range
Frequency
Current consumption (for nominal values)
Inrush current limiting/I
2
t (+25°C [+77˚F])
Mains buffering for a nominal load (typical)
Switch-on time after applying the AC supply voltage
Transient surge voltage protection
Input fuse, internal
Recommended fuse
Discharge current for PE
Output Data
2
Nominal output voltage U
N
/tolerance
Setting range for the output voltage
Output current during convection cooling
and nominal values POWER BOOST I
BOOST
-25°C to +40°C
(-13˚F to +104˚F)
Nominal output current I
N
-25°C to +60°C (-13˚F to +140˚F)
Derating
Short-circuit current limit
Startup of capacitive loads
System deviation on: Load change static 10 - 90%
Load change dynamic 10 - 90%
Input voltage change ±10%
Maximum power loss No load/nominal load
Efficiency
Response time U
OUT
(10% - 90%)
Residual ripple/switching peaks (20 MHz)
Can be connected in parallel
Internal surge voltage protection
Resistance to return supply
Signal Output Data
DC OK (active)
3
(U
out
> 0.9 x U
N
=
high signal)
DC OK (electrically isolated)
4
(U
out
> 0.9 x U
N
=
contact closed)
LED
6
(U
out
< 0.9 x U
N
=
LED flashing)
QUINT 24 V DC/2.5 A
1 AC
U u F B
Type Order No.
Pcs.
Pkt.
QUINT-PS-100-240AC/24DC/2.5 29 38 57 8
1
100 - 240 V AC (wide range input)
85 - 264 V AC 90 - 350 V DC
45 - 65 Hz 0 Hz
0.8 A (120 V AC)/0.4 A (230 V AC), approximately
20 A, approximately/2.2 A
2
s, approximately
> 20 ms (120 V AC)/> 100 ms (230 V AC)
< 1 s
Varistor
5 AT (device protection)
Circuit breaker 6 A,10 A or 16 A
Characteristic B (EN 60 898)
< 3.5 mA
24 V DC ±1%
22.5 - 28.5 V DC
3.75 A (U
out
= 24 V DC)
2.5 A (U
out
= 24 V DC)
From +60°C (+140˚F), 2.5% per Kelvin
I
BOOST
≈
3.75 A, approximately
Unlimited
< 1%, typical
< 2%, typical
< 0.1%, typical
2 W/10 W, approximately
> 86% (for 230 V AC and nominal values)
< 2 ms, typical
< 100 mV
pp
(for nominal values)
To increase redundancy and power
Yes, limited to 35 V DC, approximately
35 V DC
+24 V DC signal (with regard to the device weight)
40 mA, maximum
30 V AC/DC, maximum; 1 A, maximum
Green LED
CB
scheme
130
55
125
PE
13
14
DC OK
L (+)
N (–)
1-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 24 V DC/2.5 A
3. Technical Data
8 mm (0.31 in.)
PHOENIX CONTACT page 3 of 10
1-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 24 V DC/2.5 A
General Data
Isolation voltage: Input/output
Input/PE
Output/PE
Approval package
Electrical equipment of machines
Safety transformers for switched-mode power supplies
Electrical safety
(of IT equipment)
Industrial control equipment
Shipbuilding
Equipping high voltage installations
with electronic equipment
Safety extra-low voltage
Safe isolation
Protection against electric shock
Protection against dangerous shock currents,
basic requirements for safe isolation
in electrical equipment
Limitation of harmonic line currents
Mounting position
Degree of protection
Class of protection
MTBF
Housing version
Dimensions (W x H x D) + DIN rail
Weight
Climatic Data
Ambient temperature Operation
Storage
Humidity
Vibration according to IEC 68-2-6
Shock according to IEC 68-2-27
Degree of pollution
Climatic category
cc
cc
Conforms to the EMC Directive 89/336/EEC and the
Low Voltage Directive 73/23/EEC
EMC (Electromagnetic Compatibility)
Noise Immunity According to EN 61000-6-2:
Electrostatic discharge
(ESD) EN 61000-4-2
3)
Housing
Contact discharge:
Air discharge:
Electromagnetic
HF field EN 61000-4-3
2)
Housing
Frequency:
Field strength:
Fast transients
(burst) EN 61000-4-4
3)
Input:
Output:
Signal:
Surge current loads EN 61000-4-5
3)
Input:
Output:
Signal:
Conducted
interference EN 61000-4-6
2)
I/O/S:
Frequency:
U
0
:
Voltage dips EN 61000-4-11
3)
Input:
Simulation of
radiophone EN 50204 Frequency:
Field strength:
Noise Emission According to EN 50081-2:
Radio interference EN 55011
Radio interference EN 55011
EN 55011 corresponds to CISPR11/EN 55022 corresponds to
CISPR22
EN 61000 corresponds to IEC 1000
2)
Criterion A: Normal operating characteristics within the specified
limits.
3)
Criterion B: Temporary adverse effects on the operating
characteristics that the device corrects independently.
4 kV AC (type test)/2 kV AC (routine test)
3.5 kV AC (type test)/2 kV AC (routine test)
500 V DC (routine test)
BB
BB
EN 60 204 (Surge Voltage Category III)
EN 61 558-2-17
EN 60950/VDE 0805,
UL/C-UL Recognized UL 60 950
u
1)
UL/C-UL Listed UL 508
1)
Germanischer Lloyd
F
EN 50 178 (VDE 0160)
PELV (EN 60 204)
SELV (EN 60 950)
VDE 0100-410
DIN 57100-410
DIN VDE 0106-101
According to EN 61000-3-2
On horizontal NS 35 DIN rail according to EN 50022
IP 20
Ι
, with PE connection
> 500 000 h according to IEC 1709 (SN 29 500)
AluNox (AlMg1), closed
Default upon delivery: Rotated 90°:
(55 x 130 x 125 mm) (122 x 130 x 58 mm)
[2.165 x 5.118 x 4.921 in.] [4.803 x 5.118 x 2.283 in.]
0.85 kg, approximately
-25°C to +70°C (-13˚F to +158˚F) (> +60°C [+140˚F] derating)
-40°C to +85°C (-40˚F to +185˚F)
Up to 95% at +25°C (+77˚F), no condensation
< 15 Hz, amplitude ±2.5 mm/15 Hz - 150 Hz, 2.3 g, 90 minutes
30 g all space directions
2 (according to EN 50 178)
3K3 (according to EN 60 721)
1)
UL approval f or AC input v oltage and ambient operating temperature
up to +70°C (+158˚F)
Requirements
EN 61 000-6-2 QUINT-PS-100-240AC/24DC/2.5
4 kV
8 kV
Level 4
8 kV
15 kV
80 - 1000 MHz
10 V/m
Level 3
80 - 1000 MHz/1.4 - 2.0 GHz
10 V/m
2 kV asymmetrical
5)
2 kV asymmetrical
5)
1 kV asymmetrical
5)
4 kV (Level 4)
2 kV (Level 3)
1 kV (Level 2)
2 kV asymmetrical
5)
1 kV symmetrical
4)
0.5 kV asymmetrical
5)
0.5 kV symmetrical
4)
1 kV asymmetrical
5)
4 kV (Inst. Class 4)
2 kV (Inst. Class 4)
0.5 kV (Level 1)
0.5 kV (Level 1)
1 kV (Level 2)
asymmetrical
5)
0.15 - 80 MHz
10 V
Level 3
0.15 - 80 MHz
10 V
30% reduction of the input voltage
for 0.5 periods See input data:
Mains buffering
> 20 ms
Not required 900 MHz/1800 MHz
20 V/m
Class A
6)
EN 55011 (EN 55022) Class B
7)
Class A
6)
EN 55011 (EN 55022) Class B
7)
4)
symmetrical: Cable to cable
5)
asymmetrical: Cable to ground
6)
Class A: Industrial application
7)
Class B: Industrial and domestic applications
CB
Scheme
U
LISTED
PHOENIX CONTACT page 4 of 10
11
11
AC input:
Input voltage 85 - 264 V AC
Frequency 45 - 65 Hz
(0.2 mm
2
to 2.5 mm
2
solid)
(0.2 mm
2
to 2.5 mm
2
flexible)
(24 - 12 AWG)
Internal fuse 5 AT
Recommended fuse
6 A,10 A or 16 A LS/Characteristic B
22
22
DC output:
Output voltage 24 V DC (default),
can be set from 22.5 - 28.5 V DC using
a potentiometer
55
55
(0.2 mm
2
to 2.5 mm
2
solid)
(0.2 mm
2
to 2.5 mm
2
flexible) (AWG 24 - 12)
The device is idling-proof and short-circuit-proof.
33
33
DC OK output active
44
44
DC OK output electrically isolated
55
55
Potentiometer (covered) 22.5 - 28.5 V DC
66
66
DC OK LED
77
77
Universal DIN rail adapter UTA 107
5. Safety and Warning Instructions
To ensure that the device can be operated saf ely
and all functions can be used, please read these
instructions carefully.
Caution: Never carry out work when the
power is turned on, this is highly
dangerous.
Figure 04
Output DC 24V 2.5A
+ + – –
DC
OK
13 14
DC OK
Adjust
22.5-28.5V
Input
AC 100-240V
LN
5
QUINT POWER
13 14 DC
OK+ + – –
C 24V 2.5A
– –
DC
QUINT
Output DC 2
+ + –
DC
OK
13 14
TPOWER
13 14 DC
OK+ + – –
7
2
1
3
4
5
6
1-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 24 V DC/2.5 A
4. Device View, Connections and Control Elements
QUINT PO WER is a built-in de vice.
Installation and
startup
must only be carried out by qualified
personnel. The relevant country-specific regulations
(e.g., VDE, DIN) must also be observed.
Before startup it is particularly important to ensure
that:
• The line has been connected correctly and protection
is provided against electric shock.
• The device can be switched off outside the power
supply according to EN 60950 regulations (e.g., by
the line protection on the primary side).
• The protective conductor is connected.
• All supply lines have sufficient fuse protection and
are the correct size.
• All output cables are the correct size for the maximum
device output current or have separate fuse
protection.
• Sufficient convection is ensured.
The housing temperature can reach high values
depending on the ambient temperature and the
load of the device.
The device contains dangerous live components
and high levels of stored energy.
PHOENIX CONTACT page 5 of 10
1-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 24 V DC/2.5 A
6. Installation
Figure 05
Output DC 24V 2.5A
+ +– –
DC
OK
13 14
DC OK
Adjust
22.5-28.5V
Input
AC 100-240V
LN
5
QUINT POWER
13 14 DC
OK+ + – –
6.1. Mounting
The power supply can be snapped onto all DIN r ails
according to EN 50022-35 and should be mounted
horizontally (input terminals facing downwards).
Installation Dimensions
To ensure sufficient convection, we
recommend the following minimum
spacing be used between modules:
8.0 cm (3.150 in.) for vertical installation
1.5 cm (0.591 in.) for horizontal
installation
Figure 06
Output DC 24V 2.5A
+ + – –
DC
OK
13 14
DC OK
Adjust
22.5-28.5V
Input
AC 100-240V
LN
5
QUINT POWER
80 mm
(3.150 in.)
145 mm (5.709 in.)
290 mm (11.417 in.)
85 mm (3.346 in.) 15 mm
(0.591 in.) 152 mm (5.984 in.)
Narrow mounting position:
Installation depth 125 mm (4.921 in.) (+ DIN rail) Flat mounting position:
Installation depth (including 15 mm [0.591 in.]
convection spacing) 73 mm (2.874 in.) (+ DIN rail)
15 mm
(0.591 in.)
15 mm
(0.591 in.)
55 mm
(2.165 in.)
122 mm
(4.803 in.)
130 mm (5.118 in.)
PHOENIX CONTACT page 6 of 10
1-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 24 V DC/2.5 A
Figure 08
6.2. Narrow Mounting Position
The device is supplied ex works for a narrow
mounting position.
Mounting:
Place the module with the DIN rail guideway on the
top edge of the DIN rail and then snap it downwards.
Removal:
Release the snap-on catch using a screwdriver and
then detach the module from the bottom edge of the
DIN rail.
6.3. Flat Mounting Position
A flat mounting position can be achieved by
mounting the module onto the DIN rail at a 90° angle.
To do this, mount the DIN rail adapter (UTA 107) 77
77 as
shown in Figure 8. No additional mounting material is
required. Mounting screws: Torx T10
(torque 0.8 - 0.9 Nm).
Mounting
Removal
Figure 07
PHOENIX CONTACT page 7 of 10
1-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 24 V DC/2.5 A
6.4. Connection of Various Types of Network: 100 - 240 V AC Networks
Figure 09
+
LPEN–
L
N
PE
QUINT
+
LPEN–
L
PEN
QUINT
+
LPEN–
L
N
QUINT
TN-S network TN-C network TT network
Input
AC 100-240V
LN
5
Figure 10
If the internal fuse is blown, this is most
probably due to a device fault.
In this case, the device should be
checked in the factory.
Connection Cable:
The device is equipped with COMBICON
connectors. This reliable user-friendly connection
method enables quick device connection and safe
isolation of the electrical connection, if required.
Only operate connectors when the power is
switched off.
The following cable cross sections can be connected:
For reliable and safe-to-touch
connection: Strip 8 mm (0.31 in.)
from the connector ends.
6.5. Input (11
11, Figure 10)
The 100 - 240 V A C connection is made using screw
connections L, N, and 55
55.
Protecting the Primary Side
The device must be installed according to the
specifications of EN 60 950. It must be possible to
switch off the device using a suitable disconnecting
de vice outside the power supply. For e xample, primary
side line protection could be used.
Additional device protection is not required, as an
internal fuse is present.
Recommended Fuse:
Circuit breaker 6 A, 10 A or 16 A, Characteristic B (or
equivalent). A suitable fuse must be fitted for DC
applications.
Solid
[mm2]Flexible
[mm2]AWGTorque
[Nm]
11
11 Input: 0.2 - 2.5 0.2 - 2.5 24 - 12 0.5 - 0.6
22
22 Output: 0.2 - 2.5 0.2 - 2.5 24 - 12 0.5 - 0.6
33
33 Signal: 0.2 - 2.5 0.2 - 2.5 24 - 12 0.5 - 0.6
8 mm (0.31 in.)
PHOENIX CONTACT page 8 of 10
1-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 24 V DC/2.5 A
Figure 11
Output DC 24V 2.5A
+ + – –
DC
OK
13 14
DC OK
Adjust
22.5-28.5V
QUINT POWER
13 14 DC
OK+ + – –
22
22
55
55
44
44 33
33
Figure 12
DC OK
+ + – –
Output 24V DC
DC OK
13 14
max.
30 VAC/DC, 1 A
6.6. Output (Figure 11)
The 24 V DC connection is made using the "+" and
"–" screw connections on the screw-cage connection
22
22. The output voltage set upon delivery is 24 V DC.
The output voltage can be adjusted from 22.5 to 28.5
V DC on the potentiometer 55
55
.
Protecting the Secondary Side:
The device is electronic short-circuit-proof and idling-
proof. In the event of an error, the output voltage is
limited to a maximum of 35 V DC.
It should be ensured that all output cables are the
correct size for the maximum output current or have
separate fuse protection.
The secondary side cables should have large cross
sections to keep voltage drops on the cables to a
minimum.
Signaling
Both DC OK outputs are used f or preventive function
monitoring of the power supply. An electrically isolated
signal contact 44
44 and an active DC OK signal 33
33 are
available. In addition, the DC OK LED 66
66 can be used
to e valuate the function of the power supply directly at
the installation location.
Electrically Isolated Contact (Figure 12)
When opened, the electrically isolated signal contact
indicates that the output voltage has fallen more than
10% below the set value. Signals and ohmic loads up
to a maximum of 30 V and currents up to a maximum
of 1 A can be switched.
With heavy inductive loads, e.g., a relay, a suitable
protective circuit (e .g., free-wheeling diode) is required.
Active Signal Output (Figure 13)
The 24 V DC signal is between the "DC OK" and "–"
connection terminal blocks and can be loaded with 40
mA maximum. This signal output indicates that the
output voltage has f allen more than 10% belo w the set
value when "active high" changes to "low".
The DC OK signal is isolated from the power output.
This ensures that a separate supply does not enter
from devices connected in parallel.
The 24 V DC signal can be connected directly to the
logic input for evaluation.
Figure 13
DC OK
24 V DC
40 mA
+ + – –
Output 24V DC
DC OK
13 14
PHOENIX CONTACT page 9 of 10
1-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 24 V DC/2.5 A
Figure 14
DC OK
24 V DC
40 mA
+ + – –
Output 24V DC
DC OK
13 14
+ + – –
Output 24V DC
DC OK
13 14
Device 1 Device 2
Figure 15
IBOOST
U
OUT
[V]
I
OUT
[A]
24
2.5
IN3.75
90 W60 W
< 40 °C< 60 °C
U
N
Signal Loop (Figure 14)
The two signal outputs mentioned above can be
combined easily.
Example: Monitoring two devices
Use the active alarm output of device 1 and loop in
the electrically isolated alarm output of device 2. In the
event of an error , a g roup error message is generated.
It is possible to loop any number of devices.
This signal combination saves on wiring costs and
logic inputs.
DC OK LED
The green DC OK LED enables local function
evaluation in the control cabinet.
7. Installation
7.1. Output Characteristic Curve
At ambient temperatures Tamb < +40°C (+104˚F),
the de vice can contin uously supply 3.75 A with a 24 V
DC output voltage (Pout = 90 W).
With heavy loads, the working point demonstrates
the U/I characteristic curve shown in Figure 13. The
output current is limited to IBOOST.
The secondary voltage is reduced until the short
circuit on the secondary side is removed.
The U/I characteristic curve ensures that both hea vy
capacitive loads and devices with DC/DC converters
can be supplied by Q UINT POWER in the input circuit
without any problems.
Connected fuses are reliably tripped. The selectivity
in your system configuration is ensured at all times.
7.2. Temperature Response
At an ambient temperature of up to +40°C (+104˚F)
the device continuously supplies an output current of
3.75 A.
The device can supply a nominal output current of
2.5 A up to an ambient temperature of +60°C (+140˚F).
The output power must be decreased by 2.5% per
Kelvin temperature increase for ambient temper atures
over +60°C (+140˚F).
At ambient temperatures over +70°C (+158˚F) or in
the event of a thermal overload, the device does not
switch off. The output power is decreased so low that
device protection is provided. Once the device has
cooled, the output power is increased again.
LED ON Normal operation of the power supply
LED
flashing The output voltage has fallen by more than 10%.
There is a secondary load short circuit or overload
outside the POWER BOOST area.
LED OFF No AC supply voltage is present or there is a device
fault.
Figure 16
0
0
40 6020
Output current [A]
3.75
2.5
Ambient temperature [°C]
UOUT = 24 V
PHOENIX CONTACT page 10 of 10
7.3. Parallel Operation
Devices of the same type can be connected in
parallel to increase both redundancy and power. The
default setting does not have to be adjusted.
If the output voltage is adjusted, an even current
distribution can be ensured by precisely setting all
power supplies that are operated in parallel to the
same output voltage.
To ensure symmetrical current distribution we
recommend that all cable connections from the power
supply to the DIN rail are the same length and have the
same cross section.
Depending on the system, f or parallel connection of
more than two power supplies a protective circuit
should be installed at each individual device output
(e.g., decoupling diode or DC fuse). This means that in
the event of a secondary device fault high return
currents are avoided.
7.4. Redundancy Operation (Figure 17)
Redundant connections are designed for supplying
systems, which place particularly high requirements on
operational saf ety . If a f ault occurs in the primary circuit
of device no. 1, device no. 2 automatically takes over
the complete power supply without interruption and
vice versa.
For this purpose, the power supplies to be connected
in parallel must be large enough that the total current
requirements of all loads can be completely covered by
one power supply.
External decoupling diodes are required for 100%
redundancy.
7.5. Power Increase (Figure 18)
The output current can be increased to n x IN where
n is the number of devices connected in parallel.
The parallel connection for power increase can be
used to e xtend e xisting systems. A parallel connection
is recommended if the power supply does not cover the
current consumption of the most powerful load.
Otherwise, the loads should be divided over
independent individual devices.
A maximum of five devices can be connected in
parallel.
1-Phase Power Supply, Primary Switch Mode for Universal Use – QUINT 24 V DC/2.5 A
Figure 17
+ – + –
–+
+
–
QUINT QUINT
Σ =
2.5 A 2.5 A
2.5 A
Figure 18
+ – + –
–+
+
–
QUINT QUINT
Σ =
2.5 A 2.5 A
5 A
PHOENIX CONTACT 15.04.02 TNR: 5107335-03 http://www.phoenixcontact.com
