Bridgelux H9 Array (R) Product Data Sheet DS81 BXRH-27x3000 | 30x3000 | 35x300x | 40x3000 H Series H Series Introduction H SeriesTM, an ultra-high lumen density COB product line, is designed for high intensity spotlights used in commercial and retail settings. H series arrays offer industry leading color over angle uniformity, and replace ceramic metal halide lamps by providing equal or greater center beam candle power at lower power and at greater lifetimes. Their tight beam control and exceptional quality of light is well suited for demanding directional spot applications. H Series LEDs are available in a variety of CCT and CRI combinations, including Decor Series Class A, a revolutionary advancement in lighting designed to match how humans perceive and prefer light, and Decor Series Ultra. Decor Series Ultra offers a high CRI of 97 and emphasizes reds and color tones to which the human eye is most receptive. Typical applications for H Series LEDs include but are not limited to commercial and residential down lights, accent, spot & track lights. Features Benefits * Market-leading flux density * Enhanced optical control * Center beam candle power comparable to ceramic * Clean, consistent white light without pixelation metal halides * Uniform, high-quality illumination * Small point LED source * Minimum 80, 90, 95 CRI and Class A options * ENERGY STAR(R)/ANSI compliant color binning structure with 2SDCM and 3SDCM options * High quality, true color reproduction * Significantly reduced thermal resistance and increased operating conditions * Lower operating costs * Reduced maintenance costs * Environmentally friendly, no disposal issues Contents Product Feature Map 2 Product Nomenclature 2 Product Selection Guide 3 Performance at Commonly Used Drive Currents 4 Electrical Characteristics 6 Absolute Maximum Ratings 7 Performance Curves 8 Typical Radiation Pattern 11 Typical Color Spectrum 12 Mechanical Dimensions 13 Color Binning Information 14 Packaging and Labeling 15 Design Resources 16 Precautions 16 Disclaimers 16 About Bridgelux 17 1 Product Feature Map H Series arrays are engineered to provide superior thermal and optical performance. The arrays, the most compact chip-on-board devices across all Bridgelux LEDs, incorporate several features to simplify design and assembly, and to ensure superior reliability. Fully engineered substrate for consistent thermal, mechanical and optical properties Case Temperature (Tc) Measurement Point White ring around LES Yellow phosphor Light Emitting Surface (LES) Designed to comply with global safety standards for creepage and clearance distances Solder Pad Polarity symbol Note: Part number and lot codes are scribed on back of array Product Nomenclature Part number designation for Bridgelux H Series arrays is explained as follows: 1 2 3 4 56 7 BXRH - 30 E 8 9 10 11 - 12 - 13 14 300 0 - D - 22 Product Family Nominal CCT 27 = 2,700K 30 = 3,000K 35 = 3,500K 40 = 4,000K Minimum CRI E = 80 CRI G = 90 CRI H = Decor Series Ultra (97 CRI typical) A = Decor Series Class A (93 CRI typical) CCT Bin Options 22 = 2 SDCM 23 = 3 SDCM Array Configuration Color Targeting Designator 0 = Cold Targeted (2700K -4000K) 1 = Hot Targeted (3500K) Flux Indicator 300x = 3000 lm 2 Product Selection Guide The following product configurations are available: Table 1: Selection Guide, Pulsed Measurement Data (Tj = Tc = 25C) Nominal Part Number 1 CCT (K) Minimum CRI2 Nominal Drive Current (mA) Typical Pulsed Flux3,4,5 Tc = 25C (lm) Pulsed Flux5,6 Tc = 25C (lm) Typical Vf (V) Typical Power (W) Typical Efficacy (lm/W)7 3477 2990 36.6 36.6 95 BXRH-27E3000-D-23 2700 80 1000 BXRH-27G3000-D-23 2700 90 1000 2891 2487 36.6 36.6 79 BXRH-27H3000-D-23 2700 97 1000 2782 2392 36.6 36.6 76 BXRH-30E3000-D-23 3000 80 1000 3660 3148 36.6 36.6 100 BXRH-30G3000-D-23 3000 90 1000 3074 2644 36.6 36.6 84 BXRH-30H3000-D-23 3000 97 1000 2891 2487 36.6 36.6 79 8 BXRH-35A3001-D-23 3500 93 1000 3074 2644 36.6 36.6 84 BXRH-35G3000-D-23 3500 90 1000 3148 2707 36.6 36.6 86 BXRH-40E3000-D-23 4000 80 1000 3880 3336 36.6 36.6 106 BXRH-40G3000-D-23 4000 90 1000 3221 2770 36.6 36.6 88 Table 2: Selection Guide, Stabilized DC Performance (Tc = 85C) 9,10 Minimum DC Nominal CCT1 (K) CRI2 Nominal Drive Current (mA) Typical DC Flux 4,5 Tc = 85C (lm) Flux9,11 Tc = 85C (lm) BXRH-27E3000-D-23 2700 80 1000 3025 BXRH-27G3000-D-23 2700 90 1000 2516 Part Number Typical Vf (V) Typical Power (W) Typical Efficacy (lm/W) 2601 35.1 35.1 86 2163 35.1 35.1 72 BXRH-27H3000-D-23 2700 97 1000 2420 2081 35.1 35.1 69 BXRH-30E3000-D-23 3000 80 1000 3184 2738 35.1 35.1 91 BXRH-30G3000-D-23 3000 90 1000 2675 2300 35.1 35.1 76 BXRH-30H3000-D-23 3000 97 1000 2516 2163 35.1 35.1 72 BXRH-35A3001-D-238 3500 93 1000 2675 2300 35.1 35.1 76 BXRH-35G3000-D-23 3500 90 1000 2738 2355 35.1 35.1 78 BXRH-40E3000-D-23 4000 80 1000 3375 2903 35.1 35.1 96 BXRH-40G3000-D-23 4000 90 1000 2802 2410 35.1 35.1 80 Notes for Tables 1 & 2: 1. Nominal CCT as defined by ANSI C78.377-2011. 2. CRI values are typical for Decor Series Ultra and Class A color points and minimums for all other color points. Minimum R9 value for 80 CRI products is 0, minimum R9 value for 90 CRI products is 50. 3. Products tested under pulsed condition (10 ms pulse width) at nominal test current where Tj (junction temperature) = Tc (case temperature) = 25 C. 4. Typical performance values are provided as reference only and are not a guarantee of performance. 5. Bridgelux maintains a 7% tolerance on flux measurements. 6. Minimum flux values at the nominal test current are guaranteed by 100% production testing. 7. Typical efficacy is a function of lumen output. See example in Figure. 1. 8. Class A products are a revolutionary advancement in lighting designed to match how humans perceive and prefer light. Nominal CCT is defined by the Lighting Research Center's Class A definition. The center of the Class A color bin is on the corresponding isothermal line. 9. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance. 10. Typical performance is estimated based on operation under DC (direct current) with LED array mounted onto a heat sink with thermal interface material and the case temperature maintained at 85C. Values may vary depending on the thermal design of the luminaire and/or the exposed environment to which the product is subjected. 11. Minimum flux values at elevated temperatures are provided for reference only and are not guaranteed by 100% production testing. Values may vary depending on the thermal design of the luminaire and/or the exposed environment to which the product is subjected. 3 Performance at Commonly Used Drive Currents H Series LED arrays are tested to the specifications shown using the nominal drive currents in Table 1. H Series arrays may also be driven at other drive currents depending on specific application design requirements. The performance at any drive current can be derived from the efficacy vs. flux characteristics in Figure 1, the current vs. voltage characteristics shown in Figure 2 and the flux vs. current characteristics shown in Figure 3. The performance at commonly used drive currents is summarized in Table 3. Table 3: Performance at Commonly Used Drive Currents Part Number BXRH-27E3000-D-23 BXRH-27G3000-D-23 BXRH-27H3000-D-23 BXRH-30E3000-D-23 BXRH-30G3000-D-23 BXRH-30H3000-D-23 CRI 80 90 97 80 90 97 Typical Power Tc = 25C (W) Typical Flux2 Tc = 25C (lm) Typical DC Flux3 Tc = 85C (lm) Typical Efficacy Tc = 25C (lm/W) Drive Current1 (mA) Typical Vf Tc = 25C (V) 500 34.6 17.3 1920 1671 111 700 35.5 24.9 2582 2247 104 1000 36.6 36.6 3477 3025 95 1200 37.2 44.7 4030.2 3506.3 90 1400 37.6 52.7 4526 3938 86 500 34.6 17.3 1597 1389 92 700 35.5 24.9 2147 1868 86 1000 36.6 36.6 2891 2516 79 1200 37.2 44.7 3351.4 2915.7 75 1400 37.6 52.7 3764 3275 71 500 34.6 17.3 1536 1336 89 700 35.5 24.9 2066 1797 83 1000 36.6 36.6 2782 2420 76 1200 37.2 44.7 3224.2 2805.0 72 1400 37.6 52.7 3621 3150 69 500 34.6 17.3 2021 1758 117 700 35.5 24.9 2718 2365 109 1000 36.6 36.6 3660 3184 100 1200 37.2 44.7 4242 3691 95 1400 37.6 52.7 4764 4145 90 500 34.6 17.3 1698 1477 98 700 35.5 24.9 2283 1987 92 1000 36.6 36.6 3074 2675 84 1200 37.2 44.7 3564 3100 80 1400 37.6 52.7 4002 3482 76 500 34.6 17.3 1597 1389 92 700 35.5 24.9 2147 1868 86 1000 36.6 36.6 2891 2516 79 1200 37.2 44.7 3351 2916 75 1400 37.6 52.7 3764 3275 71 4 Performance at Commonly Used Drive Currents Table 3: Performance at Commonly Used Drive Currents Part Number BXRH-35A1001-D-23 BXRH-35G3000-D-23 BXRH-40E3000-D-23 BXRH-40G3000-D-23 CRI 93 90 80 90 Typical Power Tc = 25C (W) Typical Flux2 Tc = 25C (lm) Typical DC Flux3 Tc = 85C (lm) Typical Efficacy Tc = 25C (lm/W) 34.6 17.3 35.5 24.9 1698 1477 98 2283 1987 92 1000 36.6 1200 37.2 36.6 3074 2675 84 44.7 3564 3100 80 1400 500 37.6 52.7 4002 3482 76 34.6 17.3 1738 1512 100 Drive Current1 (mA) Typical Vf Tc = 25C (V) 500 700 700 35.5 24.9 2338 2034 94 1000 36.6 36.6 3148 2738 86 1200 37.2 44.7 3648 3174 82 1400 37.6 52.7 4097 3565 78 500 34.6 17.3 2143 1864 124 700 35.5 24.9 2881 2507 116 1000 36.6 36.6 3880 3375 106 1200 37.2 44.7 4497 3912 101 1400 37.6 52.7 5050 4394 96 500 34.6 17.3 1779 1547 103 700 35.5 24.9 2392 2081 96 1000 36.6 36.6 3221 2802 88 1200 37.2 44.7 3733 3248 84 1400 37.6 52.7 4193 3648 80 Notes for Table 3: 1. Alternate drive currents in Table 3 are provided for reference only and are not a guarantee of performance. 2. Bridgelux maintains a 7% tolerance on flux measurements. 3. Typical stabilized DC flux values at 85C are provided as reference only and are not a guarantee of performance. 5 Electrical Characteristics Table 4: Electrical Characteristics Forward Voltage Pulsed, Tc = 25 C (V) 1, 2, 3, 4 Part Number Drive Current (mA) Typical Coefficient of Forward Voltage5 Vf/T (mV/ C) Typical Thermal Resistance Junction to Case6,7 R j-c (C/W) Minimum Typical Maximum 1000 33.9 36.6 39.3 -25.5 1400 34.9 37.6 40.8 -25.5 Driver Selection Voltages8 (V) Vf Min. Hot Tc = 105 C (V) Vf Max. Cold Tc = -40 C (V) 0.22 31.9 41.0 0.23 32.9 42.5 BXRH-xxx3000-D-2x Notes for Table 4: 1. Parts are tested in pulsed conditions, Tc = 25C. Pulse width is 10 ms. 2. Voltage minimum and maximum are provided for reference only and are not a guarantee of performance. 3. Bridgelux maintains a tolerance of 0.10 V on forward voltage measurements. 4. The working voltage designated for insulation is 150 V DC, according to safety testing per IEC 62031 standard. 5. Typical coefficient of forward voltage tolerance is 0.1 mV for nominal current. 6. Thermal resistance values are based from test data of a 3000 K 80 CRI product. 7. Thermal resistance value was calculated using total electrical input power; optical power was not subtracted from input power. The thermal interface material used during testing is not included in the thermal resistance value. 8. Vf min hot and max cold values are provided as reference only and are not guaranteed. These values are provided to aid in driver design and selection over the operating range of the product. 6 Absolute Maximum Ratings Table 5: Absolute Maximum Ratings Parameter Maximum Rating LED Junction Temperature (Tj) 125C Storage Temperature -40C to +105C Operating Case Temperature1 (Tc) 105C Soldering Temperature2 350C or lower for a maximum of 10 seconds Maximum Drive Current3,4 1400 mA Maximum Peak Pulsed Drive Current5 1500 mA Maximum Reverse Voltage6 -60 V Notes for Table 5: 1. For IEC 62717 requirement, please consult your Bridgelux sales representative. 2. Refer to Bridgelux Application Note AN81: Handling and Assembly of Bridgelux H Series Arrays. 3. Lumen maintenance (L70) and lifetime predictions are valid for drive current and case temperature conditions used for LM-80 testing as included in the applicable LM-80 test report for these arrays. Contact your Bridgelux sales representatives for LM-80 report. 4. Arrays may be driven at higher currents. However, lumen maintenance may be reduced. 5. Bridgelux recommends a maximum duty cycle of 10% and pulse width of 20 ms when operating LED Arrays at maximum peak pulsed current specified. Maximum peak pulsed currents indicate values where LED Arrays can be driven without catastrophic failures. 6. Light emitting diodes are not designed to be driven in reverse voltage and will not produce light under this condition. Maximum rating provided for reference only. 7 Performance Curves Figure 1: Efficacy vs. Flux (Tj = Tc = 25C; BXRH-30E3000-D-23) 140 Efficacy (lm/W) 130 120 110 100 90 80 70 60 500 1500 2500 Flux (lm) 3500 4500 Notes for Figure 1 1. Light output of H Series LEDs span a wide lumen range. Typical efficacy is a function of lumen output. Figure 2: Drive Current vs. Voltage (Tj = Tc = 25C) 1600 1400 Current (mA) 1200 1000 800 600 400 Typical Vf Minimum Vf 200 Maximum Vf 0 30 32 34 36 38 40 42 Forward Voltage (V) 8 Performance Curves Figure 3: Typical Relative Luminous Flux vs. Drive Current (Tj = Tc = 25C) 140% 120% Relative Flux 100% 80% 60% 40% 20% 0% 0 250 500 750 1000 1250 1500 Current (mA) Note for Figure 3: 1. Bridgelux does not recommend driving high power LEDs at low currents. Doing so may produce unpredictable results. Pulse width modulation (PWM) is recommended for dimming. Figure 4: Typical DC Flux vs. Case Temperature 105% Relative Flux 100% 95% 90% 85% 80% 0 25 50 75 100 Case Temperature (C) 9 Performance Curves Figure 5: Typical DC ccy Shift vs. Case Temperature 0 25 50 75 100 0.000 ccy Shift -0.005 25C Pulsed 27E -0.010 30E 40E -0.015 Case Temperature (C) Figure 6: Typical DC ccx Shift vs. Case Temperature 0 25 50 75 100 0.000 ccx Shift -0.005 25C Pulsed -0.010 27E 30E 40E -0.015 Case Temperature (C) Notes for Figures 5 and 6: 1. Characteristics shown for 27E based on 2700K and 80 CRI. 2. Characteristics shown for 30E based on 3000K and 80 CRI. 3. Characteristics shown for 40E based on 4000K and 80 CRI. 4. For other color SKUs, the shift in color will vary. Please contact your Bridgelux Sales Representative for more information. 10 Typical Radiation Pattern Figure 7: Typical Spatial Radiation Pattern 100% Relative Intensity 80% 60% 40% 20% 0% -100 -80 -60 -40 -20 0 20 40 60 80 100 Angle (degrees) Note for Figure 7: 1. Typical viewing angle is 112. 2. The viewing angle is defined as the off axis angle from the centerline where intensity is 50% of the peak value. 11 Typical Color Spectrum Figure 8: Typical Color Spectrum 100% 27E 90% Relative Intensity 80% 30E 70% 40E 60% 50% 40% 30% 20% 10% 0% 400 450 500 550 600 650 700 750 800 Wavelength (nm) Notes for Figure 8: 1. Color spectra measured at nominal current for Tj = Tc = 25C. 2. Color spectra shown for 27E is 2700K and 80 CRI. 3. Color spectra shown for 30E is 3000K and 80 CRI. 4. Color spectra shown for 40E is 4000K and 80 CRI. 12 Mechanical Dimensions Figure 9: Drawing for H9 LED Array Notes for Figure 9: 1. Solder pads are labeled "+" and "-" to denote positive and negative polarity, respectively. 2. Drawings are not to scale. 3. Drawing dimensions are in millimeters. 4. Array length and width tolerances are 0.2 mm. Unless otherwise specified, all other tolerances are 0.10mm. 5. The optical center of the LED Array is nominally defined by the mechanical center of the array. 6. Bridgelux maintains a flatness of 0.1 mm across the mounting surface of the array. Refer to Application Note AN81 for product handling, and mounting recommendations 13 Color Binning Information Figure 10: Graph of Warm and Neutral White Test Bins in xy Color Space Note: Pulsed Test Conditions, Tc = 25C Table 6: Warm and Neutral White xy Bin Coordinates and Associated Typical CCT1 Bin Code 2700K 3000K 3500 K 4000K ANSI Bin (for reference only) (2580K - 2870K) (2870K - 3220K) (3220K - 3710K) (3710K - 4260K) 23 (3SDCM) (2651K - 2794K) (2968K - 3136K) (3369K - 3586K) (3851K - 4130K) Center Point (x,y) (0.4578, 0.4101) (0.4338, 0.403) (0.4073, 0.3917) (0.3818, 0.3797) 1. Does not apply to Class A color points. 14 Packaging and Labeling Figure 11: H Series Packaging and Labeling Box Label Commercial Invoice and Packing list Notes for Figure 11: 1. Each tube holds 30 H9 COB arrays. 2. Two tubes are sealed in an anti-static bag. Five such bags are placed in a box and shipped. Depending on quantities ordered, a bigger shipping box, containing four boxes will be used. 3. Each bag and box is to be labeled as shown above. 4. Dimensions for each tube are 18.4 (W) x 9.5(H) x 509 (L) mm. Dimensions for the anti-static bag are75 (W) x 615 (L) x 3.1 (T) mm and that of a shipping box are 58.7 x 13.3 x 7.9 cm. Figure 12: Product Labeling Bridgelux COB arrays have laser markings on the back side of the substrate to help with product identification. In addition to the product identification markings, Bridgelux COB arrays also contain markings for internal Bridgelux manufacturing use only. The image below shows which markings are for customer use and which ones are for Bridgelux internal use only. The Bridgelux internal manufacturing markings are subject to change without notice, however these will not impact the form, function or performance of the COB array. Customer Use- 2D Barcode Scannable barcode provides product part number and other Bridgelux internal production information. Customer Use- Product part number Internal Bridgelux use only. 15 Design Resources Application Notes 3D CAD Models Bridgelux has developed a comprehensive set of application notes and design resources to assist customers in successfully designing with the H Series product family of LED array products. For a list of resources under development, visit www.bridgelux.com. Three dimensional CAD models depicting the product outline of all Bridgelux H Series LED arrays are available in both IGES and STEP formats. Visit www.bridgelux.com for details. Optical Source Models Optical source models and ray set files are available for all Bridgelux products. For a list of available formats, visit www.bridgelux.com. Precautions CAUTION: CHEMICAL EXPOSURE HAZARD Exposure to some chemicals commonly used in luminaire manufacturing and assembly can cause damage to the LED array. Please consult Bridgelux Application Note AN81 for additional information. CAUTION: EYE SAFETY Eye safety classification for the use of Bridgelux H Series LED arrays is in accordance with IEC specification TR 62778: Photobiological Safety of Lamps and Lamp Systems. H Series LED arrays are classified as Risk Group 2 (Moderate Risk) when operated at or below the maximum drive current. The Ethr value is 1187 lux per IEC/TR 62778. Please use appropriate precautions. It is important that employees working with LEDs are trained to use them safely. CAUTION CONTACT WITH LIGHT EMITTING SURFACE (LES) Avoid any contact with the LES. Do not touch the LES of the LED array or apply stress to the LES (yellow phosphor resin area). Contact may cause damage to the LED array. Optics and reflectors must not be mounted in contact with the LES (yellow phosphor resin area). Use the LED array edges to locate and secure optical devices as needed but do not apply large bending forces on the edges of the array. CAUTION: RISK OF BURN Do not touch the H Series LED array during operation. Allow the array to cool for a sufficient period of time before handling. The H Series LED array may reach elevated temperatures such that could burn skin when touched. Disclaimers MINOR PRODUCT CHANGE POLICY STANDARD TEST CONDITIONS The rigorous qualification testing on products offered by Bridgelux provides performance assurance. Slight cosmetic changes that do not affect form, fit, or function may occur as Bridgelux continues product optimization. Unless otherwise stated, array testing is performed at the nominal drive current. 16 About Bridgelux: We Build Light That Transforms At Bridgelux, we help companies, industries and people experience the power and possibility of light. Since 2002, we've designed LED solutions that are high performing, energy efficient, cost effective and easy to integrate. Our focus is on light's impact on human behavior, delivering products that create better environments, experiences and returns--both experiential and financial. And our patented technology drives new platforms for commercial and industrial luminaires. For more information about the company, please visit bridgelux.com twitter.com/Bridgelux facebook.com/Bridgelux https://www.linkedin.com/company/bridgelux-inc-_2 WeChat ID: BridgeluxInChina 101 Portola Avenue Livermore, CA 94551 Tel (925) 583-8400 Fax (925) 583-8401 www.bridgelux.com (c) 2016 Bridgelux, Inc. All rights reserved. Product specifications are subject to change without notice. Bridgelux and the Bridgelux stylized logo design are registered trademarks, and Decor Series and H Series are trademarks, of Bridgelux, Inc. All other trademarks are the property of their respective owners. Bridgelux H9 Array Product Data Sheet DS81 Rev. C (11/2016) 17