CC848781534 - ABB - Datasheet.Directory

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Critical Power from GE

Compact Power Line Shelves

Model: J85480S1

The 1U (1.75”) high CPL family of shelves mount in 19-inch wide frames and provide up to 11kW of 48V output power per

shelf. There are three or four slots for rectifiers, converters (PEMs). With the exception of L23, these rectifier shelves are

capable of utilizing the higher power capacity of the CP2725 rectifier.

 Only 16.81” wide fits inside equipment that is designed

into a 19” rack

 Two DC Outputs may be common or split. Each output

bus is rated for 100A with two-hole lug landings for

2 AWG wire (L15 can be 148A at one side with two-

hole lug landings for 1 AWG wire)

 Independent IEC-320 AC input for each rectifier

 Analog, RS485 or dual/redundant I

2

C communications.

 Adjustable mounting ears for flush or set back positions.

 Stackable up to 8 high with 32 paralleled power supplies.

 Isolated output for common output shelves

Rectifier Shelves (AC Input, DC Output)

List

Max

Power

# AC

Input

AC Input Plug

DC

Output

Bus

Max

Rectifier

Size

Features

Ordering

Codes

Setpoint Other

4

8kW

4

IEC-320, C13 C

ommon

CP2000 (±) 54Vdc Analog, I

2

C, RS485 108994538

20

11kW IEC-320, C19 CP2725

(±) 54Vdc Analog, I

2

C CC109147344

20A

(±) 48.8Vdc

1

1600087352A

21

Split - 54Vdc CC109147328

23

8kW

4

IEC-320, C13 Common CP2000 (±) 54Vdc POE, Analog, I

2

C CC109150447

PEM Shelves (DC Input, DC Output)

List

Capacity

# DC

Input

DC Input Plug

DC

Output

Bus

Max

PEM

Size

Communications Features

Ordering

Codes

Controller Protocol

14

8kW

2

AMP Power-Blade Split CP2000 No Analog, I

2

C CC109124764

15

8kW

2

AMP Power-Blade Common CP2500 No Analog, I

2

C 1600264406A

Notes:

Split shelf L21 Vout ( - ) is split, however Vout ( + ) is paralleled among the 4 rectifiers. Vout ( + ) should be grounded.

All lists, up to 2 shelves can be paralleled for a single I

2

C line. Up to eight shelves may be paralleled for current shared power delivery.

All lists, shelf configured set point ensures inter-operability among all rectifiers from CP1800 to CP2725. Rectifiers will proportionately current share

relative to their output power capacity.

All shelves are RoHS 6 compliant. Order should reflect J85480S1LxxZ where xx is the list number and Z indicates compliance to RoHS 6.

1

L20A must use with CP2725-FB rectifier to get 48.8Vdc output.

Consult the factory for product availability

GE Data Sheet

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Package Outline

List 4

Lists 14, 15

GE

Data Sheet

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Lists 20, 20A, 21, 23

Rear Views

List 4

Lists 20, 20A, 21, 23

2

Lists 14, 15

DC AC-IN J2 J1 AC-IN DC

DC DC-IN J1 DC-IN DC

2

Input:

L20, L20A & L21: IEC 320-C20 sockets

L23: IEC 320-C14 sockets

GE

Data Sheet

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AC Input Connections

Tie_rap secured AC cables for IEC-320 inputs

DC Input Connection – L14, L15 shelf

Housing: AMP 1600798-6 multi-beam XL

Contacts: AMP 1-1600960-8

Wire: 10 ga stranded – 30A rated capacity

DC Output Connections

 Each Output Bus is rated for

100A and up to 2 gage two-

hole lugs. (L15 can be 148A

at one side with two-hole lug

landings for 1 AWG wire)

 M6 nuts with conical washers

provided.

 Touch-Safe plastic covers

around output buses.

DC Split Output Bus Option

 Split Vout ( - ) buses on either

side of the shelf. Vout ( + ) is

common to both sections.

 +5V bias maintains I

2

C communications even during

a feeder fault.

 Multiple shelves may not be paralleled together.

Pins Color Signal Unit

1 – 2 Black -48V 

1

3 – 4 Red RTN

5 – 6 Black -48V 

2

7 – 8 Red RTN

GE

Data Sheet

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Controllerless Operation

 Lists 4 and 15 ship with a jumper

installed on connector J1 pins 21 and

23. This allows the shelf to be powered

without a controller.

 Lists 20, L20A & L23 single output shelves,

shorting jumper between J1 pins 19 and 20.

Lists 21 split output shelf, second shorting

jumper between J1 pins 21 and 22.

 Lists 14 requires cc848836107 connector be

installed in J1 to allow the shelf to power up

without a controller.

Notes:

Jumpers to short ENABLE (turn ON) to Logic_GRD are either in a separate bag or inserted into the J1 signal connector.

Jumper must be removed prior to inserting a mating connector into the J1 housing.

Applications that desire a remote ON/OFF feature should connect ENABLE-A to Logic_GRD via an external switch. For split shelves ENABLE-A

control the two leftmost rectifiers and ENABLE-B controls the two rightmost rectifiers.

L14, L15 J1 Mating connector (pin out is standard 40 position like L4)

Type Housing Mating pin Crimping tool

Individual wire set AMP 102387-9 RoHS

40 position Ribbon cable AMP 1658621-9 e/w

499252-1 (strain relief) RoHS

20-24 AWG: 6-87523-9 91517-1

22-26 AWG: 6-87756-8 91517-1

This connector set is different because it can accept either a ribbon cable or an individual wire mate.

GE Data Sheet

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Communication Signals: J1 Connector ( L4, L14, L15 )

Pin out Control Interface Connection (J1 - AMP 499913-9)

Pin Signal Pin Signal

1 POWER_CAP_4 21 Enable side A

2 POWER_CAP_3 22 5VA

3 POWER_CAP_2 23 Logic_GRD

4 POWER_CAP_1 24 Interrupt_1

5 MOD_PRES_4 25 Reset

6 MOD_PRES_3 26 Enable Side B

7 MOD_PRES_2 27 Spacing

8 MOD_PRES_1 28 Spacing

9 PFW_4 29 RS_485_Select

10 PFW_3 30 Shelf_Addr_A

11 PFW_2 31 Shelf_Addr_B

12 PFW_1 32 Shelf_Addr_C

13 SCL_0 33 Shelf_Addr_D

14 SCL_1 34 Shelf_Addr_E

15 SDA_0 35 Shelf_Addr_F

16 SDA_1 36 Shelf_Addr_G

17 OTW 37 Protocol_S

18 Margin 38 RS-485+

19 Fault 39 RS_485-

20 Interrupt_0 40 Ishare

Communication Signals: J2 Connector ( L4, L15, except split shelf L14 )

Pin out Multi-shelf Connection (J2 – AMP 499913-8)

Pin Signal Pin Signal

1 PFW_4 18 Enable Side B

2 PFW_3 19 Spacing

3 PFW_2 20 Spacing

4 PFW_1 21 RS_485_Select

5 SCL_0 22 Shelf_Addr_B

6 SCL_1 23 Shelf_Addr_C

7 SDA_0 24 Shelf_Addr_D

8 SDA_1 25 Shelf_Addr_E

9 OTW 26 Shelf_Addr_F

10 Margin 27 Shelf_Addr_G

11 Fault 28 Shelf_Addr_H

12 Interrupt_0 29 Protocol_S

13 Enable side A 30 RS-485+

14 5VA 31 RS_485-

15 Logic_GRD 32 Ishare

16 Interrupt_1 33 Spare

17 Reset 34 Spare

GE

Data Sheet

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Communication Signals: J1 Connector

( L20, L20A, L21, L23 )

Pin out Control Interface cable (part # CC848854034)

Pin Signal Pin Signal

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1 POWER_CAP_1

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16 SDA_1

2 POWER_CAP_2

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17 Fault

3 POWER_CAP_3

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18 Alert#_0

4 POWER_CAP_4

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19 Enable side B

5 MOD_PRES_1

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20 Logic_GRD

6 MOD_PRES_2

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21 Enable Side A

7 MOD_PRES_3

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22 Logic_GRD

8 MOD_PRES_4

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23 Alert#_1

9 PFW_1

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24 5VA

10 PFW_2

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25 OTW

11 PFW_3

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26 Reset

12 PFW_4

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27 Iso. barrier n/c

13 SCL_0

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28 Iso. barrier n/c

14 SCL_1

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29 Shelf_Addr_B

15 SDA_0

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30 Shelf_Addr_A

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Communication Signals: J2 Connector

( L20, L20A, L21, L23 )

Pin out Shelf-to-shelf cable connection (part # CC848848952)

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Pin Signal

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Pin Signal

1

SCL_0

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8

Alert#_1

2

SCL_1

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9

Isolation n/c

3

SDA_0

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10 Isolation n/c

4

SDA_1

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11 Ishare - B

5

Alert#_0

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12 Ishare - A

6

5VA

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13 8V_INT - B

7

Logic_GRD

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14 8V_INT - A

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Notes:

Shelf addressing, 8V_INT, and current share are referenced to the most negative power output Vout(-) of the shelf. For paralleled shelves

the Vout(-) terminations must be tied together in order to ensure proper operation of these functions. Modules could get damaged if this

connection is not made.

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For address A2=0, connect a voltage divider between 8V_INT_x [149K] and Vout(-) _x[10K]. The midpoint of the two resistors should be

connected to Shelf_Addr_x . For A2=1, connect Shelf_Addr_x to Vout(-). For all other signals refer to the rectifier data sheet.

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Signal connector part numbers

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( AMP – as specified or equivalent)

Connector Positions On shelf Ribbon cable Individual wires Crimping tool

J1

30

5102159-7 1658621-7 header 102387-7 header

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102320-1 latch 1-499252-2 retainer 6-87756-8 pin

2

91517-1

J2

14

5102159-2 1658621-2 header 102387-2 header

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102320-1 latch 499252-9 retainer 6-87756-8 pin 91517-1

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GE Data Sheet

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Specifications

Parameter Min Max Notes

Input

AC Input Current, per module 15A

20A

DC Input Current, per module 60A

Output

IEC-320, C13 type3

IEC-320, C13 type4

Programmable output set point 42Vdc 58Vdc Minimum 44Vdc via hardware marginning

Max Output Current J85480S1 200A lugs for 2/1 ga wires, 2/1 pairs, 100A/148A max5

Output Terminations M6 threaded studs on 5/8-inch centers

Notes:

3 IEC320 – C13 plugs are rated for 10A international and 15A in North America

4 IEC320 – C19 plugs are rated for 16A international and 20A in North America

5 L15 can be 148A at one side output with two-hole lug landings for 1 AWG wire

Environmental

Operating Temperature Range -40°C to 65°C for UL recognition and 45°C for VDE certification

Operating Relative Humidity 0 - 95% (non-condensing)

Storage Temperature Range -40°C to 85°C

EMC FCC, EN 55022, CISPR22, Level A, conducted and radiated

Immunity FCC and CISPR22 (EN55022) Class A2

Safety/Standards Compliance

Safety Standards UL1950, EN60950 (IEC950), CSA*234/950

Certification Marks Lists 14,15,20,20A,21,23: VDE,

UL Recognized (Canada and U.S.)

Lists 4: VDE,

UL Listed (Canada and U.S.)

GE Data Sheet

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Ordering Information

Part number Description Comcode Usage

Blank Slot Fillers

Central Office White CC848822263

All Raven Black CC848781534

Graphite CC848825233

Extensions and mounting brackets

1U high extension bracket kit for 23” cabinets (includes two brackets and mounting hardware) CC848844803 All

2U high extension bracket kit for 23” cabinets (includes two brackets and mounting hardware) 848683009 All

Cables / Connectors for J85480S1 Shelves

Ribbon cable for attaching a controller to the power shelf – 10 ft. One end mates into J1

the other end not terminated. 848738245 L4

Individual wire ser cable for attaching a controller to the power shelf – 6 ft. One end

mates into J1 the other end not terminated. CC848854034 L20, L20A, L21, L23

Cable set from J1 of the shelf to the CPL Interface Board CC848848960 L20, L20A, L21, L23

Inter-shelf connector for daisy-chaining shelves – 9 in between J1 of 2nd and J2 of 1st shelf 848738253 L4

Inter-shelf cable set for interconnecting J2 signals between shelves CC848848952 L20, L20A, L21, L23

2 AWG DC output cable set – 10 ft (1 RED and 1 BLACK cable) 848748987 All

1 AWG DC output cable set – 10 ft (1 RED and 1 BLACK cable) 8600279027P L15

AC Input cable: High temperature IEC 320 C13 straight over-mold (one end), NEMA5-15P

plug (one end), 14 AWG, 10 ft CC848776105 L4

AC input cable: IEC 320 C13 plug (one end), other end not terminated, 14 AWG, 14 ft, 847861192 L4, L23

AC input cable: IEC320 C19 straight plug (one end), other end not terminated CC848847368 L20, L20A, L21

AC input cable: IEC320 C19 right angle plug (one end), other end not terminated 848713376 L20, L20A, L21

DC input cable – 4 ft CC848794908 L14, L15

Shorting jumper for J1 connector ENABLE for single output shelf (see locating picture) AMP 881545-2 L4, L15

J1 connector ENABLE jumper for split shelf CC848836107 L14

M6 screw with conical washer 901377010 L20, L20A, L21, L23

Pulsar Controllers for J85480S1 Shelves

NE843G 1U standalone Controller (Display, DB9 craft port and RJ45 ethernet) CC109139358

Cables for Pulsar Controllers

NE843G to CP Shelf Cable Kit (Includes 2ft power and communication cable) CC109144820

J4 Output Alarm Cable 50ft – 24ga solid twisted pair CC848817635

J4 Output Alarm Cable 150ft – 24ga solid twisted pair CC848817643

J3 Input Alarm Cable 50ft – 24ga Stranded CC848817651

J3 Input Alarm Cable 150ft – 24ga Stranded CC848817668

GE Data Sheet

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Support Tools

Graphical User Interface This program exercises the various commands

and functions available via the I2C interface of

the power supply. Two

independent GUIs can demonstrate the two

independent I2C multiplexed lines. Find out

who is in control, take over control.

The GUI has an automated polling feature and

records all state changes in a time stamped

automated fashion. Monitoring of the power

system is therefore trivial for long periods of

time.

Interface Board This board can be used independently or in

combination with the GUI interface

LEDs display the status of the analog signals

and dip switches change the signal state to the

power supply.

In addition, two connectors are provided for

interfacing to the two i2C lines of the power

supplies.

Total Communications

Solution

This is a nuts and bolts complete hardware

solution that starts from either the USB or

RS232 port of a computer and ends with a

cable set that connects into the J1 signal

connector of the shelf.

In between is the interface board and a

commercially available converter that

translates the computer signals into I2C and

vice versa.

The converter is an MIIC-202 IPort

manufactured by Micro Computer Control

(mcc-us.com).

GE Data Sheet

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Safety

Safety Symbols and Guidelines

Read and understand all instructions before attempting any installation of this product. When installing, operating, or

maintaining the J85480S1 Power System, basic safety precautions should always be followed to reduce the risk of fire, electric

shock, and injury to persons. Such precautions include the following:

This symbol identifies the need to refer to the equipment instructions for important

information.

This symbol identifies the presence of hazardous AC or DC voltages or hazardous energy

levels. In the context of this product

•

The DC output cables contain electrical energy levels capable of causing heating and

arcing if shorted to metal objects. Make connections with the power disconnected.

•

Hazardous AC voltage and DC electrical energy is contained within the

enclosure of the power shelf. No user or field serviceable parts inside.

This symbol is used to identify safety earth ground connection points within the

equipment.

Product Labeling

Follow all warnings and instructions marked on the product. Some of the safety symbols used with the CP1800

Rectifier and J85480S1 Shelf may include the following. They may also be accompanied by instructions:

Mounting and Installation

• This product shall be installed in compliance with mounting requirements for the ultimate application.

• This product must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary knowledge and

practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment. This

product is intended for use in a Restricted Access Location.

• This equipment is to be used in controlled environments (an area where the humidity is maintained at levels that cannot cause condensation

on the equipment, the contaminating dust is controlled, and the steady-state ambient temperature is within the range specified).

• This equipment has been evaluated for use in a continuous ambient temperature of up to 55°C and the application environment should not

exceed 55°C.

• The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Union’s

Low Voltage Directive {72/73/EEC} and EMC Directive {89/336/EEC}, as amended by the CE Mark Directive {93/ 68/EEC}.

• The J85480S1 shelf, when used with the CP1800 rectifiers, has been evaluated for hot swapping.

• A separate protective Earthing terminal is provided at the reach of the shelf

– the building installation shall provide a means for connection to protective earth; and

– the equipment is to be connected to that means; and

– a SERVICE PERSON shall check whether or not the socket-outlet from which the equipment is to be powered provides a connection to

the building protective earth. If not, the SERVICE PERSON shall arrange for the installation of a PROTECTIVE EARTHING CONDUCTOR from

the separate protective Earthing terminal to the protective earth wire in the building.

GE Data Sheet

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Output Connections

• All field wiring should comply with the U.S. National Electrical Code (NEC) and/or applicable local codes/standards.

• Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may damage the cable

insulation.

• The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf should be mounted in

the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for the application and sized to carry the

rated output current. The interconnecting cables should be capable of carrying the overload current and short circuit current without damage or

risk of fire.

• The output for the system is SELV and has available power greater than 240VA.

• Insulation on output field-wired conductors should be rated no less than 90°C. Wiring internal to enclosed equipment cabinets should be rated

at 105°C (minimum). The provided DC output cords (red and black wires) are rated for 105°C.

• Before opening the insulating cover to gain access to load and ground connections, ensure all power supplies are disconnected from the AC

MAINS.

AC Input Connections

• AC branch circuits to this equipment must be protected with fuses or circuit breakers sized as required by the U.S. National Electric Code (NEC)

and/or local codes. Up to four AC mains power cords are required to power the shelf (one for each rectifier). Each power cord should be connected

to a separate AC mains branch circuit with an overcurrent protector rated at no more than 20A.

• The power supply mains inlet may be used as the means to provide AC protective earthing.

• An accessible AC disconnect/protection device to remove AC power from the equipment in the event of an emergency must be provided. An

accessible socket-outlet/receptacle installed near the equipment is also acceptable as a disconnect.

• The equipment is powered by multiple AC inputs (one per rectifier). Disconnect all AC sources of power before servicing.

• These units are to be used with TN-S power systems only.

German Safety Guidelines

Installationsanleitung

• Alle Ausgänge des Gerätes erfüllen die Anforderungen für SELV nach IEC/EN60950-1.

• Die Ausgänge des Gerätes liegen über den Limits für Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerät ist zum Einbau in ein

Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montageanleitung, um eine Gefährdung des Benutzers während der Installation

zu vermeiden.

ACHTUNG:

Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen

• Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55°C bestimmt.

• Die Gerätestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerätes herzustellen.

• Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt.

• Die Netzteile des Gerätes können während des Betriebes einzeln ausgetauscht werden (Hot Swapping).

• Das Gerät wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) geprüft. Die Installation eines Steckers des jeweiligen Landes,

sollte nur durch geschultes Service Personal durchgeführt werden.Als alternative könnte eine Vorinstallation des Steckers bereits bei der

Herstellung erfolgt sein.

GE Data Sheet

Contact Us

For more information, call us at

USA/Canada:

+1 888 546 3243,

or +1 972 244 9288

Asia-Pacific:

+86.021.54279977*808

Europe, Middle-East and Africa:

+49.89.878067-280

India:

+91.80.28411633

www.gecriticalpower.com

GE Critical Power reserves the right to make changes to the

product(s) or information contained herein without notice, and

no liability is assumed as a result of their use or application.

No rights under any patent accompany the sale of any such

products(s) or information.