PAC5222EVK1 Power Application Controllers PAC5222EVK1 User's Guide www.active-semi.com Copyright (c) 2018 Active-Semi, Inc. CONTENTS Contents ...............................................................................................................................................................2 Overview ..............................................................................................................................................................3 PAC5222EVK1 Resources ..................................................................................................................................5 Pinout and Signal Connectivity .........................................................................................................................5 Power Input ......................................................................................................................................................6 LED's ................................................................................................................................................................6 SWD Debugging ...............................................................................................................................................7 JTAG Debugging ............................................................................................. Error! Bookmark not defined. Serial Communications .....................................................................................................................................7 Alternate Serial Communications .................................................................... Error! Bookmark not defined. Hall Sensor / DAC Interface .............................................................................................................................7 PAC5222EVK1 Setup ..........................................................................................................................................9 About Active-Semi............................................................................................................................................. 10 - 2 - Rev 1.0 August 2018 OVERVIEW Active-Semi's PAC5222EVK1 development platform is a complete hardware solution enabling users not only to evaluate the PAC5222 device, but also develop power applications revolving around this powerful and (R) (R) versatile ARM Cortex -M0 based microcontroller. The module contains a PAC5222 Power Application (R) Controller (MCU) and all the necessary circuitry to properly energize the MCU and its internal peripherals once power is applied. To aid in the application development the PAC5222EVK1 offers access to each and every one of the PAC5222 device's signals by means of a series of male header connectors. The PAC5222EVK1 also contains access to an external USB to UART module enabling users to connect the evaluation module to a PC computer through a conventional Virtual Comm Port which can then be used in the communication efforts by taking advantage of the PAC5222's UART interface. Graphical User Interface (GUI) software suites can be employed to externally control particular application's features. Finally, the PAC5222EVK1 module gives access to the PAC5222's SWD port allowing users to both program the application into the device's FLASH memory, as well as debug the application in real time. The provided 4 pin connector is compatible with a decent variety of SWD based debugger/programmer modules, widely available. Active-Semi's PAC5222EVK1 evaluation kit consists of the following: * * * PAC5222EVK1 Body module PAC5222EVK1 User's Guide Schematics, BOM and Layout Drawings - 3 - Rev 1.0 August 2018 Figure 1: PAC5222EVK1 Block Diagram Solution Benefits: * * * * Ideal for high voltage (up to 40V Abs Max) general purpose power applications and controllers Single-IC PAC5222 with configurable PWM outputs, ADC inputs, I2C, UART, SPI communication ports and GPIO. Gate driving for up to three half H Bridge (tri phase) inverter. Schematics, BOM, Layout drawings available The following sections provide information about the hardware features of Active-Semi's PAC5222EVK1 turnkey solution. - 4 - Rev 1.0 August 2018 PAC5222EVK1 RESOURCES Pinout and Signal Connectivity The following diagram shows the male header pinout for the PAC5222EVK1 evaluation module, as seen from above: Figure 2 PAC5222EVK1 Headers and Test Stakes Pinout - 5 - Rev 1.0 August 2018 Power Input Power to the PAC5222EVK1 evaluation module can be applied to the VIN and GND spade connectors. Power to the PAC5222EVK1 evaluation module should not exceed 40V (Abs Max). The PAC5222EVK1 is optimized to operate with voltages ranging from 14V to 24V Nominal (40V Abs Max). When the VIN input voltage goes above 8V, the system exits UVLO protection and all subsystems, including voltage regulators, analog front end and microcontroller, are enabled. LED's When an operational voltage is applied, LED D16 will light up. This is the LED which notifies VSYS (5V) rail is up and running. VP (12V gate drive), 3.3V (for analog circuitry) and 1.2V (for CPU core) regulators will also be operating at this point in time. Module is ready for use. The following table shows the available LEDs and their associated diagnostic function. LED D16 D7 Description VSYS (5V). Light up when the PAC5222 device is successfully powered up by VIN. VIN. Lights up as VIN voltage is applied. - 6 - Rev 1.0 August 2018 SWD Debugging Connector J1 offers access to the PAC5222 SWD port lines. J1 Pin 1 2 3 4 Terminal + SD CL - Description VCCIO (default is 5V) SWD Serial Data SWD Serial Clock GND (System Ground) Serial Communications Connector J7 offers access to the PAC5222 UART port lines. J7 Pin 1 2 3 4 Terminal + TX RX - Description VCCIO (default is 5V) MCU Transmit Line (PE3) MCU Receive Line (PE2) GND (System Ground) Hall Sensor / DAC Interface Terminal Block J10 offers access to the PAC5222 resources on PORTD utilized for hall sensor based commutation. These resources can be alternatively utilized as PWM DAC outputs for in real time debugging. Jumpers JMP1/2/3 are used to select the preferred function. NOTE: 2 pin shunts must be placed on the JMP1/2/3 in order for the respective PORTC resources to be made available. Figure 3 DAC / Hall Sensor Jumper Selection Jumper JMP1/2/31 Description 1:2 Hall Sensor Functionality 2:3 DAC Functionality - 7 - Rev 1.0 August 2018 NOTE: J10 functionality is only available when jumpers JMP1/2/3 have been shunted on the Hall Sensor respective position. J10 Pin 1 2 3 4 5 Terminal + Hall Sensor U Hall Sensor V Hall Sensor W GND Description VCCIO (default is 5V) PORTD2 PORTD3 PORTD7 GND (System Ground) NOTE: Test stakes DAC1/2/3 are only available when jumpers JMP1/2/3 have been shunted on the DAC respective position Test Stake DAC 1 DAC 2 DAC 3 Description PORTD2 PORTD3 PORTD7 - 8 - Rev 1.0 August 2018 PAC5222EVK1 SETUP The setup for the PAC5222EVK1 evaluation module requires up to four simple connections. 1. Connect the VIN power source via spade tab connectors VIN and GND. As VIN power is applied, the LED D7 will light up. Once VIN voltage goes above 8V, the PAC5222's Multi Mode Power Manager will be engaged and the VSYS (5V) regulator will be enabled. This event will result in LED D16 lighting up. 2. Connect the 3 Phase BLDC/PMSM motor via space tab connectors PHASE U, PHASE V and PHASE W. 3. If Serial Communications are desired, connect the USB to UART module 4 pin connection to J7. 4. For debugging/programming, connect a suitable USB SWD module to J1 by using a standard 4 wire cable. Figure 4: PAC5222EVK1 Evaluation Module Connections - 9 - Rev 1.0 August 2018 ABOUT ACTIVE-SEMI Founded in 2004 in Silicon Valley and headquartered in Allen, Texas, Active-Semi is a rapidly emerging leader in the multi-billion dollar power management IC and intelligent digital motor drive IC markets. The company's portfolio of analog and mixed signal SoCs (systems-on-chips) are scalable core platforms used in charging, powering and embedded digital control systems for end applications such as industrial, commercial and consumer equipment. The company offers power application microcontrollers, DC/DC, AC/DC, PMU and LED drivers that significantly reduce solution size and cost while improving systemlevel reliability. Active-Semi's turnkey solutions deliver energy-saving power conversion architectures that minimize energy usage and compress system development cycle-time by greater than 50 percent. Active-Semi ships 50 million power ICs per quarter and reached the "one billion units shipped" milestone in May 2012. The multi-national company focuses on commercializing industry leading power management IC solution platforms and has developed broad intellectual property with over 150 patents granted and pending. For more information visit: http://active-semi.com/ LEGAL INFORMATION & DISCLAIMER Copyright (c) 2012-2017 Active-Semi, Inc. All rights reserved. All information provided in this document is subject to legal disclaimers. Active-Semi reserves the right to modify its products, circuitry or product specifications without notice. Active-Semi products are not intended, designed, warranted or authorized for use as critical components in life-support, life-critical or safety-critical devices, systems, or equipment, nor in applications where failure or malfunction of any Active-Semi product can reasonably be expected to result in personal injury, death or severe property or environmental damage. Active-Semi accepts no liability for inclusion and/or use of its products in such equipment or applications. Active-Semi does not assume any liability arising out of the use of any product, circuit, or any information described in this document. No license, express, implied or otherwise, is granted under any patents, copyrights or other intellectual property rights of Active-Semi or others. Active-Semi assumes no liability for any infringement of the intellectual property rights or other rights of third parties which would result from the use of information contained herein. Customers should evaluate each product to make sure that it is suitable for their applications. Customers are responsible for the design, testing, and operation of their applications and products using Active-Semi products. Customers should provide appropriate design and operating safeguards to minimize the risks associated with their applications and products. All products are sold subject to ActiveSemi's terms and conditions of sale supplied at the time of order acknowledgment. Exportation of any Active-Semi product may be subject to export control laws. Active-SemiTM, Active-Semi logo, Solutions for SustainabilityTM, Power Application ControllerTM, Micro Application ControllerTM, Multi-Mode Power ManagerTM, Configurable Analog Front EndTM, and Application Specific Power DriversTM are trademarks of Active-Semi, I. ARM(R) is a registered trademark and CortexTM is a trademark of ARM Limited. All referenced brands and trademarks are the property of their respective owners. - 10 - Rev 1.0 August 2018