FCI/Berg
Low Profile Jumper System
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Pins Shown Are Not Included with Jumper
68786 Series. Economy jumper system applicable for bussing, programming, and switch
replacement. Low profile permits high-density packaging. Dual beam contact. Offer 0.100 inch
spacing and two positions standard. Housed in thermoplastic polyester rated UL94V-0, color black.
Insulation Resistance: 50,000 M½ minimum. Temperature Range: Ð55¡C to +120¡C. Withstanding
Voltage: 750 Vrms. Contact Current Rating: 2.5 A maximum. Resistance: 15 m½ maximum. Mates
with 0.025 inch square pin. Contact made of phosphor-bronze. Type 68786-202 is plated 30 µ inch
gold; 68786-302, 100 µ inch tin/lead.
518-0021. 68786-202. 1-99 ................................................................................................................................EACH .12
100-999................................................................................................................................................................ EACH .11
518-0022. 68786-302. 1-99 ................................................................................................................................EACH .11
100-999................................................................................................................................................................ EACH .10
Bergcon¨Crimp-To-Wire MiniPVªReceptacles
Bergcon
¨
Connector Systems
Turn To Section 1 For Allied Office Addresses and Local Phone Numbers ALLIED
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471
65039/65043 Series
Mini-Latch PVªHousing
For use with dual metal Mini-PV contacts and crimp-to-wire pins. Allows
simultaneous connections of Mini-PV terminated conductors on 0.100" ´
0.100" or 0.100" ´0.200" double row, to accommodate Mini-PV receptacles or
crimp-to-wire male pins. Accepts crimp-to-wire Mini-PV range AWG 22-36,
and crimp-to wire pin AWG 22-32. Made of modified polyphenylene oxide
rated UL 94V-1, color Black. Insulation Resistance: 1 ´10
5
M½ minimum.
Temperature Range: Ð40¡C to +105¡C. Withstanding Voltage: 1000 Vrms at
sea level. Latching Force: 6.5 lbs. minimum per position. Optional polarization
plug.
Single Row, 0.100" Centers
Stock Mfr.Õs No. of Dim. A
No. Type Pos. Inches
EACH
1-99 100-499 500-999
518-0150 65039-035 2 0.200 .32 .29 .24
518-0151 65039-034 3 0.300 .36 .33 .27
518-0152 65039-033 4 0.400 .39 .35 .29
518-0153 65039-032 5 0.500 .45 .41 .34
518-0154 65039-031 6 0.600 .52 .47 .39
518-0155 65039-030 7 0.700 .52 .47 .39
518-0156 65039-029 8 0.800 .57 .51 .43
518-0157 65039-027 10 1.000 .66 .59 .49
Double Row, 0.100 ´0.100" Centers
518-0170 65043-035 4 0.200 .54 .49 .41
518-0171 65043-034 6 0.300 .52 .47 .39
518-0172 65043-033 8 0.400 .63 .57 .48
518-0173 65043-032 10 0.500 .88 .80 .66
518-0174 65043-031 12 0.600 .48 .43 .36
518-0175 65043-030 14 0.700 1.25 1.12 .94
518-0176 65043-029 16 0.800 1.09 .98 .82
518-0177 65043-027 20 1.000 1.54 1.39 1.16
518-0178 65043-017 40 2.000 2.09 1.88 1.56
Stock Mfr.Õs Spring
AWG Plating*
No. Type Force
EACH
1-99 100-499 500-999
518-0129 47716-000 18, 20 High 3 .16 .14 .12
518-0130 48266-000 18, 20 Standard 1 .33 .29 .24
518-0003 47750-000 22, 24, 26 Ultra-High 3 .16 .14 .12
518-9997 47712-000 22, 24, 26 High 4 .39 .35 .29
518-0132 48234-000 22, 24, 26 High 1 .32 .29 .24
518-0131 48235-000 22, 24, 26 Standard 1 .32 .29 .24
518-0134 47747-000 22, 24, 26 Standard 3 .16 .14 .12
518-0135 47748-000 28, 30, 32 High 3 .16 .14 .12
518-0133 48252-000 28, 30, 32 Standard 2 .32 .29 .24
*1=30 µ inch gold over nickel with gold flash; 2=15 µ inch gold over nickel with gold flash; 3=100 µ inch tin-lead; 4=
40 µ inch gold over nickel with gold flash.
Handtools
Lightweight, rugged hand tools have ratchet-action handle that assures
complete crimp cycle. For application on crimp-to-wire PV receptacles
and pins.
518-0050. HT-73. Mini PV, 18-20 AWG ...............................EACH 548.08
518-0051. HT-80. PV Removal Tool .....................................EACH 1.29
518-0052. HT-95. Mini PV, 22-32 AWG ...............................EACH 548.08
518-0054. HT-49. Maxi PV, 18-20 AWG...............................EACH 575.28
518-0055. HT-48. Mini PV, 22-26 AWG ...............................EACH 575.28
518-0056. HT-102. Pin Contacts, 22-32 AWG......................EACH 535.84
Bergcon¨System Crimp-To-Wire
MaxiPVªReceptacles
Two-piece design provides low resistance, high pressure, gas-light connection. Mate to 0.025"
round or square pins. 0.125" spacing. Contact has brass body, beryllium copper spring and gold
finish. Current Rating: 5 A continuous depending on wire size. Type 46227 accepts AWG 18 or
20. Type 46237 accepts AWG 22, 24, or 26. Resistance: 4 m½ maximum. Temperature
Range: Ð65¡C to +125¡C. Come with standard spring force, recommended for Maxi-Latch
housing 12 through 56 positions. UL recognized, CSA certified.
518-0120. 46227-000. 1-99 ......................................................................................EACH .44
100-999...................................................................................................................... EACH .39
518-0121. 46237-000. 1-99 ......................................................................................EACH .44
100-999...................................................................................................................... EACH .39
Male Crimp-To-Wire Pins
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Crimp-to-Wire Pin Shown Installed in Mini-Latch Housing
Crimp-to-wire pin fits in mini-latch housings. Mates to MiniPV receptacles.
0.100" minimum spacing. Brass contact and gold finish. Current Rating: 3 A
continuous depending on wire size. Resistance: 5 m½ maximum.
Temperature Range: Ð65¡C to +125¡C. UL recognized.
518-0100. 48115-000. For 28-32 AWG. 1-99 ................................EACH .58
100-999 ...........................................................................................EACH .52
518-0101. 48116-000. For 22-26 AWG. 1-99 ................................EACH .50
100-999 ...........................................................................................EACH .45
518-0102. 48117-000. For 18-20 AWG. 1-99 ................................EACH .58
100-999 ...........................................................................................EACH .52
Daisy Chain Jumpers
Bergcon¨System Mini JumpªJumpers
Stock Mfr.Õs Plating
No. Type
EACH
1-99 100-499 500-999
518-0005 65474-002 100 µ inch tin-lead over nickel .15 .13 .11
518-0009 65474-010 30 µ inch gold over nickel .18 .16 .14
Bergcon¨System Polarization Plug
Polarization plugs for mini and maxi latch housings are made of nylon and come in white. Temperature Range: Ð40¡C to
+105 ¡C. UL recognized.
518-0025. 65307-001. 1-99 ................................................................................................................................EACH .12
100-999................................................................................................................................................................ EACH .11
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Mini-PV Receptacle Shown with Latch Housing
Mate to 0.019 inch and 0.025 inch round or square pins. Dual-metal contact design provides constant retention force after
repeated cycles. These female receptacles have beryllium-copper spring and brass body. Offer superior electrical and
mechanical characteristics. Standard spring force is recommended for use in Mini-Latch housings 40-72 positions. High
spring force for Mini-Latch housings 10-50 positions.
65474 Series. Jumpers feature high density packaging, stackable on 0.100" spacing. Offer single row, two positions per
row. For bussing, programming and switch replacement. Replace conventional printed circuit board switches. Virtually
eliminates accidental de-programming. Mate with 0.025" square and round pins. Dual metal PV contact design provide
excellent retention after repeated cycling. Available in glass-filled thermoplastic polyester housing, color blue. Gold flash
over nickel finish. Insulation Resistance: 1 ´10
5
M½ minimum. Temperature Range: Ð65¡C to +125¡C. Contact has a
brass or cupro nickel body and a beryllium copper spring. Rated at 3 A maximum, with initial resistance of 11 m½
maximum, 15 m½ maximum after tests. UL recognized, CSA certified.
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MAXI-PV Contacts Provide Constant High Electrical and Mechanical Reliability After Repeated Cycles
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Board As Shown Not Included With Jumpers
Eliminate wire measuring, stripping, soldering or hand-tool terminating. Maxi-PV contacts provide constant high electrical
and mechanical reliability after repeated cycles. Contact has brass body and beryllium copper spring. Contact Area: 1 µm
(40 µ inch) gold over nickel. Reminder: Gold flash. Current Rating: 2.5 A. Resistance: 4 m½ maximum. Insertion Force
(Max.): 4,30 N (430 gf) with withdrawal force (min.) 0,75 N (75 gf). Temperature Range: Ð65¡C to +105¡C. AWG
28 stranded copper wire conductor with PVC insulation. PVC shrinkable tubing. Packaging: 250 contacts per reel.
518-0001. 47254-000 ................................................................................................................................. PER REEL 230.35
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