Critical Power from GE Compact Power Line Shelves Model: J85480S1 The 1U (1.75") high CPL family of shelves mount in 19-inch wide frames and provide up to 11kW of 48V output power per shelf. There are three or four slots for rectifiers, converters (PEMs). With the exception of L23, these rectifier shelves are capable of utilizing the higher power capacity of the CP2725 rectifier. Only 16.81" wide fits inside equipment that is designed into a 19" rack Two DC Outputs may be common or split. Each output bus is rated for 100A with two-hole lug landings for 2 AWG wire (L15 can be 148A at one side with twohole lug landings for 1 AWG wire) Independent IEC-320 AC input for each rectifier Analog, RS485 or dual/redundant I C communications. Adjustable mounting ears for flush or set back positions. Stackable up to 8 high with 32 paralleled power supplies. Isolated output for common output shelves 2 Rectifier Shelves (AC Input, DC Output) List 4 20 Max Power # AC Input 8kW 11kW 20A 4 AC Input Plug Max Rectifier Size IEC-320, C13 Common CP2000 () 54Vdc Analog, I2C, RS485 CP2725 () 54Vdc 2 IEC-320, C19 4 Other Analog, I C IEC-320, C13 Ordering Codes 108994538 CC109147344 1600087352A - 54Vdc Split 8kW Setpoint () 48.8Vdc1 21 23 Features DC Output Bus CC109147328 Common CP2000 () 54Vdc Max PEM Size Communications Features Controller Protocol POE, Analog, I2C CC109150447 PEM Shelves (DC Input, DC Output) # DC Capacity Input DC Input Plug DC Output Bus 14 8kW 2 AMP Power-Blade Split CP2000 No Analog, I C CC109124764 15 8kW 2 AMP Power-Blade Common CP2500 No Analog, I2C 1600264406A List 2 Ordering Codes Notes: Split shelf L21 Vout ( - ) is split, however Vout ( + ) is paralleled among the 4 rectifiers. Vout ( + ) should be grounded. All lists, up to 2 shelves can be paralleled for a single I2C line. Up to eight shelves may be paralleled for current shared power delivery. All lists, shelf configured set point ensures inter-operability among all rectifiers from CP1800 to CP2725. Rectifiers will proportionately current share relative to their output power capacity. All shelves are RoHS 6 compliant. Order should reflect J85480S1LxxZ where xx is the list number and Z indicates compliance to RoHS 6. 1 L20A must use with CP2725-FB rectifier to get 48.8Vdc output. Consult the factory for product availability GE Data Sheet Package Outline List 4 Lists 14, 15 July19,2019 (c)2017GeneralElectricCorporation.Allrightsreserved. Page2 GE Data Sheet Lists 20, 20A, 21, 23 Rear Views DC AC-IN J2 J1 AC-IN DC List 4 DC AC-IN J2 J1 AC-IN DC Lists 20, 20A, 21, 232 DC DC-IN J1 DC-IN DC Lists 14, 15 2 Input: L20, L20A & L21: IEC 320-C20 sockets L23: IEC 320-C14 sockets July19,2019 (c)2017GeneralElectricCorporation.Allrightsreserved. Page3 GE Data Sheet AC Input Connections Tie_rap secured AC cables for IEC-320 inputs DC Input Connection - L14, L15 shelf Housing: AMP 1600798-6 multi-beam XL Contacts: AMP 1-1600960-8 Wire: 10 ga stranded - 30A rated capacity Pins Color Signal 1-2 Black -48V 3-4 Red RTN 5-6 Black -48V 7-8 Red RTN Unit 1 2 DC Output Connections Each Output Bus is rated for 100A and up to 2 gage twohole lugs. (L15 can be 148A at one side with two-hole lug landings for 1 AWG wire) M6 nuts with conical washers provided. Touch-Safe plastic covers around output buses. DC Split Output Bus Option Split Vout ( - ) buses on either side of the shelf. Vout ( + ) is common to both sections. +5V bias maintains I C communications even during a feeder fault. Multiple shelves may not be paralleled together. 2 July19,2019 (c)2017GeneralElectricCorporation.Allrightsreserved. Page4 GE Data Sheet Controllerless Operation Lists 4 and 15 ship with a jumper installed on connector J1 pins 21 and 23. This allows the shelf to be powered without a controller. Lists 20, L20A & L23 single output shelves, shorting jumper between J1 pins 19 and 20. Lists 21 split output shelf, second shorting jumper between J1 pins 21 and 22. Lists 14 requires cc848836107 connector be installed in J1 to allow the shelf to power up without a controller. Notes: Jumpers to short ENABLE (turn ON) to Logic_GRD are either in a separate bag or inserted into the J1 signal connector. Jumper must be removed prior to inserting a mating connector into the J1 housing. Applications that desire a remote ON/OFF feature should connect ENABLE-A to Logic_GRD via an external switch. For split shelves ENABLE-A control the two leftmost rectifiers and ENABLE-B controls the two rightmost rectifiers. L14, L15 J1 Mating connector (pin out is standard 40 position like L4) Type Individual wire set 40 position Ribbon cable Housing Mating pin Crimping tool AMP 102387-9 RoHS AMP 1658621-9 e/w 20-24 AWG: 6-87523-9 91517-1 22-26 AWG: 6-87756-8 91517-1 499252-1 (strain relief) RoHS This connector set is different because it can accept either a ribbon cable or an individual wire mate. July19,2019 (c)2017GeneralElectricCorporation.Allrightsreserved. Page5 GE Data Sheet Communication Signals: J1 Connector ( L4, L14, L15 ) Pin out Pin Signal Control Interface Connection (J1 - AMP 499913-9) Pin Signal 1 POWER_CAP_4 21 Enable side A 2 POWER_CAP_3 22 5VA 3 POWER_CAP_2 23 Logic_GRD 4 POWER_CAP_1 24 Interrupt_1 5 MOD_PRES_4 25 Reset 6 MOD_PRES_3 26 Enable Side B 7 MOD_PRES_2 27 Spacing 8 MOD_PRES_1 28 Spacing 9 PFW_4 29 RS_485_Select 10 PFW_3 30 Shelf_Addr_A 11 PFW_2 31 Shelf_Addr_B 12 PFW_1 32 Shelf_Addr_C 13 SCL_0 33 Shelf_Addr_D 14 SCL_1 34 Shelf_Addr_E 15 SDA_0 35 Shelf_Addr_F 16 SDA_1 36 Shelf_Addr_G 17 OTW 37 Protocol_S 18 Margin 38 RS-485+ 19 Fault 39 RS_485- 20 Interrupt_0 40 Ishare Communication Signals: J2 Connector ( L4, L15, except split shelf L14 ) Pin out Pin Multi-shelf Connection (J2 - AMP 499913-8) Pin Signal 1 PFW_4 18 Enable Side B 2 PFW_3 19 Spacing 3 PFW_2 20 Spacing 4 PFW_1 21 RS_485_Select 5 SCL_0 22 Shelf_Addr_B 6 SCL_1 23 Shelf_Addr_C 7 SDA_0 24 Shelf_Addr_D 8 SDA_1 25 Shelf_Addr_E 9 OTW 26 Shelf_Addr_F 10 Margin 27 Shelf_Addr_G 11 Fault 28 Shelf_Addr_H 12 Interrupt_0 29 Protocol_S 13 Enable side A 30 RS-485+ 31 RS_485- 14 5VA 15 Logic_GRD 32 Ishare 16 Interrupt_1 33 Spare 17 Reset 34 Spare July19,2019 Signal (c)2017GeneralElectricCorporation.Allrightsreserved. Page6 GE Data Sheet Communication Signals: J1 Connector ( L20, L20A, L21, L23 ) Pin out Pin Signal Control Interface cable (part # CC848854034) Pin Signal 1 POWER_CAP_1 2 POWER_CAP_2 3 POWER_CAP_3 4 POWER_CAP_4 5 MOD_PRES_1 6 MOD_PRES_2 7 MOD_PRES_3 8 MOD_PRES_4 9 PFW_1 10 PFW_2 11 PFW_3 12 PFW_4 13 SCL_0 14 SCL_1 15 SDA_0 16 SDA_1 17 Fault 18 Alert#_0 19 Enable side B 20 Logic_GRD 21 Enable Side A 22 Logic_GRD 23 Alert#_1 24 5VA 25 OTW 26 Reset 27 Iso. barrier n/c 28 Iso. barrier n/c 29 Shelf_Addr_B 30 Shelf_Addr_A Communication Signals: J2 Connector ( L20, L20A, L21, L23 ) Pin out Shelf-to-shelf cable connection (part # CC848848952) Pin Signal 1 SCL_0 2 SCL_1 3 SDA_0 4 SDA_1 5 Alert#_0 6 5VA 7 Logic_GRD Pin Signal 8 Alert#_1 9 Isolation n/c 10 Isolation n/c 11 Ishare - B 12 Ishare - A 13 8V_INT - B 14 8V_INT - A Notes: Shelf addressing, 8V_INT, and current share are referenced to the most negative power output Vout(-) of the shelf. For paralleled shelves the Vout(-) terminations must be tied together in order to ensure proper operation of these functions. Modules could get damaged if this connection is not made. For address A2=0, connect a voltage divider between 8V_INT_x [149K] and Vout(-) _x[10K]. The midpoint of the two resistors should be connected to Shelf_Addr_x . For A2=1, connect Shelf_Addr_x to Vout(-). For all other signals refer to the rectifier data sheet. Signal connector part numbers ( AMP - as specified or equivalent) Connector J1 Positions 30 J2 14 On shelf 5102159-7 102320-1 latch 5102159-2 102320-1 latch Ribbon cable 1658621-7 header 1-499252-2 retainer 1658621-2 header 499252-9 retainer Individual wires 102387-7 header 2 6-87756-8 pin 102387-2 header 6-87756-8 pin Crimping tool 91517-1 91517-1 July19,2019 (c)2017GeneralElectricCorporation.Allrightsreserved. Page7 GE Data Sheet Specifications Parameter Min Max Notes Input AC Input Current, per module 15A 20A DC Input Current, per module 60A IEC-320, C13 type3 IEC-320, C13 type4 Output Programmable output set point 42Vdc Max Output Current J85480S1 58Vdc Minimum 44Vdc via hardware marginning 200A lugs for 2/1 ga wires, 2/1 pairs, 100A/148A max5 Output Terminations M6 threaded studs on 5/8-inch centers Environmental Operating Temperature Range -40C to 65C for UL recognition and 45C for VDE certification Operating Relative Humidity 0 - 95% (non-condensing) Storage Temperature Range -40C to 85C EMC FCC, EN 55022, CISPR22, Level A, conducted and radiated Immunity FCC and CISPR22 (EN55022) Class A2 Safety/Standards Compliance Safety Standards UL1950, EN60950 (IEC950), CSA*234/950 Certification Marks Lists 14,15,20,20A,21,23: VDE, UL Recognized (Canada and U.S.) Lists 4: VDE, UL Listed (Canada and U.S.) Notes: 3 IEC320 - C13 plugs are rated for 10A international and 15A in North America 4 IEC320 - C19 plugs are rated for 16A international and 20A in North America 5 L15 can be 148A at one side output with two-hole lug landings for 1 AWG wire July19,2019 (c)2017GeneralElectricCorporation.Allrightsreserved. Page8 GE Data Sheet Ordering Information Part number Description Comcode Usage Blank Slot Fillers Central Office White CC848822263 Raven Black CC848781534 Graphite CC848825233 All Extensions and mounting brackets 1U high extension bracket kit for 23" cabinets (includes two brackets and mounting hardware) CC848844803 All 2U high extension bracket kit for 23" cabinets (includes two brackets and mounting hardware) 848683009 All 848738245 L4 Cables / Connectors for J85480S1 Shelves Ribbon cable for attaching a controller to the power shelf - 10 ft. One end mates into J1 the other end not terminated. Individual wire ser cable for attaching a controller to the power shelf - 6 ft. One end mates into J1 the other end not terminated. Cable set from J1 of the shelf to the CPL Interface Board Inter-shelf connector for daisy-chaining shelves - 9 in between J1 of 2 CC848854034 CC848848960 nd st and J2 of 1 shelf Inter-shelf cable set for interconnecting J2 signals between shelves 848738253 CC848848952 L20, L20A, L21, L23 L20, L20A, L21, L23 L4 L20, L20A, L21, L23 2 AWG DC output cable set - 10 ft (1 RED and 1 BLACK cable) 848748987 1 AWG DC output cable set - 10 ft (1 RED and 1 BLACK cable) 8600279027P L15 CC848776105 L4 AC Input cable: High temperature IEC 320 C13 straight over-mold (one end), NEMA5-15P plug (one end), 14 AWG, 10 ft AC input cable: IEC 320 C13 plug (one end), other end not terminated, 14 AWG, 14 ft, AC input cable: IEC320 C19 straight plug (one end), other end not terminated AC input cable: IEC320 C19 right angle plug (one end), other end not terminated 847861192 All L4, L23 CC848847368 L20, L20A, L21 848713376 L20, L20A, L21 DC input cable - 4 ft CC848794908 L14, L15 Shorting jumper for J1 connector ENABLE for single output shelf (see locating picture) AMP 881545-2 L4, L15 J1 connector ENABLE jumper for split shelf CC848836107 L14 M6 screw with conical washer 901377010 L20, L20A, L21, L23 Pulsar Controllers for J85480S1 Shelves NE843G 1U standalone Controller (Display, DB9 craft port and RJ45 ethernet) CC109139358 Cables for Pulsar Controllers NE843G to CP Shelf Cable Kit (Includes 2ft power and communication cable) CC109144820 J4 Output Alarm Cable 50ft - 24ga solid twisted pair CC848817635 J4 Output Alarm Cable 150ft - 24ga solid twisted pair CC848817643 J3 Input Alarm Cable 50ft - 24ga Stranded CC848817651 J3 Input Alarm Cable 150ft - 24ga Stranded CC848817668 July19,2019 (c)2017GeneralElectricCorporation.Allrightsreserved. Page9 GE Data Sheet Support Tools Graphical User Interface This program exercises the various commands 2 and functions available via the I C interface of the power supply. Two independent GUIs can demonstrate the two 2 independent I C multiplexed lines. Find out who is in control, take over control. The GUI has an automated polling feature and records all state changes in a time stamped automated fashion. Monitoring of the power system is therefore trivial for long periods of time. Interface Board This board can be used independently or in combination with the GUI interface LEDs display the status of the analog signals and dip switches change the signal state to the power supply. In addition, two connectors are provided for 2 interfacing to the two i C lines of the power supplies. Total Communications Solution This is a nuts and bolts complete hardware solution that starts from either the USB or RS232 port of a computer and ends with a cable set that connects into the J1 signal connector of the shelf. In between is the interface board and a commercially available converter that 2 translates the computer signals into I C and vice versa. The converter is an MIIC-202 IPort manufactured by Micro Computer Control (mcc-us.com). July19,2019 (c)2017GeneralElectricCorporation.Allrightsreserved. Page10 GE Data Sheet Safety Safety Symbols and Guidelines Read and understand all instructions before attempting any installation of this product. When installing, operating, or maintaining the J85480S1 Power System, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and injury to persons. Such precautions include the following: This symbol identifies the need to refer to the equipment instructions for important information. This symbol identifies the presence of hazardous AC or DC voltages or hazardous energy levels. In the context of this product * The DC output cables contain electrical energy levels capable of causing heating and arcing if shorted to metal objects. Make connections with the power disconnected. * Hazardous AC voltage and DC electrical energy is contained within the enclosure of the power shelf. No user or field serviceable parts inside. This symbol is used to identify safety earth ground connection points within the equipment. Product Labeling Follow all warnings and instructions marked on the product. Some of the safety symbols used with the CP1800 Rectifier and J85480S1 Shelf may include the following. They may also be accompanied by instructions: Mounting and Installation * This product shall be installed in compliance with mounting requirements for the ultimate application. * This product must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment. This product is intended for use in a Restricted Access Location. * This equipment is to be used in controlled environments (an area where the humidity is maintained at levels that cannot cause condensation on the equipment, the contaminating dust is controlled, and the steady-state ambient temperature is within the range specified). * This equipment has been evaluated for use in a continuous ambient temperature of up to 55C and the application environment should not exceed 55C. * The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Union's Low Voltage Directive {72/73/EEC} and EMC Directive {89/336/EEC}, as amended by the CE Mark Directive {93/ 68/EEC}. * The J85480S1 shelf, when used with the CP1800 rectifiers, has been evaluated for hot swapping. * A separate protective Earthing terminal is provided at the reach of the shelf - the building installation shall provide a means for connection to protective earth; and - the equipment is to be connected to that means; and - a SERVICE PERSON shall check whether or not the socket-outlet from which the equipment is to be powered provides a connection to the building protective earth. If not, the SERVICE PERSON shall arrange for the installation of a PROTECTIVE EARTHING CONDUCTOR from the separate protective Earthing terminal to the protective earth wire in the building. July19,2019 (c)2017GeneralElectricCorporation.Allrightsreserved. Page11 GE Data Sheet Output Connections * All field wiring should comply with the U.S. National Electrical Code (NEC) and/or applicable local codes/standards. * Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may damage the cable insulation. * The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf should be mounted in the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for the application and sized to carry the rated output current. The interconnecting cables should be capable of carrying the overload current and short circuit current without damage or risk of fire. * The output for the system is SELV and has available power greater than 240VA. * Insulation on output field-wired conductors should be rated no less than 90C. Wiring internal to enclosed equipment cabinets should be rated at 105C (minimum). The provided DC output cords (red and black wires) are rated for 105C. * Before opening the insulating cover to gain access to load and ground connections, ensure all power supplies are disconnected from the AC MAINS. AC Input Connections * AC branch circuits to this equipment must be protected with fuses or circuit breakers sized as required by the U.S. National Electric Code (NEC) and/or local codes. Up to four AC mains power cords are required to power the shelf (one for each rectifier). Each power cord should be connected to a separate AC mains branch circuit with an overcurrent protector rated at no more than 20A. * The power supply mains inlet may be used as the means to provide AC protective earthing. * An accessible AC disconnect/protection device to remove AC power from the equipment in the event of an emergency must be provided. An accessible socket-outlet/receptacle installed near the equipment is also acceptable as a disconnect. * The equipment is powered by multiple AC inputs (one per rectifier). Disconnect all AC sources of power before servicing. * These units are to be used with TN-S power systems only. German Safety Guidelines Installationsanleitung * Alle Ausgange des Gerates erfullen die Anforderungen fur SELV nach IEC/EN60950-1. * Die Ausgange des Gerates liegen uber den Limits fur Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerat ist zum Einbau in ein Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montageanleitung, um eine Gefahrdung des Benutzers wahrend der Installation zu vermeiden. ACHTUNG: Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen * Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55C bestimmt. * Die Geratestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerates herzustellen. * Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt. * Die Netzteile des Gerates konnen wahrend des Betriebes einzeln ausgetauscht werden (Hot Swapping). * Das Gerat wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) gepruft. Die Installation eines Steckers des jeweiligen Landes, sollte nur durch geschultes Service Personal durchgefuhrt werden.Als alternative konnte eine Vorinstallation des Steckers bereits bei der Herstellung erfolgt sein. July19,2019 (c)2017GeneralElectricCorporation.Allrightsreserved. Page12 GE Data Sheet Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such products(s) or information. July 19, 2019 India: +91.80.28411633 www.gecriticalpower.com (c)2017 General Electric Corporation. All rights reserved. Version 1.1