192922-1460 - ITT Cannon - Datasheet.Directory

Cannon Trident Connector System Contacts

www.ittcannon.com

General recommendations for the selec-

tion of Trident contacts are listed below.

Platings: Tin is recommended for most

applications. It is cost effective and

matches well to most wires. Gold is pre-

ferred for special situations. Gold resists

oxidation, has high surface conductivity,

and has a low coefficient of friction.

These features make gold the preferred

plating for low level signals (a rule of

thumb is <100 mA), corrosive environ-

ments (for unsealed connectors), and for

increased mating cycles. The electrical

performance of the contact is determined

at the surface of the contact. For this rea-

son, flash gold platings are suitable for

applications with 50 or fewer mating

cycles. Thicker gold platings are recom-

mended for more than 50 mating cycles.

Stamped versus Machined: The two

part stamped contacts are manufactured

to precise tolerances and are field proven.

They can be supplied on reels which

lowers assembly costs for volume

Temperature/Current Rating

30ºC Temperature Rise

•Derived in accordance with IEC 512-3,

Test 5b.

•Figures are for maximum wire sizes.

Smaller wires will reduce rating.

•All contacts equally loaded.

•PCB mounted connectors will be limited

by PCB performance.

•Bunched cables will further reduce values.

•Cable insulation type will affect

temperature and loading.

•Figures are for maximum connector

sizes in each range. Smaller connectors

will increase rating.

Contact Performance Data

Formed (Stamped) Flow Solder 30 A

Characteristics Standard High Conductivity Machined Solder Cup (PCB) Power Coaxial

Body Material Brass Copper Alloy Brass Brass Brass Copper Alloy Brass

Retention Brass Brass Beryllium Beryllium Beryllium Stainless Steel Beryllium

Spring Material Copper Copper Copper Copper

Contact Retention 67 N 67 N 67 N 67 N 67 N 100 N 67 N

(minimum)

Current Rating 13 A 16 A 13 A 13 A 13 A 30 A N/A

Contact Resistance 5 mΩ5 mΩ5 mΩ5 mΩ5 mΩ2.5 mΩ2.5 m

(initial)

Mechanical 200 200 500 500 500 200 200

Endurance Insertions Insertions Insertions Insertions Insertions Insertions Insertions

(minimum)

For Tooling and Assembly instructions, see pages 51-58.

Contacts

20 30 40 50 60 70 80 90 100 110 120105 125

TEMPERATURE °C

SNAP TOGETHER

SLIMLINE CONNECTORS

SNAP TOGETHER

CONNECTORS

RINGLOCK

CONNECTORS

MUTLIWAY

RECTANGULAR

CONNECTORS

CURRENT A

UPPER MATERIAL LIMIT

UPPER LIMIT - MULTIWAY

production. Machined contacts offer

improved precision and durability. They

are recommended for applications with

more than 200 mating cycles.

Crimp versus Solder: Crimp contacts

offer improved electrical performance,

strain relief and quality control compared

to solder cup contacts. Solder cups

contacts are recommended for low

volume and prototype applications

where the added cost of crimp tools is

not justified.

High Conductivity: These contacts

use a different base material then the

standard contacts. They are recommend-

ed for high current applications. These

contacts will also reduce the derating of

connectors with several high current lines.

Dimensions shown in mm (inch)

Specifications and dimensions subject to change

Cannon Trident Connector System Contacts

www.ittcannon.com

Dimensions shown in mm (inch)

Specifications and dimensions subject to change

•Tin and gold plating available.

•Up to 200 mating cycles.

•Up to 13 A - Standard Contacts.

16 A - High Conductivity Contacts.

•Supports 14 AWG to 26 AWG wires.

•Brass and high conductivity material

available.

•Full support tooling available.

For Part Numbers and Details,

see page 46.

•Tin and gold plating available.

•Up to 500 mating cycles.

•Up to 13 A.

•Supports 16 AWG to 26 AWG wires.

•Full support tooling available.

•Earthing (First Mate/Last Break) versions

available.

For Part Numbers and Details,

see page 47.

•Tin plating.

•Supports 14 AWG to 26 AWG wires.

•Ideal for prototypes and low volume

production.

•Up to 13 A.

For Part Numbers and Details,

see page 48.

•Tin and gold plating available.

•Signal and Power versions available

(13 A or 30 A).

•For use with the Multiway, Ringlock,

and Neptune ranges.

For Part Numbers and Details,

see page 48.

•Tin plating.

•For use with the Neptune Circular

Connectors.

•Full support tooling available.

•High conductivity material.

For Part Numbers and Details,

see page 48.

•Fits into standard Trident contact

cavities.

•Up to 200 mating cycles.

•Full support tooling available.

•Supports a wide range of twisted pair

and coaxial cables.

For Part Numbers and Details,

see pages 49-50.

Connector/Contact Compatibility

Contacts

Formed Flow Solder

Connector Series (Stamped) Crimp Machined Crimp Solder Cup (PCB) 30 A Power Coaxial

Snap Together & Slimline • • • •* — •

Multiway ••••—•

Ringlock • • • • — •

Neptune ••••••

TNM • • • — — •

•=Compatible

*=Printed circuit contacts are pre-installed in Snap Together & Slimline connectors.

For wire wrap contacts, contact Cannon.

For discriminating (keying) pins, see page 50.

Flow Solder (PCB) Contacts

Formed (Stamped) Crimp Contacts Machined Crimp Contacts Solder Cup Contacts

30 A Power Contacts Coaxial Contacts

Contacts

Contact Selection Guide

Cannon Trident Connector System Contacts

www.ittcannon.com

Dimensions shown in mm (inch)

Specifications and dimensions subject to change

Formed (Stamped) Crimp

Contacts — Standard

Brass Material

•13 A current rating.

•Three plating styles available.

•Separate retention spring.

•Up to 200 mating cycles.

•Wide range of wire sizes.

•Full support tooling available,

see page 53.

•Two part design.

Size 16 to 26 AWG,

Insulation Grip

Size 14 to 16 AWG,

No Insulation Grip

Socket Pin

Part Number Part Number

Pack (100) Reeled (3000)

1µm (40 µ in.) 1 µm (40 µ in.) Wire Range Wire Insulation

Contact Tin Plating Gold Flash Gold Plating Tin Plating Gold Flash Gold Plating mm2 Size Diameter Strip Length

Pin 192990-0020 192990-0080 192900-0448 192990-2510 192990-2650 192900-0406 0,08 - 0,25 26-24 AWG 0,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25(.009)

Socket 192990-0030 192990-0090 192900-0452 192990-2550 192990-2690 192900-0410 0,08 - 0,25 26-24 AWG 0,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25(.009)

Pin 192990-0040 192922-1460 192900-0447 192990-2500 192990-2640 192900-0405 0,30 - 0,50 22-20 AWG 1,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25(.009)

Socket 192990-0050 192922-1470 192900-0451 192990-2540 192990-2680 192900-0409 0,30 - 0,50 22-20 AWG 1,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25(.009)

Pin 192990-0060 192990-0100 192900-0446 192990-2490 192990-2630 192900-0404 0,75 - 1,50 18-16 AWG 2,00 (.078) - 3,00 (.118) 3,95 (.155)±0,25(.009)

Socket 192990-0070 192990-0110 192900-0450 192990-2530 192990-2670 192900-0408 0,75 - 1,50 18-16 AWG 2,00 (.078) - 3,00 (.118) 3,95 (.155)±0,25(.009)

Pin 192990-1240 192990-1220 192900-0445 192990-2480 192990-2620 192900-0403 1,50 - 2,50 16-14 AWG Without insulation support 5,60 (.220)±0,25(.009)

Socket 192990-1250 192990-1230 192900-0449 192990-2520 192990-2660 192900-0407 1,50 - 2,50 16-14 AWG Without insulation support 5,60 (.220)±0,25(.009)

Formed (Stamped) Crimp

Contacts — High

Conductivity Material

•16 A current rating.

•Recommended for elevated

temperatures.

•High conductivity copper alloy with

tin plating.

•For use with standard crimp tooling,

see page 53.

•Two part design.

Socket Pin

Part Number

Pack (100) Reeled (3000) Wire Range Wire Insulation Strip

Contact Tin Plating Tin Plating mm2 Size Diameter Length

Pin 192900-0122 192900-0120 0,08 - 0,25 26-24 AWG 0,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25 (.009)

Socket 192900-0123 192900-0121 0,08 - 0,25 26-24 AWG 0,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25 (.009)

Pin 192900-0126 192900-0124 0,25 - 0,50 22-20 AWG 1,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25 (.009)

Socket 192900-0127 192900-0125 0,25 - 0,50 22-20 AWG 1,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25 (.009)

Pin 192900-0002 192900-0000 0,75 - 1,50 18-16 AWG 2,00 (.078) - 3,00 (.118) 3,95 (.155)±0,25 (.009)

Socket 192900-0003 192900-0001 0,75 - 1,50 18-16 AWG 2,00 (.078) - 3,00 (.118) 3,95 (.155)±0,25 (.009)

Pin 192900-0005 192900-0004 1,50 - 2,50 16-14 AWG Without insulation support 5,60 (.220)±0,25 (.009)

Socket 192900-0007 192900-0006 1,50 - 2,50 16-14 AWG Without insulation support 5,60 (.220)±0,25 (.009)

Contacts

Size 14 to 16 AWG,

No Insulation Grip

Size 16 to 26 AWG,

Insulation Grip

Cannon Trident Connector System Contacts

www.ittcannon.com

Dimensions shown in mm (inch)

Specifications and dimensions subject to change

Machined Crimp Contacts

•13 A current rating.

•Separate contact and retention spring.

•Up to 500 mating cycles.

•Variety of plating options.

•Full support tooling available,

see page 53.

Pin Socket

Size 16 AWG,

No Insulation Grip

Size 20 to 26 AWG,

Insulation Grip

Size 16 AWG,

No Insulation Grip

Size 20 to 26 AWG,

Insulation Grip

Part Number

Pack (100) Pack (100) Pack (100) Wire Insulation

Contact Gold Plating† Gold Plating* Tin Plating Wire Range mm2 Size Diameter Strip Length Color Band

Pin 192991-0101 192991-0100 192991-0102 0,08 - 0,23 26 AWG 0,90 (.035) - 1,40 (.055) 5,08 (.200)±0,25 (.009) Black

Socket 192991-0054 192991-0042 192991-0048 0,08 - 0,23 26 AWG 0,90 (.035) - 1,40 (.055) 5,08 (.200)±0,25 (.009) Black

Pin 192991-0093 192991-0092 192991-0094 0,20 - 0,24 24 AWG 1,05 (.041) - 1,60 (.062) 5,08 (.200)±0,25 (.009) Blue

Socket 192991-0055 192991-0043 192991-0049 0,20 - 0,24 24 AWG 1,05 (.041) - 1,60 (.062) 5,08 (.200)±0,25 (.009) Blue

Pin 192991-0097 192991-0096 192991-0098 0,25 - 0,50 22 AWG 1,60 (.062) - 2,15 (.084) 5,08 (.200)±0,25 (.009) Red

Socket 192991-0056 192991-0044 192991-0050 0,25 - 0,50 22 AWG 1,60 (.062) - 2,15 (.084) 5,08 (.200)±0,25 (.009) Red

Pin 192991-0089 192991-0088 192991-0090 0,44 - 0,64 20 AWG 1,60 (.062) - 2,10 (.082) 5,08 (.200)±0,25 (.009) Green

Socket 192991-0058 192991-0046 192991-0052 0,44 - 0,64 20 AWG 1,60 (.062) - 2,10 (.082) 5,08 (.200)±0,25 (.009) Green

Pin 192991-0085 192991-0084 192991-0086 0,60 - 1,51 16 AWG Without insulation support 7,11 (.279)±0,25 (.009) Black

Socket 192991-0059 192991-0047 192991-0053 0,60 - 1,51 16 AWG Without insulation support 7,11 (.279)±0,25 (.009) Black

*Gold plating Pin: 0,4 µ m (16 µ in.). Gold plating Socket: 0,75 µ m (30 µ in.).

†Gold plating Pin & Socket: 0,30 µ m (120 µ in.).

Machined Earth (First

Mate/Last Break) Contacts

•13 A current rating.

•Separate contact and retention spring.

•Up to 500 mating cycles.

•Variety of plating options.

•Full support tooling available,

see page 53.

Part Number Pack (100) Wire Insulation

Contact Gold Plating* Range mm2 Wire Size Diameter Strip Length Color Band

Pin 192991-0164 0,44 - 0,64 20 AWG 1,60 (.062) - 2,10 (.082) 5,08 (.200)±0,25 (.009) Green

Socket 192991-0207 0,44 - 0,64 20 AWG 1,60 (.062) - 2,10 (.082) 5,08 (.200)±0,25 (.009) Green

Pin 192991-0160 0,60 - 1,51 16 AWG Without insulation support 7,11 (.279)±0,25 (.009) Black

Socket 192991-0208 0,60 - 1,51 16 AWG Without insulation support 7,11 (.279)±0,25 (.009) Black

*Gold plating Pin: 0,4 µ m (16 µ in.). Gold plating Socket: 0,75 µ m (30 µ in.).

Contacts

Cannon Trident Connector System Contacts

www.ittcannon.com

Dimensions shown in mm (inch)

Specifications and dimensions subject to change

Solder Cup Contacts

•13 A current rating.

•Ideal for prototypes and small

volume applications.

•Fits into all Trident connectors.

•Simple solder, then insert design.

SocketPin.

Socket Pin

Part Number

Pack of 100

Connector Series Tin Plating Gold Flash Plating A ±1,07 (.003) ØB

Ringlock Multiway 192991-0122 192991-0119 34,70 (1.366) 0,76 (.030)

Neptune 192900-0465 192900-0356 40,75 (1.604) 0,71 (.028)

Neptune Power** 192991-0617 192991-0618 40,60 (1.598) 1,50 (.059)

** Note appearance differs slightly from the picture.

Power Contacts

•30 A current rating.

•For use with Neptune connectors.

Socket Pin

Part Number

Loose (100) Reeled (3000) Wire Range Wire Insulation Strip

Contact Tin Plated Tin Plated mm2 Size Diameter Length

Pin 031-8717-020 121668-0000 0,50 - 1,00 20-18 AWG 1,40 (.055) - 2,00 (.078) 5,00 (.196)±0,25 (.009)

Socket 031-8717-120 121668-0100 0,50 - 1,00 20-18 AWG 1,40 (.055) - 2,00 (.078) 5,00 (.196)±0,25 (.009)

Pin 031-8717-021 121668-0001 1,50 - 2,50 16-14 AWG 2,00 (.078) - 2,90 (.114) 5,00 (.196)±0,25 (.009)

Socket 031-8717-121 121668-0101 1,50 - 2,50 16-14 AWG 2,00 (.078) - 2,90 (.114) 5,00 (.196)±0,25 (.009)

Pin 031-8717-022 121668-0002 2,50 - 4,00 14-12 AWG 2,90 (.114) - 3,60 (.141) 5,00 (.196)±0,25 (.009)

Socket 031-8717-122 121668-0102 2,50 - 4,00 14-12 AWG 2,90 (.114) - 3,60 (.141) 5,00 (.196)±0,25 (.009)

Contacts

18,26 (.719)

26,19 (1.031)

Part Number

Description Tin Plating Gold Plating*

Socket 192900-0634 192900-0635

Pin 192900-0632 192900-0633

*Gold plating 0,4 µ m (16 µ in.)

Flow Solder (PCB) Contacts

•13 A current rating.

•Available in different lengths

depending on connector.

•Socket versions available.

•High Volume packaging available.

•30 A power version available.

Cannon Trident Connector System Contacts

www.ittcannon.com

Dimensions shown in mm (inch)

Specifications and dimensions subject to change

Coaxial Contacts

•Up to 200 mating cycles.

•Fits all Trident contact cavities.

•Full range of tooling available.

•For twisted pair and coaxial cable use.

•All contact assemblies sold in packs

of 100.

Performance Specifications

Temperature Range –55°C to 125°C

Operating Voltage 230 V dc

Materials and Finishes

Description Material Finish

Inner Contact Brass 0,75 µm (30 µ in.) Gold

Outer Contact Brass 0,40 µm (16 µ in.) Gold

Outer Male Contact Assembly

Outer Female Contact Assembly

Ring Support Sleeve Inner Male Outer Female

Part Number

Description (Pack of 100) Nomenclature Cable Type*

Outer Female Contact Assembly 192945-4380 TC1FCLY A**

Outer Male Contact Assembly 192945-4390 TC1MCLY A**

Outer Female Contact Assembly 192945-4930 TC2FCLY B and Twisted Pair

Outer Male Contact Assembly 192945-4530 TC2MCLY B and Twisted Pair

Note: Sold as complete sets. Please contact Cannon for other packaging options.

*For Cable Type, see page 50.

**Support sleeve not used.

Contacts

Ring Support Sleeve Inner Female Outer Male

Cannon Trident Connector System Contacts

www.ittcannon.com

Dimensions shown in mm (inch)

Specifications and dimensions subject to change

Coaxial Contacts —

Cable Type and Cable Strip Length

Cable Type — A

T3203 T3306 RG174

T3204 T3385 RG179

T3264 T3388 RG187

T3289 T3390 RG188

7528A/31

Cable Type — B

T3201 T3293 RG178

T3202 T3294 RG196

T3261 T3386 7530A/1114

T3263 UR94 5088A/1317

LN00029 7530D/1114

C06C030 LGRZ/4016

Part Number: 192945-4590

Part Number: 192945-4530

Outer Male Contact Assembly

Cable Type — Twisted Pair

Insulation Dimension

Diameter X Y

0,56 (.022) - 1,12 (.044) 4,80 (.189) 6,30 (.248)

Less than 0,56 (.022) 5,10 (.200) 13,00 (.512)

Part Number: 192945-4930 & 192945-4530

Discriminating (Keying)

Pins and Caps

Discriminating (Keying) Pins are used to prevent cross-mating

of similar connectors. These pins are used in place of a pin

contact. The corresponding socket cavity must be left open. If

asocket contact is present, the discriminating pin will prevent

mating. There are two types of discriminating pins. Board

Mount PCB connectors have caps and pegs. All other

connectors have signal or power pins.

Description Part Number Pack Size

Discriminating

(Keying) Pin,

Signal Contacts 192990-0000 Bulk Pack (25)

Discriminating

(Keying) Pin,

Power Contacts 192900-0189 Bulk Pack (25)

Discriminating

(Keying) Pin,

Pin Contacts 192990-0010 Bulk Pack (100)

Discriminating

(Keying) Cap,

Socket Contacts 192990-7650 Bulk Pack (100)

Contacts

Outer Male Contact Assembly

Part Number: 192945-4580

Part Number: 192945-4530

Outer Male Contact Assembly