Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors Product Facts Fully polarized nylon housings Easy cavity identification Locking devices are integral part of design. Connector halves will hold together under severe conditions of vibration and shock Built-in contact stabilization and self-aligning features Hot side egg-crate design for safety Precision molded to exacting tolerances Contacts accept a wire size range of 30-14 AWG [.05-2.0 mm2] Keying plug available "Clean" design contact -- no sharp projections to impede insertion or damage housings Low insertion/extraction forces Contacts available in pre-tin or gold over nickel plated to fit the application requirements Wire-to-PC Board capability using pin or socket headers Solderability--Headers meet MIL-STD 202 method 208 Four circuit PC Board-to-PC Board capability available by mating vertical socket header with either vertical, rightangle or surface mount pin header Four circuit insulation displacement connector (IDC) available Ultraviolet (UV) stable housings available in 1, 2 and 3 circuit Not for interrupting current Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Technical Documents The Commercial MATE-N-LOK Connector performance characteristics found on pages 145-146 are based on free hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Dielectric Withstanding Voltage-- 1.5 KVAC between adjacent circuits Insulation Resistance-- 500 megohms minimum initial between adjacent circuits Voltage Rating--250 V AC or DC Connector Mating-- 4 lb. max. per circuit Connector Unmating-- 0.7 lb. min. per circuit Contact Retention--15 lb. min. per contact Durability--50 cycles, mating and unmating Product Specifications 108-1000 Commercial MATE-N-LOK Connectors 108-1077 Commercial MATE-N-LOK PC Board Headers 108-4900 IDC Connectors Application Specifications 114-1012 Commercial MATE-N-LOK Contacts 114-49001 IDC Connectors Standard Density .200 [5.08] Centerline Performance Characteristics Instruction Sheets 408-7209, 408-7166, 408-7200, 408-7201, 408-7215, 408-3186, 408-7300 R Certified by Canadian Standards Association, File No. LR 7189A R 145 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) Performance Characteristics (Continued) Maximum Current--Maximum current rating of Commercial MATE-N-LOK connectors is limited by the maximum operating temperature of the housings which is 105C including the temperature rise of the contacts which is a maximum of 30C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size--Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size--In general, the more circuits in a connector, the less current can be carried. Ambient Temperature--The higher the ambient temperature, the less current can be carried in any given connector. Printed Wiring Board Conductor Size--The finished trace conductor width and thickness should be maximized to allow for the greatest currentcarrying capacity and heat dissipation. Current Rating Verification for 30C Maximum Temperature Rise 100% Energized Wire-to-Wire Motor Mount Calculated Current Table Number of Circuits 6 8 10 12 16 Wire Gauge 14 13.00 12.00 11.00 10.50 9.50 Vibration--10-55-10 cycles per minute at .06 inch total excursion Physical Shock--18 drops, 50 G sawtooth at 11 milliseconds Housing Panel Mount Retention-- 40 lb. min. 3 and 4 circuit 65 lb. min. 6, 9, 12, and 15 circuit Housing Lock Strength with Positive Locking Devices Engaged-- 25 lb. min. Thermal Shock-- -55C to +85C Temperature-Humidity Cycling-- 25C to 65C at 95 RH 18 9.50 8.50 8.00 7.50 7.00 20 7.50 7.00 6.50 6.00 5.50 22 6.00 5.50 5.00 5.00 4.50 24 5.00 4.50 4.50 4.00 3.50 30 2.50 2.50 2.00 2.00 2.00 Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values. Calculated Current Table Wire Gauge Number of Circuits 14 16 18 20 22 24 30 1 2 3 4 6 Matrix 8 9 10 12 15 19.00 18.00 16.00 15.00 13.00 12.50 11.00 12.00 10.50 9.50 15.50 14.50 13.00 12.50 10.50 10.50 9.00 9.50 8.50 8.00 14.00 13.00 12.00 11.00 9.50 9.00 8.00 8.50 7.50 7.00 11.00 10.50 9.50 9.00 7.50 7.50 6.50 7.00 6.00 5.50 9.00 8.50 7.50 7.00 6.00 6.00 5.50 5.50 5.00 4.50 7.50 7.00 6.50 6.00 5.00 5.00 4.50 4.50 4.00 4.00 4.00 4.00 3.50 3.00 3.00 2.50 2.50 2.50 2.00 2.00 Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values. Wire-to-Board Commercial MATE-N-LOK connectors also will withstand the following tests: 16 10.50 9.50 9.00 8.50 8.00 Minimum Wire Lengths for T-Rise vs. Current Testing Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a tool for connector selection and will require the customer to fully test their application. Corrosion--48 hr. at 5% salt concentration Related Product Data Product Specifications 108-1000 Commercial MATE-N-LOK Connectors 108-1077 Commercial MATE-N-LOK PC Board Headers AWG 30 28 26 24 20 Min. Length (in.) 2.6 3.2 4.1 5.1 7.8 AWG 18 16 14 12 10 Min. Length (in.) 9.4 11.3 13.7 16.4 19.3 Note: If wire lengths used are less than those listed above, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Termination Resistance/Contact Crimp Tensile Force Wire Size AWG mm2 30 28 26 24 22 20 18 16 14 .05 .08 .12 .2 .3 .5 .8 1.2 2.0 Termination Resistance Test Resistance Current Milliohms (Amps) (Max. Init.) .50 .75 1.00 1.5 3 4.5 6 8 10 4.00 3.50 3.50 3.50 3.50 3.00 3.00 2.75 2.75 Contact Crimp Tensile Force Force (Min.) lbs. N 2 9 3 13 7 31 10 44 15 67 20 89 30 133 30 133 35 156 Note: This is the total resistance between wire crimps of a mated pin and socket. 146 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) Commercial MATE-N-LOK Connector Mating Combinations Connector Part Number Number of Circuits Flammability Style Rating Housing Type Connector Part No. Socket: FH 1-480349-0 Socket: FH UV Stable 1-480400-0 Housing Part No. Housing Type 1-480350-0 1 2 UL94V-2 UL94V-2 In-Line In-Line Socket: FH 1-480318-0 1-480319-0 Pin: FH Socket: FH UV Stable 1-480393-1 1-480498-1 Pin: FH UV Stable Socket: FH Positive Lock 3 UL94V-2 In-Line Socket: FH 1-480303-0 1-480304-0 Socket: FH Positive Lock 1-480721-0 4 Socket: FH Positive Lock UL94V-2 Matrix Socket: PM Positive Lock Pin: PM Positive Lock 8 UL94V-2 Dual Row Socket: FH Positive Lock UL94V-2 Matrix Pin: PM Positive Lock 10 UL94V-2 Dual Row Socket: FH Positive Lock Dual Row Socket: MM Positive Lock Matrix Pin: PM Positive Lock UL94V-2 15 UL94V-2 Matrix Pin: PM Positive Lock 16 UL94V-2 Dual Row Socket: MM Positive Lock Pin: FH 794012-1 Positive Lock 1-480305-0 Pin: FH -- -- -- -- 1-480387-0 -- -- -- -- -- -- -- -- -- Pre-tin Duplex1 350209-1 1586512-2 350422-1 -- 794120-1 -- -- -- -- -- -- -- -- -- -- -- Pre-tin Duplex1 Pre-tin Duplex1 -- Pre-tin Duplex1 350539-1 1586530-2 350210-1 1586514-2 -- 350541-1 1586532-2 350540-1 -- 350423-1 -- -- 350542-1 -- -- -- 643488-1 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 350425-1 -- -- -- 1586526-2 -- -- -- -- -- -- -- -- -- -- -- -- -- 350641-1 -- -- -- 350576-1 -- 350426-1 -- -- -- 1586528-2 -- -- -- -- -- -- -- 350642-1 -- 350577-1 -- 350219-1 -- -- -- Pin: FH -- -- UV Stable See next page for 4 position mating combinations Pin: FH 1-480340-0 Positive Pre-tin 1-380999-0 Lock 1-480270-0 Pin: MM 1 2-1586546-0 1-480271-0 Positive Lock Duplex Pre-tin -- Pin: PM 1-480273-0 1-480276-0 Positive Lock -- Duplex1 Pre-tin -- Socket: PM 1-480276-0 1-480273-0 Positive Lock -- Duplex1 Pin: FH 1-480345-0 Positive Pre-tin 350212-1 Lock 1-480283-0 Pin: MM 1586518-2 1-480284-0 Positive Duplex1 Lock Pre-tin -- Socket: PM 1-480277-0 1-480274-0 Positive Lock -- Duplex1 Pin: FH 1-480339-0 Positive Lock Pre-tin 1-380991-0 1-480285-0 Pin: MM 1 2-1586544-0 1-480286-0 Positive Lock Duplex Pre-tin 350213-1 Pin: MM 1-480287-0 1-480288-0 Positive Lock Duplex1 1586520-2 Pre-tin -- Socket: PM 1-480278-0 1-480275-0 Positive Lock -- Duplex1 Pre-tin -- Socket: PM 1-480324-0 1-480323-0 Positive Lock -- Duplex1 Pre-tin 350214-1 Pin: MM 1-480438-0 1-480439-0 Positive Lock 1586522-2 Duplex1 1-480388-0 -- -- -- -- -- 350220-1 1586524-2 -- -- -- -- 350427-1 1586529-2 -- -- -- -- -- -- -- -- -- -- 350643-1 -- 350644-1 -- -- -- -- -- 350578-1 -- 350579-1 -- -- -- Standard Density .200 [5.08] Centerline 9 12 1-480720-0 Socket: PM Socket: FH UV Stable 6 Pin: FH Pin: FH 1-480351-0 Positive Lock Pin: FH 1-480401-1 UV Stable Mating Connector Part Number PC Board Headers Vertical Vertical Pin Socket Right-Angle Plating Pin Standard Long Standard Long Tail Tail Tail Tail -- -- -- -- -- -- FH: Free Hanging PM: Panel Mount MM: Motor Mount Duplex Finish -- Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 1 Note: All part numbers are RoHS Compliant. 147 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. 148 USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 1-480424-0 Socket Housing Detent Lock Right-Angle Pin Header 770827-1 794132-1 794036-1 794036-2 794036-3 794036-4 1-641737-1 794132-1 1-480426-0 770156-2 770156-3 770156-4 770156-5 770526-1 Insulation Displacement Connector (IDC) 770827-1 1-480426-0 770997-1 794287-12 Socket Header Socket Housing Insulation Displacement Connector (IDC) 3-480425-0 3-480426-0 1-480425-0 1-480424-0 1-480426-0 -- Housing Part No. Pin Housing Detent Lock High Temp 1-480426-0 1-480772-0 Socket Housing Positive Lock Pin Housing Detent Lock Connector Part No. Connector Type Socket -- Pin Pin Pin Socket High Temp Socket PM Socket Pin -- Housing Type -- Pre-tin Pre-tin 794036-1 794036-2 794036-3 794036-4 -- -- Duplex1 Pre-tin -- -- Pre-tin Pre-tin -- Duplex1 -- 18 20 22 16 -- -- -- -- -- -- -- 22 18 20 16 18 -- 770156-2 770156-3 770156-4 770156-5 770526-1 Duplex1 Pre-tin -- -- -- -- -- -- Insulation Displacement AWG Connector Pre-tin Pre-tin Duplex1 Plating Socket Connectors -- -- -- -- -- -- -- -- 770997-1 794287-12 -- -- -- -- PC Board Vertical Socket Header 794236-1 -- -- 1586515-2 350211-1 350211-1 -- -- -- 350211-1 770328-13 1-770328-14 1586515-2 350543-1 1586534-2 Vertical Standard Tail Mating Connector Part Number Note: All part numbers are RoHS Compliant. -- -- -- 1586525-2 350424-1 350424-1 -- -- -- 1586525-2 350424-1 350544-1 1586536-2 Long Tail -- -- -- -- 770829-1 770829-1 -- -- -- -- 770829-1 -- -- Surface Mount -- 1-641737-1 1-641737-1 -- 641737-1 770846-1 641737-1 770846-1 -- -- -- -- 770846-1 641737-1 -- -- Standard PC Board Pin Headers (Note: These connectors are used by the disk drive industry.) PM: Panel Mount Duplex Finish -- Plated with .000030 [.000762] min. gold in matting area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Surface Mount Compatible. 3With Drainholes 4Tube Loaded 1 UL94V-0 UL94V-2 Flammability Rating Connector Part Number Commercial MATE-N-LOK 4 Position In-Line Mating Combinations -- -- -- -- 174804-1 174804-2 174804-3 174804-1 174804-2 174804-3 -- -- -- 174804-1 174804-2 174804-3 -- -- -- Right-Angle W/Fixed Belt -- -- -- -- 174552-1 174552-1 -- -- -- -- 174552-1 -- -- W/Fixed Belt Reverse Pol. Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) Contacts Pin diameter .084 [2.13] Stock thickness .012 [.305] These contacts are to be used in Commercial MATE-N-LOK housings only. Related Product Data Product Specification 108-1000 Commercial MATE-N-LOK Connectors .805 [20.44] Application Specification 114-1012 Commercial MATE-N-LOK Contacts Performance Characteristics-- pages 145-146 Housings--pages 151-153 Technical Documents--pages 145 and 199-200 Application Tooling--pages 201-204 Wire Size Range AWG [mm2] Ins. Dia. Range 30-22 [.05-.3] .040-.075 1.02-1.91 24-18 [.2-.8] .060-.100 1.52-2.54 20-14 [.5-2.0] .100-.130 2.54-3.30 .695 [17.65] Pin Socket Contact Part Numbers Material & Finish Brass, Pre-tin Phos. Brz., Pre-tin Brass, Gold1 Brass, Pre-tin Phos. Brz., Pre-tin Brass, Gold1 Phos. Brz., Select Gold2 Brass, Select Gold2 Brass, Pre-tin Phos. Brz., Pre-tin Brass, Gold1 Phos. Brz., Gold1 Brass, Select Gold2 Strip Form 350079-1 350079-4 350079-5 61116-1 61116-4 61116-5 61116-6 61116-7 61118-1 61118-4 61118-5 61118-6 61118-7 Loose Piece 61174-1 -- 61174-5 60618-1 60618-4 60618-5 60618-6 -- 60620-1 60620-4 60620-5 -- -- Brass, Pre-tin Phos. Brz., Pre-tin 350558-1 350558-4 350639-1 -- Socket Strip Form Loose Piece 350078-1 61173-1 350078-4 61173-4 350078-5 61173-5 61314-1 60617-1 61314-4 60617-4 61314-5 60617-5 61314-6 60617-6 61314-7 -- 61117-1 60619-1 61117-4 60619-4 61117-5 60619-5 61117-6 60619-7 61117-7 -- 350557-1 350557-4 -- 350638-4 HDM Applicator Part No. Hand Tool Part No. 466426-13 466426-23 466426-33 91515-1 466320-13 466320-23 466320-43 91512-1 91528-14 687763-13 687763-23 687763-63 91504-1 687898-13 687898-23 687898-43 91504-1 Standard Density .200 [5.08] Centerline (2) 18 [.8] or (2) .115 Max. (1) 18 [.8] and 2.92 (1) 16 [1.2] (stacked) Pin Gold Finish -- Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact. Select Gold Finish -- Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine; -3, -4, or -6 is used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information. 4Use Hand Tool No. 91528-1 for .043-.075 [1.09-1.90] insulation diameter. Notes: 1. Extraction Tools: Pins -- No. 1-305183-1 (IS 408-7158); Sockets -- No. 1-305183-2 (IS 408-7158); Pins and Sockets -- No. 465644-1 (IS 408-7211) 2. Insertion Tools: No. 455830-1 (IS 408-7984) 1 2 3 Commoning Tabs .170 [4.32] Material and Finish Number of Holes 2 A Brass, tin plated Stock thickness .008 [.203] 2 B .008 [.203] 3 3 Dimensions A .377 9.58 .355 9.02 .579 14.71 .550 13.97 B .203 5.16 .195 4.95 .203 5.16 .195 4.95 Part Number 60843-1 350444-1 60842-1 350444-2 Note: Commoning tabs are designed to be used with pin housings. Note: All part numbers are RoHS Compliant. 149 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) Contacts PC Board Contacts Pin diameter .084 [2.13] Stock thickness .012 [.305] These contacts are to be used in Commercial MATE-N-LOK housings only. L L Related Product Data Product Specification 108-1000 Commercial MATE-N-LOK Connectors Application Specification 114-1012 Commercial MATE-N-LOK Contacts Performance Characteristics-- pages 145-146 Housings--pages 151-153 Technical Documents--pages 145 and 199-200 Application Tooling--pages 201-204 Socket Pin Type of Contact PC Board Part Numbers L Dim. Material & Finish Pin Loose Piece Socket Loose Piece Pin Socket 1.110 [28.19] 1.010 [25.65] Phos. Brz., Pre-tin 61518-11 61320-11 1.210 [30.73] 1.110 [28.19] Phos. Brz., Pre-tin 350074-12 350073-12 For .062 [1.57] max. board thickness -- Board hole size .057 [1.45] For .125 [3.14] max. board thickness -- Board hole size .057 [1.45] 1 2 Grounding Pin .900 [22.86] (.095 [2.41] longer than standard pin) (Mate first, break last, not for interrupting current) Wire Size Range AWG [mm2] Ins. Dia. Range Material & Finish 24-18 [.2-.8] .060-.100 1.52-2.54 Brass, Pre-tin Contact Part Numbers Strip Form Loose Piece 61527-2 -- HDM Applicator Part No. 466320-11 466320-21 466320-41 Hand Tool Part No. 91512-1 HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine; -3, -4, or -6 is used on AMP-O-LECTRIC Model G Machine. See pages 201204 for further information. 1 Keying Plug 1.000 [2.54] IS 408-7582 Material Part Number 200821-1 Note: Keying plug snaps into socket housing Housing -- Nylon, natural color Flammability Rating -- UL94V-2 Note: All part numbers are RoHS Compliant. 150 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) Housings 1 Circuit Free Hanging .200 [5.08] Centerline spacing Material B Housing --Nylon, natural color E A D Socket Housing (Plug) Pin Housing (Cap) Detent Lock Flammability Rating --UL94V-2 Related Product Data Product Specification 108-1000 Commercial MATE-N-LOK Connectors Performance Characteristics-- pages 145-146 Contacts--pages 149-150 Commoning Tabs--page 149 Keying Plug--page 150 Technical Documents--pages 145 and 199-200 Mating Pin Headers--pages 155-158 Mating Socket Header--page 156 Mating IDC--page 157 B A Pin Housing (Cap) Positive Lock 2, 3 and 4 Circuit, In-Line B C E F .200 [5.08] A D Pin Housing (Cap) Number of Circuits 1 3 4 B 1.200 30.48 1.240 31.49 1.325 33.65 .930 23.62 .930 23.62 .930 23.62 .930 23.62 .930 23.62 -- -- Dimensions C D .260 -- 6.60 .260 -- 6.60 .260 -- 6.60 .330 .530 8.38 13.46 .330 .530 8.38 13.46 .325 .825 8.25 20.95 .325 .825 8.25 20.95 .330 1.030 8.38 26.16 1.030 -- 26.16 E .870 22.10 .870 22.10 .995 25.27 .860 21.84 .860 21.84 .850 21.60 .850 21.60 .850 21.60 .850 21.60 Part Numbers Socket Housing (Plug) F Pin Housing (Cap) -- 1-480350-01 1-480349-0 -- 1-480351-0 1-480349-0 -- 1-480401-01,3 1-480400-03 .295 7.49 .295 7.49 .290 7.37 .290 7.37 .310 7.88 .310 7.88 1-480319-01,5 1-480318-05 1-480498-11,3,5 1-480393-13,5 1-480305-01,5 1-480303-05 1-480387-01,3,5 1-480388-03,5 1-480426-01,5,6 1-480424-05,6 2 794132-14,5,6 Standard Density .200 [5.08] Centerline 2 A .300 7.62 .300 7.62 .300 7.62 .610 15.49 .610 15.49 .810 20.57 .810 20.57 1.010 25.65 Socket Housing (Plug) 770827-14,5,6 Detent lock Positive lock UV Stable black color 4Housing Material UL94V-0 rated 5Housing accepts double wire applications where individual insulation diameters do not exceed .115 [2.92]. 6Used by the disk drive industry. 1 2 3 Note: All part numbers are RoHS Compliant. 151 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) Housings Free Hanging, Positive Lock 2, 3, and 4 Circuit, In-Line .850 [21.59] .375 [9.52] .200 [5.08] Centerline spacing A Material .200 [5.08] Housing --Nylon, natural color Flammability Rating --UL94V-2 .150 [3.81] Socket Housing (Plug) Number of Circuits A Dim. 2 .435 11.04 .630 16.00 .830 21.09 3 4 Socket Housing (Plug) Part Numbers Mates with Pin Headers Mates with Cap Housing 1-480720-0 350539, 350540 794012-1 1-480721-0 350541 -- 1-480722-0 350543 , 350544 1 1 1 -- Used by the disk drive industry. 1 6 Circuit, Dual Row .930 [23.62] .785 [19.94] .850 [21.59] .725 [18.41] .195 [4.95] A D .360 [9.14] Socket Housing (Plug) Pin Housing (Cap) 8 and 10 Circuit, Dual Row .930 [23.62] .785 [19.94] .725 [18.42] .850 [21.60] .195 [4.95] A D .360 [9.14] Related Product Data Product Specification 108-1000 Commercial MATE-N-LOK Connectors Performance Characteristics-- pages 145-146 Contacts--pages 149-150 Commoning Tabs--page 149 Keying Plug--page 150 Technical Documents--pages 145 and 199-200 Mating Headers--pages 155-158 Pin Housing (Cap) Number of Circuits 6 8 10 Socket Housing (Plug) Dimensions A .705 17.91 .900 22.86 1.095 27.81 D .610 15.49 .805 20.44 1.000 25.40 Pin Housing (Cap) Part Numbers Socket Housing (Plug) 1-480340-0 1-480270-01 1-480345-0 1-480283-01 1-480339-0 1-480285-01 Housing accepts double wire applications where individual insulation diameters do not exceed .115 [2.92]. 1 Note: All part numbers are RoHS Compliant. 152 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) Housings 3 and 4 Circuit, In-Line Panel Mount, Positive Lock E .850 [21.59] .930 [23.62] .200 [5.08] .310 [7.87] Material Housing --Nylon, natural color G F Flammability Rating --UL94V-2 Related Product Data Product Specification 108-1000 Commercial MATE-N-LOK Connectors Performance Characteristics-- pages 145-146 Contacts--pages 149-150 Commoning Tabs--page 149 Keying Plug--page 150 Technical Documents--pages 145 and 199-200 Mating Socket Headers--page 156 Mating IDC--page 157 Recommended Panel Cutout for Panel Mount Socket Housing Pin Housing (Cap) 6, 9, 12 and 15 Circuit, Matrix .850 [21.59] F G Pin Housing (Cap) Number of Circuits 6 -- 9 -- 12 -- 15 -- 3 Dimensions F G .810 .630 20.57 16.00 1.010 .825 25.65 20.96 .665 .555 16.89 14.10 .905 .795 22.99 20.19 1.145 1.045 29.08 26.54 1.382 1.280 35.10 32.51 Part Numbers Pin Housing (Cap) Socket Housing (Plug) 1-480305-02 1-480304-0 1-480426-02,4 3-480426-01,2,4 1-480425-04 3-480425-01,4 1-480276-03 1-480273-0 1-480277-03 1-480274-0 3 1-480278-0 1-480275-0 1-480324-03 1-480323-0 Housing material has 125C temperature rating Detent lock 3Positive lock 4Used by disk drive industry 1 2 Note: All part numbers are RoHS Compliant. 6, 9, 12 and 15 Circuit, Matrix .219 [5.56] .660 [16.76] C B 4 E .325 8.26 .330 8.38 Socket Housing (Plug) C A Number Circuits 3 .218 [5.54] 4 6 A .015 R Max. [.381] All Corners Standard Density .200 [5.08] Centerline 1. Recommended panel thickness-- .025-.065 [.635-1.65]. 2. Both locking legs are to be squeezed together and the housing is to be inserted "straight-in", as opposed to a rocking manner. 3. The panel should be punched so that the housing enters the panel in the same direction as the punch. 4. The panel must not have any material (paint, porcelain, etc.) applied in the mounting hole area that would decrease the retention of the housing in the panel. 5. If the two items above are not complied with, the "A" dimension should be reduced .020 [5.08] for proper retention. .275 [6.98] .650 [16.51] .202 [5.130] Mounting Information .215 [5.46] .850 [21.59] .930 [23.62] .240 [6.09] View is from socket housing entry side 3 and 4 Circuit, In-Line Socket Housing (Plug) 9 B D 12 15 D .015 R Max. [.381] All Corners Dimensions A B .890 .645-.635 22.61 16.38-16.13 1.100 .845-.835 27.94 21.46-21.21 .840 .575-.570 21.34 14.61-14.48 1.075 .815-.810 27.31 20.70-20.57 1.320 1.055-1.050 33.53 26.80-26.67 1.550 1.290-1.285 39.37 32.77-32.64 Note: Dimensions "C" and "D" are to be equal. 153 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) Motor Mount, Positive Lock 6, 8, 10, 12 and 16 Circuit, Dual Row .785 [19.94] .725 [18.41] .850 [21.59] .930 [23.62] F E .195 [4.95] .360 [9.14] Pin Housing (Cap) Dimensions E F Number of Circuits 6 8 10 12 16 Socket Housing (Plug) .705 17.90 .900 22.86 1.095 27.81 1.290 32.77 1.680 42.67 .610 15.49 .805 20.45 1.000 25.4 1.195 30.35 1.585 40.26 Part Numbers Pin Housing (Cap) Socket Housing (Plug) UL94V-2 Nylon, Natural Color 1-480271-0 1-480270-01 1-480284-0 1-480283-01 1-480286-0 1-480285-01 1-480288-0 1-480287-0 1-480439-0 1-480438-0 Housing accepts double wire applications where individual insulation diameters do not exceed .115 [2.92]. 1 Note: All part numbers are RoHS Compliant. Recommended Panel Cutout for Motor Mount Pin Housing .015 R Max. [.381] All Corners Number of Circuits 6 A E A View is from pin housing entry side. A Dim. .715 18.16 .910 23.11 1.105 28.07 1.300 33.02 1.690 42.93 8 R 10 12 A .585 [14.86] T 16 Section A-A Mounting Information Note: Motor mount housings may be used in flat panels 1. Recommended panel thickness "E" is .040-.100 [1.02-2.54] and is dependent on "T" and "R". 2. The pin housing must be inserted in a rocking manner. 3. The panel must be punched so that the housing enters the panel in the same direction as the punch. 154 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) PC Board Vertical Pin Headers 2, 3, and 4 Circuit, In-Line .330 [8.38] Material Housing -- Nylon, natural color Flammability Rating -- UL94V-2 Contacts -- Phosphor bronze Solder tail diameter .062 [1.57] Related Product Data Product Specifications 108-1077 Commercial MATE-N-LOK PC Board Headers Performance Characteristics-- pages 145-146 Technical Documents--pages 145 and 199-200 Mating Socket Housings-- pages 151-154 Mating Socket Headers--page 156 Mating IDC--page 157 .375 [9.52] .330 [3.38] .375 [9.52] .070 [1.78] Dia. Typ. .200 Typ. [5.08] A A Positive Lock Recommended PC Board Hole Layout Mounting Dimensions Detent Lock 6, 8, 10, 12 and 16 Circuit, Dual Row .070 Dia. Typ. [1.78] .375 [9.14] .785 [19.93] .360 [9.14] A Recommended PC Board Hole Layout Mounting Dimensions Positive Lock Number of Circuits A Dim. 2 .515 13.09 Type Lock Positive Detent Positive 3 .715 18.17 Detent Positive Finish Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin .915 23.24 Detent 6 .705 17.91 Positive 8 .900 22.86 Positive 10 1.095 27.81 Positive 12 1.290 32.77 Positive 16 1.680 42.68 Positive Post-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Part Numbers Standard2 Long3 Tail Tail 350539-1 350540-1 1586530-2 -- 350209-1 350422-1 1586512-2 -- 350541-1 350542-1 1586532-2 -- 350210-1 350423-1 1586514-2 -- 350543-15 350544-15 1586534-25 1586536-25 350211-15 350424-15 794236-15,8 1586627-15,6 1-1586627-15,6,7 1586515-25 1586525-25 1-380999-0 350425-1 2-1586546-0 1586526-2 350212-1 350426-1 1586518-2 1586528-2 1-380991-0 350219-1 2-1586544-0 -- 350213-1 350220-1 1586520-2 1586524-2 350214-1 350427-1 1586522-2 1586529-2 Mates with Socket Housing Part Number 1-480720-0 1-480318-0 1-480721-0 1-480303-0 1-480722-05 Standard Density .200 [5.08] Centerline 4 .195 Typ. [4.95] 1-480424-04,5 1-480270-0 1-480283-0 1-480285-0 1-480287-0 1-480438-0 Duplex Finish -- Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Use standard tail for .062 [1.57] thick PC Board. 3Use long tail for .125 [3.18] thick PC Board. 4Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). 5Used by the disk drive industry. 6With drain holes. 7Tube loaded. 8Housing material UL94V-0 rated. 1 Note: All part numbers are RoHS Compliant. 155 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) PC Board Surface Mount Right-Angle Pin Header .375 [9.53] 4 Circuit, In-Line .484 [12.30] Housing 1.000 [25.40] 1 2 3 4 Housing -- Nylon, black color Flammability Rating -- UL94V-2 Contact -- Phosphor bronze, pre-tin Solder tail width .052 [1.32] .100 .100 [2.54] [2.54] Contact Material and Finish .330 [8.38] .100 Dia. [2.54] Notes: 1. Mating parts include socket housings, a vertical PC Board socket header below and the insulation displacement connectors (IDC). 2. Used by the disk drive industry. .440 [11.18] .824 [2093] .170 [4.32] .070 Dia. Typ. [1.78] 6, 9, 12 and 15 Circuit, Matrix 15 14 13 12 11 10 .070 [1.78] Dia. Typ. .240 Typ. [6.09] A 9 8 7 6 5 4 3 2 1 .202 [5.13] .470 [11.94] .645 [16.38] Related Product Data Product Specifications 108-1077 Commercial MATE-N-LOK PC Board Headers Performance Characteristics-- pages 145-146 Technical Documents--pages 145 and 199-200 Mating Pin Housings--pages 151-154 Mating Pin Headers--pages 155-158 Mating Socket Housings-- pages 151-154 Mating Socket Header--page 156 Mating IDC--page 157 .200 Typ. [5.08] Recommended PC Board Hole Layout .062 [1.57] thick PC Board 1 A Recommended PC Board Layout .062 [1.57] thick PC Board 4 .200 [5.08] Typ. Material .015 [0.38] Note: .010 [.25] min. thick solder paste, 63/27 tin 3 .245 [6.22] .100 [2.54] Typ. 2 4 Circuit, In-Line .150 Min. [3.8] See Note .153 [3.89] .120 [3.05] Housing -- Nylon, natural color Flammability Rating -- UL94V-2 Contacts--Phosphor bronze Solder tail diameter .062 [1.57] .125 Dia. [3.18] 2 Plcs. .075 .350 .300 [1.91] [8.89] [7.62] .300 [7.62] Part Number 770829-1 PC Board Vertical Socket Headers .375 [9.53] Recommended PC Board Hole Layout .062 [1.57] thick PC Board Part Numbers Long Tail6 Standard Tail5 Mates with Pin Housing Part Number Number of Circuits A Dim. Finish 4 1.000 25.40 Pre-tin 6 .720 18.29 Pre-tin Duplex1 9 .960 24.39 Pre-tin 350642-1 350577-1 1-480277-0 12 1.200 30.49 Pre-tin 350643-1 350578-1 1-480278-0 15 1.440 36.58 Pre-tin 350644-1 350579-1 1-480324-0 770997-13 794285-13,7 794287-13,4,8 350641-1 1586539-2 -- -- -- 350576-1 -- 1-480426-02,3 1-480276-0 Duplex Finish -- Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. Other mating connectors include vertical, right-angle and surface mount PC Board pin headers. 3Used by the disk drive industry. 4Surface mount compatible. 5Use standard tail for .062 [1.57] thick PC Board. 6Use long tail for .125 [3.18] thick PC Board. 7Low Mating Force 8High Temperature Note: All part numbers are RoHS Compliant. 1 2 156 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) PC Board Right-Angle Pin Headers 2, 3, and 4 Circuit, In-Line 2, 3, and 4 Circuit .345 [.876] .484 [12.29] A .140 Typ. [3.55] Number of Circuits .600 15.24 .800 20.32 2 3 1.000 25.40 4 1 C B .100 Dia. [2.54] (2 Plcs.) .400 [10.16] .100 [2.54] .200 [5.08] Typ. .060 Dia. [1.524] (4 Plcs.) Recommended PC Board Hole Layout .062 [1.57] thick PC Board Dimensions B C A .100 [2.54] .100 [2.54] 2 Plc. .100 [2.54] .060 [1.52] 2 Plc. .200 [5.08] .157 Dia. [3.98] (2 Plcs.) D .150 [3.81] Dia. .157 [3.99] 2 Plc. Material and Finish Contact -- Phosphor bronze, pre-tin Solder tail width .052 [1.32] .300 [7.62] .300 7.62 .300 7.62 -- .150 3.81 .200 5.08 .400 10.16 Housing Material Part Numbers Mates with Socket Housing Part Number -- UL94V-2 Nylon Natural Color 794120-1 1-480318-0 .600 15.24 UL94V-0 Nylon 643488-1 1-480303-0 UL94V-2 Nylon, Natural Color 641737-1 770846-11,3 1-480424-02,3 D .800 20.32 3 UL94V-0 Nylon 1-641737-13 770827-12,3 Surface Mount Compatible. Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). 3Used by the disk drive industry. 2 Dust Covers .325 Max. [8.25] Material .505 Max. [12.82] .505 Max. [12.82] Housing -- Polyester, white color Flammability Rating -- UL94V-2 .142 Max. [3.60] .760 [19.30] .142 [3.60] Max. For Feed-To Wiring Part Number 770232-1 .760 [19.30] For Feed-Through Wiring Part Number 770233-1 Note: These parts are used with the insulation displacement connectors below. Insulation Displacement Connectors (IDC) 4 Circuit, In-Line Material .200 [5.08] Housing -- Nylon Contact -- Phosphor bronze .830 [21.08] Max. .643 [16.33] Max. .390 [9.90] Related Product Data Standard Density .200 [5.08] Centerline .994 [25.24] Socket Assembly (Plug) Used by the disk drive industry. Product Specifications 108-1077 Commercial MATE-N-LOK PC Board Headers 108-49000 IDC Connectors Application Specification 114-49001 IDC Connectors Performance Characteristics-- pages 145-146 Technical Documents-- pages 145 and 199-200 Mating Socket Housings-- pages 151-154 Mating Pin Housings-- pages 151-154 Mating Pin Headers-- pages 155-158 Wire Size Range AWG [mm2] Part Number UL94V-2 UL94V-0 Color Code Finish Red Pre-tin 770156-2 794036-3 22 [.3] 20 [.5] 18 [.8] Yellow Pre-tin 770156-4 794036-2 Orange Pre-tin 770156-3 794036-1 16 [1.2] Blue Pre-tin 770156-5* 794036-4 Mates with Part Numbers 1-480426-0** 350211-1 350211-2 350424-1 350424-2 641737-1 1-641737-1 770827-1 770829-1 770846-1 *Application Tooling: Arbor Tool 91085-2 uses head 231920-2. **Pin Housing Notes: 1. Insulation diameter .095 [2.41] max. 2. Application Tooling Power Unit No. 91112-2 (IS 408-7763) uses Head No. 231920-2 (IS 408-9330) and Hand Tool Handle No. 58074-1 (IS 408-6790) uses Terminating Head No. 231894-1(IS 408-3186) Note: All part numbers are RoHS Compliant. 157 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Commercial MATE-N-LOK Connectors (Continued) PC Board Right-Angle Pin Header with Fix Belt 4 Circuit, In-Line .996 [25.30] .217 [5.50] 3 2 Housing -- Thermoplastic Flammability Rating -- UL94V-2 Contacts -- Copper Alloy 4 Material .346 [8.80] 1 .167 [4.23] Related Product Data .200 [5.08] Used by the disk drive industry .453 [11.50] .402 [10.20] .016 Ref. [.400] Product Specification 108-5155 .161 [4.10] .150 [3.80] .400 [10.16] .600 [15.24] .933 [23.70] .933 [23.70] Part No. 174552-1 Notes: Mates with socket housing Part No. 1-480424-0. Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). .209 [5.30] .215 [5.45] .091 [2.30] .059 [1.50] .400 [10.15] .200 [5.08] .167 [4.23] .600 [15.24] Recommended PC Board Hole Layout .062 [1.57] thick PC Board PC Board Right-Angle Pin Headers with Fix Belt Reverse Polarization 4 Circuit, In-Line .996 [25.30] .217 [5.50] Ref. Material and Finish Housing -- Nylon Flammability Rating -- UL94V-2 Contacts -- Tin plated, Copper alloy 4 3 2 .362 .346 .512 [9.20] [8.80] [13.00] A Ref.* 1 .167 [4.23] .200 [5.08] Related Product Data .453 [11.50] .402 [10.20] .016 Ref. [.400] .161 [4.10] .400 [10.16] Used by the disk drive industry .933 [23.70] Product Specification 108-5155 .933 [23.70] .600 [15.24] .209 [5.30] Part No. 174804-1 .090 [2.30] 2 Plcs. .059 [1.50] 4 Plcs. .400 [10.16] .200 [5.08] .215 [5.45] .167 [4.23] 174804-2 174804-3 A Dim.* .150 3.80 .150 3.80 .116 2.95 Description Long Clamp with Kink Clamp without Kink Short Clamp .600 [15.24] Part No. 174804* Recommended PC Board Hole Layout .062 [1.57] thick PC Board Notes: Mates with socket housing Part No. 1-480424-0. Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). Note: All part numbers are RoHS Compliant. 158 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341