MIG400Q2CMB1X Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Compact IPM Series Dual Module 400 Amperes/1200 Volts A D L J N M K W V E2 C1 C DETAIL "A" H B C2E1 F E U W T DD P Q R S R SIGNAL TERMINAL AA 1 2 3 4 Z X FO(L) GND(L) IN(L) VD(L) 5 6 7 8 FO(H) GND(H) IN(H) VD(H) X Y G 1 2 3 4 5 6 7 8 7 8 6 IN VD FO GND CC BB 3 OUT VS GND FO IN VD OUT VS GND GND 5 1 CC 4 2 CC E2 C2/E1 C1 DETAIL "A" Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Rev. 8/05 Inches 4.800.04 1.970.01 1.610.03 4.330.01 2.440.04 3.740.02 4.680.02 0.6 0.63 0.51 0.24 0.22 Dia. 1.420.03 M6 Metric Millimeters 122.01.0 50.00.3 41.00.8 110.00.3 62.01.0 95.00.5 119.00.5 15.24 16.0 13.0 6.0 5.5 Dia. 36.00.8 M6 Dimensions Inches Millimeters Q 0.790.03 20.00.8 R 1.020.03 26.00.8 S 1.440.03 36.70.8 T R6 R6 U 0.025 Sq. 0.64 Sq. V 0.60 15.3 W 0.410.03 10.50.8 X 1.02+0.04/-0.01 26.0+1.0/-0.3 Y 0.790.03 20.00.8 Z 1.48+0.04/-0.02 37.5+1.0/-0.5 AA 0.12 Dia. 3.0 Dia. BB 1.00.024 25.40.6 CC 0.1 2.54 DD 0.35 9.0 Description: Powerex Dual Compact IPM Series Modules are designed for use in switching applications. Each module consists of two IGBT Transistors in a half-bridge configuration, with each transistor having a reverse-connected super-fast recovery free-wheel diode. All components and interconnects are isolated from the heat sinking baseplate, offering simplified system assembly and thermal management. Features: Over-Current and Over-Temperature Protection Low VCE(sat) Isolated Baseplate for Easy Heat Sinking Applications: AC Motor Control Motion/Servo Control UPS Welding Power Supplies Laser Power Supplies Ordering Information: MIG400Q2CMB1X is a 1200V (VCES), 400 Ampere Compact IPM Series Dual Module. 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 MIG400Q2CMB1X Compact IPM Series Dual Module 400 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature Symbol MIG400Q2CMB1X Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Operating Temperature TC -20 to 100 C Mounting Torque, M5 Mounting Screws -- 31 in-lb Mounting Torque, M6 Terminal Screws -- 40 in-lb Module Weight (Typical) -- 380 Grams VISO 2500 Volts Supply Voltage (P-N Power Terminal) VCC 900 Volts Collector-Emitter Voltage VCES 1200 Volts IC 400 Amperes Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector Current (TC = 25C, DC) Forward Current (TC = 25C, DC) IF 400 Amperes Collector Power Dissipation (TC = 25C) PC 3780 Watts IGBT Control Sector 2 Control Supply Voltage (VD-GND Terminal) VD 20 Volts Input Voltage (IN-GND Terminal) VIN 20 Volts Fault Output Voltage (FO-GND (L) Terminal) VFO 20 Volts Fault Output Current (FO Sink Current) IFO 10 mA Rev. 8/05 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 MIG400Q2CMB1X Compact IPM Series Dual Module 400 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cut-off Current Collector-Emitter ICEX VCE(sat) Saturation Voltage Forward Voltage VF VCE = 1200V, Tj = 25C -- -- 1 mA VCE = 1200V, Tj = 125C -- -- 10 mA VD = 15V, IC = 400A, VIN = 15V to 0V, Tj = 25C -- 2.4 2.8 Volts VD = 15V, IC = 400A, VIN = 15V to 0V, Tj = 125C -- 2.8 -- Volts IF = 400A, Tj = 25C ton Switching Time -- 2.4 2.8 Volts -- 2.0 3.0 s tc(on) VCC = 600V, IC = 400A, -- 0.5 -- s trr VD = 15V, VIN = 15V 0V, -- 0.3 -- s toff Tj = 25C, Inductive Load tc(off) -- 1.6 2.5 s -- 0.3 -- s -- 13 17 mA Control Sector Control Circuit Current ID(H) High Side, VD = 15V ID(L) Low Side, VD = 15V -- 13 17 mA Input-ON Signal Voltage VIN(on) VD = 15V 1.4 1.6 1.8 Volts Input-OFF Signal Voltage VIN(off) VD = 15V 2.2 2.5 2.8 Volts Fault Output Current IFO(on) Protection Current, VD = 15V 8 10 12 mA IFO(off) Normal Current, VD = 15V -- -- 0.1 mA Over-Current Protection Trip Level OC VD = 15V, Tj 125C 640 -- -- Amperes Short-Circuit Current SC VD = 15V, Tj 125C 640 -- -- Amperes Protection Trip Level Over-Current Cut-off Time toff(OC) -- -- 5 -- s Over-Temperature OT Trip Level Case Temperature 110 118 125 C Protection OTr Reset Level Case Temperature -- 98 -- C Control Supply Under UV Trip Level 11.0 12.0 12.5 Volts UVr Reset Level 12.0 12.5 13.0 Volts td(FO) VD = 15V 1 2 3 ms Voltage Protection Fault Output Pulse Width Rev. 8/05 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 MIG400Q2CMB1X Compact IPM Series Dual Module 400 Amperes/1200 Volts Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Rth(j-c)Q IGBT (Per 1/2 Module) -- -- 0.033 C/Watt Thermal Resistance Rth(j-c)D FWDi (Per 1/2 Module) -- -- 0.068 C/Watt Rth(c-f) -- -- 0.013 -- C/Watt Symbol Condition Min. Typ. Max. Units VCC P-N Power Terminals -- 600 800 Volts Control Supply Voltage VD VD-GND Signal terminal 13.5 15 16.5 Volts Switching Frequency fC PMW Control -- -- 20 kHz tDEAD -- 5 -- -- s Contact Thermal Resistance Recommended Conditions for Use Characteristic Supply Voltage Dead Time* *The table lists Dead Time requirements for the module input, excluding photocoupler delays. When specifying Dead Time requirements for the photocoupler input, please add photocoupler delays to the Dead Time given above. 4 Rev. 8/05 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 MIG400Q2CMB1X Compact IPM Series Dual Module 400 Amperes/1200 Volts OUTPUT CHARACTERISTICS (TYPICAL) 900 800 700 VD = 17V 600 15V 13V 500 400 300 200 100 0 1 2 3 4 13V 500 400 300 200 100 0 1 2 3 4 700 600 500 400 300 200 100 0 5 0 1 2 3 TURN-OFF TIME VS. COLLECTOR CURRENT (TYPICAL) TURN-ON TIME VS. COLLECTOR CURRENT (TYPICAL) TURN-OFF DELAY TIME VS. COLLECTOR CURRENT (TYPICAL) 100 200 300 400 0 100 200 300 400 SWITCHING TIME, tc(off), (s) VCC = 600V VD = 15V Tj = 25C Tj = 125C 100 10-1 500 0 100 200 300 400 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) TURN-ON DELAY TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL) 102 100 100 200 300 400 COLLECTOR CURRENT, IC, (AMPERES) Rev. 8/05 VCC = 600V VD = 15V Tj = 25C Tj = 125C 10-1 500 VCC = 600V VD = 15V Tj = 25C Tj = 125C 0 100 500 101 VCC = 600V VD = 15V Tj = 25C Tj = 125C 100 500 102 0 100 200 300 400 COLLECTOR CURRENT, IC, (AMPERES) 500 SWITCHING LOSS, Eon, (mJ/PULSE) 0 SWITCHING TIME, ton, (s) VCC = 600V VD = 15V Tj = 25C Tj = 125C 4 101 101 SWITCHING LOSS, Eoff, (mJ/PULSE) SWITCHING TIME, toff, (s) VD = 17V FORWARD VOLTAGE, VF, (VOLTS) 101 SWITCHING TIME, tc(on), (s) 700 600 Tj = 25C Tj = 125C 800 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 100 10-1 15V COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 101 10-1 800 0 5 900 Tj = 25C FORWARD CURRENT, IF, (AMPERES) Tj = 25C COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 900 0 FREE-WHEEL CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 101 VCC = 600V VD = 15V Tj = 25C Tj = 125C 100 0 100 200 300 400 500 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 MIG400Q2CMB1X Compact IPM Series Dual Module 400 Amperes/1200 Volts 103 102 Tj = 25C Tj = 125C 0 100 200 300 400 102 101 500 720 Tj = 25C Tj = 125C 0 OVER CURRENT PROTECTION TRIP LEVEL VS. CASE TEMPERATURE (TYPICAL) CONTROL CIRCUIT CURRENT, ID, (mAMPERES) 1000 800 600 400 200 VD = 15V 0 0 25 50 75 100 125 150 CASE TEMPERATURE, TC, (C) 100 200 300 400 OC 480 320 160 VD = 15V Tj 125C 0 400 800 1200 1600 FORWARD CURRENT, IF, (AMPERES) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) CONTROL CIRCUIT CURRENT VS. CARRIER FREQUENCY (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 100 60 TC = 25C VD = 15V Tj = 25C 50 40 30 20 10 0 640 0 500 TRANSIENT IMPEDANCE, Rth(j-c) OVER CURRENT PROTECTION TRIP LEVEL, OC, (AMPERES) FORWARD CURRENT, IF, (AMPERES) 1200 COLLECTOR CURRENT, IC, (AMPERES) 103 101 REVERSE BIAS SAFE OPERATION AREA (TYPICAL) REVERSE RECOVERY TIME (TYPICAL ) REVERSE RECOVERY TIME, trr, (ns) PEAK REVERSE RECOVERY CURRENT, Irr, (AMPERES) REVERSE RECOVERY CURRENT (TYPICAL ) 10-1 10-2 10-3 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.033C/W 0 5 10 15 20 CARRIER FREQUENCY, fC, (kHz) 25 10-4 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 100 TRANSIENT IMPEDANCE, Rth(j-c) TC = 25C 10-1 10-2 10-3 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.068C/W 10-4 10-3 10-2 10-1 100 101 TIME, (s) 6 Rev. 8/05