2044
Catalogue 1654742
Revised 5-04
Dimensions are in inches and
millimetres unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Conversion Rate:
25.4mm = 1 inch
Products for Industrial &
Commercial Applications Specifications subject to
change. www.tycoelectronics.com
AMP MONO-SHAPE MARK II
Connectors in In-Line Mating Technology
Application Tooling (continued)
Flexible Harness Maker –
FHM
The FHM is a fully-automatic
machine featuring modular set
up. It is built to manufacture
harnesses by processing both
IDC connectors and crimp
terminals.
The basic machine includes a
12 wire selector, a station that
cuts the wires to length, a
stripping station, a double-
crimp unit, two crimping
presses and wire end ejector for
doubling and daisy chains.
A gripper unit takes the wire
from the base machine and
transfers it to the attached IDC
station. Sequential processing
allows the manufacturing of
cross-overs and bridges as well
as double-crimps, depending
on the type of IDC connector
used.
The IDC workstations are easily
reconfigured for processing our
different IDC connector
systems. They include all the
necessary processing
operations for IDC termination
with minimum change-over and
set up times.
Quality checks integrated in the
manufacturing process ensure
the highest quality harness for
every production run.
■Manufacturing of harnesses
with 2.5 mm pitch IDC con-
nectors and/or 5.0 mm pitch
IDC connectors and/or with
crimp terminals.
■IDC Workstations are
available for the following
connector systems:
●AMP DUOPLUG 2.5
●AMP DUOPLUG 2.5
Mark II
●AMP DUOPLUG Power
●AMP multifitting Mark II
●AMP MONO-SHAPE
Mark II
■The IDC Workstations can
also be used as separate
semi-automatic machines
with manual wire transfer.
■The specific key coding of
the IDC connector is done on
the IDC Workstation.
■Integrated test equipment
checks the coding and the
insertion depth of the wire,
and performs a continuity
test. A spark testing unit is
also available as an option.
■Wire printing and single
housing insertion possible.
■Operator PC interface
displays machine status and
production data; different
languages available.
■Low maintenance costs and
the capability of off-site
troubleshooting via modem.
■Ergonomic and easy to
operate through a Touch
Screen Display.
Power Supply:
400 V AC, 50 Hz
Air Pressure:
6 bar
Wire Size Range:
0.22 mm2up to 1.5 mm2
Wire Length:
220 mm up to 2,500 mm
Insulation Diameter Range:
1.2 mm up to 3.0 mm
Wire Type:
Stranded conductors
Technical Features Technical Data
METRIC
Dimensions are
millimetres over inches