44
Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles
FASTON Terminals (Insulated and Uninsulated)
Printed Circuit Board
Tabs and Receptacles
Product Facts
Full line of PCB tabs and
receptacles
Straight and right-angle
tabs available in .250,
.187 and .110 series
Receptacles produced in
.250/.205 x .032 or .025.
Standard or low insertion
force receptacles available
Strip product for automatic
insertion
Compatible with industry
insertion equipment or full
line of equipment available
from Tyco Electronics
Tyco Electronics now offers
a complete line of Printed
Circuit Board tabs and
receptacles. Tyco Electronics
PCB product can be found
in switches and on control
boards around the world.
Our product offering
includes .250, .187 and
.110 series vertical tabs,
.250 and .187 right-angle
tabs and .250/.205 vertical
receptacles. Product is
available in loose piece and
strip form. In a short time,
our product offering has
grown from a handful of part
numbers to dozens of parts.
We continue to add to our
product family as design
changes, innovation and
customers‘ requirements
expand.
Insertion equipment is
available for our entire strip
product. The semi-automatic,
air-powered Modular
Insertion System (MIS)
Bench machine is available
for customers with moderate
insertion requirements. The
compact, fully automatic
Comp-U-Sertor II machine
is available for applications
where larger volumes will
be inserted and where
programmable,
microprocessor controlled
equipment is desired.
Insertion heads for both
pieces of equipment are
interchangeable, requiring
less equipment investment.
Tyco Electronics will also
custom build a complete
“pass through” system for
high-end customer
applications.
The Tyco Electronics
product has been designed
to be compatible with
industry insertion equipment.
In many cases, this product
will work as a “drop in”
replacement for existing
product. In some cases,
slight modifications or
minor tooling changes are
necessary. Please consult
Technical Support or the
Global Application Tooling
Group for more details.
Tyco Electronics is one of
the only companies that
offers printed circuit board
tabs and receptacles as
well as the crimp to wire
receptacles and tabs that
offer a complete solution for
your packaging needs.
45
Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
FASTON Terminals (Insulated and Uninsulated)
Printed Circuit Board
Tabs and Receptacles
Dimensions Material Terminal Part No.
WL K E and Finish Strip2Loose Piece1
.502 .125 .312 Tin Plated Brass X X 63839-13
12.75 3.18 7.92
.312 .547 .157 .312 Tin Plated Brass X X 63986-1
7.92 13.89 3.99 7.92
.552 .150 .312 Tin Plated Brass 1217566-1
14.02 3.81 7.92
.295 .622 .125 .312 X X 62409-13
7.49 15.80 3.18 7.92 Tin Plated Brass 1217056-1
.487 .125 .312 Tin Plated Brass X X 62650-13
12.37 3.18 7.92
.280 .532 .175 .312 Tin Plated Brass X X 63650-13
7.11 13.51 4.45 7.92
.622 .125 .452 Tin Plated Brass X X 63900-1
15.80 3.18 11.48 63755-13
1Board Hole Size:.060/.053 [1.52/1.35] Dia.
2Insertion equipment available.
3Dimple.
.312
[7.92]
.330
[8.38]
Dimple
.430
[10.92]
Material Terminal Part No.
and Finish Strip1Loose Piece
Tin Plated Brass X X 63066-1 63067-1
1Insertion equipment available.
.200
[5.08]
E
Hole
250 Series Printed Circuit
Board Tabs
Stock Thickness — .032 [0.81]
Board Hole Size
.055 ± .002 [1.40 ± 0.05] Dia.
R
R
Stock Thickness — .032 [0.81]
Board Hole Size
.100 ± .002 [2.54 ± 0.05] Dia.
R
R
Note: All part numbers are RoHS compliant.
46
Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
FASTON Terminals (Insulated and Uninsulated)
Printed Circuit Board
Tabs and Receptacles
E
L
Hole
Dimensions Material Terminal Part No.
LKE and Finish Strip1Loose Piece
.552 .150 .312 Tin Plated Brass X X 63862-121742188-12
14.02 3.81 7.92 X X 63824-1 63849-1
.582 .180 .312 Tin Plated Brass X X 1217136-1
14.78 4.57 7.92 X X 1217421-1
.650 .150 .410 Tin Plated Brass X X 1217126-12
16.51 3.81 10.41
.710 .150 .470 Tin Plated Brass X X 1217125-1 1217169-1
18.03 3.81 11.94
.780 .150 .540 Tin Plated Brass X X 1217127-1
26.18 3.81 13.72 X X 1217167-1
1Insertion equipment available.
2Dimple.
L
.312
[7.92]
.125
[3.18]
.200
[5.08]
Dimension Material Terminal
L and Finish Part No.
1.062 Tin Plated Brass X X 63949-1
26.97
1.207 Tin Plated Brass X X 63950-1
30.66
250 Series Printed Circuit
Board Tabs (Continued)
Stock Thickness — .032 [0.81]
Board Hole Size
.055 ± .002 [1.40 ± 0.05] Dia.
K
R
R
Stock Thickness — .032 [0.81]
Board Hole Size
.055 ± .002 [1.40 ± 0.05] Dia.
.312
[7.92]
.200
[5.08]
R
R
Note: All part numbers are RoHS compliant.
47
Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
FASTON Terminals (Insulated and Uninsulated)
Printed Circuit Board
Tabs and Receptacles
.295
[7.49]
A
L
.330
[8.38]
.200
[5.08]
Style Fits Dimensions Material Part No.
Tab AL
and Finish Strip Loose Piece
.032 (LIF) .075 .480 Tin Plated Brass 63968-1
0.81 .1.91 12.19
.032 ..075 .480 Tin Plated Brass 63969-1 1217080-1
0.81 .1.91 12.19
A.025 (LIF) .075 .480 Tin Plated Brass 63994-1
0.64 .1.91 12.19
.510 Tin Plated Brass 1217137-12
.025 ..075 12.95
0.64 .1.91 .480 Tin Plated Brass 1217180-1
12.19
B.020 .——Tin Plated 1217107-11
0.51 .Phos Bronze
.250 x .016
C 6.35 x 0.41 Tin Plated Brass 62751-1 62806-1
Spade
1Horizontal mount.
2.180 [4.57] length — solder legs.
250 Series Printed Circuit
Board Tabs (Continued)
Right-Angle Printed Circuit
Board Tabs
Stock Thickness — .032 [0.81]
Board Hole Size
.055 ± .002 [1.40 ± 0.05] Dia.
.250/.205 Printed Circuit
Board Receptacles
Stock Thickness — .016 [0.41]
R
.150
[3.81]
.200
[5.08]
L
Hole
Dimensions Material Terminal
LW and Finish Part No.
.525 .070 Tin Plated Brass X X 62411-11
13.34 1.78
.545 .160 Tin Plated Brass X X 60284-21
13.84 4.06
1Loose piece only.
.250
[6.35]
.205
[5.21]
.125
[3.18]
L
W
205 Series
Printed Circuit Board Only
Stock Thickness — .020 [0.51]
Board Hole Size
.100 – .095 [2.54 – 2.41] Dia.
Dimensions Material Terminal Part No.
EL and Finish Strip1Loose Piece
.312 .800 Tin Plated Brass X X 63951-1 1217754-1
7.92 20.32
.358 .630 Tin Plated Brass 928814-1
9.09 16.00
.738 1.00 Tin Plated Brass 63952-1
18.74 25.40
1Insertion equipment available.
R
R
R
R
E
.295
[7.49]
.062
[1.57]
.100
[2.54]
.250
[6.35]
.295
[7.49]
.290
[7.37]
A B C
Note: All part numbers are RoHS
compliant.
48
Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
FASTON Terminals (Insulated and Uninsulated)
Printed Circuit Board
Tabs and Receptacles
AB
C
Type Board Dimensions Material Terminal
Thickness TLEH and Finish Part No.
.055 .250 .332 .250 .283 Pre-Tin Brass X X 61543-12
A1.38 6.35 8.43 6.35 7.19
.062 .250 .332 .250 .283 Pre-Tin Brass X X 62403-12
1.57 6.35 8.43 6.35 7.19
B.062 .545 .250 Tin Plated Brass X X 61907-11
1.57 13.84 6.35
C.062 .250 .332 .250 .303 Pre-Tin Brass X X 62221-12
1.57 6.35 8.43 6.35 7.70
1Loose piece only.
2Insertion equipment available.
Tab Board Dimensions Material Terminal Part No.
Thickness Hole Size LH
and Finish Strip2Loose Piece
.032 .053-.057 .487 .280 Tin Plated X X 63525-111217057-11
0.81 1.35-1.45 12.37 7.11 Brass
.487 .285 Tin Plated.. X X 63603-1 1217131-1
.020 .050-.054 12.37 7.24 Brass
0.51 1.27-1.37 .440 .312 Tin Plated X X 63838-1
11.18 7.92 Brass
1Dimple.
2Insertion equipment available.
187 Series
Printed Circuit Board Tabs
Stock Thickness — .020 [0.51]
.187
[4.75]
.187
[4.75]
.187
[4.75]
R
R
R
R
.200
[5.08]
.125
[3.18]
.045
[1.14]
.250
[6.35]
Note: All part numbers are RoHS compliant.
49
Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
FASTON Terminals (Insulated and Uninsulated)
Printed Circuit Board
Tabs and Receptacles
.200
[5.08]
.150
[3.81]
Hole
E
L
.312
[7.92]
Tab Dimensions Material Terminal Part No.
Thickness LE and Finish Strip3Loose Piece
.490 .250 Tin Plated Brass X X 63860-11
12.45 6.35 1742361-1
.032 .710 .470 Tin Plated Brass X X 1217124-1
0.81 18.03 11.94
.635 .395 Tin Plated Brass 1217332-12
16.13 10.03
.020 .490 .250 Tin Plated Brass X X 1742362-1 63982-1
0.51 12.45 6.35
1Dimple.
2No hole or dimple.
3Insertion equipment available.
Stock Board Material and Finish Terminal
Thickness Hole Size Part No.
.032 .053-.057 Tin Plated Brass X X 1217061-1.
0.81 1.35-1.45 1217756-11
.020 .050-.054 Tin Plated Brass X X 1217062-1.
0.51 1.27-1.37 1217156-11
1Loose piece.
.575
[14.61] .250
[6.35]
.122-.128
[3.10-3.25]
.200
[5.08]
.045-.050
[1.14-1.27]
.187
[4.75] .294
[7.47]
.150
[3.81]
.055
[1.40] Hole
R
R
R
R
187 Series
Printed Circuit Board Tabs
(Continued)
Right-Angle Printed Circuit
Board Tabs
Tab Size Material UL 941Color Dimensions Insulator
TW Part No.
“187” Series Nylon V2 Natural .320 .260 360041-1
.020 [0.51] Thick 8.13 6.60
“250” Series Nylon V2 Natural .380 .320 360042-1
.032 [0.81] Thick 9.65 8.13
1Flammability rating.
Tab Caps 187 and 250
Series
.155
[3.94]
.380
[9.62]
Note: All part numbers are RoHS compliant.
50
Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
FASTON Terminals (Insulated and Uninsulated)
Printed Circuit Board
Tabs and Receptacles
AB
.110
[2.79]
.280
[7.11]
L
C
.280
[7.11]
.110
[2.79]
D
.280
[7.11]
.110
[2.79]
.158
[4.01]
L
.110
[2.79]
.280
[7.11]
L
Style Mating Hole Dim. Material Terminal
Diameter L and Finish Part No.
A.060-.055 .490 Tin Plated Brass X X 61134-31
1.52-1.40 12.45
.067-.063 .485 X X 61968-12
B1.70-1.60 12.32 Tin Plated Brass X X 62437-11
.490 Tin Plated Brass X X 62395-12
12.45
.622 Tin Plated Brass X X 63756-12,3.
.044-.048 15.80
C1.12-1.22 .910 Tin Plated Brass 63794-14.
23.11
.622 Tin Plated Brass 1217514-1
15.80
.067-.073 .490 Pre-tin/ X X 62669-12
1.70-1.85 12.45 Pre-copper
.062-.068 .545 Tin Plated Brass 1217577-12
D1.57-1.73 13.84
1Loose piece only.
2Insertion machine available.
3.032 [0.81] Stock.
4.060 [1.52] Tab width.
R
R
.110 Series Printed Circuit
Board Tabs
Stock Thickness — .020 [0.51]
Right-Angle Printed Circuit
Board Tabs
.315
[8.00]
.114
[2.90]
.118
[3.00]
.197
[5.00]
.528
[13.41]
Tab PCB Hole Material Terminal
Thickness Dia. +0/-.01 [+0/-.03] and Finish Part No.
.032 .055 Tin Plated Brass 725963-2
0.81 1.40
.020 .051 Tin Plated Brass 725996-2
0.51 1.30
R
R
Note: All part numbers are RoHS compliant.
51
Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
FASTON Terminals (Insulated and Uninsulated)
Printed Circuit Board
Tabs and Receptacles
The FASTON RAST 5 Tab
Header Assembly system is
designed to provide a RAST
5 interface to a Printed
Circuit Board. The RAST 5
Standard defines and
standardizes the connector
mating interface. 250 Series
Tabs are placed on 5mm
center lines with a plastic
shroud that has keying,
polarization, and locking
features that help prevent
mismating of the
corresponding RAST 5
female receptacle housing.
The header assembly is
designed to accept any
RAST 5 compliant female
receptacle system or
individual quick connects.
The most common
application for this product
is for household appliance
controls where OEMs want
to minimize the possibility
of crossed wires. It is also
suited for other applications
such as gaming, vending,
and exercise equipment
controls as well as
residential, commercial and
industrial HVAC and light
industrial equipment. The
system comes fully
assembled and is easily
press fit into the board for
the soldering operation.
Preassembly of the tabs
into the Header ensures tab
perpendicularity to the
board. The solder leg PCB
layout is based on the
Industry Standard for similar
systems available on the
market. To further enhance
correct placement onto the
board, the vertical system
includes a plastic post
which allows Header
placement to be polarized.
FASTON RAST 5 Tab Header
Assembly, 250 Series
Product Facts
.250 x .032 [6.3 x 0.8]
FASTON Tabs built on 5 mm
centerlines
Shrouded Header Assembly
that conforms to the
European RAST 5 Standard
Mating Tyco Electronics
Connector Families include
Positive Lock RAST 5
Connector System,
AMP Standard Timer
RAST 5, AMP multifitting,
AMP multifitting MKII,
AMP MONO-SHAPE TAB
MKI, and AMP MONO-SHAPE
MKII
Vertical and Right-Angle
Versions available in 2
through 8 positions
Tin Plated Brass Tabs are
Standard, Silver Plated Tab
Versions are available upon
Request
Lead Free Design is RoHS
and ELV Compliant
UL 94 V-0 Housing meets
Glow Wire IEC 60695-1
Section 30.2.3 – 750°
NO FLAME
Component Recognition
USR and CSR under
File No. E28476
VDE tested according to
DIN EN61984 (VDE0627):
2002-09; EN61984: 2001
VDE Reg. No. B718
See Tyco Electronics Catalogs
296599, 889803, 1308197,
1308209 for the complete line of
RAST products.
Material
UL 94 V-0, 6/6 Nylon
52
Catalog 82004 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 10-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
FASTON Terminals (Insulated and Uninsulated)
Printed Circuit Board
Tabs and Receptacles
Vertical Orientation
A
.587
[14.90]
.504
[12.80]
Right-Angle Orientation
A
.504
[12.80]
.705
[17.90]
.587
[14.90]
.660
[16.70]
Vertical Orientation PCB Layout
(Ref.) from Component Side
.098
[2.50]
.197
[5.00]
.049
[1.25]
.252
[6.40]
.049
[1.25]
Ø .098
[2.50]
PCB Tab Position 1 Hole for
Polarizing Peg
Typ.
Typ.
.197
[5.00] Typ. Ø .053 ± .001
[1.35 ± 0.05]
Right-Angle Orientation
PCB Layout
(Ref.) from Component Side
PCB Tab Position 1
Edge of PCB
Ø .053 ± .001
[1.35 ± 0.05]
.394
[10.00]
.197
[5.00]
.049
[1.25]
Typ.
.049
[1.25]
.197
[5.00] Typ. Typ.
FASTON RAST 5 Tab Header
Assembly, 250 Series
(Continued)
No. of RAST 5 Part Numbers
Positions Configuration Dim. A Vertical Right-Angle
02-A .484 [12.30] 521382-2 521384-2
02-B .484 [12.30] 1-521382-2 1-521384-2
02-C .484 [12.30] 2-521382-2 2-521384-2
2 02-E .484 [12.30] 3-521382-2 3-521384-2
02-G .484 [12.30] 4-521382-2 4-521384-2
02-I .484 [12.30] 5-521382-2 5-521384-2
02-P .484 [12.30] 6-521382-2 6-521384-2
03-A .681 [17.30] 521382-3 521384-3
303-B .681 [17.30] 1-521382-3 1-521384-3
03-D .681 [17.30] 2-521382-3 2-521384-3
.681 [17.30] 3-521382-3 3-521384-3
04-A .878 [22.30] 521382-4 521384-4
04-B .878 [22.30] 1-521382-4 1-521384-4
404-C .878 [22.30] 2-521382-4 2-521384-4
04-F .878 [22.30] 3-521382-4 3-521384-4
04-G .878 [22.30] 4-521382-4 4-521384-4
.878 [22.30] 5-521382-4 5-521384-4
05-B 1.075 [27.30] 521382-5 521384-5
5 1.075 [27.30] 1-521382-5 1-521384-5
1.075 [27.30] 2-521382-5 2-521384-5
1.075 [27.30] 3-521382-5 3-521384-5
606-A 1.272 [32.30] 521382-6 521384-6
06-D 1.272 [32.30] 1-521382-6 1-521384-6
07-C 1.469 [37.30] 521382-7 521384-7
7 1.469 [37.30] 1-521382-7 1-521384-7
1.469 [37.30] 2-521382-7 2-521384-7
1.469 [37.30] 3-521382-7 3-521384-7
08-D 1.665 [42.30] 521382-8 521384-8
8 1.665 [42.30] 1-521382-8 1-521384-8
08-C 1.665 [42.30] 2-521382-8 2-521384-8
Refer to the Tyco Electronics Customer Drawing for additional details.
For more information related to the RAST 5 Standard, see Tyco Electronics Literature Distribution no. 1308243.
Note: All part numbers are RoHS compliant.