MITSUBISHI INTELLIGENT POWER MODULES PM200DSA120 FLAT-BASE TYPE INSULATED PACKAGE A B H E H J Q S - DIA. (4 TYP.) C2E1 E2 C1 N 123 4 5 C J D N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO 123 45 P K N - DIA. (4 TYP.) R (8 TYP.) P - M6 THD. (3 TYP.) T Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 0.64 MM SQ. PIN (10 TYP.) L K F G M C1 VP1 VCC FPO FO SPR SR CP1 IN TEMP Features: u Complete Output Power Circuit OUT1 VPC OUT2 SENS GND SINK u Gate Drive Circuit u Protection Logic C2E1 VN1 VCC FNO FO SNR SR CN1 IN - Short Circuit - Over Current - Over Temperature - Under Voltage TEMP OUT1 VNC OUT2 SENS GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches A 5.12 B 4.330.010 Millimeters 130.0 Dimensions Inches Millimeters K 0.55 14.0 110.00.25 L 0.51 13.0 C 2.76 70.0 M 0.28 7.0 D 2.050.010 52.00.25 N 0.26 Dia. Dia. 6.5 1.18 30.0 P M6 Metric M6 Q 0.14 3.5 E F 1.14 +0.04/-0.02 29.0 +1/-0.5 G 1.02 26.0 R 0.100 H 0.98 25.0 S 0.08 Dia. J 0.71 18.0 T 0.016 2.54 Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200DSA120 is a 1200V, 200 Ampere Intelligent Power Module. Type Dia. 2.0 0.42 PM Current Rating Amperes VCES Volts (x 10) 200 120 Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM200DSA120 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25C unless otherwise specified Symbol Ratings Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M6 Mounting Screws -- 3.92~5.88 N*m Mounting Torque, M6 Main Terminal Screws -- 3.92~5.88 N*m Module Weight (Typical) -- 630 Grams Power Device Junction Temperature Supply Voltage Protected by OC and SC (V D = 13.5 - 16.5V, Inverter Part) Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) VCC(prot.) 800 Volts Viso 2500 Vrms Control Sector Supply Voltage (Applied between V P1-VPC , VN1 -VNC) VD 20 Volts VCIN 10 Volts VFO 20 Volts IFO 20 mA VCES 1200 Volts IC 200 Amperes Peak Collector Current, (Tc = 25C) ICP 400 Amperes Supply Voltage (Applied between C1 - E2) VCC 900 Volts VCC(surge) 1000 Volts PC 1140 Watts Input Voltage (Applied between CP1-V PC, CN1-VNC) Fault Output Supply Voltage (Applied between F po-Vpc and Fno-Vnc ) Fault Output Current (Sink Current at FPO, FNO Terminal) IGBT Inverter Sector Collector-Emitter Voltage (V D = 15V, VCIN = 5V) Collector Current, (Tc = 25C) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM200DSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -20C T 125C, VD = 15V 240 360 -- Amperes Short Circuit Trip Level Inverter Part SC 320 540 -- Amperes t off(OC) -20C T 125C, VD = 15V VD = 15V -- 5 -- s OT Trip Level 100 110 120 C OTr Reset Level 85 95 105 C UV Trip Level 11.5 12.0 12.5 Volts Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UVr Reset Level -- 12.5 -- Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1 -VNC -- 23 30 mA VD = 15V, VCIN = 5V, VXP1-VXPC -- 23 30 mA Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1 -VNC 1.7 2.0 2.3 Volts PWM Input Frequency f PWM 3- Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms VSXR Tj 125C, Rin = 6.8 k (S PR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM200DSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Emitter-Collector Voltage Collector-Emitter Saturation Voltage ICES VCE = VCES, Tj = 25C -- -- 1 mA VCE = VCES, Tj = 125C -- -- 10 mA VEC -IC = 200A, VD = 15V, VCIN = 5V -- 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, I C = 200A -- 2.3 3.2 Volts VD = 15V, VCIN = 0V, I C = 200A, -- 2.1 2.9 Volts Tj = 125C Inductive Load Switching Times 0.5 1.4 2.5 s trr VD = 15V, VCIN = 0 5V -- 0.2 0.4 s tC(on) VCC = 600V, IC = 200A -- 0.4 1.0 s toff Tj = 125C -- 2.0 3.5 s -- 0.6 1.1 s ton tC(off) Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance R th(j-c)Q Each IGBT -- -- 0.11 C/Watt Contact Thermal Resistance Rth(j-c)F Each FWDi -- -- 0.18 C/Watt R th(c-f) Case to Fin Per Module, -- -- 0.038 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 800 Volts VD Applied between V P1-VPC, VN1-VNC 15 1.5 Volts Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, CN1 -VNC PWM Input Frequency f PWM Using Application Circuit 4.0 ~ V SXR Volts 5 ~ 20 kHz Minimum Dead Time tdead Input Signal 3.5 s Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM200DSA120 FLAT-BASE TYPE INSULATED PACKAGE SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 5 4 3 2 1 0 360 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 4 3 2 1 14 16 20 18 22 280 13 200 120 Tj = 25oC VCIN = 0V 0 0 12 0 15 VD = 17V 0 80 160 240 0 320 1 2 3 4 5 SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 101 100 103 toff ton 100 VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 102 Inductive Load Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 102 102 Irr VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 10-2 101 103 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 103 140 120 102 101 TC = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V VCIN = 5V Tj = 25oC Tj = 125oC 100 80 60 40 0.5 1.0 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 3.0 120 100 80 60 VD = 15V 0 0 100 0 trr 10-1 COLLECTOR CURRENT, IC, (AMPERES) OVER CURRENT TRIP LEVEL % (NORMALIZED) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) 10-1 101 REVERSE RECOVERY TIME, trr, (s) SWITCHING TIMES, tc(on), tc(off), (s) SWITCHING TIMES, ton, toff, (s) VCC = 600V VD = 15V 0 13 15 17 19 SUPPLY VOLTAGE, VD, (VOLTS) 21 0 40 80 120 160 JUNCTION TEMPERATURE, TC, (oC) Sep.2000 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 5 COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) IC = 200A VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) 6 SATURATION VOLTAGE VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) MITSUBISHI INTELLIGENT POWER MODULES PM200DSA120 FLAT-BASE TYPE INSULATED PACKAGE TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 14 VD = 15V UV UVr 120 13 UV TRIP-RESET LEVEL, UV, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 140 100 80 60 12 11 10 0 0 0 40 80 120 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 160 o 0 40 80 120 o JUNCTION TEMPERATURE, TC, ( C) JUNCTION TEMPERATURE, TC, ( C) 160 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.11oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.18oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.2000