L235-4090AHLGBBAC0 - LUMILEDS HOLDING B.V.

ILLUMINATION

RoHS

COMPLIANT

FEATURES AND BENEFITS PRIMARY APPLICATIONS

1000–5000 lumen strips enabling ecacies of up to 157 lm/W Downlights

A full range of CCT/CRI oerings: 2200–5700K with 70–90CRI minimums Indoor Area Lighting

Complete integrated solution guarantees simplied supply chain and

faster time to market Specialty Lighting

Backside adhesive for attachment to heat sink allows for ease of mounting

and assembly

Available with solder terminals or push-in wire connectors for easy

electrical connection

UL-recognized component [E335118]

5 year limited warranty

LUXEON XF-3535L is a fully integrated solution optimized for lighting

applications requiring exible linear LED arrays that can easily t into

any luminaire housing form factor. The turnkey solution minimizes time

to market and simplies supply chain by reducing optical and mechanical

design efforts. Combined with LUXEON 3535L, LUXEON XF-3535L

provides the same powerful optical performance guaranteed by

LUXEON LEDs.

LUXEON XF-3535L

Turnkey solution on a exible substrate

with optimized performance and uniform

light distribution

Table of Contents

General Product Information ......................................................................2

Test Conditions .....................................................................................2

Part Number Nomenclature ..........................................................................2

Lumen Maintenance .................................................................................2

Environmental Compliance ...........................................................................2

Performance Characteristics ......................................................................3

Product Selection Guide..............................................................................3

Congurations ......................................................................................4

Electrical and Thermal Characteristics..................................................................4

Absolute Maximum Ratings .......................................................................5

Characteristic Curves .............................................................................6

Spectral Power Distribution Characteristics .............................................................6

Radiation Pattern Characteristics ......................................................................6

Color Bin Denition ..................................................................................7

Mechanical Dimensions...........................................................................8

L235-xxyyAHLGBAAC0 ...............................................................................8

L235-xxyyAHLGBBAC0 ...............................................................................9

L235-xxyyAHLCBAAC0 ..............................................................................10

L235-xxyyAHLCBBAC0 ..............................................................................11

L235-xxyyAMLF5WAD0..............................................................................12

L235-xxyyAULM5JAI0................................................................................13

IDC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Assembly Precautions ...........................................................................14

Packaging Information...........................................................................15

Reel Dimensions ...................................................................................15

Appendix ......................................................................................16

Flexible Substrate Material...........................................................................16

TIM/PSA Material ...................................................................................16

Connectors ........................................................................................16

General Product Information

Test Conditions

The nominal current for LUXEON XF-3535L is 100mA x the number of parallel LED strings. A LUXEON XF-3535L conguration with

6 parallel strings has a nominal drive current of 600mA.

The LEDs on LUXEON XR-3535L are tested and specied individually at a junction temperature of 25°C with a drive current of

100mA and pulse duration of 20ms. The minimum, typical, and maximum performance numbers for LUXEON XF-3535L in this

datasheet are derived from the individual LED measurements. The condence level on all minimum and maximum performance

parameters in this datasheet is 99% to within individual LED tolerance.

Part Number Nomenclature

Part numbers for LUXEON XF-3535L follow the convention below:

L 2 3 5 – A A B B A C L D E F A G 0

Where:

A A – designates nominal ANSI CCT (22=2200K, 27=2700K, 30=3000K, 35=3500K, 40=4000K, 50=5000K, 57=5700K)

B B – designates minimum CRI (80=80CRI, 85=90CRI)

C – designates number of LEDs per board (H=36, M=56, U=108)

D – designates strip length (C=300mm, F=525mm, G=600mm, M=1150mm)

E – designates strip width (5=5.25mm, B=10mm)

F – designates electrical connectivity (A=tin contacts at same end (36-up), B=two connectors at the same end

(36-up), W=two connectors at opposite ends (56-up), J=two connectors at opposite ends (108-up))

G – designates typical forward voltage (C=18V, D=21V, I=36V)

Therefore, the following part number is used for a LUXEON XF-3535L 3000K 80CRI, 56 LEDs per board, 525mm length, 5.25mm

width, two connectors at opposite ends and forward voltage of 21V:

L 2 3 5 – 3 0 8 0 A M L F 5 W A D 0

Lumen Maintenance

Please contact your local Sales Representative or Lumileds Technical Solutions Manager for more information about the long-

term performance of this product.

Environmental Compliance

Lumileds LLC is committed to providing environmentally friendly products to the solid-state lighting market. LUXEON XF-3535L is

compliant to the European Union directives on the restriction of hazardous substances in electronic equipment, namely the RoHS

Directive 2011/65/EU and REACH Regulation (EC) 1907/2006. Lumileds LLC will not intentionally add the following restricted materials to

its products: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated diphenyl ethers (PBDE).

Performance Characteristics

Product Selection Guide

Table 1. Product performance of LUXEON XF-3535L at 100mA/LED[1], Tj=25ºC.

NOMINAL

CCT

MINIMUM

CRI [2]

LUMINOUS FLUX [3, 5] (lm)TYPICAL LUMINOUS

EFFICACY (lm/W)

TYPICAL FORWARD

VOLTAGE (Vf)

TEST CURRENT

(mA) PART NUMBER [4]

MINIMUM TYPICAL

2200K 80

1080 1206 112 18 600 L235-2280AHLxByAC0

1680 1876 112 21 800 L235-2280AMLF5WAD0

3240 3618 112 36 900 L235-2280AULM5JAI0

2700K

1368 1476 137 18 600 L235-2780AHLxByAC0

2128 2296 137 21 800 L235-2780AMLF5WAD0

4104 4428 137 36 900 L235-2780AULM5JAI0

1080 1224 113 18 600 L235-2790AHLxByAC0

1680 1904 113 21 800 L235-2790AMLF5WAD0

3240 3672 113 36 900 L235-2790AULM5JAI0

3000K 80

1368 1512 140 18 600 L235-3080AHLxByAC0

2128 2352 140 21 800 L235-3080AMLF5WAD0

4104 4536 140 36 900 L235-3080AULM5JAI0

3500K 80

1512 1548 143 18 600 L235-3580AHLxByAC0

2352 2408 143 21 800 L235-3580AMLF5WAD0

4536 4644 143 36 900 L235-3580AULM5JAI0

4000K

1512 1584 147 18 600 L235-4080AHLxByAC0

2352 2464 147 21 800 L235-4080AMLF5WAD0

4536 4752 147 36 900 L235-4080AULM5JAI0

1224 1368 127 18 600 L235-4090AHLxByAC0

1904 2128 127 21 800 L235-4090AMLF5WAD0

3672 4104 127 36 900 L235-4090AULM5JAI0

5000K 80

1512 1692 157 18 600 L235-5080AHLxByAC0

2352 2632 157 21 800 L235-5080AMLF5WAD0

4536 5076 157 36 900 L235-5080AULM5JAI0

5700K

1512 1548 143 18 600 L235-5780AHLxByAC0

2352 2408 143 21 800 L235-5780AMLF5WAD0

4536 4644 143 36 900 L235-5780AULM5JAI0

1584 1692 157 18 600 L235-5770AHLxByAC0

2464 2632 157 21 800 L235-5770AMLF5WAD0

4752 5076 157 36 900 L235-5770AULM5JAI0

Notes for Table 1:

1. The nominal drive current is 100 mA x the number of parallel strings in LUXEON XF-3535L. See table 2 for physical congurations.

2. Lumileds maintains a tolerance of ±2 on CRI measurements for individual LUXEON 3535L LEDs.

3. Lumileds maintains a tolerance of ±7.5% on luminous ux measurements for individual LUXEON 3535L LEDs.

4. “x” and “y” are part number attributes as described in the Part Number Nomenclature section: here x/y = G/A, G/B, C/A, or C/B.

5. Maximum luminous ux non-uniformity (i.e. LED to LED luminous ux variation) = 15 %.

Congurations

Table 2. Congurations for LUXEON XF-3535L.

PART NUMBER [1] LED

COUNT

FLEX STRIP

LENGTH (MM)

FLEX STRIP

WIDTH (MM)

LED PITCH [2, 3]

(MM)

ELECTRICAL

CONFIGURATION

ELECTRICAL

CONNECTION

L235-xxyyAHLGBAAC0 36 600 10 16.67 6 Parallel x 6 Series LEDs Tin Contacts

L235-xxyyAHLGBBAC0 36 600 10 16.67 6 Parallel x 6 Series LEDs IDC Connectors

L235-xxyyAHLCBAAC0 36 300 10 8 6 Parallel x 6 Series LEDs Tin Contacts

L235-xxyyAHLCBBAC0 36 300 10 8 6 Parallel x 6 Series LEDs IDC Connectors

L235-xxyyAMLF5WAD0 56 525 5.25 8.45 8 Parallel x 7 Series LEDs IDC Connectors

L235-xxyyAULM5JAI0 108 1150 5.25 10 9 Parallel x 12 Series LEDs IDC Connectors

Notes for Table 2:

1. “x” and “y” are part number attributes as described in the Part Number Nomenclature section.

2. LED pitch is measured from optical center to optical center of neighboring LED packages.

3. LED pitch varies for 300mm and 600mm length ex strips. See mechanical drawings for details.

4. See Appendix for details on electrical connectors.

Electrical and Thermal Characteristics

Table 3. Electrical and thermal characteristics for LUXEON XF-3535L at 100mA/LED, Tj=25ºC.

PART NUMBER [1]

FORWARD VOLTAGE (Vf) [2] TYPICAL TEMPERATURE

COEFFICIENT OF FORWARD

VOLTAGE (mV/°C) [3]

TYPICAL THERMAL RESISTANCE

JUNCTION TO SOLDER PAD (°C/W) [4, 5]

MINIMUM TYPICAL MAXIMUM RΘJ-S RΘS-B

L235-xxyyAHLGBzAC0 17.4 18 18.6 -9 0.69 0.69

L235-xxyyAHLCBzAC0 17.4 18 18.6 -9 0.69 0.83

L235-xxyyAMLF5WAD0 20.3 21 21.7 -10.5 0.45 0.54

L235-xxyyAULM5JAI0 34.8 36 37.2 -18 0.23 0.28

Notes for Table 3:

1. “x,” “y” and “z” are part number attributes as described in the Part Number Nomenclature section.

1. Lumileds maintains a tolerance of ±0.1V on forward voltage measurements.

2. Measured between 25°C and 85°C.

3. LED ΔVF/ΔTJ measured between TJ = 25°C and TJ = 85°C.

4. RΘJ-S specied from peak LED junction to TS (thermal contact point) next to LED. See Application Brief AB203 for details.

5. RΘS-B specied from TS (thermal contact point) next to LED, to bottom of exible adhesive (heat sink).

Absolute Maximum Ratings

Table 4. Absolute maximum ratings for LUXEON XF-3535L.

PARAMETER MAXIMUM PERFORMANCE

DC Forward Current [1] 200mA x Number of parallel strings

Peak Pulsed Forward Current [2] 240mA x Number of parallel strings

LED Junction Temperature [3] (DC & Pulse) 125°C

ESD Sensitivity IEC 61000 4-2 Level 1 (±2kV contact/air discharge)

Operating Case Temperature [4] -40°C to 85°C

Flex Substrate [5] 105°C

Storage Temperature <30°C <65%RH for ≤1year

Reverse Voltage (Vreverse) [6, 7] -5V x Number of series LEDs

UL Recognition LUXEON XF-3535L UL recognized for Class 2 drivers.

Substrate and white reective coating UL94 V0 ammability rated.

LED Shear Force ≥5kgF

Notes for 4:

1. Ripple current with a frequency of 50–150Hz is allowed, as long as the average of the current waveform is below 200mA/LED, and the maximum of the current waveform

is lower than 240mA/LED.

2. At 10% duty cycle and pulse width 10ms.

3. Proper current de-rating must be observed to maintain junction temperature below the maximum.

4. TS thermal contact point as dened in Application Brief AB203.

5. As per UL746 rating.

6. LUXEON 3535L LEDs are not designed to be driven in reverse bias.

7. At maximum reverse current of 10μA/LED.

Characteristic Curves

Spectral Power Distribution Characteristics

Figure 1: Typical relative intensity vs. wavelength for LUXEON 3535L color spectrum 80CRI at 100mA, Tj=25ºC.

Radiation Pattern Characteristics

Figure 2: Typical radiation pattern for LUXEON XF-3535L at 100mA/LED, Tj=25ºC.

100

150

200

250

300

350

400

-90 -70 -50 -30 -10 10 30 50 70 90

Candela per kilo-lumen (cd/klm)

Angle (degrees)

Color Bin Denition

Table 5. 3-step MacAdam ellipse color bin denitions for LUXEON XF-3535L.

NOMINAL CCT COLOR SPACE CENTER POINT [1]

(cx, cy)

MAJOR AXIS,

ELLIPSE ROTATION

Angle, Θ

2200 Single 3-step MacAdam ellipse (0.5056, 0.4152) 0.00727 0.00400 50.8°

2700 Single 3-step MacAdam ellipse (0.4578, 0.4101) 0.00810 0.00420 53.7°

3000 Single 3-step MacAdam ellipse (0.4338, 0.4030) 0.00834 0.00408 53.2°

3500 Single 3-step MacAdam ellipse (0.4073, 0.3917) 0.00927 0.00414 54.0°

4000 Single 3-step MacAdam ellipse (0.3818, 0.3797) 0.00939 0.00402 53.7°

5000 Single 3-step MacAdam ellipse (0.3447, 0.3553) 0.00822 0.00354 59.6°

5700 Single 3-step MacAdam ellipse (0.3287, 0.3417) 0.00746 0.00320 59.1°

Notes for Table 5:

1. Lumileds maintains a tolerance of ±0.01 on x and y color coordinates.

Figure 3: 3-step MacAdam ellipse illustration for Table 5.

Mechanical Dimensions

L235-xxyyAHLGBAAC0

Notes for Figure 4:

1. Drawings are not to scale.

2. All dimensions are in millimeters.

Figure 4: Mechanical dimensions for L235-xxyyAHLGBAAC0.

Figure 5: Electrical circuit diagram for L235-xxyyAHLGBAAC0.

L235-xxyyAHLGBBAC0

Notes for Figure 6:

1. Drawings are not to scale.

2. All dimensions are in millimeters.

Figure 6: Mechanical dimensions for L235-xxyyAHLGBBAC0.

Figure 7: Electrical circuit diagram for L235-xxyyAHLGBBAC0.

L235-xxyyAHLCBAAC0

Notes for Figure 8:

1. Drawings are not to scale.

2. All dimensions are in millimeters.

Figure 8: Mechanical dimensions for L235-xxyyAHLCBAAC0.

Figure 9: Electrical circuit diagram for L235-xxyyAHLCBAAC0..

L235-xxyyAHLCBBAC0

Notes for Figure 10:

1. Drawings are not to scale.

2. All dimensions are in millimeters.

Figure 10: Mechanical dimensions for L235-xxyyAHLCBBAC0.

Figure 11. Electrical circuit diagram for L235-xxyyAHLCBBAC0.

L235-xxyyAMLF5WAD0

Notes for Figure 12:

1. Drawings are not to scale.

2. All dimensions are in millimeters.

Figure 12: Mechanical dimensions for L235-xxyyAMLF5WAD0.

Linear (mm) Angular

XX. ± 0.30 ± 1º

XX.X ± 0.20 ± 0º30’

XX.XX ± 0.10 ± 0º00’30’’

Tolerances unless otherwise specified

Figure 13. Electrical circuit diagram for L235-xxyyAMLF5WAD0.

L235-xxyyAULM5JAI0

Notes for Figure 14:

1. Drawings are not to scale.

2. All dimensions are in millimeters.

Figure 14: Mechanical dimensions for L235-xxyyAULM5JAI0.

Figure 15. Electrical circuit diagram for L235-xxyyAMLF5WAD0.

Linear (mm) Angular

XX. ± 0.30 ± 1º

XX.X ± 0.20 ± 0º30’

XX.XX ± 0.10 ± 0º00’30’’

Tolerances unless otherwise specified

IDC Connector

Notes for Figure 16:

1. Drawings are not to scale.

2. All dimensions are in millimeters.

3. Contact material: Phosphor Bronze. Contact Plating: Pure Tin.

4. Accepted Wire Gauge: 24 Gauge Solid or Stranded. Dimension A=0.37.

Assembly Precautions

LUXEON XF-3535L emitter package contains a silicone overcoat to protect the LED chip and extract the maximum amount

of light. As with most silicones used in LED optics, care must be taken to prevent any incompatible chemicals from directly or

indirectly reacting with the silicone.

The silicone overcoat used in the LUXEON emitter is gas permeable. Consequently, oxygen and volatile organic compound

(VOC) gas molecules can diuse into the silicone overcoat. VOCs may originate from adhesives, solder uxes, conformal coating

materials, potting materials and even some of the inks that are used to print the PCBs.

Some VOCs and chemicals react with silicone and produce discoloration and surface damage. Other VOCs do not chemically

react with the silicone material directly but diuse into the silicone and oxidize during the presence of heat or light. Regardless of

the physical mechanism, both cases may aect the total LED light output. Since silicone permeability increases with temperature,

more VOCs may diuse into and/or evaporate out from the silicone.

Please refer to Application Brief AB203 for more details on VOCs and other incompatible chemicals.

Figure 16: AVX Series 9176-400 IDC Connector for LUXEON XF-3535L.

Table 6. Number of units per reel for LUXEON XF-3535L.

PART NUMBER [1] MAXIMUM UNITS PER REEL (SPI) UNIT DESCRIPTION

L235-xxyyAHLGBAAC0 100 600mm length, without IDC connectors

L235-xxyyAHLCBAAC0 200 300mm length, without IDC connectors

L235-xxyyAHLGBBAC0 25 600mm length, with IDC connectors

L235-xxyyAHLCBBAC0 50 300mm length, with IDC connectors

L235-xxyyAMLF5WAD0 25 525mm length

L235-xxyyAULM5JAI0 13 1150mm length

Notes for Table 6:

1. All part numbers use the same reel size.

Packaging Information

Reel Dimensions

Notes for Figure 17:

1. Drawings are not to scale.

2. All dimensions are in millimeters.

3. Pre-cut individual units delivered mechanically in tape and reel. Units joined together by small Kapton tape for easy separation.

Figure 17: Reel dimensions for LUXEON XF-3535L.

Appendix

Flexible Substrate Material

The polyimide-based copper-clad laminate exible substrate has very good bending stability. Recommended usage: bending

radius >10mm. The base dielectric is a 1-mil-thick polyimide layer with typical dielectric strength of 5.75 kVDC/mil. A high-

reectivity high-reliability white coating with reectivity of about 90% in the visible light wavelength range is applied over the

exible substrate. This coating has a typical dielectric strength of 2.85kVDC/mil.

TIM/PSA Material

LUXEON XF-3535L is included with a backside thermally conductive PSA (pressure sensitive adhesive). The backside PSA is

designed to provide an improved thermal interface to the heat-sink.

LUXEON XF-3535L adhesive has a typical 4kV dielectric strength (for this 0.1mm thick-layer).

Recommended application process (Flex with backside PSA). See Application Brief for more details:

1. Use a new, lint-free swab and 50:50 mix of IPA and water to clean the mounting surface.

2. Remove the liner on the PSA.

3. Apply the tape to substrate with use of a squeegee, hand roller or nger pressure to help reduce the potential for air

entrapment under the tape during its application.

4. The adhesion of the PSA to the mounting surface will reach 90% of its peak strength after 1 day. Heat and pressure can be

used to accelerate the curing cycle. For example, good adhesion has been achieved by storing LUXEON XF-3535L for one

hour at 80°C. Results may vary with dierent heat sink materials. Lumileds recommends that customers always perform their

own testing.

Connectors

The LUXEON XF-3535L is available with optional electrical connectors. See Table 2 for standard options.

There are two connectors positioned at the same end for the 10mm-wide Flex strips and two connectors at opposite ends for the

5.25-wide Flex strips.

The AVX 9176-400 Series of connectors are Insulation-Displacement Connectors that allow direct wire to board electrical

connection.

The connectors allow the use of unstripped (insulated) wires, without soldering and can handle very high drive currents (up to

6000mA at Ta=105°C).

Accepted Wire Gauge Size is: 24 Gauge Solid or Stranded.

Optional white mating cap to cover the wire can be acquired from AVX (MPN: 609176001415100).

DS142 LUXEON XF-3535L

Product Datasheet 20160402

LUXEON is a registered trademark of the Lumileds Holding B.V.

in the United States and other countries.

lumileds.com

Neither Lumileds Holding B.V. nor its aliates shall be liable for any kind of loss of data or

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information and data. Although Lumileds Holding B.V. and/or its aliates have attempted to

provide the most accurate information and data, the materials and services information and data

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the contents and correctness of the provided information and data. Lumileds Holding B.V. and its

aliates reserve the right to make changes without notice. You as user agree to this disclaimer

and user agreement with the download or use of the provided materials, information and data.

About Lumileds

Lumileds is the global leader in light engine technology. The company develops, manufactures and distributes groundbreaking

LEDs and automotive lighting products that shatter the status quo and help customers gain and maintain a competitive edge.

With a rich history of industry “rsts,” Lumileds is uniquely positioned to deliver lighting advancements well into the future by

maintaining an unwavering focus on quality, innovation and reliability.

To learn more about our portfolio of light engines, visit lumileds.com.