T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639115600 Release Date: 04-15-11 UNCONTROLLED COPY Page 1 of 7
Revision: B Revision Date: 10-21-11
T2 Terminator
Tooling
Application Tooling
Specification Sheet Order No. 63911-5600
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Mini-Fit Jr. ™, Mini-Fit HCS™, and Mini-Fit Plus HCS™ Crimp Terminal 18-24 AWG with smaller
insulation OD’s.
Terminal
Series No.
Terminal Order No. Wire Size Insulation Diameter Strip Length
IPC/WHMA-A620 (1 ) Terminal (2)
AWG
mm² mm In. mm In. mm In.
5556
39-00-0038 39-00-0055
18-24
0.80-0.20
1.90-2.30 .075-.090
1.30-3.10
.051-.122
3.00-3.50
.118-.138
39-00-0059 39-00-0073
39-00-0108 39-00-0114
39-00-0153 39-00-0163
39-00-0169 39-00-0175
39-00-0181 39-00-0194
39-00-0200 39-00-0207
39-00-0213 39-00-0405
39-00-0407 39-00-0410
39-00-0419 39-00-0425
39-00-0428 39-00-0436
39-00-0440 40-13-0851
5558
39-00-0040 39-00-0053
18-24
0.80-0.20
1.90-2.30 .075-.090
1.30-3.10
.051-.122
3.00-3.50
.118-.138
39-00-0061 39-00-0075
39-00-0120 39-00-0121
39-00-0126 39-00-0219
39-00-0411 39-00-0420
39-00-0426 39-00-0427
39-00-0430 39-00-0437
40-01-0853 40-13-0853
98-00-0174
30490 30490-0002
30490-1002
18-24
0.80-0.20
1.90-2.30 .075-.090
1.30-3.10
.051-.122
3.00-3.50
.118-.138
30490-2002
44476 44476-1111
44476-1211
18-20
0.80-0.50
1.90-2.30 .075-.090
1.30-3.10
.051-.122
3.00-3.50
.118-.138
44478 44478-1111
44478-1211
18-20
0.80-0.50
1.90-2.30 .075-.090
1.30-3.10
.051-.122
3.00-3.50
.118-.138
44485 44485-1211
44485-1311
18-24
0.80-0.20
1.90-2.30 .075-.090
1.30-3.10
.051-.122
3.00-3.50
.118-.138
44485-1411
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639115600 Release Date: 04-15-11 UNCONTROLLED COPY Page 2 of 7
Revision: B Revision Date: 10-21-11
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF
TAB
SEAM
Terminal
Series No.
Terminal Order No. Wire Size Insulation Diameter Strip Length
IPC/WHMA-A620 (1 ) Terminal (2)
AWG
mm² mm In. mm In. mm In.
45750 45750-1111
45750-1211
18-20
0.80-0.50
1.90-2.30 .075-.090
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46012 46012-1111
46012-1141
18-20
0.80-0.50
1.90-2.30 .075-.090
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46012-1211
46012-1241
46018 46018-1541
18-20
0.80-0.50
1.90-2.30 .075-.090
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46083 46083-1111
46083-1121
18-20
0.80-0.50
1.90-2.30 .075-.090
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46083-1211
46083-1221
46098 46098-1541
18-20
0.80-0.50
1.90-2.30 .075-.090
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46134 46134-1111
46134-1121
18-20
0.80-0.50
1.90-2.30 .075-.090
1.65-2.95
.065-.116
3.00-3.50
.118-.138
46134-1211
46134-1221
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Terminator 63910-2600 should be used for insulation OD 2.50-2.95mm (example UL1015).
Terminator 63910-2900 should be used for insulation OD 1.65-2.05mm (example UL1007).
Terminator 63912-3900 should be used for insulation OD 1.40-1.70mm.
Terminator 63912-4900 should be used for insulation OD 2.30-2.60mm.
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Terminal Series No. Bell mouth Cut-off Tab Maximum Conductor Brush
mm In. mm In. mm In.
5556 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
5558 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
30490 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
44476 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
44478 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
44485 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
45750 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
46012 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
46018 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
46083 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
46098 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
46134 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639115600 Release Date: 04-15-11 UNCONTROLLED COPY Page 3 of 7
Revision: B Revision Date: 10-21-11
Terminal Series No. Bend up Bend down Twist Roll Punch Width (Ref)
Seam
Seam shall not be open
And no wire allowed out
of the crimping area
Conductor Insulation
Degree Degree mm In. mm In.
5556 and 5558 5 2 5 15 1.60 .063 2.30 .090
30490 5 2 5 15 1.60 .063 2.30 .090
44476, 44478 and 44485 5 2 5 15 1.60 .063 2.30 .090
45750 5 2 5 15 1.60 .063 2.30 .090
46012 and 46018 5 2 5 15 1.60 .063 2.30 .090
46083 5 2 5 15 1.60 .063 2.30 .090
46098 5 2 5 15 1.60 .063 2.30 .090
46134 5 2 5 15 1.60 .063 2.30 .090
After crimping, the crimp profiles should measure the following:
Terminal Series No. Wire Size Conductor Pull Force
Minimum
Crimp Height Crimp Width (Ref)
AWG mm2 mm In. mm In. N Lb.
5556
18 0.80 0.97-1.07 .038-.042 1.68 .066 88.0 19.8
20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2
22 0.35 0.85-0.94 .033-.037 1.65 .065 39.1 8.8
24 0.20 0.79-0.87 .031-.034 1.63 .064 29.3 6.6
5558
18 0.80 0.97-1.07 .038-.042 1.68 .066 88.0 19.8
20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2
22 0.35 0.85-0.94 .033-.037 1.65 .065 39.1 8.8
24 0.20 0.79-0.87 .031-.034 1.63 .064 29.3 6.6
30490
18 0.80 0.97-1.07 .038-.042 1.68 .066 88.0 19.8
20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2
22 0.35 0.85-0.94 .033-.037 1.65 .065 39.1 8.8
24 0.20 0.79-0.87 .031-.034 1.63 .064 29.3 6.6
44476 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4
20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2
44478 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4
20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2
44485
18 0.80 0.97-1.07 .038-.042 1.68 .066 88.0 19.8
20 0.50 0.95-1.04 .037-.041 1.66 .065 58.7 13.2
22 0.35 0.85-0.94 .033-.037 1.65 .065 39.1 8.8
24 0.20 0.79-0.87 .031-.034 1.63 .064 29.3 6.6
45750 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4
20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2
46012 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4
20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2
46018 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4
20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2
46083 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4
20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2
46098 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4
20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2
46134 18 0.80 0.97-1.07 .038-.042 1.68 .066 68.4 15.4
20 0.50 0.84-0.94 .033-.037 1.66 .065 58.7 13.2
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639115600 Release Date: 04-15-11 UNCONTROLLED COPY Page 4 of 7
Revision: B Revision Date: 10-21-11
PARTS LIST
Terminator 63911-5600
Item Order No Engineering No. Description Quantity
Perishable Tooling
63911-5670
63911-5670 Tool Kit (All “Y” Items) REF
1
63444-1609
63444-1609 Conductor Punch 1 Y
2
63445-1646
63445-1646 Conductor Anvil 1 Y
3
63446-2326
63446-2326 Insulation Punch 1 Y
4
63445-2353
63445-2353 Insulation Anvil 1 Y
5
63443-0002
63443-0002 Cut-Off Plunger 1 Y
6
63443-0012
63443-0012 Front Plunger Retainer 1 Y
Other Components
7
11-18-4083 60707-8 Feed Guide 1
8
11-24-1067 4996-4 Cut-off Plunger Spring 1
9
63443-0009
63443-0009 Front Scrape Chute 1
10
63443-0024
63443-0024 Key 1
11
63443-0085
63443-0085 Wire Stop L-Bracket 1
12
63443-0090
63443-0090 Wire Stop 1
13
63443-1717
63443-1717 Height Spacer 1
14
63443-2216
63443-2216 Coarse Spacer (16.00mm) 1
15
63443
-
2302
63443
-
2302
Fine Spacer
(3.10mm)
1
16
63443-2802
63443-2802 Front Plunger Striker 1
17
63443-2908
63443-2908 Wire Hold Down Plunger 1
18
63443-6003
63443-6003 Rear Cover 1
19
63443-7201
63443-7201 Spring Cover 1
20
63600-1057
63600-1057 Compression Spring 1
21
63600-2972
63600-2972 Collar 2
Frame
22
63800-8500
63800-8500 T2 Terminator 1
Hardware
23
N/A N/A M3 by 6 Long SHCS 2**
24
N/A
N/A
M4 by 6 Long FHCS
1**
25
N/A N/A M4 by 6 Long SHCS 2**
26
N/A N/A M4 by 12 Long BHCS 2**
27
N/A
N/A
M4 by 14 L
ong SHCS
2**
28
N/A N/A M4 by 30 Long SHCS 2**
29
N/A N/A M4 by 50 Long SHCS 2**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A N/A #10-32 by 3/8” Long BHCS 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639115600 Release Date: 04-15-11 UNCONTROLLED COPY Page 5 of 7
Revision: B Revision Date: 10-21-11
5
12
21
27
12
1
3
10
28
(2)
(2)
Figure 1
22
18
9
7
2
15
4
6
13
26
25
23
11
24
(2)
29
14
17
(2)
31
16
20
19
8
25
30
(2)
(2)
Assembly Drawing
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639115600 Release Date: 04-15-11 UNCONTROLLED COPY Page 6 of 7
Revision: B Revision Date: 10-21-11
11-40-0123
FEED FINGER ROD
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5307
FEED FINGER ROD
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
COTTER PIN
1/8” X .0295 DIA. WIRE
FEED FINGER ASSEMBLY
FOR PRESS TM42
TM42 PRESS TM40 PRESS AND
BASE UNIT AND ADAPTER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
T2 Terminator for Mini-Fit Crimp Terminals
Doc No: ATS-639115600 Release Date: 04-15-11 UNCONTROLLED COPY Page 7 of 7
Revision: B Revision Date: 10-21-11
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, Terminators and
tooling.
http://www.molex.com
