February 2009
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2
SG6901A — CCM PFC / Flyback PWM Combination Controller
SG6901A
CCM PFC/Flyback PWM Comb ination Contro ller
Features
Interleaved PFC/PWM Switching
Low Startup and Operating Current
Innovative Switching Charge Multiplier Divider
Multi-vector Control for Improved PFC Output
Transient Response
Average-Current-Mode Control for PFC
Programmable Two-Level PFC Output Voltage
Protections
PFC and PWM Feedback Open-Loop Protection
Cycle-by-Cycle Current Limiting for PFC/PWM
Slope Compensation for PWM
H/L Line Over-Power Compensation for PWM
Brownout Protection
Over-Temperature Protection (OTP)
Applications
Switching Power Supplies with Active PFC and
Standby Power
High-Power Adaptors
Description
The highly integrated SG6901A is designed for power
supplies with boost PFC and flyback PWM. It requires
very few external components to achieve versatile
protections. It is available in a 20-pin SOP package.
A proprietary interleave-switching feature synchronizes
the PFC and PWM stages and reduces switching noise.
For PFC stage, the proprietary multi-vector control
scheme provides a fast transient response in a low-
bandwidth PFC loop, in which the overshoot and
undershoot of the PFC voltage are clamped. If the
feedback loop is broken, the SG6901A shuts off PFC to
prevent extra-high voltage on output.
For the flyback PWM, the synchronized slope
compensation ensures the stability of the current loop
under continuous-conduction-mode operation. Built-in
line-voltage compensation maintains constant output-
power limit. Hiccup operation during output overloading
is also guaranteed.
In addition, SG6901A provides protection functions,
such as brownout and RI pin open/short protection.
Ordering Information
Part Number Operating
Temperature Range Eco
Status Package Packing
Method
SG6901ASZ -30°C to +85°C RoHS
20-Lead, Small Outline Integrated
Circuit (SOIC), JEDEC
MS013, .300 inch, Wide Body
Tape & Reel
For Fairchild’s defini t i on of “green” Eco St atus, pleas e visit: http://www.fairchildsemi.com/company/green/rohs_green.html.
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 2
SG6901A — CCM PFC / Flyback PWM Combination Controller
Application Circuit
Figure 1. Typical Application
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 3
SG6901A — CCM PFC / Flyback PWM Combination Controller
Block Diagram
Figure 2. Block Diagram
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 4
SG6901A — CCM PFC / Flyback PWM Combination Controller
Marking Informa ti on
Figure 3. Top Mark
Pin Configuration
Figure 4. Pin Configuration
T- S=SOP
P- Z=Lead Free
Null=regular package
XXXXXXXX- Wafer Lot
Y: Year; WW: Week
V: Assembly Location
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 5
SG6901A — CCM PFC / Flyback PWM Combination Controller
Pin Definitions
Pin # Name Description
1 VRMS
Line voltage detection. The pin is used for PFC multiplier, RANGE control of PFC output
voltage, and brownout protection. For brownout protection, the controller is disabled after a
delay time when the VRMS voltage drops below a threshold.
2 RI
Reference setting. One resistor connected between RI and ground determines the switching
frequency. The switching frequency is equal to [1560 / RI] KHz, where RI is in KΩ. For example,
if RI is equal to 24KΩ, the switching frequency is 65KHz.
3 OTP
Over-temperature protection. A constant current is output from this pin. An external NTC
thermistor must be connected from this pin to ground. The impedance of the NTC thermistor
decreases whenever the temperature increases. Once the voltage of the OTP pin drops below
the OTP threshold, the SG6901A is disabled.
4 IEA
PFC current amplifier output. The signal from this pin is compared with an internal sawtooth
to determine the pulse width for PFC gate drive.
5 IPFC
The inverting input of the PFC current amplifier. Proper external compensation circuits result
in excellent input power factor via average-current-mode control.
6 IMP
The non-inverting input of the PFC current amplifier and the output of multiplier. Proper
external compensation circuits results in excellent input power factor via average-current-mode
control.
7 ISENSE
Current limit. A resistor from this pin to GND sets the current limit.
8 FBPWM
The control input for voltage-loop feedback of PWM stage. It is internally pulled high
through a 6.5kΩ resistance. Usually an external opto-coupler from secondary feedback circuit is
connected to this pin.
9 IPWM
The current-sense input for the flyback PWM. Via a current sense resistor, this pin provides
the control input for peak-current-mode control and cycle-by-cycle current limiting.
10 AGND
Signal ground.
11 SS
Soft start. During startup, the SS pin charges an external capacitor with a 50µA (RI=24KΩ)
constant current source. The voltage on FBPWM is clamped by SS during startup. In the event
of a protection condition occurring and/or PWM being disabled, the SS pin is quickly
discharged.
12 OPWM
The totem-pole output drive for the flyback PWM MOSFET. This pin is internally clamped under
17V to protect the MOSFET.
13 GND
Power ground.
14 OPFC
The totem-pole output drive for the PFC MOSFET. This pin is internally clamped under 17V
to protect the MOSFET.
15 VDD
The power supply pin.
16 RANGE
The RANGE pin has high impedance whenever the VRMS voltage is lower than a threshold.
The PFC output voltage at low line can be reduced to improve efficiency.
17 OVP
The PFC stage over-voltage input. The comparator disables the PFC output driver if the
voltage at this input exceeds a threshold. This pin can be connected to FBPFC or it can be
connected to the PFC boost output through a divider network.
18 FBPFC
The feedback input for PFC voltage loop. The inverting input of PFC error amplifier. This pin
is connected to the PFC output through a divider network.
19 VEA
The error amplifier output for PFC voltage feedback loop. A compensation network (usually
a capacitor) is connected between this pin and ground. A large capacitor value results in a
narrow bandwidth and improves the power factor.
20 IAC
This input is used to provide current reference for the multiplier.
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 6
SG6901A — CCM PFC / Flyback PWM Combination Controller
Absolute Maximum Ratings
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be
operable above the recommended operating conditions and stressing the parts to these levels is not recommended.
In addition, extended exposure to stresses above the recommended operating conditions may affect device
reliability. The absolute maximum ratings are stress ratings only.
Symbol Parameter Min. Max. Unit
VDD DC Supply Voltage 25 V
IAC Input AC Current 2 mA
VHIGH OPWM, OPFC, IAC -0.3 25.0 V
VLOW Others -0.3 7.0 V
PD Power Dissipation at TA< 50 1.15 W
TJ Operating Junction Temperature -40 +125 °C
TSTG Storage Temperature Range -55 +150 °C
ӨJC Thermal Resistance (Junction-to-Case) +23.64 °C/W
TL Lead Temperature (Soldering) +260 °C
Human Body Model, JESD22-A114 4.5 KV
ESD Electrostatic Discharge Capability
Machine Model, JESD22-A115 250 V
Notes:
1. All voltage values, except differential voltage, are given with respect to GND pin.
2. Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device.
Recommended Operating Conditions
The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended
operating conditions are specified to ensure optimal performance to the datasheet specifications. Fairchild does not
recommend exceeding them or designing to Absolute Maximum Ratings.
Symbol Parameter Min. Max. Unit
TA Operating Ambient Temperature -30 +85 °C
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 7
SG6901A — CCM PFC / Flyback PWM Combination Controller
Electrical Characteristics
VDD=15V and TA=25°C unless otherwise specified.
Symbol Parameter Conditions Min. Typ. Max. Units
VDD SECTION
VDD-OP Continuously Operating Voltage 20 V
IDD-ST Startup Current 0V < VDD < VDD-ON 10 25 µA
IDD-OP Operating Current VDD=15V; OPFC,
OPWM Open; RI=24K 6 10 mA
VDD-ON Start Threshold Voltage 11 12 13 V
VDD-OFF Minimum Operating Voltage 9 10 11 V
VDD-OVP V
DD OVP Threshold 23.5 24.5 25.5 V
tD-VDDOVP Debounce Time of VDD OVP 8 25 µs
OSCILLATOR SECTION
fOSC PWM Frequency RI=24K 62 65 68 KHz
RI RI Pin Resistance Range 15.6 47.0 KΩ
RI-OPEN RI Pin Open Protection If RI>RI-OPEN, SG6901A
Turns Off 200 KΩ
RI-SHORT RI Pin Short Protection If RI<RI-SHORT,
SG6901A Turns Off 2
KΩ
VRMS SECTION (for UVP and RANGE)
VRMS-UVP-1 RMS AC Voltage Under-Voltage
Protection Threshold (with tUVP delay) 0.75 0.80 0.85 V
VRMS-UVP-2 Recovery Level on VRMS
VRMS-UVP-
1 +
0.16V
VRMS-
UVP-1 +
0.18V
VRMS-
UVP-1 +
0.2V
V
tD-PWM When UVP Occurs, Interval from PFC
Off to PWM Off tUVP-
Min+9 tUVP-
Min+14 ms
tUVP Under-Voltage Protection Delay Time 150 195 240 ms
VRMS-H High VRMS Threshold for RANGE
Comparator
1.90 1.95 2.00 V
VRMS-L Low VRMS Threshold for RANGE
Comparator
1.55 1.60 1.65 V
tRANGE Range-Enable Delay Time 140 170 200 ms
VOL Output Low Voltage of RANGE Pin Io=1mA 0.5 V
IOH Output High Leakage Current of
RANGE Pin RANGE=5V 50 nA
Continued on the f ol l owing page…
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 8
SG6901A — CCM PFC / Flyback PWM Combination Controller
Electrical Characteristics
VDD=15V and TA=25°C unless otherwise specified.
Symbol Parameter Conditions Min. Typ. Max. Units
PFC STAGE
Voltage Error Amplifier
VREF Reference Voltage 2.95 3.00 3.05 V
Av Open-Loop Gain 60 dB
Zo Output Impedance 110 KΩ
OVPPFC PFC Over-Voltage Protection (OVP Pin) 3.20 3.25 3.30 V
OVPPFC PFC Feedback Voltage Protection
Hysteresis 60 90 120 mV
tOVP-PFC Debounce Time of PFC OVP 40 70 120 µs
VFBPFC-H Clamp-High Feedback Voltage 3.10 3.15 3.20 V
GFBPFC-H Clamp-High Gain 0.5 µA/mV
VFBPFC-L Clamp-Low Feedback Voltage 2.75 2.85 2.90 V
GFBPFC-L Clamp-Low Gain 6.5 mA/mV
IFBPFC-L Maximum Source Current 1.5 2.0 mA
IFBPFC-H Maximum Sink Current 70 110 µA
UVPFBPFC PFC Feedback Under-Voltage Protection 0.35 0.40 0.45 V
tUVP-FBPFC Debounce Time of PFC UVP 40 70 120 µs
CURRENT ERROR AMPLIFIER
VOFFSET Input Offset Voltage ((-) > (+)) 8 mV
AI Open-Loop Gain 60 dB
BW Unit Gain Bandwidth 1.5 MHz
CMRR Common Mode Rejection Ratio VCM=0 to +1.5V 70 dB
VOUT-HIGH Output High Voltage 3.2 V
VOUT-LOW Output Low Voltage 0.2 V
IMR1, IMR2 Reference Current Source RI=24K
(IMR=20+IRI•0.8) 50 70 µA
IL Maximum Source Current 3 mA
IH Maximum Sink Current 0.25 mA
Continued on the f ol l owing page…
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 9
SG6901A — CCM PFC / Flyback PWM Combination Controller
Electrical Characteristics
VDD=15V and TA=25°C unless otherwise specified.
Symbol Parameter Conditions Min. Typ. Max. Units
PEAK CURRENT LIMIT
IP Constant Current Output RI=24K 90 100 110 µA
VRMS=1.05V 0.15 0.20 0.25 V
VPK
Peak Current Limit Threshold
Voltage Cycle-by-Cycle Limit (VSENSE
< VPK) VRMS=3V 0.35 0.40 0.45 V
tPD-PFC Propagation Delay 200 ns
tLEB-PFC Leading-Edge Blanking Time 270 350 450 ns
MULTIPLIER
IAC Input AC Current Multiplier Linear Range 0 360 µA
IMO–max Maximum Multiplier Current Output RI=24K 250 µA
IMO-1 Multiplier Current Output (Low-line,
High-Power)
VRMS=1.05V; IAC=90µA;
VEA=7.5V; RI=24K 200 250 280 µA
IMO–2 Multiplier Current Output (High-line,
High-Power)
VRMS=3V; IAC=264µA;
VEA=7.5V; RI=24K 65 85 µA
VIMP Voltage of IMP Open 3.4 3.9 4.4 V
PFC OUTPUT DRIVER
VZ Output Voltage Maximum (Clamp) VDD=20V 16 18 V
VOL-PFC Output Voltage Low VDD=15V; IO=100mA 1.5 V
tPFC Interval OPFC Lags Behind OPWM
at Startup 9.0 11.5 14.0 ms
VOH-PFC Output Voltage High VDD=13V; IO=100mA 8 V
tR-PFC Rising Time VDD=15V; CL=5nF;
O/P=2V to 9V 40 70 120 ns
tF-PFC Falling Time VDD=15V; CL=5nF;
O/P=9V to 2V 40 60 110 ns
DCYMAX Maximum Duty Cycle 93 98 %
PWM STAGE
FBPWM
Av-PWM FB to Current Comparator
Attenuation 2.5 3.1 3.5 V/V
ZFB Input Impedance 4 5 7 K
IFB Maximum Source Current 0.8 1.2 1.5 mA
FBOPEN-LOOP PWM Open-Loop Protection Voltage 4.2 4.5 4.8 V
tOPEN-PWM PWM Open-Loop Protection Delay
Time 45 56 70 ms
tOPEN-PWM-
Hiccup
Interval of PWM Open-Loop
Protection Reset 450 600 750 ms
Continued on the f ol l owing page…
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 10
SG6901A — CCM PFC / Flyback PWM Combination Controller
Electrical Characteristics
VDD=15V and TA=25°C unless otherwise specified.
Symbol Parameter Conditions Min. Typ. Max. Units
PWM CURRENT SENSE
tPD-PWM Propagation Delay to
Output VDD=15V, OPWM<=9V 60 120 ns
VLIMIT-1 Peak Current Limit
Threshold Voltage1 RANGE=Open 0.65 0.70 0.75 V
VLIMIT-2 Peak Current Limit
Threshold Voltage2 RANGE=Ground 0.60 0.65 0.70 V
tLEB-PWM Leading-Edge Blanking
Time
270 350 450 ns
VSLOPE Slope Compensation
VS=VSLOPE x (Ton/T)
VS: Compensation
Voltage Added to Current
Sense
0.45 0.50 0.55 V
PWM OUTOUT DRIVER
VZ-PWM Output Voltage Maximum
(Clamp) VDD=20V 16 18 V
VOL-PWM Output Voltage Low VDD=15V; IO=100mA 1.5 V
VOH-PWM Output Voltage High VDD=13V; IO=100mA 8 V
tR-PWM Rising Time VDD=15V; CL=5nF;
O/P=2V to 9V 30 60 120 ns
tF-PWM Falling Time VDD=15V; CL=5nF;
O/P=9V to 2V 30 50 110 ns
DCYMAXPWM Maximum Duty Cycle 73 78 83 %
OTP SECTION
IOTP OTP Pin Output Current RI=24K 90 100 110 µA
VOTP-ON Recovery Level on OTP 1.35 1.40 1.45 V
VOTP-OFF OTP Threshold Voltage 1.15 1.20 1.25 V
tOTP OTP Debounce Time 8 25 µs
SOFT START SECTION
ISS Constant Current Output
for Soft-Start RT=24K 44 50 56 µA
RD Discharge RDSON 470
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 11
SG6901A — CCM PFC / Flyback PWM Combination Controller
Typical Performance Characteristics
Startup Current (I
DD-ST
) vs. Temperature
0
5
10
15
20
25
-40 -25 -10 5 20 35 50 65 80 95 110 125
T emperatureC)
IDD-ST (µA)
Minimum Operating Voltage (VDD-OFF) vs. Temperature
9.0
9.4
9.8
10.2
10.6
11.0
-40 -25 -10 5 20 35 50 65 80 95 110 125
T emperature (°C)
V
DD-OFF
(V)
Figure 5. Startup Current Figure 6. VDD Turn-Off Threshold Voltage
4.0
5.2
6.4
7.6
8.8
10.0
-40 -25 -10 5 20 35 50 65 80 95 110 125
Temperature (°C)
Operating Current (I
DD-OP
) vs. Temperature
I
DD-OP
(mA)
62
63
64
66
67
68
-40 -25 -10 5 20 35 50 65 80 95 110 125
Temperature (°C)
PWM Frequency (f
OSC
) vs. Temperature
f
OSC
(KHz)
Figure 7. Operating Current Figure 8. PWM Frequency
11.0
11.4
11.8
12.2
12.6
13.0
-40 -25 -10 5 20 35 50 65 80 95 110 125
Temperature (°C)
Start Threshold Voltage (V
DD-ON
) vs. Temperature
V
DD-ON
(V)
23.5
23.9
24.3
24.7
25.1
25.5
-40 -25 -10 5 20 35 50 65 80 95 110 125
V
DD
Over-Voltage Protection (V
DD-OVP
) vs. Temperature
V
DD-OVP
(V)
Temperature (°C)
Figure 9. VDD Turn-On Threshold Voltage Figure 10. VDD OVP Threshold Voltage
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 12
SG6901A — CCM PFC / Flyback PWM Combination Controller
Typical Performance Characteristics
1.90
1.92
1.94
1.96
1.98
2.00
-40 - 25 -10 5 20 35 50 65 80 95 110 125
High VRMS Threshold for RANGE Comparator (V
RMS-H
) vs. Temperature
VRMS-H (V)
Temperature (°C)
2.95
2.97
2.99
3.01
3.03
3.05
-40 -25 -10 5 20 35 50 65 80 95 110 125
Reference Voltage (V
REF
) vs. Temperature
VREF (V)
TemperatureC)
Figure 11. High VRMS Threshold for RANGE Comparator Figure 12. Reference Voltage
1.55
1.57
1.59
1.61
1.63
1.65
-40 -25 -10 5 20 35 50 65 80 95 110 125
Temperature (°C)
Low VRMS Threshold for RANGE Comparator (V
RMS-L
)
vs. Temperature
V
RMS-L
(V)
40
56
72
88
104
120
-40 -25 -10 5 20 35 50 65 80 95 110 125
t
R-PFC
(ns)
Rising Time (t
R-PFC
) vs. Temperature
Temperature (°C)
Figure 13. Low VRMS Threshold for RANGE Comparator Figure 14. OPFC Rising Time
3.20
3.22
3.24
3.26
3.28
3.30
-40 -25 -10 5 20 35 50 65 80 95 110 125
PFC Over-Voltage Protection (OVP
PFC
) vs. Temperature
OVP
PFC
(V)
Temperature (°C)
40
54
68
82
96
110
-40 -25 -10 5 20 35 50 65 80 95 110 125
Falling Time (t
F-PFC
) vs. TemperatureC)
t
F-PFC
(ns)
Temperature (°C)
Figure 15. PFC OVP Threshold Voltage Figure 16. OPFC Falling Time
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 13
SG6901A — CCM PFC / Flyback PWM Combination Controller
Typical Performance Characteristics
93
94
95
96
97
98
-40 -25 -10 5 20 35 50 65 80 95 110 125
Maximum Duty Cycle (DCY
MAX
) vs. Temperature
DCY
MAX
(%)
Temperature (°C)
0.65
0.67
0.69
0.71
0.73
0.75
-40 -25 -10 5 20 35 50 65 80 95 110 125
Peak Current Limit Threshold Voltage 1 (V
LIMIT-1
) vs. Temperature
V
LIMIT-1
(V)
Temperature (°C)
Figure 17. PFC Maximum Duty Cycle Figure 18. Peak Current Limit Threshold Voltage
4.20
4.32
4.44
4.56
4.68
4.80
-40 -25 -10 5 20 35 50 65 80 95 110 125
PWM Open-Loop Protection Voltage (FB
OPEN-LOOP
) vs. Temperature
FB
OPEN-LOOP
(V)
Temperature (°C)
0.60
0.62
0.64
0.66
0.68
0.70
-40 -25 -10 5 20 35 50 65 80 95 110 125
Peak Current Limit Threshold Voltage 2 (V
LIMIT-2
) vs. Temperature
V
LIMIT-2
(V)
Temperature (°C)
Figure 19. PWM Open-Loop Protection Voltage Figure 20. Peak Current Limit Threshold Voltage2
30
46
62
78
94
110
-40 -25 -10 5 20 35 50 65 80 95 110 125
Falling Time (t
F-PWM
) vs. Temperature
t
F-PWM
(ns)
Temperature (°C)
73
75
77
79
81
83
-40 -25 -10 5 20 35 50 65 80 95 110 125
PWM Maximum Duty Cycle (DCY
MAXPWM
) vs. Temperature (°C)
DCY
MAXPWM
(%)
Temperature (°C)
Figure 21. OPWM Falling Time Figure 22. PWM Maximum Duty Cycle
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 14
SG6901A — CCM PFC / Flyback PWM Combination Controller
Typical Performance Characteristics
1.15
1.17
1.19
1.21
1.23
1.25
-40 -25 -10 5 20 35 50 65 80 95 110 125
OTP Threshold Voltage (V
OTP-OFF
) vs. Temperature
V
OTP-OFF
(V)
Temperature (°C)
Figure 23. VDD OTPurn Threshold Voltage
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 15
SG6901A — CCM PFC / Flyback PWM Combination Controller
Functional Description
SG6901A is a highly integrated PFC/PWM combination
controller. Many functions and protections are built in to
provide a compact design. The following sections
describe the operation and function.
Switching Frequency and Current Sources
The switching frequency can be programmed by the
resistor RI connected between RI pin and GND. The
relationship is:
(kHz)
) (k R
1560
f
I
OSC = (1)
For example, a 24K resistor RI results in a 65KHz
switching frequency. Accordingly, a constant current, IT,
flows through RI:
(mA)
) (k R
1.2V
I
I
T= (2)
IT is used to generate internal current reference.
Line Voltage Detection (VRMS)
Figure 24 shows a resistive divider with low-pass
filtering for line-voltage detection on the VRMS pin. The
VRMS voltage is used for the PFC multiplier, brownout
protection, and range control.
For brownout protection, SG6901A is disabled with a
195ms delay if the voltage VRMS drops below 0.8V.
For PFC multiplier and range control, refer to the PFC
Operation section below for details.
Figure 24. Line Voltage Detection Circuit
Interleave Switching
The SG6901A uses interleaved switching to
synchronize the PFC and flyback stages, which
reduces switching noise and spreads the EMI
emissions. Figure 25 shows off-time, tOFF, inserted
between the turn-off of the PFC gate drive and the turn-
on of the PWM.
For an universal input (90 ~ 264VAC) power supply
applying active boost PFC and flyback as a second
stage, the output voltage of PFC is usually designed
around 250V at low line and 390V at high line. This can
improve the efficiency at low-line input. The RANGE pin
(open-drain structure) is used for the two-level output
voltage setting.
Figure 25. Interleaved Switching Pattern
PFC Operation
The purpose of a boost active power factor corrector
(PFC) is to shape the input current of a power supply.
The input current waveform and phase follow that of the
input voltage. Average-current-mode control is utilized
for continuous-current-mode operation for the PFC
booster. With the innovative multi-vector control for
voltage loop and switching charge multiplier-divider for
current reference, excellent input power factor is
achieved with good noise immunity and transient
response. Figure 26 shows the total control loop for the
average-current-mode control circuit.
The current source output from the switching charge
multiplier-divider can be expressed as:
()
µA
VVI
KI RMS
EAAC
MO 2
×
×= (3)
As shown in Figure 26, the current output from the IMP
pin is the summation of IMO and IMR1. IMR1 and IMR2
are identical fixed-current sources used to pull high the
operating point of the IMP and IPFC pins since the
voltage across RS goes negative with respect to
ground. Constant current sources IMR1 and IMR2 are
typically 60µA.
Through the differential amplification of the signal
across RS, better noise immunity is achieved. The
output of IEA is compared with an internal sawtooth
and the pulse width for PFC is determined. Through the
average current-mode control loop, the input current IS
is proportional to IMO:
SS2MO RIRI
×
=
×
(4)
According to Equation 4, the minimum value of R2 and
maximum of RS can be determined since IMO should
not exceed the specified maximum value.
There are different concerns in determining the value of
the sense resistor RS. The value of RS should be small
enough to reduce power consumption, but large
enough to maintain the resolution. A current
transformer (CT) may be used to improve efficiency of
high-power converters.
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 16
SG6901A — CCM PFC / Flyback PWM Combination Controller
To achieve good power factor, the voltage for VRMS and
VEA should be kept as constant as possible, according
to Equation 5. Good RC filtering for VRMS and narrow
bandwidth (lower than the line frequency) for voltage
loop are suggested for better input current shaping.
The transconductance error amplifier has output
impedance ZO and a capacitor CEA (1µF ~ 10µF)
should be connected to ground. This establishes a
dominant pole f1 for the voltage loop:
EAO
1CZ2
1
f
××
=
π
(5)
The average total input power can be expressed as:
AC
EA
2
RMS
EA
AC
RMS
2
RMS
EAAC
RMS
MORMS
(rms)
IN
(rms)
IN
R
V
2
V
V
R
Vin
V
V
VI
V
IV
IVPin
×=
×
×
×
×
×
×=
(6)
From Equation 6, VEA, the output of the voltage error
amplifier, controls the total input power and the power
delivered to the load.
Figure 26. Average-Current-Mode Control Loop
Multi-Vector Error Amplifier
Although the PFC stage has a low bandwidth voltage
loop for better input power factor, the innovative multi-
vector error amplifier provides a fast transient response
to clamp the overshoot and undershoot of the PFC
output voltage.
0 shows the block diagram of the multi-vector error
amplifier. When the variation of the feedback voltage
exceeds ±5% of the reference voltage, the
transconductance error amplifier adjusts its output
impedance to increase the loop response.
Figure 27. Multi-Vector Error Amplifier
PFC Over-Voltage Protect ion
Using a voltage divider from the output of PFC to the
OVP pin, the PFC output voltage can be safely
protected. Once the voltage on the OVP pin is over
OVPPFC, the OPFC is disabled. THE OPFC is not
enabled again until the OVP voltage falls below
OVPPFC.
Cycle-by-Cycle Current Limi t ing
SG6901A provides cycle-by-cycle current limiting for
both PFC and PWM stages. Figure 28 shows the peak
current limit for the PFC stage. The PFC gate drive is
terminated once the voltage on the ISENSE pin goes
below VPK.
The voltage of VRMS determines the voltage of VPK. The
relationship between VPK and VRMS is shown in Figure 28.
The amplitude of the constant current, Ip, is determined
by the internal current reference according to:
I
PR
1.2V
2 I ×= (8)
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 17
SG6901A — CCM PFC / Flyback PWM Combination Controller
Figure 28. VRMS Controlled Current Limiting
The peak current of the ISENSE is given by
(VRMS<1.05V):
S
PP
SENSE_peak R
0.2V-)R(I
I ×
= (8)
Flyback PWM and Slope Compensation
As shown in Figure 29, peak-current-mode control is
utilized for flyback PWM. The SG6901A inserts a
synchronized 0.5V ramp at the beginning of each
switching cycle. This built-in slope compensation
ensures stable operation for continuous current-mode
operation.
When the IPWM voltage, across the sense resistor,
reaches the threshold voltage (0.9V), the OPWM is
turned off after a small propagation delay tPD-PWM.
To improve stability or prevent sub-harmonic
oscillation, a synchronized positive-going ramp is
inserted at every switching cycle.
Figure 29. Peak Current Control Loop
Limited Power Control
Every time the output of the power supply is shorted or
overloaded, the FBPWM voltage increases. If the
FBPWM voltage is higher than a designed threshold,
FBOPEN-LOOP (4.5V) for longer than tOPEN-PWM
(56ms), the OPWM is turned off.
As long as the voltage on the VDD pin is larger than
VDD-OFF (minimum operating voltage), the OPWM is not
enabled. This protection is reset every tOPEN-PWM-Hiccup
interval. A low-frequency hiccup mode protection
prevents the power supply from being overheated
under overload conditions.
Over-Temperature Protection
The OTP pin provides for over-temperature protection.
A constant current is output from this pin. If RI is equal
to 24K, the magnitude of the constant current is
100µA. An external NTC thermistor must be connected
from this pin to ground, as shown as Figure 30. When
the OTP voltage drops below VOTP-OFF (1.2V), SG6901A
is disabled and does not recover until OTP voltage
exceeds VOTP-ON (1.4V).
Figure 30. OTP Function
Soft Star t
During startup of PWM stage, the SS pin charges an
external capacitor with a constant current source. The
voltage on FBPWM is clamped by the SS voltage
during startup. In the event of a protected condition
and/or PWM is disabled, the SS pin quickly discharges.
Gate Driver
SG6901A output stage is a fast totem-pole gate driver.
The output driver is clamped by an internal 18V Zener
diode to protect the external power MOSFET.
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 18
SG6901A — CCM PFC / Flyback PWM Combination Controller
Physical Dimensions
0.10 C
C
A
SEE DETAIL A
NOTES: UNLESS OTHERWISE SPECIFIED
A) THIS PACKAGE CONFORMS TO JEDEC
MS-013, VARIATION AC, ISSUE E
B) ALL DIMENSIONS ARE IN MILLIMETERS.
C) DIMENSIONS DO NOT INCLUDE MOLD
FLASH OR BURRS.
E) LANDPATTERN STANDARD: SOIC127P1030X265-20L
PIN ONE
INDICATOR
0.25
110
BCA
M
20 11
B
X 45°
SEATING PLANE
GAGE PLANE
DETAIL A
SCALE: 2:1
SEATING PLANE
LAND PATTERN RECOMMENDATION
F) DRAWING FILENAME: MKT-M20BREV3
0.65
1.27
2.25
9.50
13.00
12.60
11.43
7.60
7.40
10.65
10.00
0.51
0.35 1.27
2.65 MAX
0.30
0.10
0.33
0.20
0.75
0.25
(R0.10)
(R0.10)
1.27
0.40
(1.40)
0.25
D) CONFORMS TO ASME Y14.5M-1994
Figure 31. 20-Pin Small Outline Integrated Circuit (SOIC)
Pack age drawings are provided as a service to customers consideri ng Fai rchild components . Drawings may c hange i n any manner
without notice. P l ease note the revi sion and/or date on t he drawing and contac t a Fairchild S emiconductor represent ative to v er ify
or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically
the warranty therein, which covers Fairchild products.
Always visit Fairchild Semiconductor’ s online packaging area for the most recent package drawings:
http://www.fairchildsemi.com/packaging/.
© 2008 Fairchild Semiconductor Corporation www.fairchildsemi.com
SG6901A • Rev. 1.0.2 19
SG6901A — CCM PFC / Flyback PWM Combination Controller