Cannon Trident Connector System Contacts General recommendations for the selection of Trident contacts are listed below. Platings: Tin is recommended for most applications. It is cost effective and matches well to most wires. Gold is preferred for special situations. Gold resists oxidation, has high surface conductivity, and has a low coefficient of friction. These features make gold the preferred plating for low level signals (a rule of thumb is <100 mA), corrosive environments (for unsealed connectors), and for increased mating cycles. The electrical performance of the contact is determined at the surface of the contact. For this reason, flash gold platings are suitable for applications with 50 or fewer mating cycles. Thicker gold platings are recommended for more than 50 mating cycles. production. Machined contacts offer improved precision and durability. They are recommended for applications with more than 200 mating cycles. Stamped versus Machined: The two part stamped contacts are manufactured to precise tolerances and are field proven. They can be supplied on reels which lowers assembly costs for volume Crimp versus Solder: Crimp contacts offer improved electrical performance, strain relief and quality control compared to solder cup contacts. Solder cups contacts are recommended for low volume and prototype applications where the added cost of crimp tools is not justified. High Conductivity: These contacts use a different base material then the standard contacts. They are recommended for high current applications. These contacts will also reduce the derating of connectors with several high current lines. Contact Performance Data Formed (Stamped) Characteristics Standard High Conductivity Body Material Brass Copper Alloy Retention Brass Brass Spring Material 67 N Contact Retention 67 N (minimum) 13 A 16 A Current Rating Contact Resistance 5 m 5 m (initial) Mechanical 200 200 Endurance Insertions Insertions (minimum) Machined Brass Beryllium Copper 67 N Solder Cup Brass Beryllium Copper 67 N Flow Solder (PCB) Brass Beryllium Copper 67 N 30 A Power Copper Alloy Stainless Steel 100 N Coaxial Brass Beryllium Copper 67 N 13 A 5 m 13 A 5 m 13 A 5 m 30 A 2.5 m N/A 2.5 m 500 Insertions 500 Insertions 500 Insertions 200 Insertions 200 Insertions 13 Temperature/Current Rating 12 * All contacts equally loaded. * PCB mounted connectors will be limited by PCB performance. * Bunched cables will further reduce values. * Cable insulation type will affect temperature and loading. * Figures are for maximum connector sizes in each range. Smaller connectors will increase rating. 10 UPPER MATERIAL LIMIT * Figures are for maximum wire sizes. Smaller wires will reduce rating. SNAP TOGETHER SLIMLINE CONNECTORS 11 SNAP TOGETHER CONNECTORS 9 8 7 RINGLOCK CONNECTORS 6 5 4 MUTLIWAY RECTANGULAR CONNECTORS 3 2 1 UPPER LIMIT - MULTIWAY 30C Temperature Rise * Derived in accordance with IEC 512-3, Test 5b. CURRENT A Contacts For Tooling and Assembly instructions, see pages 51-58. 0 20 30 40 50 60 70 80 90 100 105 110 120 125 TEMPERATURE C Dimensions shown in mm (inch) Specifications and dimensions subject to change 46 www.ittcannon.com Cannon Trident Connector System Contacts Contact Selection Guide Formed (Stamped) Crimp Contacts Machined Crimp Contacts Solder Cup Contacts * Tin and gold plating available. * Up to 200 mating cycles. * Up to 13 A - Standard Contacts. 16 A - High Conductivity Contacts. * Supports 14 AWG to 26 AWG wires. * Brass and high conductivity material available. * Full support tooling available. * * * * * * * Tin plating. * Supports 14 AWG to 26 AWG wires. * Ideal for prototypes and low volume production. * Up to 13 A. Tin and gold plating available. Up to 500 mating cycles. Up to 13 A. Supports 16 AWG to 26 AWG wires. Full support tooling available. Earthing (First Mate/Last Break) versions available. For Part Numbers and Details, see page 48. Flow Solder (PCB) Contacts 30 A Power Contacts Coaxial Contacts * Tin and gold plating available. * Signal and Power versions available (13 A or 30 A). * For use with the Multiway, Ringlock, and Neptune ranges. * Tin plating. * For use with the Neptune Circular Connectors. * Full support tooling available. * High conductivity material. * Fits into standard Trident contact cavities. * Up to 200 mating cycles. * Full support tooling available. * Supports a wide range of twisted pair and coaxial cables. For Part Numbers and Details, see page 48. For Part Numbers and Details, see page 48. For Part Numbers and Details, see pages 49-50. Connector/Contact Compatibility Contacts Formed Connector Series (Stamped) Crimp Snap Together & Slimline * * Multiway Ringlock * * Neptune TNM * Machined Crimp * * * * * * = Compatible * = Printed circuit contacts are pre-installed in Snap Together & Slimline connectors. For wire wrap contacts, contact Cannon. For discriminating (keying) pins, see page 50. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 47 Solder Cup * * * * * Flow Solder (PCB) ** * * * -- 30 A Power -- -- -- * -- Coaxial * * * * * Contacts For Part Numbers and Details, see page 47. For Part Numbers and Details, see page 46. Cannon Trident Connector System Contacts Formed (Stamped) Crimp Contacts -- Standard Brass Material * 13 A current rating. * Three plating styles available. Socket Pin * Separate retention spring. Size 14 to 16 AWG, No Insulation Grip * Up to 200 mating cycles. * Wide range of wire sizes. * Full support tooling available, see page 53. Size 16 to 26 AWG, Insulation Grip * Two part design. Contact Pin Socket Pin Socket Pin Socket Pin Socket Tin Plating 192990-0020 192990-0030 192990-0040 192990-0050 192990-0060 192990-0070 192990-1240 192990-1250 Part Number Pack (100) 1 m (40 in.) Gold Flash Gold Plating 192990-0080 192900-0448 192990-0090 192900-0452 192922-1460 192900-0447 192922-1470 192900-0451 192990-0100 192900-0446 192990-0110 192900-0450 192990-1220 192900-0445 192990-1230 192900-0449 Part Number Reeled (3000) Tin Plating 192990-2510 192990-2550 192990-2500 192990-2540 192990-2490 192990-2530 192990-2480 192990-2520 Gold Flash 192990-2650 192990-2690 192990-2640 192990-2680 192990-2630 192990-2670 192990-2620 192990-2660 1 m (40 in.) Wire Range Gold Plating mm2 192900-0406 0,08 - 0,25 192900-0410 0,08 - 0,25 192900-0405 0,30 - 0,50 192900-0409 0,30 - 0,50 192900-0404 0,75 - 1,50 192900-0408 0,75 - 1,50 192900-0403 1,50 - 2,50 192900-0407 1,50 - 2,50 Wire Size 26-24 AWG 26-24 AWG 22-20 AWG 22-20 AWG 18-16 AWG 18-16 AWG 16-14 AWG 16-14 AWG Insulation Diameter 0,89 (.035) - 1,58 (.062) 0,89 (.035) - 1,58 (.062) 1,17 (.046) - 2,08 (.081) 1,17 (.046) - 2,08 (.081) 2,00 (.078) - 3,00 (.118) 2,00 (.078) - 3,00 (.118) Without insulation support Without insulation support Strip Length 3,95 (.155)0,25(.009) 3,95 (.155)0,25(.009) 3,95 (.155)0,25(.009) 3,95 (.155)0,25(.009) 3,95 (.155)0,25(.009) 3,95 (.155)0,25(.009) 5,60 (.220)0,25(.009) 5,60 (.220)0,25(.009) Formed (Stamped) Crimp Contacts -- High Conductivity Material * 16 A current rating. Socket * Recommended for elevated temperatures. Contacts * High conductivity copper alloy with tin plating. * For use with standard crimp tooling, see page 53. * Two part design. Pin Size 14 to 16 AWG, No Insulation Grip Size 16 to 26 AWG, Insulation Grip Part Number Reeled (3000) Pack (100) Contact Pin Socket Pin Socket Pin Socket Pin Socket Tin Plating 192900-0122 192900-0123 192900-0126 192900-0127 192900-0002 192900-0003 192900-0005 192900-0007 Tin Plating 192900-0120 192900-0121 192900-0124 192900-0125 192900-0000 192900-0001 192900-0004 192900-0006 Wire Range mm2 0,08 - 0,25 0,08 - 0,25 0,25 - 0,50 0,25 - 0,50 0,75 - 1,50 0,75 - 1,50 1,50 - 2,50 1,50 - 2,50 Wire Size 26-24 AWG 26-24 AWG 22-20 AWG 22-20 AWG 18-16 AWG 18-16 AWG 16-14 AWG 16-14 AWG Insulation Diameter 0,89 (.035) - 1,58 (.062) 0,89 (.035) - 1,58 (.062) 1,17 (.046) - 2,08 (.081) 1,17 (.046) - 2,08 (.081) 2,00 (.078) - 3,00 (.118) 2,00 (.078) - 3,00 (.118) Without insulation support Without insulation support 3,95 3,95 3,95 3,95 3,95 3,95 5,60 5,60 Strip Length (.155)0,25 (.155)0,25 (.155)0,25 (.155)0,25 (.155)0,25 (.155)0,25 (.220)0,25 (.220)0,25 (.009) (.009) (.009) (.009) (.009) (.009) (.009) (.009) Dimensions shown in mm (inch) Specifications and dimensions subject to change 48 www.ittcannon.com Cannon Trident Connector System Contacts Machined Crimp Contacts * 13 A current rating. * Separate contact and retention spring. * Up to 500 mating cycles. * Variety of plating options. Pin * Full support tooling available, see page 53. Socket Size 16 AWG, No Insulation Grip Size 20 to 26 AWG, Insulation Grip Contact Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pack (100) Gold Plating 192991-0101 192991-0054 192991-0093 192991-0055 192991-0097 192991-0056 192991-0089 192991-0058 192991-0085 192991-0059 Part Number Pack (100) Gold Plating* 192991-0100 192991-0042 192991-0092 192991-0043 192991-0096 192991-0044 192991-0088 192991-0046 192991-0084 192991-0047 Pack (100) Tin Plating Wire Range mm2 192991-0102 0,08 - 0,23 192991-0048 0,08 - 0,23 192991-0094 0,20 - 0,24 192991-0049 0,20 - 0,24 192991-0098 0,25 - 0,50 192991-0050 0,25 - 0,50 192991-0090 0,44 - 0,64 192991-0052 0,44 - 0,64 0,60 - 1,51 192991-0086 192991-0053 0,60 - 1,51 Wire Size 26 AWG 26 AWG 24 AWG 24 AWG 22 AWG 22 AWG 20 AWG 20 AWG 16 AWG 16 AWG Insulation Diameter 0,90 (.035) - 1,40 (.055) 0,90 (.035) - 1,40 (.055) 1,05 (.041) - 1,60 (.062) 1,05 (.041) - 1,60 (.062) 1,60 (.062) - 2,15 (.084) 1,60 (.062) - 2,15 (.084) 1,60 (.062) - 2,10 (.082) 1,60 (.062) - 2,10 (.082) Without insulation support Without insulation support Strip Length Color Band 5,08 (.200)0,25 (.009) Black 5,08 (.200)0,25 (.009) Black 5,08 (.200)0,25 (.009) Blue 5,08 (.200)0,25 (.009) Blue 5,08 (.200)0,25 (.009) Red 5,08 (.200)0,25 (.009) Red 5,08 (.200)0,25 (.009) Green 5,08 (.200)0,25 (.009) Green Black 7,11 (.279)0,25 (.009) 7,11 (.279)0,25 (.009) Black * Gold plating Pin: 0,4 m (16 in.). Gold plating Socket: 0,75 m (30 in.). Gold plating Pin & Socket: 0,30 m (120 in.). * 13 A current rating. Socket Pin * Separate contact and retention spring. * Up to 500 mating cycles. Size 16 AWG, No Insulation Grip * Variety of plating options. * Full support tooling available, see page 53. Size 20 to 26 AWG, Insulation Grip Part Number Contact Pin Socket Pin Socket Pack (100) Gold Plating* 192991-0164 192991-0207 192991-0160 192991-0208 Wire Range mm2 0,44 - 0,64 0,44 - 0,64 0,60 - 1,51 0,60 - 1,51 Wire Size 20 AWG 20 AWG 16 AWG 16 AWG Insulation Diameter 1,60 (.062) - 2,10 (.082) 1,60 (.062) - 2,10 (.082) Without insulation support Without insulation support * Gold plating Pin: 0,4 m (16 in.). Gold plating Socket: 0,75 m (30 in.). Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 49 5,08 5,08 7,11 7,11 Color Band Strip Length (.200)0,25 (.009) Green (.200)0,25 (.009) Green (.279)0,25 (.009) Black (.279)0,25 (.009) Black Contacts Machined Earth (First Mate/Last Break) Contacts Cannon Trident Connector System Contacts Solder Cup Contacts * 13 A current rating. * Ideal for prototypes and small volume applications. * Fits into all Trident connectors. * Simple solder, then insert design. Socket Pin. Description Socket Pin Part Number Tin Plating Gold Plating* 192900-0634 192900-0635 192900-0632 192900-0633 18,26 (.719) Socket Pin 26,19 (1.031) *Gold plating 0,4 m (16 in.) Flow Solder (PCB) Contacts * 13 A current rating. * Available in different lengths depending on connector. * Socket versions available. * High Volume packaging available. * 30 A power version available. Connector Series Ringlock Multiway Neptune Neptune Power** Part Number Pack of 100 Tin Plating Gold Flash Plating 192991-0122 192991-0119 192900-0465 192900-0356 192991-0617 192991-0618 A 1,07 (.003) 34,70 (1.366) 40,75 (1.604) 40,60 (1.598) OB 0,76 (.030) 0,71 (.028) 1,50 (.059) ** Note appearance differs slightly from the picture. Contacts Pin Socket Power Contacts * 30 A current rating. * For use with Neptune connectors. Contact Pin Socket Pin Socket Pin Socket Part Number Reeled (3000) Loose (100) Tin Plated Tin Plated 031-8717-020 121668-0000 121668-0100 031-8717-120 031-8717-021 121668-0001 031-8717-121 121668-0101 031-8717-022 121668-0002 031-8717-122 121668-0102 Wire Range mm2 0,50 - 1,00 0,50 - 1,00 1,50 - 2,50 1,50 - 2,50 2,50 - 4,00 2,50 - 4,00 Wire Size 20-18 AWG 20-18 AWG 16-14 AWG 16-14 AWG 14-12 AWG 14-12 AWG 1,40 1,40 2,00 2,00 2,90 2,90 Insulation Diameter (.055) - 2,00 (.078) (.055) - 2,00 (.078) (.078) - 2,90 (.114) (.078) - 2,90 (.114) (.114) - 3,60 (.141) (.114) - 3,60 (.141) 5,00 5,00 5,00 5,00 5,00 5,00 Strip Length (.196)0,25 (.196)0,25 (.196)0,25 (.196)0,25 (.196)0,25 (.196)0,25 (.009) (.009) (.009) (.009) (.009) (.009) Dimensions shown in mm (inch) Specifications and dimensions subject to change 50 www.ittcannon.com Cannon Trident Connector System Contacts Coaxial Contacts * * * * * Up to 200 mating cycles. Fits all Trident contact cavities. Full range of tooling available. For twisted pair and coaxial cable use. All contact assemblies sold in packs of 100. Performance Specifications Temperature Range Operating Voltage Materials and Finishes Description Inner Contact Outer Contact Material Brass Brass -55C to 125C 230 V dc Finish 0,75 m (30 in.) Gold 0,40 m (16 in.) Gold Outer Female Contact Assembly Ring Support Sleeve Inner Male Outer Female Inner Female Outer Male Outer Male Contact Assembly Support Sleeve Contacts Ring Description Outer Female Contact Assembly Outer Male Contact Assembly Outer Female Contact Assembly Outer Male Contact Assembly Note: Part Number (Pack of 100) 192945-4380 192945-4390 192945-4930 192945-4530 Sold as complete sets. Please contact Cannon for other packaging options. *For Cable Type, see page 50. **Support sleeve not used. Dimensions shown in mm (inch) Specifications and dimensions subject to change www.ittcannon.com 51 Nomenclature TC1FCLY TC1MCLY TC2FCLY TC2MCLY Cable Type* A** A** B and Twisted Pair B and Twisted Pair Cannon Trident Connector System Coaxial Contacts -- Cable Type and Cable Strip Length Cable Type -- A T3203 T3204 T3264 T3289 T3306 T3385 T3388 T3390 RG174 RG179 RG187 RG188 7528A/31 Contacts Outer Male Contact Assembly Outer Male Contact Assembly Part Number: 192945-4580 Outer Male Contact Assembly Cable Type -- B T3201 T3202 T3261 T3263 T3293 T3294 T3386 UR94 LN00029 C06C030 Part Number: 192945-4590 Outer Male Contact Assembly RG178 RG196 7530A/1114 5088A/1317 7530D/1114 LGRZ/4016 Part Number: 192945-4530 Part Number: 192945-4530 Cable Type -- Twisted Pair Insulation Dimension Diameter X Y 0,56 (.022) - 1,12 (.044) 4,80 (.189) 6,30 (.248) Less than 0,56 (.022) 5,10 (.200) 13,00 (.512) Part Number: 192945-4930 & 192945-4530 Contacts Discriminating (Keying) Pins and Caps Discriminating (Keying) Pins are used to prevent cross-mating of similar connectors. These pins are used in place of a pin contact. The corresponding socket cavity must be left open. If a socket contact is present, the discriminating pin will prevent mating. There are two types of discriminating pins. Board Mount PCB connectors have caps and pegs. All other connectors have signal or power pins. Description Discriminating (Keying) Pin, Signal Contacts Discriminating (Keying) Pin, Power Contacts Discriminating (Keying) Pin, Pin Contacts Discriminating (Keying) Cap, Socket Contacts Part Number Pack Size 192990-0000 Bulk Pack (25) 192900-0189 Bulk Pack (25) 192990-0010 Bulk Pack (100) 192990-7650 Bulk Pack (100) Dimensions shown in mm (inch) Specifications and dimensions subject to change 52 www.ittcannon.com