Soft Shell
Pin and Socket Connectors
145
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial MATE-N-LOK Connectors
Standard Density
.200 [5.08] Centerline
Performance Characteristics
The Commercial MATE-N-LOK
Connector performance characteristics
found on pages 145-146 are based on
free hanging and panel mount connec-
tors, loaded with contacts crimped on
stranded wire.
Dielectric Withstanding Voltage
1.5 KVAC between adjacent circuits
Insulation Resistance
500 megohms minimum initial between
adjacent circuits
Voltage Rating—250 V AC or DC
Connector Mating
4 lb. max. per circuit
Connector Unmating
0.7 lb. min. per circuit
Contact Retention—15 lb. min.
per contact
Durability—50 cycles, mating and
unmating
Product Facts
Fully polarized nylon
housings
Easy cavity identification
Locking devices are integral
part of design. Connector
halves will hold together
under severe conditions of
vibration and shock
Built-in contact stabilization
and self-aligning features
Hot side egg-crate design for
safety
Precision molded to exacting
tolerances
Contacts accept a wire
size range of 30-14 AWG
[.05-2.0 mm2
]
Keying plug available
“Clean” design contact no
sharp projections to impede
insertion or damage
housings
Low insertion/extraction
forces
Contacts available in pre-tin
or gold over nickel plated to
fit the application require-
ments
Wire-to-PC Board capability
using pin or socket headers
Solderability—Headers meet
MIL-STD 202 method 208
Four circuit PC Board-to-PC
Board capability available by
mating vertical socket head-
er with either vertical, right-
angle or surface mount pin
header
Four circuit insulation dis-
placement connector (IDC)
available
Ultraviolet (UV) stable
housings available in 1, 2
and 3 circuit
Not for interrupting current
Recognized under the
Component
Program of
Underwriters Laboratories
Inc., File No. E28476
Certified by Canadian
Standards Association,
File No. LR 7189A
R
R
Technical Documents
Product Specifications
108-1000 Commercial MATE-N-LOK
Connectors
108-1077 Commercial MATE-N-LOK
PC Board Headers
108-4900 IDC Connectors
Application Specifications
114-1012 Commercial MATE-N-LOK
Contacts
114-49001 IDC Connectors
Instruction Sheets
408-7209, 408-7166, 408-7200,
408-7201, 408-7215, 408-3186,
408-7300
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
146
Commercial MATE-N-LOK Connectors (Continued)
Performance
Characteristics (Continued)
Maximum Current—Maximum cur-
rent rating of Commercial MATE-N-LOK
connectors is limited by the maximum
operating temperature of the housings
which is 105°C including the tempera-
ture rise of the contacts which is a maxi-
mum of 30°C. There are several vari-
ables which have a direct effect on this
maximum current-carrying capability for
a given connector and must be consid-
ered for each application. These vari-
ables are:
Wire Size—Larger diameter wire will
carry more current since it has less
internal resistance to current flow and
thus generates less heat. Longer wire
lengths also enhance current-carrying
capabilities since the wire conducts heat
away from the connector.
Connector Size—In general, the more
circuits in a connector, the less current
can be carried.
Ambient Temperature—The higher
the ambient temperature, the less current
can be carried in any given connector.
Printed Wiring Board Conductor
Size—The finished trace conductor
width and thickness should be maxi-
mized to allow for the greatest current-
carrying capacity and heat dissipation.
Commercial MATE-N-LOK connectors
also will withstand the following tests:
Vibration—10-55-10 cycles per
minute at .06 inch total excursion
Physical Shock—18 drops,
50 G sawtooth at 11 milliseconds
Housing Panel Mount Retention
40 lb. min. 3 and 4 circuit
65 lb. min. 6, 9, 12, and 15 circuit
Housing Lock Strength with Positive
Locking Devices Engaged
25 lb. min.
Thermal Shock— -55°C to +85°C
Temperature-Humidity Cycling
25°C to 65°C at 95 RH
Corrosion—48 hr. at 5% salt
concentration
Related Product Data
Product Specifications
108-1000 Commercial MATE-N-LOK
Connectors
108-1077 Commercial MATE-N-LOK
PC Board Headers
Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized
Wire-to-Wire
Motor Mount Calculated Current Table
Number of Wire Gauge
Circuits 14 16 18 20 22 24 30
6 13.00 10.50 9.50 7.50 6.00 5.00 2.50
8 12.00 9.50 8.50 7.00 5.50 4.50 2.50
10 11.00 9.00 8.00 6.50 5.00 4.50 2.00
12 10.50 8.50 7.50 6.00 5.00 4.00 2.00
16 9.50 8.00 7.00 5.50 4.50 3.50 2.00
Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a con-
nector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings
being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values.
Calculated Current Table
Number of Wire Gauge
Circuits 14 16 18 20 22 24 30
1 19.00 15.50 14.00 11.00 9.00 7.50 4.00
2 18.00 14.50 13.00 10.50 8.50 7.00 4.00
3 16.00 13.00 12.00 9.50 7.50 6.50 3.50
4 15.00 12.50 11.00 9.00 7.00 6.00 3.00
6 Matrix 13.00 10.50 9.50 7.50 6.00 5.00 3.00
8 12.50 10.50 9.00 7.50 6.00 5.00 2.50
9 11.00 9.00 8.00 6.50 5.50 4.50 2.50
10 12.00 9.50 8.50 7.00 5.50 4.50 2.50
12 10.50 8.50 7.50 6.00 5.00 4.00 2.00
15 9.50 8.00 7.00 5.50 4.50 4.00 2.00
Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a con-
nector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings
being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values.
Termination Contact
Resistance Crimp
Wire Size Test Resistance Tensile Force
AWG mm2Current Milliohms Force (Min.)
(Amps) (Max. Init.) lbs. N
30 .05 .50 4.00 2 9
28 .08 .75 3.50 3 13
26 .12 1.00 3.50 7 31
24 .2 1.5 3.50 10 44
22 .3 3 3.50 15 67
20 .5 4.5 3.00 20 89
18 .8 6 3.00 30 133
16 1.2 8 2.75 30 133
14 2.0 10 2.75 35 156
Note: This is the total resistance between wire crimps of a mated pin and socket.
Wire-to-Board
Due to the vast differences in trace
geometry and printed circuit board
configurations, we are unable to
provide a separate current carrying
chart for our printed circuit board
header products. However, the
above Wire-to-Wire charts may be
used as a guideline for headers if
the trace width and thickness is
equal to the listed wire gauge. For
vertical headers, only 95% of the
Wire-to-Wire value should be used.
For right-angle headers, only 75% of
the Wire-to-Wire value should be
used. The chart values are only a
tool for connector selection and will
require the customer to fully test
their application.
Minimum Wire Lengths for T-Rise vs. Current Testing
AWG Min. Length (in.) AWG Min. Length (in.)
30 2.6 18 9.4
28 3.2 16 11.3
26 4.1 14 13.7
24 5.1 12 16.4
20 7.8 10 19.3
Note: If wire lengths used are less than those listed above, the current carry-
ing ability of the system will be reduced due to less heat being conducted
away from the connector. The customer should fully test all applications.
Termination Resistance/Contact Crimp Tensile Force
Soft Shell
Pin and Socket Connectors
147
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial MATE-N-LOK Connectors (Continued)
Standard Density
.200 [5.08] Centerline
Commercial MATE-N-LOK Connector Mating Combinations
Connector Part Number Mating Connector Part Number
PC Board Headers
Number Flammability Housing Connector Housing Housing Vertical Vertical
of Rating Style Type Part No. Part No. Type Pin Right-Angle Socket
Circuits Plating Standard Long Pin Standard Long
Tail Tail Tail Tail
1-480350-0 Pin: FH
Socket: FH 1-480349-0 1-480351-0 Pin: FH ——
1 UL94V-2 In-Line Positive Lock
Socket: FH 1-480400-0 1-480401-1 Pin: FH ——
UV Stable UV Stable
Socket: FH 1-480318-0 1-480319-0 Pin: FH Pre-tin 350209-1 350422-1 794120-1
Duplex11586512-2
Socket: FH 1-480393-1 1-480498-1 Pin: FH ——
2 UL94V-2 In-Line UV Stable UV Stable
Socket: FH 1-480720-0 794012-1 Pin: FH Pre-tin 350539-1 350540-1
Positive Lock Positive Lock Duplex11586530-2
Socket: FH 1-480303-0 Pre-tin 350210-1 350423-1 643488-1
1-480305-0 Pin: FH Duplex11586514-2
Socket: PM 1-480304-0
3 UL94V-2 In-Line Socket: FH 1-480721-0 Pre-tin 350541-1 350542-1
Positive Lock Duplex11586532-2
Socket: FH 1-480388-0 1-480387-0 Pin: FH ——
UV Stable UV Stable
4See next page for 4 position mating combinations
1-480340-0 Pin: FH Pre-tin 1-380999-0 350425-1
Socket: FH 1-480270-0 Positive Lock
Positive Lock 1-480271-0 Pin: MM Duplex12-1586546-0 1586526-2
Positive Lock
6 UL94V-2 Matrix Socket: PM 1-480273-0 1-480276-0 Pin: PM Pre-tin
Positive Lock Positive Lock Duplex1——
Pin: PM 1-480276-0 1-480273-0 Socket: PM Pre-tin 350641-1 350576-1
Positive Lock Positive Lock Duplex1——
1-480345-0 Pin: FH Pre-tin 350212-1 350426-1
8UL94V-2 Dual Socket: FH 1-480283-0 Positive Lock
Row Positive Lock 1-480284-0 Pin: MM Duplex11586518-2 1586528-2
Positive Lock
9 UL94V-2 Matrix Pin: PM 1-480277-0 1-480274-0 Socket: PM Pre-tin 350642-1 350577-1
Positive Lock Positive Lock Duplex1——
1-480339-0 Pin: FH Pre-tin 1-380991-0 350219-1
10 UL94V-2 Dual Socket: FH 1-480285-0 Positive Lock
Row Positive Lock 1-480286-0 Pin: MM Duplex12-1586544-0
Positive Lock
Dual Socket: MM 1-480287-0 1-480288-0 Pin: MM Pre-tin 350213-1 350220-1
12 UL94V-2 Row Positive Lock Positive Lock Duplex11586520-2 1586524-2
Matrix Pin: PM 1-480278-0 1-480275-0 Socket: PM Pre-tin 350643-1 350578-1
Positive Lock Positive Lock Duplex1——
15 UL94V-2 Matrix Pin: PM 1-480324-0 1-480323-0 Socket: PM Pre-tin 350644-1 350579-1
Positive Lock Positive Lock Duplex1——
16 UL94V-2 Dual Socket: MM 1-480438-0 1-480439-0 Pin: MM Pre-tin 350214-1 350427-1
Row Positive Lock Positive Lock Duplex11586522-2 1586529-2
FH: Free Hanging PM: Panel Mount MM: Motor Mount
1Duplex FinishPlated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact.
Note: All part numbers are RoHS Compliant.
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
148
Commercial MATE-N-LOK Connectors (Continued)
Commercial MATE-N-LOK 4 Position In-Line Mating Combinations (Note: These connectors are used by the disk drive industry.)
Connector Part Number Mating Connector Part Number
Socket Connectors PC Board Pin Headers
Flammability Connector Connector Housing Housing Insulation PC Board Vertical Right-Angle
Rating Type Part No. Part No. Type Plating Displacement AWG Vertical
Connector Socket Standard Long Surface Standard W/Fixed W/Fixed Belt
Header Tail Tail Mount Belt Reverse Pol.
Socket Pre-tin 350543-1 350544-1
Housing 1-480772-0
Positive Lock Duplex1 1586534-2 1586536-2
Socket 350211-1 641737-1 174804-1
Housing Pre-tin 770328-13350424-1 770829-1 174804-2 174552-1
Detent 1-480424-0 1-480426-0 Pin 1-770328-14770846-1 174804-3
Lock Duplex1 1586515-2 1586525-2
Pin 1-480424-0 Socket 770156-2 22
Housing Pre-tin 770156-3 18 770997-1 —— ———
1-480426-0
1-480425-0 Socket 770156-4 20 794287-12
UL94V-2
Detent
PM 770156-5 16
Lock
Duplex1770526-1 18
Pin Housing Socket
Detent Lock 3-480426-0 3-480425-0 High
High Temp Temp
Socket 770997-1 641737-1 174804-1
1-480426-0 Pin Pre-tin 350211-1 350424-1 770829-1 174804-2 174552-1
Header 794287-12770846-1 174804-3
Insulation 770156-2 174804-1
Displacement 770156-3 Pre-tin 350211-1 350424-1 770829-1 641737-1 174804-2 174552-1
Connector 770156-4 1-480426-0 Pin 770846-1 174804-3
(IDC) 770156-5
770526-1 Duplex1 1586515-2 1586525-2
Socket 770827-1 794132-1 Pin Pre-tin 1-641737-1
Housing
Insulation 794036-1
Displacement 794036-2 794132-1 Pre-tin 1-641737-1
Connector 794036-3
UL94V-0 (IDC) 794036-4
794036-1 18
Right-Angle 1-641737-1 770827-1 Socket Pre-tin 794036-2 20 794236-1
Pin Header 794036-3 22
794036-4 16
PM: Panel Mount
1Duplex Finish Plated with .000030 [.000762] min. gold in matting area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact.
2Surface Mount Compatible.
3With Drainholes
4Tube Loaded
Note: All part numbers are RoHS Compliant.
Soft Shell
Pin and Socket Connectors
149
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial MATE-N-LOK Connectors (Continued)
Standard Density
.200 [5.08] Centerline
Wire Size Ins. Dia. Contact Part Numbers HDM Hand Tool
Range Material & Finish Pin Socket Applicator
AWG [mm2]Range Strip Form Loose Piece Strip Form Loose Piece Part No. Part No.
30-22 .040-.075 Brass, Pre-tin 350079-1 61174-1 350078-1 61173-1 466426-13
[.05-.3] 1.02-1.91 Phos. Brz., Pre-tin 350079-4 350078-4 61173-4 466426-2391515-1
Brass, Gold1350079-5 61174-5 350078-5 61173-5 466426-33
Brass, Pre-tin 61116-1 60618-1 61314-1 60617-1
24-18 .060-.100 Phos. Brz., Pre-tin 61116-4 60618-4 61314-4 60617-4 466320-1391512-1
Brass, Gold161116-5 60618-5 61314-5 60617-5 466320-23
[.2-.8] 1.52-2.54 Phos. Brz., Select Gold261116-6 60618-6 61314-6 60617-6 466320-4391528-14
Brass, Select Gold261116-7 61314-7
Brass, Pre-tin 61118-1 60620-1 61117-1 60619-1
20-14 .100-.130 Phos. Brz., Pre-tin 61118-4 60620-4 61117-4 60619-4 687763-13
Brass, Gold161118-5 60620-5 61117-5 60619-5 687763-2391504-1
[.5-2.0] 2.54-3.30 Phos. Brz., Gold161118-6 61117-6 60619-7 687763-63
Brass, Select Gold261118-7 61117-7
(2) 18 [.8] or (2) .115 Max. Brass, Pre-tin 350558-1 350639-1 350557-1 687898-13
(1) 18 [.8] and 2.92 687898-2391504-1
(1) 16 [1.2] (stacked) Phos. Brz., Pre-tin 350558-4 350557-4 350638-4 687898-43
1Gold Finish Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact.
2Select Gold Finish Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact.
3HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine;
-3, -4, or -6 is used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information.
4Use Hand Tool No. 91528-1 for .043-.075 [1.09-1.90] insulation diameter.
Notes:
1. Extraction Tools: Pins — No. 1-305183-1 (IS 408-7158); Sockets — No. 1-305183-2 (IS 408-7158); Pins and Sockets — No. 465644-1 (IS 408-7211)
2. Insertion Tools: No. 455830-1 (IS 408-7984)
Contacts
Pin diameter .084 [2.13]
Stock thickness .012 [.305]
These contacts are to be used in
Commercial MATE-N-LOK housings
only.
Related Product Data
Product Specification
108-1000 Commercial MATE-N-LOK
Connectors
Application Specification
114-1012 Commercial MATE-N-LOK
Contacts
Performance Characteristics
pages 145-146
Housings—pages 151-153
Technical Documents—pages 145
and 199-200
Application Tooling—pages 201-204
Pin Socket
Commoning Tabs
Material and Finish
Brass, tin plated
Stock thickness .008 [.203]
.805
[20.44] .695
[17.65]
A
B
.170
[4.32]
.008
[.203]
Number of Dimensions Part
Holes AB Number
2.377 .203 60843-1
9.58 5.16
2.355 .195 350444-1
9.02 4.95
3.579 .203 60842-1
14.71 5.16
3.550 .195 350444-2
13.97 4.95
Note: Commoning tabs are designed to be used with pin housings.
Note: All part numbers are RoHS Compliant.
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
150
Commercial MATE-N-LOK Connectors (Continued)
Contacts
Pin diameter .084 [2.13]
Stock thickness .012 [.305]
These contacts are to be used in
Commercial MATE-N-LOK housings
only.
Related Product Data
Product Specification
108-1000 Commercial MATE-N-LOK
Connectors
Application Specification
114-1012 Commercial MATE-N-LOK
Contacts
Performance Characteristics
pages 145-146
Housings—pages 151-153
Technical Documents—pages 145
and 199-200
Application Tooling—pages 201-204
Part Number
200821-1
Note: Keying plug snaps into socket housing
Pin Socket
Keying Plug
IS 408-7582
Material
Housing Nylon, natural color
Flammability Rating UL94V-2
1.000
[2.54]
Part Numbers
Type of Contact L Dim. Material & Finish Pin Socket
Pin Socket Loose Piece Loose Piece
PC Board
1.110 1.010 Phos. Brz., Pre-tin 61518-1161320-11
[28.19] [25.65]
1.210 1.110 Phos. Brz., Pre-tin
[30.73] [28.19] 350074-12350073-12
1For .062 [1.57] max. board thickness Board hole size .057 [1.45]
2For .125 [3.14] max. board thickness Board hole size .057 [1.45]
L L
.900
[22.86]
Grounding Pin
(.095 [2.41] longer than standard pin)
(Mate first, break last, not for interrupting
current)
PC Board Contacts
Wire Size Range Ins. Dia. Contact Part Numbers HDM Hand Tool
Material & Finish Applicator
AWG [mm2] Range Strip Form Loose Piece Part No. Part No.
24-18 .060-.100 466320-11
Brass, Pre-tin 61527-2 466320-2191512-1
[.2-.8] 1.52-2.54 466320-41
1HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used
on AMP-O-LECTRIC Model K Machine; -3, -4, or -6 is used on AMP-O-LECTRIC Model G Machine. See pages 201-
204 for further information.
Note: All part numbers are RoHS Compliant.
Soft Shell
Pin and Socket Connectors
151
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial MATE-N-LOK Connectors (Continued)
Standard Density
.200 [5.08] Centerline
Housings
Free Hanging
.200 [5.08] Centerline spacing
Material
Housing —Nylon, natural color
Flammability Rating —UL94V-2
Related Product Data
Product Specification
108-1000 Commercial MATE-N-LOK
Connectors
Performance Characteristics
pages 145-146
Contacts—pages 149-150
Commoning Tabs—page 149
Keying Plug—page 150
Technical Documents—pages 145
and 199-200
Mating Pin Headers—pages 155-158
Mating Socket Header—page 156
Mating IDC—page 157
1 Circuit
Pin Housing (Cap)
Pin Housing (Cap) Positive Lock
Socket Housing (Plug)
Number of Dimensions Part Numbers
Circuits A B C D E F Pin Housing (Cap) Socket Housing (Plug)
.300 1.200 .260 .870 1-480350-011-480349-0
7.62 30.48 6.60 22.10
1.300 1.240 .260 .870 1-480351-021-480349-0
7.62 31.49 6.60 22.10
.300 1.325 .260 .995 1-480401-01,3 1-480400-03
7.62 33.65 6.60 25.27
.610 .930 .330 .530 .860 .295 1-480319-01,5 1-480318-05
15.49 23.62 8.38 13.46 21.84 7.49
2.610 .930 .330 .530 .860 .295 1-480498-11,3,5 1-480393-13,5
15.49 23.62 8.38 13.46 21.84 7.49
.810 .930 .325 .825 .850 .290 1-480305-01,5 1-480303-05
20.57 23.62 8.25 20.95 21.60 7.37
3.810 .930 .325 .825 .850 .290 1-480387-01,3,5 1-480388-03,5
20.57 23.62 8.25 20.95 21.60 7.37
1.010 .930 .330 1.030 .850 .310 1-480426-01,5,6 1-480424-05,6
425.65 23.62 8.38 26.16 21.60 7.88
———
1.030 .850 .310 794132-14,5,6 770827-14,5,6
26.16 21.60 7.88
1Detent lock
2Positive lock
3UV Stable black color
4Housing Material UL94V-0 rated
5Housing accepts double wire applications where individual insulation diameters do not exceed .115 [2.92].
6Used by the disk drive industry.
Pin Housing (Cap) Detent Lock Socket Housing (Plug)
2, 3 and 4 Circuit,
In-Line
B
C
A
BE
D
F
B
A
A
ED
.200
[5.08]
Note: All part numbers are RoHS Compliant.
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
152
Commercial MATE-N-LOK Connectors (Continued)
Housings
Free Hanging, Positive Lock
Material
Housing —Nylon, natural color
Flammability Rating —UL94V-2
Related Product Data
Product Specification
108-1000 Commercial MATE-N-LOK
Connectors
Performance Characteristics
pages 145-146
Contacts—pages 149-150
Commoning Tabs—page 149
Keying Plug—page 150
Technical Documents—pages 145
and 199-200
Mating Headers—pages 155-158
8 and 10 Circuit, Dual Row
Pin Housing (Cap) Socket Housing (Plug)
A
.195
[4.95]
.785
[19.94]
.360
[9.14]
.930
[23.62]
.725
[18.42]
D
.850
[21.60]
6 Circuit, Dual Row
Pin Housing (Cap) Socket Housing (Plug)
.195
[4.95]
.785
[19.94]
.360
[9.14]
.930
[23.62] .850
[21.59] .725
[18.41]
AD
Number of Dimensions Part Numbers
Circuits A D Pin Housing (Cap) Socket Housing (Plug)
6.705 .610 1-480340-0 1-480270-01
17.91 15.49
8.900 .805 1-480345-0 1-480283-01
22.86 20.44
10 1.095 1.000 1-480339-0 1-480285-01
27.81 25.40
1Housing accepts double wire applications where individual insulation diameters do not exceed .115 [2.92].
A
.850
[21.59]
.375
[9.52]
.150
[3.81]
.200
[5.08]
Number of A Part Numbers
Socket Housing Mates with Mates with
Circuits Dim. (Plug) Pin Headers Cap Housing
2.435 1-480720-0 350539, 350540 794012-1
11.04
3.630 1-480721-0 350541
16.00
4.830 1-480722-013505431, 3505441—
21.09
1Used by the disk drive industry.
2, 3, and 4 Circuit,
In-Line
.200 [5.08] Centerline spacing
Socket Housing (Plug)
Note: All part numbers are RoHS Compliant.
Soft Shell
Pin and Socket Connectors
153
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial MATE-N-LOK Connectors (Continued)
Standard Density
.200 [5.08] Centerline
Housings
Panel Mount, Positive Lock
Material
Housing —Nylon, natural color
Flammability Rating —UL94V-2
Related Product Data
Product Specification
108-1000 Commercial MATE-N-LOK
Connectors
Performance Characteristics
pages 145-146
Contacts—pages 149-150
Commoning Tabs—page 149
Keying Plug—page 150
Technical Documents—pages 145
and 199-200
Mating Socket Headers—page 156
Mating IDC—page 157
Recommended Panel
Cutout for Panel Mount
Socket Housing
View is from socket housing entry
side
Mounting Information
1. Recommended panel thickness—
.025-.065 [.635-1.65].
2. Both locking legs are to be
squeezed together and the hous-
ing is to be inserted “straight-in”,
as opposed to a rocking manner.
3. The panel should be punched so
that the housing enters the panel
in the same direction as the
punch.
4. The panel must not have any
material (paint, porcelain, etc.)
applied in the mounting hole area
that would decrease the retention
of the housing in the panel.
5. If the two items above are not
complied with, the “A” dimension
should be reduced .020 [5.08] for
proper retention.
3 and 4 Circuit, In-Line
3 and 4 Circuit, In-Line 6, 9, 12 and 15 Circuit,
Matrix
Pin Housing (Cap) Socket Housing (Plug)
Number of Dimensions Part Numbers
Circuits E F G Pin Housing (Cap) Socket Housing (Plug)
3.325 .810 .630 1-480305-021-480304-0
8.26 20.57 16.00
4.330 1.010 .825 1-480426-02,4 1-480425-04
8.38 25.65 20.96 3-480426-01,2,4 3-480425-01,4
6—
.665 .555 1-480276-031-480273-0
16.89 14.10
9—
.905 .795 1-480277-031-480274-0
22.99 20.19
12 1.145 1.045 1-480278-031-480275-0
29.08 26.54
15 1.382 1.280 1-480324-031-480323-0
35.10 32.51
1Housing material has 125°C temperature rating
2Detent lock
3Positive lock
4Used by disk drive industry
Note: All part numbers are RoHS Compliant.
Number Dimensions
Circuits AB
3.890 .645–.635
22.61 16.38–16.13
41.100 .845–.835
27.94 21.46–21.21
6.840 .575–.570
21.34 14.61–14.48
91.075 .815–.810
27.31 20.70–20.57
12 1.320 1.055–1.050
33.53 26.80–26.67
15 1.550 1.290–1.285
39.37 32.77–32.64
Note: Dimensions “C” and “D” are to
be equal.
6, 9, 12 and 15 Circuit,
Matrix
.200
[5.08]
.240
[6.09]
.202
[5.130]
.930
[23.62]
.930
[23.62]
.850
[21.59]
.850
[21.59]
.850
[21.59]
.650
[16.51]
.310
[7.87]
E
F
FG
G
.215
[5.46]
.015
[.381]
All Corners
.275
[6.98]
A
A
B
B
CC
D
D
.660
[16.76]
.219
[5.56]
.218
[5.54]
R Max.
.015
[.381]
All Corners
R Max.
Pin Housing (Cap) Socket Housing (Plug)
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
154
Commercial MATE-N-LOK Connectors (Continued)
Number of Dimensions Part Numbers
Circuits EF
Pin Housing (Cap) Socket Housing (Plug)
UL94V-2 Nylon, Natural Color
6.705 .610 1-480271-0 1-480270-01
17.90 15.49
8.900 .805 1-480284-0 1-480283-01
22.86 20.45
10 1.095 1.000 1-480286-0 1-480285-01
27.81 25.4
12 1.290 1.195 1-480288-0 1-480287-0
32.77 30.35
16 1.680 1.585 1-480439-0 1-480438-0
42.67 40.26
1Housing accepts double wire applications where individual insulation diame-
ters do not exceed .115 [2.92].
Note: All part numbers are RoHS Compliant.
Number of A
Circuits Dim.
6.715
18.16
8.910
23.11
10 1.105
28.07
12 1.300
33.02
16 1.690
42.93
Mounting Information
1. Recommended panel thickness
“E” is .040-.100 [1.02-2.54] and is
dependent on “T” and “R”.
2. The pin housing must be inserted
in a rocking manner.
3. The panel must be punched so
that the housing enters the panel
in the same direction as the
punch.
.585
[14.86]
A
AE
R
T
Section A-A
A
.015
[.381]
All Corners
R Max.
Note: Motor mount housings may be used in
flat panels
Motor Mount, Positive Lock
.195
[4.95]
.785
[19.94]
.360
[9.14]
.930
[23.62]
.850
[21.59]
.725
[18.41]
EF
Pin Housing (Cap) Socket Housing (Plug)
Recommended
Panel Cutout for
Motor Mount
Pin Housing
View is from pin housing entry side.
6, 8, 10, 12 and 16 Circuit,
Dual Row
Soft Shell
Pin and Socket Connectors
155
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial MATE-N-LOK Connectors (Continued)
Standard Density
.200 [5.08] Centerline
PC Board Vertical Pin
Headers
Material
Housing Nylon, natural color
Flammability Rating UL94V-2
Contacts Phosphor bronze
Solder tail diameter .062 [1.57]
Related Product Data
Product Specifications
108-1077 Commercial MATE-N-LOK
PC Board Headers
Performance Characteristics
pages 145-146
Technical Documents—pages 145
and 199-200
Mating Socket Housings
pages 151-154
Mating Socket Headers—page 156
Mating IDC—page 157
Detent Lock Recommended PC Board Hole Layout
Mounting Dimensions
Recommended PC Board Hole Layout
Mounting Dimensions
Positive Lock
Positive Lock
2, 3, and 4 Circuit,
In-Line
6, 8, 10, 12 and 16 Circuit,
Dual Row
Number of A Type Part Numbers Mates with
Standard2Long3Socket Housing
Circuits Dim. Lock Finish Tail Tail Part Number
Positive Pre-tin 350539-1 350540-1 1-480720-0
2.515 Duplex11586530-2
13.09 Detent Pre-tin 350209-1 350422-1 1-480318-0
Duplex11586512-2
Positive Pre-tin 350541-1 350542-1 1-480721-0
3.715 Duplex11586532-2
18.17 Detent Pre-tin 350210-1 350423-1 1-480303-0
Duplex11586514-2
Positive Pre-tin 350543-15350544-151-480722-05
Duplex11586534-251586536-25
.915 Pre-tin 350211-15350424-15
4 794236-15,8 1-480424-04,5
23.24 Detent Post-tin 1586627-15,6
1-1586627-15,6,7
Duplex11586515-251586525-25
6.705 Positive Pre-tin 1-380999-0 350425-1 1-480270-0
17.91 Duplex12-1586546-0 1586526-2
8.900 Positive Pre-tin 350212-1 350426-1 1-480283-0
22.86 Duplex11586518-2 1586528-2
10 1.095 Positive Pre-tin 1-380991-0 350219-1 1-480285-0
27.81 Duplex12-1586544-0
12 1.290 Positive Pre-tin 350213-1 350220-1 1-480287-0
32.77 Duplex11586520-2 1586524-2
16 1.680 Positive Pre-tin 350214-1 350427-1 1-480438-0
42.68 Duplex11586522-2 1586529-2
1Duplex Finish Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050
[.00127] min. nickel underplate on entire contact.
2Use standard tail for .062 [1.57] thick PC Board.
3Use long tail for .125 [3.18] thick PC Board.
4Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC).
5Used by the disk drive industry.
6With drain holes.
7Tube loaded.
8Housing material UL94V-0 rated.
Note: All part numbers are RoHS Compliant.
.330
[8.38]
A
A
.375
[9.52]
.375
[9.52]
.200
[5.08]
.330
[3.38]
Typ.
.070
[1.78]
.070
[1.78]
.360
[9.14]
.375
[9.14]
.785
[19.93]
A
Dia. Typ. .195
[4.95] Typ.
Dia. Typ.
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
156
Commercial MATE-N-LOK Connectors (Continued)
.153
[3.89]
1.000
[25.40]
.484
[12.30]
.120
[3.05]
.330
[8.38]
Contact
Housing
.300
[7.62]
.375
[9.53]
.375
[9.53]
.300
[7.62]
.100
[2.54]
.100
[2.54]
.350
[8.89]
.075
[1.91]
.100
[2.54]
.100
[2.54]Typ.
.150
[3.8] Min.
.125
[3.18]
2 Plcs.
1234
See
Note
Dia.
Dia.
6, 9, 12 and 15 Circuit,
Matrix
Recommended PC Board Hole Layout
.062 [1.57] thick PC Board
Number of A Part Numbers Mates with
Finish Pin Housing
Circuits Dim. Standard Tail5Long Tail6Part Number
1.000 770997-13
4 Pre-tin 794285-13,7 1-480426-02,3
25.40 794287-13,4,8
6.720 Pre-tin 350641-1 350576-1 1-480276-0
18.29 Duplex11586539-2
9.960 Pre-tin 350642-1 350577-1 1-480277-0
24.39
12 1.200 Pre-tin 350643-1 350578-1 1-480278-0
30.49
15 1.440 Pre-tin 350644-1 350579-1 1-480324-0
36.58
1Duplex Finish Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over
.000050 [.00127] min. nickel underplate on entire contact.
2Other mating connectors include vertical, right-angle and surface mount PC Board pin headers.
3Used by the disk drive industry.
4Surface mount compatible.
5Use standard tail for .062 [1.57] thick PC Board.
6Use long tail for .125 [3.18] thick PC Board.
7Low Mating Force
8High Temperature
Note: All part numbers are RoHS Compliant.
15 14 13
12 11 10
9 8 7
6 5 4
3 2 1
.645
[16.38]
.470
[11.94]
Typ.
Dia. Typ.
.240
[6.09]
.202
[5.13]
.070
[1.78]
Related Product Data
Product Specifications
108-1077 Commercial MATE-N-LOK
PC Board Headers
Performance Characteristics
pages 145-146
Technical Documents—pages 145
and 199-200
Mating Pin Housings—pages 151-154
Mating Pin Headers—pages 155-158
Mating Socket Housings
pages 151-154
Mating Socket Header—page 156
Mating IDC—page 157
PC Board Surface Mount
Right-Angle Pin Header
Material and Finish
Housing Nylon, black color
Flammability Rating UL94V-2
Contact Phosphor bronze, pre-tin
Solder tail width .052 [1.32]
A
4 Circuit, In-Line
.200
[5.08]
4 Circuit, In-Line
PC Board Vertical
Socket Headers
Material
Housing Nylon, natural color
Flammability Rating UL94V-2
Contacts—Phosphor bronze
Solder tail diameter .062 [1.57]
Recommended PC Board Hole Layout
.062 [1.57] thick PC Board
1234
A
.245
[6.22]
.200
[5.08]
Typ. .824
[2093]
.440
[11.18] .015
[0.38]
.170
[4.32]
.070
[1.78] Dia. Typ. Typ.
Note: .010 [.25] min. thick solder paste,
63/27 tin
Recommended PC Board Layout
.062 [1.57] thick PC Board
Part Number
770829-1
Notes:
1. Mating parts include socket housings, a
vertical PC Board socket header below and
the insulation displacement connectors (IDC).
2. Used by the disk drive industry.
Soft Shell
Pin and Socket Connectors
157
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial MATE-N-LOK Connectors (Continued)
Standard Density
.200 [5.08] Centerline
.505
[12.82]
Dust Covers
Material
Housing Polyester, white color
Flammability Rating UL94V-2
PC Board Right-Angle
Pin Headers
Material and Finish
Contact Phosphor bronze, pre-tin
Solder tail width .052 [1.32]
For Feed-To Wiring
Part Number 770232-1
4 Circuit, In-Line
For Feed-Through Wiring
Part Number 770233-1
Wire Size Range Color Finish Part Number Mates with
AWG [mm2] Code UL94V-2 UL94V-0 Part Numbers
22 Red Pre-tin 770156-2 794036-3 1-480426-0**
[.3] 350211-1
20 Yellow Pre-tin 770156-4 794036-2 350211-2
[.5] 350424-1
18 Orange Pre-tin 770156-3 794036-1 350424-2
[.8] 641737-1
16
1-641737-1
770827-1
[1.2] Blue Pre-tin 770156-5* 794036-4 770829-1
770846-1
*Application Tooling: Arbor Tool 91085-2 uses head 231920-2. **Pin Housing
Notes:
1. Insulation diameter .095 [2.41] max.
2. Application Tooling
Power Unit No. 91112-2 (IS 408-7763) uses Head No. 231920-2 (IS 408-9330) and Hand Tool Handle No. 58074-1
(IS 408-6790) uses Terminating Head No. 231894-1(IS 408-3186)
Note: All part numbers are RoHS Compliant.
.994
[25.24]
.325
[8.25] Max.
.142
[3.60] Max.
Max.
.390
[9.90]
.200
[5.08]
.830
[21.08]
Max.
.643
[16.33]
Max.
.760
[19.30]
.760
[19.30]
Insulation Displacement
Connectors (IDC)
Material
Housing Nylon
Contact Phosphor bronze
Related Product Data
Used by the disk drive industry.
Product Specifications
108-1077 Commercial MATE-N-LOK
PC Board Headers
108-49000 IDC Connectors
Application Specification
114-49001 IDC Connectors
Performance Characteristics
pages 145-146
Technical Documents
pages 145 and 199-200
Mating Socket Housings
pages 151-154
Mating Pin Housingspages 151-154
Mating Pin Headerspages 155-158
Recommended PC Board Hole Layout
.062 [1.57] thick PC Board
Number of Dimensions Part Mates with
Housing Material Socket Housing
Circuits ABCD Numbers Part Number
2.600 .300 UL94V-2 Nylon 794120-1 1-480318-0
15.24 7.62 Natural Color
3.800 .150 .300 .600 UL94V-0 Nylon 643488-1 1-480303-0
20.32 3.81 7.62 15.24
4
UL94V-2 Nylon, 641737-131-480424-02,3
1.000 .200 .400 .800 Natural Color 770846-11,3
25.40 5.08 10.16 20.32 UL94V-0 Nylon 1-641737-13770827-12,3
1Surface Mount Compatible. 2Other mating connectors include a vertical PC Board socket header and the insulation
displacement connectors (IDC). 3Used by the disk drive industry.
.345
[.876]
.400
[10.16]
.100
[2.54]
.100
[2.54]
.484
[12.29]
.140
[3.55] Typ.
Dia.
Dia.
Dia.
.200
[5.08]
Typ.
A
D
B
C
.060
[1.524]
(4 Plcs.)
.100
[2.54]
(2 Plcs.)
.157
[3.98]
(2 Plcs.)
Note: These parts are used with the insulation displacement connectors below.
.142
[3.60]
Max.
Max.
.505
[12.82]
2, 3, and 4 Circuit, In-Line 2, 3, and 4 Circuit
.300
[7.62]
.157
[3.99]
2 Plc.
.060
[1.52]
2 Plc.
.100
[2.54]
2 Plc.
.100
[2.54]
.200
[5.08]
.150
[3.81]
Dia.
Socket Assembly (Plug)
Soft Shell
Pin and Socket Connectors
158
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial MATE-N-LOK Connectors (Continued)
PC Board Right-Angle
Pin Header with Fix Belt
Material
Housing Thermoplastic
Flammability Rating UL94V-2
Contacts Copper Alloy
Related Product Data
Used by the disk drive industry
Product Specification
108-5155
.996
[25.30]
.217
[5.50]
.933
[23.70]
.600
[15.24]
.400
[10.16]
.167
[4.23]
.200
[5.08]
.402
[10.20]
.453
[11.50]
.161
[4.10]
.150
[3.80]
.346
[8.80]
.016
[.400] Ref.
4321
Part No. 174552-1
Notes: Mates with socket housing Part No. 1-480424-0.
Other mating connectors include a vertical PC Board sock-
et header and the insulation displacement
connectors (IDC).
.933
[23.70] .209
[5.30]
.215
[5.45]
.600
[15.24]
.400
[10.15] .167
[4.23]
.200
[5.08]
.091
[2.30]
.059
[1.50]
Recommended PC Board Hole Layout
.062 [1.57] thick PC Board
4 Circuit, In-Line
PC Board Right-Angle
Pin Headers with Fix Belt
Reverse Polarization
Material and Finish
Housing Nylon
Flammability Rating UL94V-2
Contacts Tin plated, Copper alloy
Related Product Data
Used by the disk drive industry
Product Specification
108-5155
.996
[25.30]
.217
[5.50]
Ref.
.933
[23.70]
.600
[15.24]
.400
[10.16]
.167
[4.23]
.933
[23.70]
.200
[5.08]
.600
[15.24]
.167
[4.23]
.200
[5.08]
.400
[10.16]
.090
[2.30]
2 Plcs. .059
[1.50]
4 Plcs.
.215
[5.45]
.209
[5.30]
.402
[10.20]
.453
[11.50]
.161
[4.10]
.512
[13.00]
.362
[9.20] .346
[8.80]
.016
[.400] Ref.
A Ref.*
4321
Part No. 174804*
Recommended PC Board Hole Layout
.062 [1.57] thick PC Board
Notes: Mates with socket housing Part No. 1-480424-0. Other mating connectors include a vertical PC Board socket
header and the insulation displacement connectors (IDC).
Part No. A Dim.* Description
174804-1 .150 Long Clamp
3.80 with Kink
174804-2 .150 Clamp
3.80 without Kink
174804-3 .116 Short Clamp
2.95
4 Circuit, In-Line
Note: All part numbers are RoHS Compliant.